Bizerba solutions for industrial production

Increase productivity
and safety ...

... Bizerba solutions for industrial production

As a leading manufacturer of weighing, labelling,
inspection and data technology solutions, Bizerba
promotes the process-optimised flow of goods
and data from goods receiving to shipping; for
the purpose of an efficient work flow integrated
in your process and production environment.

Systematically gain an advantage ...

Knowing what drives you forward Last but not least Bizerba labels and consumables from our
own production facility are fundamental components of Bizerba
To achieve efficient production processes and logistics systems system solutions. Adjusted to your individual process conditions,
requires patience and perseverance. An entrepreneurial partner of optimal quality and with functional & attractive designs,
thinking of technology alone is not enough. New processes Bizerba labels contribute to maximum productivity, transparency
and structures must be optimally designed and implemented and reliability.
with profound process know-how over the entire value chain;
welcome to Bizerba. System integration on a wide basis

Goods labelling, industrial weighing and inspection Whether quantities of goods are recorded, dimensions
systems, logistics solutions – here at Bizerba everything are established, packages are labelled or recorded data has
is linked to be suitably processed, we create suitable hardware and
software applications:
At Bizerba long-term experience in industrial weighing and
labelling technologies are combined with profound industry n Thanks to profound application experience based
know-how, allowing you to concentrate on what‘s important; on numerous successfully implemented international projects
to be successful in your core business. Accurate weighing and n For the areas logistics, intra-logistics and production
dimensioning, product labelling according to regulations as well (e.g. meat processing, cheese industry, manufacturing
as processing of acquired data in higher ranking systems are the of baked goods and confectionary)
basis of our daily work. Supplemented by object recognition and n With our own application team for software
foreign object detection we design what‘s technically possible, and implementation
what makes economical sense and what is profitable. Fully n In close cooperation between customer consultants, service
networked, with state-of-the-art software applications and and development teams
analysis tools (statistics, order control, tracking & tracing and
shipping logistics) and integrated in your ERP systems. We not only support the Bizerba product portfolio in its entirety
(weigh price labellers, checkweighers, weighing terminals,
inspection systems, software and industrial load receptors)
but we also create complete solutions across products.

The high quality of our products, services and
processes is no coincidence but the result of
systematic Global Quality Management – docu-
mented by international certifications and in the
interest of increased customer requirements.

Always at eye level ...

State-of-the-art compliance to the highest standards Measuring up to the highest standards all around

Whether you want to comply with GS1 or CE/UL standards, In order to ensure maximum product safety, Bizerba applications
with Bizerba labelling systems, labels and software you have for the food industry meet the latest hygienic design guidelines
suitable tools available to make use of barcode and QR-Code as well as generally recognised national and international
technologies. Compatible with each other they can successively guidelines (OIML, MID, IFS, HACCP, GMP, NSF, EHEDG, FDA):
be combined to an overall solution and offer high investment especially in terms of current food safety and food traceability
security because of upgrade options. requirements but also in respect of documenting correct
production processes and measuring performances. Also
standardisation trends such as WS-FOOD standard interface
are readily available and provide planning security. With the
QR code, Bizerba labels create a direct link from food packaging
to the Internet since our BRAIN software brings production data
into the network which can then be called up by the consumer.
Furthermore, TTI labels provide consumers – unlike minimum
shelf-life or best before date – with reliable visual information
regarding freshness and consumption quality.

Weinheimer Hygieneforum PACK
TTI
QR-Code

BRAIN2

Whether it’s required for basic weighing and control
processes, for comprehensive evaluations or complex
control processes, the Bizerba product portfolio
offers the right solutions: Functional individual
components as well as complete, highly complex
systems.

Weighing module WM,
designed for control
cabinet installation

Terminals – entirely individual ... Industrial PC iS 70
with integrated weighing
system in a hygienic design

Highly variable with huge process reliability n General weight capturing and recording
n Counting and tolerance applications
The intelligence of Bizerba terminals always exactly matches n Dosing and recipe processes
the requirements of the task. Arranged from solutions for n Control and regulating processes
basic weighing & control functions and universal terminals n Bulk & Bagging
for efficient recording of operating data to comfortable n Order picking
industrial PCs and complex weighing systems, they show n Documentations
their class in the following areas: n Inventories
n Statistic process control

Industrial weighing terminal
iS 50 with weighing and
thanks to Codesys with
process control technology
consolidated in one device

Our core competence are weighing solutions in all
variations, sizes and weight ranges: static and
dynamic weighing systems mobile scales, overhead
track scales, precision scales, compact
scales, postal scales for letters and
parcels, load corners, weighing modules.

Compact scale eS 10,
highly efficient
for multiple applications.

Precision scales

Load receptor, Precision
stand-alone or integrated load receptor

High-precision load receptors ...

The perfect solution for every application n Bizerba load receptors allow very convenient, favourable
adaptations to various applications, as single or multi-interval
Stationary, mobile, compact and modular weighing and data scales.
technology from Bizerba offers users products and systems n High-quality materials ensure resistance to wear even under
to meet even the strictest requirements such as in the chemical extreme ambient conditions – according to protection class
and pharmaceutical industry. It is comfortable to work with them IP 69k even against dust, immersions and high pressure
in a normal working environment as also in an ex-protection cleaning at high temperatures.
zone with its special protective regulations in clean and ultra-clean n Above all, our load receptors stand out due to their optimal
rooms or EHEDG-conform production processes: long-term accuracy and resolution. Bizerba weighing platforms
with 2-string mass sensor even neutralise gravimetric influences.

Load receptor,
extra flat with lift-up frame

Mobile
scales

iL Professional SPM/SP with Terminal
iS 10 for the food industry

Load corners for containers,
roller conveyors or platforms

Madi Ventura opts ST terminal and precision load receptor of the
for a Bizerba HR series – despite all automation, the human
system solution factor and manual sampling remain important

Madi Ventura was founded in 2000 when two of the lar- Software _statistics.BRAIN creates graphical statistics advantage of the software comes into effect, namely its
gest manufacturers of dried fruits and nuts were merged. and reports inform production managers about the effec- high scalability. Small companies install it on a laptop
When, the company started planning the implementation tiveness of the current filling process. Should there be devi- whereas in larger companies the software is shared by
of an additional line, the project management responsi- ations above the tolerance limit the on-site operators can several servers in order to cope with the high data flow
ble discovered the system solution from Bizerba. They in- directly intervene in the process. As a result the company of many production lines.
stalled the new X-ray scanner XRE, the checkweigher achieves significant savings while preventing at the same
CWE 1500 and _statistics. BRAIN, software to optimise time underweight packages from leaving the plant since With Bizerba Madi Ventura found a partner who com-
filling processes in real time. their discovery could quickly damage the brand image.
bines hardware and software in a system solution. This
In the Madi Ventura production facility the new X-ray Above all, the CWE found great favor with Madi Ventura
scanner XRE is located downstream from the packaging due to its flexible display in Italian, its high throughput integrative approach also applies to service. In order to
machine. The equipment detects all foreign objects which of up to 400 packages per minute and the low noise.
absorb X-rays differently as compared to the surrounding ensure a high amount of reliability the Bizerba devices
product. The same applies to foreign objects made of Since the company does not want to cut out the human
glass, stone, metal and PVC. For salty products the XRE factor and wants to continue to carry out manual ran- are equipped with e-service. In case of problems, techni-
offers a much greater detection accuracy since, other dom checks, Bizerba additionally installed a workstation
than conventional metal detectors, it does not have a with a static table-top scale and ST terminal and also cians can access the system via Internet and are able
problem with salt‘s own conductivity. with direct data transfer to the EDP. Here an important
to fix problems quickly without making an expensive

service call.” n



Italian coffee roasting
company Caffé Milani
expands its production
lines by installing Bizerba
checkweighers

Packaged in large jute sacks the raw coffee is trans- Milani is very positive about this solution: “We are
ported from the coffee-growing countries to the pro-
duction facility in Italy. Milani stores, roasts and pa- absolutely satisfied and will invest in additional Bizerba
ckages the coffee fully automatically by using
state-of-the-art systems. At the end of the packaging devices, probably in weigh price labellers and metal de-
lines the Bizerba checkweighers check the weight of
each individual coffee package, reject over/underweight tectors in order to make production even more efficient
packages from production and transfer all data to the
EDP. Here, production management is in control of the and safe”. Also the proximity to the next Bizerba sub-
filling processes with the aid of statistics and reports in
real time. With this system Caffé Milani ensures the high sidiary and “the high competence level of the staff”,
quality of its products, strengthens brand loyalty and
saves raw materials at the same time. Overfillings of explains Milani, played a decisive role in making this
only a few grams add up to considerable material losses
over time. decision. Last but not least, the tradition of a family-

owned business creates a bond between both compa-

nies: “Milani has always been family-owned similar

In the roasting facility: Production manager to Bizerba. And our focus has always been on quality and
Salvatore Casartelli and checkweigher CWE
not quantity”. n

Weigh price labellers, Customer
inspection and logistics Story
devices with flexible soft-
ware connection: Salumi
Lorenzi installs a system
solution from Bizerba

The package comes from the cold storage (picture 1), it is scanned (picture 2) and weighed (picture 3)

The package is labeled (picture 4), positioned (picture 5) and held available (picture 6)

The Italian company Salumi Lorenzi specializes in the pro- If a truck arrives at the door, the ERP system sends the Salumi Lorenzi is enthusiastic about the installation as
duction of various meat products such as ham, salami order to the shipping area, e.g. about 20 cases of ham. In
and Pancetta as well as exclusive belly pork. When the the cold storage a robot arm grabs the cases and places also about the organisation of the service. “Here the
company automated its production processes in 2009, them on a roller conveyor. The Bizerba scanner identifies
management became aware of Bizerba. What started the article on the basis of its barcode preparing the next Bizerba system idea comes into play. We do not only sell
with the installation of a fully automatic weigh price la- devices for the article: The GLM-I 40 weighs the carton
beller lead to new inspection systems and ended with the and transfers the weight data to the GLM-L weigh price products but also industry know-how. For our customers
automation of the shipping department as a system solu- labeller. Finally, the labeller applies the label with the ex-
tion turning the company into a state-of-the-art facility. act weight and shipping information. we install customised solutions in order to meet their

needs. Our service technicians are able to support the

various stages of the project simultaneously which are:

software connection, inspection and logistics devices as

well as the weigh price labellers” says Melone. This ma-

kes the entire installation more cost-effective and flexible

for the customer. n

Logistics center We started our search for a new supplier and again found
of Handl Tyrol works what we wanted at Bizerba”.
with Bizerba labels
Handl Tyrol has opted for the GLM-B 150 F. It scans the
Customer service Manager Peter Preslmayr barcodes and identifies boxes and cartons. The EDP pro-
and the new Logistics labeller GLM-B vides it all necessary information including customer
name and sender, order and batch number. It prints the
labels, applies them at the front of the shipping cartons.

This logistics center is one of the most modern in Austria. The test phase has been successfully completed. Presl-
Employees view the orders on the industrial terminals,
package the goods and place cartons and boxes on roller mayr: “We have been using a fully automatic price la-
conveyors. “After the carton sealer follows the carton la-
beller. Here, we had frequently problems in the past in beller from Bizerba for some time. We therefore were
terms of downtimes” explains Peter Preslmayr, head of
Handl Tyrol‘s customer service. “Something we could not fully aware of the high quality of the products. Also the
afford since the labeller is the bottleneck of our logistics
system. If the labeller fails, the whole system falls behind. cooperation with the application team was again posi-

tive. Together we developed an individual solution which

meets our needs and the needs of our trading partners. It

makes logistical processes faster and safer”. n

Besides weight control in accordance with prepack
regulations FPV the Bizerba checkweighers are
safe process control instruments, i.e. for rejection
of empty or over/underweight packages as well
as for sorting and classification.

Wet area checkweigher
CWPmaxx Neptune – hygienic,

robust and easy to clean

Checkweigher CWFmaxx –
for automatic quality control
of packaged goods

Checkweigher CWDmaxx/CWEmaxx
for automatic quality control
in the lower weight range

Custom-made checkweighers ...

Value-added chain well under control For added value all along the line

Only by using the latest technologies is a 100% control at high Checkweighing solutions from Bizerba
package throughput and by reducing excess quantities in the are available for every application – from
packages is possible. For this purpose, Bizerba checkweighers dry environment to contaminated areas
are used in production processes in order to check upstream of production – also for multi-lane
applications.
processes such as filling and packaging processes. The data
obtained form the basis of statistical quality evaluations n Approved in accordance with the new Measuring
with which mean value deviations can be corrected Instruments Directive 2004/22/EC (MID), the Bizerba CWEmaxx
in a timely manner. All further production steps – checkweighers reach a throughput of up to 400 units/min.
from product inspection to product labelling with in metrologically approved operation.
weight data can be controlled online directly n Bizerba CWPmaxx Neptune was designed according to the
within the product flow. design criteria of the European Hygienic Engineering and
Design Group (EHEDG) with a minimum of components for
a maximum of safety for perishable and unpackaged food.

Bizerba CWPmaxx Neptune
integrated in a ground meat line

With Bizerba labelling systems for goods labelling
product packages of different materials, sizes and
shapes can be labelled using different application
technologies.

GLPmaxx 80 and GLPmaxx 160
Manual printing

and labelling solutions

High speed labelling
system GLM-Ievo:

Performance, Plug-in-Label,
Quality check inside

State-of-the-art labelling systems ...

GLM-Emaxx 50/70 Complete program under a single address
weigh price labelling line
Choosing Bizerba is a choice for increased production efficiency,
as compact entry level reliability and competitive advantage by means of targeted
into fully automatic marketing. Complete solutions from a single source: Labelling
price labelling systems, dispensing technology, print technology, software
– combined with perfectly matching labels. Hardly another
supplier has the equipment know-how and the knowledge
of the best possible design of labels and use of adhesives.
As a technology leader we are setting standards in terms
of automation and operator prompting.
As an example, the latest systems
generation not only allows plug-in
label design and the transfer
of labelling jobs from the ERP system.
And the integration of additional
Bizerba components such
as the TU 100 unit former
or the LCE line converger
is completely unproblematic.

GLP-I thermal direct/ GLM-E 20/30
thermal transfer printer can be integrated
for weight-related, in existing production lines
fixed weight and
fixed value labelling

Double scale GLM-L 1T box labeller
CWL-Maxflexx with air blow, rotary
or piston applicator
In-motion scale CWL-Ecoflexx
applicator for chaotic sequence of

products in difficult
surrounding conditions

Dynamic in logistics labelling ...

For flexible, variable weight price and product labelling Saves time and mo-
Bizerba offers logistics solutions for every size of operations ney: DWS 520: scan,
in commerce, trade and industry. Bizerba labellers can be easily weigh and measure
integrated in intralogistical conveyor and data systems ensuring
a smooth product flow thanks to error-free labelling of cartons with one device
and pallets. Our portfolio of labels from own production ranges
from standard labels for logistics labelling with all codes to RFID
and TTI labels. In each case high-speed printing systems from
Bizerba offer increased throughput and optimal readability

GLM-B
box labellers

with a high
degree of own

intelligence
and connection
options for scanners

GLM-P 2S pallet
labeller for the fully
automatic application
of labels to a maximum
of three sides at three

different heights
in each case

Special designs as from series one ...

Application know-how to keep you moving forward of possible solutions based on numerous successfully implemented
projects. Our services include:
With us you can be sure that even complex tasks are controlled
and processed on time. With clear goal definition, project plan- n Applications advice
ning and follow-up, reasonable use of resources and by involving n Project management
the relevant users. Oriented on current activities and future tasks n Risk analysis
of your company, the Bizerba application center will cause less n Engineering
development costs for you and will reach results faster. We n Documentation
understand your core business and know the entire band width n Project management

For quality control and analysis, food manufacturers
can rely on Bizerba inspection systems. We create
safety – from formulation to completeness check
and foreign object recognition to packaging and
labelling.

XRE product inspection system
for detection of foreign objects

and product defects via X-ray

Varicon+ metal detection system Metal Detector
with GHF-spool for all ferrous and Varicon+ with GHF-spool

non-ferrous metals

Inspection systems total ... BVS-Imaxx inspection system
with high-resolution camera
With WS-Food standard interface suitable for package and text verification
for all quality management and auditing

processes

Bizerba metal detection systems rapidly and
reliably detect all metal objects in packaged
and unpackaged goods. For rejecting conta-
minated packages Bizerba separation systems
can be used.

A wide range of accessories leaves nothing
to be desired

Based on highly efficient X-ray
technology the Bizerba product
inspection system XRE detects more
than just metal. It helps manufactu-
rers to comply with IFS and HACCP
guidelines, national and international
legal requirements and trade-specific
requirements. In terms of product
safety as well as product integrity.

Integrated in weigh price labelling
lines, the multi-functional inspection
system Bizerba BVS-Imaxx automatically
checks label position, texts, barcode,
film colour, seal and much more.
Using a pusher it rejects incorrect
packages from the production and establishes required
quality reports.

The modular industry software BRAIN integrates
Bizerba systems and machines with your business
processes – efficiently and cost-effectively.
Individually adapted to the work processes and
operators. Dialogue-led, error-tolerant and with
understandable help message and feedback.

Client Standard GUI Other Apps Mobiles
Server
App
SQL Server
Internet

BRAIN2 Capture User Data Order
management maintenance processing
Formulation

Safety Service Reports Configuration Statistic
and Updates

_connect.BRAIN

Devices/lines

GLM-IEVO CWP Neptune CWL-Ecoflexx BVS-Imaxx Terminals

Connect the world ...

Tracing – QR-Code Package
We offer a complete solution that enables your consumers
to scan a QR-Code on your packaging and on a linked website,
they obtain additional information about the product –
such as where exactly the meat has come from and where
the animal was slaughtered.

Reporting and Monitoring – transparency at all levels
Meaningful analyses and reports from _statistics.BRAIN help
you to fulfil elements of a quality management system as well
as providing the evidence required by relevant legislation or in
the event of customer complaints.

Data maintenance – the uniform user interface
with the typical Windows design
The PC-based _dataMaintenance.BRAIN is tightly integrated
with Bizerba equipment and applications.
The GUI Design allows managing your article data, easily.

From random checks to 100% control
Starting in goods delivery you can ascertain the quality of the finished
packs, raw materials, components or packing supplies delivered with
simple random checks in accordance with ISO 2859. You avoid
accepting underweight or substandard goods. A welcome side-effect
is that quality controls by the production employees themselves
reduce response times and save on expensive control stages.

www.bizerba.com · software · english

Quality labels do not only reconcile legal require-
ments, consumer information and advertising
effectiveness. In smooth interaction with labelling
technology they also ensure the efficiency
of manufacturing and process flows.

Know-how for consumables ...

Excellent in every sense

Rely on almost 30 years of experience in the production of labels. n Barcode labels
Besides labels and adhesives, Bizerba L&C manufactures the In best print quality and with suitable colour combinations
base material of the labels on its own. Supplemented by various for fast identification of products via scanner.
print processes, confectioning and refinement types, customised n RF labels
solutions are the result: With integrated electronic module consisting of a coil and
a condensor they trigger an alarm at the detection device.
n Thermal labels n RFID labels
With different thermal paper qualities and They record goods individually or in bulk with up to 500
in various adhesive quality variants. reading records / sec. and transfer information over larger
n Linerless labels distances using wireless communication.
Without backing paper, suitable for thermal direct print. n TE labels
Comfortable with patented border and HACCP conform When removed, they break down into thin shreds and make
in handling. illegal re-packaging or re-labeling of articles difficult.
n Multicolour Linerless
With colour backgrounds and colour gradients as well Typically Bizerba: Quality which pays off
as preprinted logo. Save printer performance and paper.
n C-Wrap labels Bizerba L&C develops the three essential components of
Additionally seal the packaging, protect against manipulation the laminating process itself (paper based surface mate-
and can be identified from all sides if products are stacked. rials, adhesives and liners) and uses them exclusively in
n OnVu™ TTI labels its own label production.
Via temperature-sensitive printing colours they send a signal
to the consumer with absolute reliability if the products We also control reprography (design creation, design
are fresh and are safe to eat. editing) print film and printing plate production as well
n Plug-In label as own printing. The high-quality labels might some-
Means of a data matrix code on the back of the label and an times be more expensive than conventional products
integrated scanner in the labeller, the system automatically but in terms of quality and related services they are
configures itself – minimal downtime, max. Device usage times. economically unrivaled.

Bizerba guarantees fastest possible
and reliable service:

n Worldwide in more than 70 countries
n With state-of-the-art IT
n With about 1500 service staff members
n With a comprehensive partner network
around the globe
n Competent, fast, reliable

Welcome to the Open World of Bizerba ...

Key Account Management; worldwide That‘s what a true partnership looks like

Bizerba Global Key Account Management guarantees internatio- n Company-wide certified according to DIN EN ISO 9001 our Quality ©V/1000.10e 3rd edition. Subject to change without notice. 0315-40
nally active companies that once specified standards are agreed, Management guarantees a high degree of product safety.
these will be implemented worldwide at the local production n Via remote monitoring you benefit from a direct and comprehensive
locations – in the relevant language and culture, for local appli- problem management of your equipment and systems which are
cations and in coordination with an assigned contact person. critical to your company and automatically from software updates.
As a result of continuous cooperation with market leaders, new n And should it happen that something does not function correctly
developments emerge on an on-going basis from which all you can count on fast and competent support. Our technicians can
Bizerba customers will profit. quickly establish a remote diagnosis via e-service to eliminate the
error right away or within a short time on-site.

Members of the Bizerba Group Bizerba UK Limited Bizerba USA Inc. Bizerba Canada Inc. Bizerba China
2-4 Erica Road 239 Old New Brunswick Rd 2810 Argentia Road #9 Bizerba (Shanghai)
Bizerba GmbH & Co. KG Stacey Bushes Piscataway Mississauga, Weigh Tech & Systems Co.Ltd.
Wilhelm-Kraut-Straße 65 Milton Keynes New Jersey 08854 Ontario L5N 8L2 D-3, Qianpu Road, Shuhui Real Est.Park
72336 Balingen Buckinghamshire USA Canada East New Area of Songjiang, Ind.Zone
Germany MK12 6HS Tel. Office +1 732 565-6000 Tel. +1 905 816-0498 201611 Shanghai
Tel. +49 7433 12-0 U.K. Tel. Service +1 732 565-6001 Fax +1 905 816-0497 China
Fax +49 7433 12-2696 Tel. +44 1908 682740 Fax +1 732 819-0429 ca.info @ bizerba.com Tel. +86 21 6760-0999
[email protected] Fax +44 1908 682777 us.info @ bizerba.com www.bizerba.ca [email protected]
www.bizerba.com info @ bizerba.co.uk www.bizerbausa.com www.bizerba.cn