After Market Product Guide Book

Ask your DeLaval Dealer for information about your custom solution.

is a registered trademark of Tetra Laval Holdings & Finance S.A. and “DeLaval” is a registered trade/servicemark of DeLaval Holding AB
© 2015 DeLaval Inc. DeLaval, 11100 North Congress Avenue, Kansas City, Missouri 64153-1296. www.delaval-us.com.

feedtech

DeLaval® InService™ Kits

for CF1000/1000+ in North America

Priority SP – Set 1 (S1 feeding station)
Kit No. 4786048323 – 60-day frequency change

Qty Description Article No.
5 Calf feeder teat x 1 (6mm) 4787200784
4786040049
15m Hose-pipe 7.0 x 1.8 mm TPE 4786099434
1 Tube 8 x 3 mm TPE

Priority SP – Set 2 (S2 automatic station)
Kit No. 4786048324 – 6-month frequency change

Qty Description Article No.

1 Tube 8 x 3 mm TPE 4786099434

2 O-ring 26.0 x 1.2 NBR 70 shore (box valve) 4786098223

1 Valve component – diaphragm V01 NBR 4786045180

4 O-ring 16.0 x 2.5 mm NBR 70 shore 4786091626

1 O-ring 11.0 x 2.5 mm NBR 80 shore 4786040444

1 Hose 4.8x1.6 mm PS 140Ph L:14cm dispenser Liquid – DSP 4786041350

Calibrate the scale with the 500g test weight to try and maintain auto calibration integrity

IFS SP – Set 3 (S2 for two internal feeding stations)
Kit No. 4786048325 – 6-month frequency change

Qty Description Article No.

2 Valve component – diaphragm V01 NBR 4786045180

Calibrate the scale with the 500g test weight to try and maintain auto calibration integrity

Quattro SP – Set 4 (S2 1x Synchrofeedstation)
Kit No. 4786048326 – 6-month frequency change

Qty Description Article No.
4786042438
1 Hose 8.0 x 1.6 mm PUR precision hose L:40cm 4786098606

1 Diaphragm 98605 with solenoid for suction –
and pressure sens

Ask your DeLaval Dealer for information about your custom solution.

INSERVICE

Quattro SP – Set 5 (S2 4x Synchrofeedstation)
Kit No. 4786048327 – 6 month frequency change

Qty Description Article No.

4 Hose 8.0 x 1.6 mm PUR precision hose L:40cm 4786042438

4 Diaphragm 98605 with solenoid for suction – 4786098606
and pressure sens

Calibrate the scale with the 500g test weight to try and maintain auto calibration integrity

Power Feeder SP – Set 6 (RS3 for TAP VH/CF1000+ Powder)
Kit No. 4786048328 – 24 month frequency change

Qty Description Article No.
4786099469
2 Valve component 98401 seal ED:6 L:3.2 (jet 4.0) dark brown 4786099478
1 Seal thickness D:4 mm for boiler container 4786000703
1 Sealing set for automatic feeders 4786047694
2 Hose 10.0 ED x 1.5 mm PUR-H transparent 98ShoreA,
4786000213
hydrolyse 4786000212
1 Rotary seal complete 4786040549
1 O-ring 58.0 x 3.0 mm NBR 50 Shore (mixer motor)
2 Plug-type connector 1/4” ET; ID:10/7.5 L:30

Combi SP – Set 10 (RS3 for TAP VH P/CF1000+ combi 60 Hz)
Kit No. 4786048384 – 24 month frequency change

Qty Description Article No.
2 Valve component 98401 seal ED:6 L:3.2 (jet 4.0) dark brown 4786099469
1 Sealing set for automatic feeders 4786000703
1 Shaft sear for milk pump with spline and circlp; as of 01/93 4786000702
1 Seal thickness D: 5mm for plastic container HE 4786099146
1 Repair kit for VA pump 230v 60Hz 250W 4786040030
2 Hose 10.0 EDx1.5mm PUR-H transparent 98ShoreA, 4786047694
hydrolyse
1 Rotary seal complete 4786000213
1 O-ring 58.0 x 3.0 mm NBR 50 shore (mixer motor) 4786000212
2 Plug-type connector 1/4” ET; ID:10/6.5 L:30mm 4786040549

INSERVICE

Service Kit Application Chart

Priority Feeding Parallel Feeding CF1000+

DeLaval Service Station 1 Station 2 Single IFS Quattro Powder Combi
NA SP Set X XX X
X
SP Set 1 60 X X
days X

SP Set 2 6
months

SP Set 3 6
months

SP Set 4 6
months

SP Set 5 6
months

SP Set 6 24 X
months X

SP Set 7 24
months

Service Guidelines 7. One SP Set 1 must be used for each feed station every
60 days. (example: Quattro requires 4 SP Set 1 kits)
1. Priority Feeding: the “standard” set-up with 1-2 feed
stations and no IFS or Quattro. 8. Since nipple hose length depends on each feeder
set-up, it is recommended that farmers using Parallel
2. Parallel Feeding: feeder set-up with IFS or Feeding purchase nipple hose in bulk rolls to have on
Quattro options. hand as needed.

3. CF1000/CF1000+: these kits are for all versions of the
feeder regardless of the type of feed station.

4. Nipple change frequency: 12 days

5. Nipple hose change frequency: 60 days

6. Each kit assumes that previous kits have been installed.
(example: nipples and nipple hose are only included in
60 day kits not in 6 month kits)

is a registered trademark of Tetra Laval Holdings & Finance S.A. and “DeLaval” is a registered trade/servicemark of DeLaval Holding AB
© 2015 DeLaval Inc. DeLaval, 11100 North Congress Avenue, Kansas City, Missouri 64153-1296. www.delaval-us.com.

INSERVICE

InService™

Protect your investment

InService™ brings together However, with a systematic maintenance routine every
knowledge and innovation to tube, gasket and o-ring will be inspected. With InService™,
form a superior service solution. a technician – trained and certified by DeLaval – will
go through all the components in your milking system,
Our goal is to reduce the environmental footprint of farms, adjusting or replacing parts at planned intervals.
while improving food production and the well being of the
people and animals involved. Increase yield by decreasing SCC

But don’t only take our word for it. In this brochure, There is a strong link between SCC and profitability: the
we have brought together the results of independent lower the SCC, the higher the milk yield and the higher the
research from across the dairy industry. No hype – just premium your milk earns.
the plain facts.
In France, J.M. Fabre writes that a rise in SCC from
Reduce somatic cell counts with 150,000 to 600,000 results in a decrease in yield of
preventive maintenance 4 percent2.

V. Foltys of the Research Institute for Animal Production By combining the findings of Foltys and Fabre, the sums
in Slovakia1 reports that the greater the number of leaks show that farmers who control SCC with preventive
present in a milking plant, the higher the Somatic Cell maintenance can produce up to 240 lbs more milk,
Count (SCC). He found that cows milked on a leaking per cow, per year.
system have a 19% higher SCC than on a plant
without leaks.

Ask your DeLaval Dealer for information about your custom solution.

INSERVICE

Speed up milking by 15% InService optimizes performance

It takes up to 15% longer to milk your cows if the vacuum A milking machine working at its optimum makes milking
at the teat end is inaccurate. This has been reported by faster and more efficient. Shorter milking times help give
the Dairy Products Research Centre of Ireland. The centre you more milk per lactation and more time for the cows
also found that faulty teat-end vacuum can lead to cow to eat and rest. To produce 1 quart of milk, 500 quarts of
discomfort. blood need to pass through the cow’s udder. When she
lays down, there is a 30% increase of blood flow through
With InService™, the vacuum level is checked and the udder. Cows need to lay down 12-14 hours per day
corrected at least once a year, ensuring high throughput, with an actual sleep time of around 30 minutes.
while safeguarding cow comfort.
More efficient and shorter milking times mean savings
Disrupted milking – lost milk yield through lowered electricity and wage costs.

Cows are sensitive to interruption in their routines. Plain common sense
Unplanned downtime during milking results in 2.5 lbs lower
yield per cow during the next 4 days. This was reported by For professional food producers, it’s just plain common
Karin Östensson of the Swedish University of Agricultural sense – regular, planned maintenance is an investment that
Sciences3. If you have 100 cows, that’s a loss of almost saves money.
1,056 lbs of milk within just 4 days.
Every farm is different – no one knows your
But there’s a simple way to reduce equipment downtime. farm like you do. That’s why InService™
A study of over 350 farms shows that milk producers with is flexible: so it can be customized to the
InService™ needed 3 times fewer emergency call-outs. needs of your farm and the way you run it.

Decrease culling rates InService™ consists of five packages:

Mastitis is the most common reason for culling. A report InService™ Milking
from the American NAHMS reported that 26.9% of all
culled cows in the USA were culled due to mastitis4. InService™ VMS™

A further study shows that fluctuations in vacuum can lead InService™ Cooling
to severe mastitis. R. F. Horne of the Allerton Veterinary
Laboratory in South Africa reports that vacuum fluctuations InService™ Feeding
can cause milk in the claw to surge from quarter to quarter,
increasing the risk of cross contamination5. InService™ Manure

DeLaval offers a wide range of maintenance and testing
procedures to ensure correct vacuum in the milking system
according to international standards.

1 The effect of milking device disturbance on SCC in milk dairy cows. V. Foltys et al, Research Institute for Animal Production, Slovakia.
2 Treatment of subclinical mastitis in lactating cows. Evaluation of a new protocol: “simultaneous treatment” - J.M. Fabre et al, Phylum, France.
3 Is there a special mechanism behind the changes in somatic cell and polymorphonuclear leukocyte counts, and composition of milk after a single prolonged milking interval in cows?

Karin Östensson et al, Swedish University of Agricultural Sciences.
4 NAHMS: National Animal Health Monitoring System. USA, 2002.
5 Mastitis. R.F. Horne, et al, Allerton Veterinary Laboratory, South Africa.

INSERVICE



























12 3

4 56

No. Description Part Number
1 Service Kit HP 70:30 85290431
2 Service Kit HP 60:40 85290432
3 Air Filter 830450202
4 Board, Pulsation with Connectors 830754780
5 Armature Assy DP/DV 90101780
6 Repair Kit, Pulsator 256341

Don’t forget to replace the
Pulsation tubes.

9/32 in Twin (100 Feet) – 87569080
Short Pulse 9/32 X 9IN (100 Per Case) – 830560580
1/4 IN Twin (100 Feet) – 87568880

is a registered trademark of Tetra Laval Holdings & Finance S.A. and “DeLaval” is a registered trade/servicemark of DeLaval Holding AB
© 2015 DeLaval Inc. DeLaval, 11100 North Congress Avenue, Kansas City, Missouri 64153-1296. www.delaval-us.com.

inservice

Tie Stall Takeoff Service

DeLaval® InService™

Have you completed the necessary service on the tie stall units in your area?
Benefits of tie stall take-off service:
• Automation maintenance is a profitable addition to a scheduled service program.
• DeLaval Original Parts are designed to aid in the performance of our equipment when changed

at recommended intervals.
• DeLaval Original Parts keep the milking equipment performing at a higher level for longer.
Make the tie stall service parts below part of your InService™ routine today!

Eric Metzger

Solution Manager Services and Original Parts
Sales Company North America
Direct: 847-478-6377

Ask your DeLaval Dealer for information about your custom solution.

INSERVICE

1 23
4 56
78

No. Description Part Number
1 Service Kit MU480 2000H Oval Shutoff VLV 86606130
2 Service KIT MU480 2000H Round Shutoff VL 86606230
3 Service KIT MU480 4000HRS 86606431
4 Circuit Board MU480 94082740
5 Service KIT MU350, MU450 2000HRS
6 Keyboard Sticker MU350 86605930
7 MU350 Circuit Board
8 M/Master Suspension Hook 98494102

inservice 94082731

98547980

1 23
4 56 7

No. Description Part Number
1 Milkmaster Cover 98677301
2 Milkmaster Motor 98721680
3 Kit, Housing & Grommet Milkmaster 830799084
4 Duovac Cover F Diaphragm 96450701
5 Duovac Bellows 96548801
6 Duovac Housing Indicator 96748503
7 Service Kit Duovac House Filter 96752380

Don’t forget to replace the milk hoses. INSERVICE

TUBE ON COIL

5/8 in – 94022280 (65 feet)
3/4 in – 834114080 (50 feet)

12 34

5 67

No. Description Part Number
1 Indicator Holder 96853803
2 Duovac Cover Indicator 96947301
3 Planet Wheel 98509201
4 Service Kit Control Block Seals 4000 Hour 86606031

5 Service Kit Duovac House Valve 4000H 98939180

6 Eco-Detacher Rts 90123590

7 Control Block 91703730

Don’t forget to replace the milk hoses.

BLUE SILICONE

5/8 in – 90842380 (82 feet)
3/4 in – 90843580 (50 feet)
7/8 in – 91724981 (32 feet)

is a registered trademark of Tetra Laval Holdings & Finance S.A. and “DeLaval” is a registered trade/servicemark of DeLaval Holding AB
© 2015 DeLaval Inc. DeLaval, 11100 North Congress Avenue, Kansas City, Missouri 64153-1296. www.delaval-us.com.

inservice

Vacuum Pump Scheduled Service

DeLaval® InService™

When was the last time you completed the necessary service on the vacuum pumps in your area?
Depending on the vacuum system, we recommend maintenance checks every 90 days, or 1000 hours of operation.
Benefits of regular vacuum pump maintenance:
• Helps maintain pulsation rate/ratio integrity and consistency promoting cow health during the milking process
• Helps prevent unplanned interruptions in the parlor
• Contributes to the profitability of your scheduled service program
Make the parts below part of your scheduled service routine for all customers! Additional Original Parts are available
to help you serve your customers, so if you do not see what you need, please give us a call.

Eric Metzger

Solution Manager Services and Original Parts
Sales Company North America
Direct: 847-478-6377

Ask your DeLaval Dealer for information about your custom solution.

INSERVICE

12 3

45 6

No. Description Part Number
1 Filter Lubriclaim 830404101
Filter, LVP, 340X505MM 830796701
Filter LVP 340 x 563mm 830796702
2 Filter, Vacuum,12" Filter Tank 415501
Filter, Vacuum,15" Filter Tank 415502
3 Service Kit for Lubricator 96750680
Vanes, M5, Kevlar (Set/4) 256359
4 Vane, 84 Pump, (Set/5) 830405801
Vane, 86 Pump,(Set/5) 830405802
5 Pulley F Vp77 with Fan 98538780
Vane Kit Vp76 90638582
6 Vane Kit Vp77 (4 Pcs) 90638583
Vane Kit Vp78 90638584

inservice