INJECTION (Technical Data Sheet)

DIGITAL BOOK

TECHNICAL DATA SHEET

INJECTION

JT Construction Chemicals

Website : id-jtcc.com
Telp : (021) 82740458
Email : [email protected]

Technical Data Sheet

Table Contents

Table Contents................................................................................................................................ 2
Injection .......................................................................................................................................... 3

▪ CYH-500 ................................................................................................................................. 4
▪ JT-300 .................................................................................................................................... 5
▪ CYH-202 ................................................................................................................................. 6
▪ ACY-800 ................................................................................................................................. 7
▪ CY-1000 ................................................................................................................................. 8
▪ CY-800 ................................................................................................................................... 9
▪ Injection Packer..................................................................................................................... 10
▪ Spring Injector ....................................................................................................................... 11
▪ Syringe Injector ..................................................................................................................... 12
▪ ACY-808 ................................................................................................................................. 13
▪ JTInject EP1400...................................................................................................................... 14
▪ SW1002 ................................................................................................................................. 15

Page 2

Technical Data Sheet

INJECTION

Solution to restore construction stability using injection repair
product. (Epoxy, Polyurethane, and Acrylics base)
Polyurethane
Machine & Sparepart
Acrylic
Epoxy

Page 3

Technical Data Sheet

CYH-500 One-Component Hydrophobic Polyurethane Injection Grout

DESCRIPTION CYH-500 is a hydrophobic grout based on polyurethane. Upon contact

with water CYH-500 reacts into flexible closed cell rubber-like foam while
expanding its volume up to 30 times.
The cured flexible material will be in constant volume. Since water is not
a component of the foam structure, the cured material is essentially not
affected by water or dryness.
The reacted material does not shrink or swell. Depending on the pressure
of injection CYH-500 reacts to a very dense and flexible material or foam.

PROPERTIES Form Single Part Liquid
PACKAGING Color Dark Brown
Solubility in Water Hydrophobic
Density, g/mL 1.12
Viscosity, cPs (KS F 4923) 100 – 300
Maximum Expansion 3 times
Reaction Time at 20°C 15 seconds
Gel Time at 20°C 65 seconds
Strength (KS M 3734) 2 MPa
Foam Appearance
Light-yellow
Corrosivity Polyurethane Foam
Chemical Resistance Non-corrosive
Resistant to organic solvent, mild acid, and
18 Kg per Pail. alkali

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Technical Data Sheet

JT-300 One Component Hydrophobic Polyurethane Injection Grout

DESCRIPTION JT 300 is a hydrophobic grout based on polyurethane. Upon contact with
PROPERTIES
water JT 300 reacts into flexible closed cell rubber-like foam while
PACKAGING expanding its volume up to30 times.

The cured flexible material will be in constant volume. Since water is not
a component of the foam structure, the cured material is essentially not

affected by water or dryness.

The reacted material does not shrink or swell. Depending on the pressure
of injection JT 300 reacts to a very dense and flexible material or foam.

Form Single Part Liquid

Color Dark Brown

Solubility in Water Hydrophobic

Density, g/Ml 1.05 ± 0.03

Viscosity, cPs (KS F 4923) 300 ± 10

Maximum Expansion 3 times

Reaction Time at 20°C 15 seconds

Gel Time at 20°C 65 seconds

Adhesion Strength 3.90 MPa
(KS M 3734)

Foam Appearance Light-yellow
Polyurethane Foam

Corrosivity Non-corrosive

Chemical Resistance Resistant to organic solvent, mild acid, and
alkali

18 Kg per Pail.

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Technical Data Sheet

CYH-202 One Component Semi-Rigid Polyurethane Injection

DESCRIPTION CYH-202 Semi-hydrophobic Polyurethane Grouting is used to stop leaks
PROPERTIES
and fill underground voids. CYH-202 is a polymer solution which cures
when reacted with water. CYH-202 not only stops the water; it can
decrease deterioration of steel bar or other internal features of the

Form Single Part Liquid

Color Transparent

Solubility in Water Semi-Hydrophobic

Density, g/mL 1.09

Viscosity, cPs (KS F 4923) 150 - 250

Maximum Expansion 17 times

Reaction Time at 20°C 10 seconds

Gel Time at 20°C 50 seconds

Elongation at Break, % > 30

Strength (Sand-filled) 3 MPa

Foam Appearance White Polyurethane
Foam

Corrosivity Non-corrosive

Chemical Resistance Resistant to organic solvent, mild acid, and
alkali

PACKAGING concrete.
18 Kg per Pail.

Page 6

Technical Data Sheet

ACY800 Pressurized Injection Pump for Acrylic Resin

DESCRIPTION ACY800 is a dual-vessel pressurized Injection pump for Acrylic Resin. An
airlessinjection machine that suitable as a tool to discharge Acrylic Resin
products into prepared area that need to be repair.

SPECIFICATION Driver Electric Motor
PACKAGING Weight 29 Kg
Size 470 x 430 x 650 mm
Power Consumption 1,100 W
Voltage 220 V
Mixture Ratio 1:1
Hose Length 8 m each
Vessel 10 L each
Max. 300 Kgf/m2
Discharge Pressure < 100 Kgf/m2

Recommended Pressure 1 – 1.5 L/minute
Discharge Volume

1 unit per box

Page 7

Technical Data Sheet

CY 1000 Pressurized Grouting Injection pump for Epoxy resin and Polyurethane foam

DESCRIPTION CY 1000 is a Pressure Grouting Injection pump for Epoxy resin and
SPECIFICATION
Polyurethane foam. An airless injection machine that suitable as a tool to
discharge Epoxy Resin and Polyurethane foam products into prepared
crack area that need to be repair.

Driver Electrical drill
Drill Brand Makita HP2070F
Transmission Function 1 speed
Power Consumption 710 W
Voltage 220 V
610 Kgf/cm2
Maximum Pressure
2
Recommended Pressure
Maximum Flowrate 300 – 500 Kgf/cm
Weight
Gearbox Housing 400 mL/minute
12 Kg
Aluminum housing

PACKAGING 1 unit per box

Page 8

Technical Data Sheet

CY 800 Pressurized Grouting Injection pump for Epoxy resin and Polyurethane foam

DESCRIPTION CY 800 is a Pressure Grouting Injection pump for Epoxy resin and
SPECIFICATION
Polyurethane foam.An airless injection machine that suitable as a tool to
discharge Epoxy Resin and Polyurethane foam products into prepared
crack area that need to be repair.

Driver Electrical drill
Drill Brand Makita HP2070F
Transmission Function 1 speed
Power Consumption 710 W
Voltage 220 V
700 Kgf/cm2
Maximum Pressure
2
Recommended Pressure
Maximum Flow rate 300 – 500 Kgf/cm
Weight
Gearbox Housing 400 mL/minute
12 Kg
Casted Steel

PACKAGING 1 unit per box

Page 9

Technical Data Sheet

Injection Packer 10x60 Consumable Injector Point

DESCRIPTION Injection Packer 10x60 is a consumable tool used for injecting Polyurethane and
Epoxy Injection product into concrete cracks.
This packer can withstand against high pressure, have strong durability, design
foreasy installation and easy removal.

PROPERTIES Material use: Aluminum amalgam, selected rubber casing
PACKAGING Outside Diameter: 10 mm
Length: 60 mm

1 Box contains 1000 Pcs of Packers of Hardener Part

Page 10

Technical Data Sheet

Injection Spring Consumable Injector Point

DESCRIPTION Injection Spring is use for low pressure injection. The syringe injector isable
to inject epoxy into small cracks at large area at the same time, andits
transparent syringe body allows you to observe the injected dosage.

PROPERTIES

Filling Capacity 50 mL (50 cc)
Maximum Pressure 3.0 Kgf/cm2
Dimension Max. Length: 180 mm
Min. Length: 160 mm
Weight 35 grams

PACKAGING 1 Box contains 500 sets of Spring Injector.
1 set contains:
1 pc of Spring Tubee 1 pc Napple

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Technical Data Sheet

Injection Syringe Consumable Injector Point

DESCRIPTION Injection Syringe is use for low pressure injection. The syringe injector is able to
inject epoxy into small cracks at large area at the same time, and its transparent

syringe body allows you to observe the injected dosage.

PROPERTIES Filling Capacity 50 mL (50 cc)
Maximum Pressure 3.0 Kgf/cm2
Dimension Max. Length: 225
mm
Weight Min. Length: 147 mm
40 grams

PACKAGING 1 Box contains 500 sets of Syringe Injector.
1 set contains:
1 pc of Syringe Tube
1 pc Napple
2 pcs of Rubber Band.

STORAGE Store in a dry cool place.

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Technical Data Sheet

ACY808 Three Component Acrylic Resin Injection

DESCRIPTION ACY808 is using to stop leaks and fill underground voids. ACY808 can be
regulatingthe setting time to fulfill costumer specification.
Low viscosity of Acrylic Resin mixture may penetrate and fill-up the voids
and cracksinside concrete systems, create soft elastic sealing material.

PROPERTIES Form Liquid Type
Color Transparent
Viscosity (KS M 3705) 2.7 mPa-s
0.08 N/mm2
Compressive Strength
(KS L 5105) 1.03

Specific Gravity 0.84 N/mm2
(Cup Method)
(KS M 3705)

Tension-shear
adhesive strength

Tensile Strength 0.34 N/mm2
(KS F 4923)
Permeability Coefficient Not Permeability
(KS F 2322)
Appearance Colorless and Transparent
Jelly
pH (20℃) 7.5 - 9.5
Gel Time (20℃) 5 – 120 s
Adjustable by C Part
Mixing Ratio A:B:C = 20:20:0.6

Amount of accelerant (%) Hardening time
80 g (0.40%) 1m30s±10s
160 g (0.80%) 50s±10s
320 g (1.60%) 25s±10s
640 g (3.20%) 8s±5s

Note: The amount of accelerant may vary depending on the temperature

PACKAGING Part A: 20 Kg per Pail
Part B: 20 Kg per Pail

Part C: 0.6 Kg per bottle

Page 13

Technical Data Sheet

JTInject EP1400 Free Flow High Performance Epoxy Resin

DESCRIPTION JTInject EP1400 is a low viscosity, two-part solvent free epoxy resin

compound. It consists of one part epoxy resin and one part of curing agent.
It has high penetrabilityto the concrete surfaces, and will cure in crack and
cavities.

PROPERTIES Specific Gravity, g/mL 1.10 ± 0.10 (mixed)
PACKAGING Viscosity, cPs 400 ± 50 (mixed)
Mixing Ratio 2:1
Pot Life at 25°C
Modulus Elasticity Within 60-90 minutes
Tensile Strength 3700 N/mm2
Compressive Strength 28 N/mm2
Flexural Modulus
Adhesion to concrete >80 MPa
48 Mpa
5kg & 20 kg per sets >4 N/mm2

Page 14

Technical Data Sheet

SW1002 Two Component Wet Condition Epoxy Injection Material

DESCRIPTION SW 1002 is a two-component solvent-free hydrophilic epoxy resin and
hardener, specially formulated with specific additives, creating a great
injection material in wetcondition.

PROPERTIES Color Clear
Density, g/mL 1.18 ± 0.10 (mixed)
Viscosity, cPs 600 ± 50 (mixed)
Mixing Ratio 2:1
Pot Life at 25°C Within 15 minutes
Tack-free Time at °C Within 1 hours
More than 50 MPa
Tensile Strength
(KS F 4923) 2%

% Elongation of Tensile 114 MPa
Strength (KS F 4923)
8.9 MPa
Compressive Strength
(KS M 3015)

Bonding Strength
(KS F 4923)

PACKAGING 15 Kg per sets consist of:
• 10 Kg per Pail of Base Part
• 5 Kg per Pail of Hardener Part

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