18092643 S3

BOGE S series
IE3 Motor
Premium Efficiency
BOGE Competence
1


Top quality has surpassed itself again:
The new generation BOGE S series.
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Details of new generation:
A New BOGE effilence airend
B New cooling fan design
C Optimized oil separation
Proven bene ts of the BOGE S series:
1 Highly efficient IE3 motor
2 Intelligent cooling air circulation
3 Valveless oil circuit with multifunction suction regulator
4 Suction filter with micro paper element
5 Highly effective oil separation system with horizontal receiver
6 Self-sufficient cooling system with separate fan
7 Internal pipework made from steel tubing
Integrated switch cabinet Maintenance-friendly design
Intelligent design provides an edge:
The BOGE S series wins you over with its sophisticated design concept, highest quality workmanship and maximum cost-efficiency. Each component is the culmination of decades of expertise by our engineers – giving it an edge evident in everyday use.
4
B
3
2 7CA
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The ideal lubricant for your BOGE S-3: BOGE S 9000.
1
The advantages:
• Fully synthetic coolant and lubricant
• Reduced oil vaporization, therefore lower consumption and oil carryover into the compressed air system • Longer service life: changing intervals of up to 9000 operating hours can be achieved
• Viscosity index 46 for optimal temperature characteristics and wide operating temperature range
• Prevents deposits from forming, thus increases service life of compression stage and filtration media
The use of BOGE S 9000 makes it possible to increase the guarantee period to five years within the framework of the BOGE bestcair guarantee program. Further information is available at boge.com.
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One of the best has been improved upon: The S series has set standards in ef cient and reliable compressed air production. Now, BOGE has made one of the best screw compressor ranges on the market even better. While retaining the proven design philosophy, the ef ciency, smooth running properties and the sound pressure levels have been signi cantly optimized. You can look forward to the best S series of all time!
BOGE Competence
EVEN MORE EFFICIENT
The new generation BOGE S series has the most efficient airend ever employed by BOGE – the BOGE effilence. Included as standard in every machine in the S-3 series, BOGE’s effilence enhances the in- creased air delivery and improved oil separation system to the high level of efficiency achieved by the new compressor generation.
EVEN QUIETER
As well as the innovative BOGE effilence airend, the newly designed fan makes the BOGE S-3 series quieter than ever. Its speed has been halved resulting in reduced noise levels – while the cooling air has been improved at the same time to provide a consistent cooling per- formance. The result speaks for itself: the quietest S series of all time!
PROVEN CONTROL
The compressor control in the standard version uses a familiar and intuitive focus control 2.0 which provides numerous monitoring and control features and also allows connection to a remote master control system.
PROVEN DESIGN
Irrespective of the modification incorporated, the proven design of the proven design of the S series provides the advantages for an efficient cooling air system, the effective optimized oil separation system with a horizontal receiver and the premium quality of one of the most reliable screw compressors on the market.
BOGE Quality
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"Mission accomplished" – ...Our ambitious goals have been met with BOGE's high performance "ef lence" air end design which maximizes ef ciency and minimizes sound pressure levels. S-Series rotary screw compressors are offered in both xed speed and variable speed. Along with our low speci c power levels and minimal space requirements we continue to meet the needs of our ever changing marketplace. BOGE compressors are a proven, long term investment!
BOGE Max. Model pressure**
bar psig
Effective free air delivery *
m3/min
Motor power Dimensions 1) Dimensions 2) silenced super- Main Fan WxDxH silenced
Compressed air outlet
Weight Weight silenced super- silenced
lbs. lbs.
drive motor cfm kW hp kW hp
WxDxH inch inch
S 40-3N 7 100 5.44 S 40-3N 8 115 5.21 S 40-3N 8.6 125 5.21
192 30 40 0.75 1 64x39x57 – NPT11/4 1857 – 184 30 40 0.75 1 64x39x57 – NPT11/4 1857 – 184 30 40 0.75 1 64x39x57 – NPT11/4 1857 –
S 40-3 N S 40-3 N
S50-3N S50-3N S50-3N S50-3N S50-3N
S60-3N S60-3N S60-3N S60-3N S60-3N
S61-3N S61-3N S61-3N S61-3N S61-3N
S75-3N S75-3N S75-3N S75-3N S75-3N
10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
4.77 3.98
6.81 6.36 6.36 5.65 4.75
7.62 7.30 7.30 6.42 5.23
8.12 7.73 7.73 6.74 5.89
10.07 9.63 9.63 8.44 7.36
12.88 12.26 12.26 10.95
9.51
14.15 13.54 13.54 11.93
9.85
168 30 140 30
240 37 225 37 225 37 199 37 168 37
269 45 258 45 258 45 227 45 185 45
287 45 273 45 273 45 238 45 208 45
356 55 340 55 340 55 298 55 260 55
455 75 433 75 433 75 387 75 336 75
500 75 478 75 478 75 421 75 348 75
40 0.75 1 40 0.75 1
50 1.50 2 50 1.50 2 50 1.50 2 50 1.50 2 50 1.50 2
60 1.50 2 60 1.50 2 60 1.50 2 60 1.50 2 60 1.50 2
60 1.50 2 60 1.50 2 60 1.50 2 60 1.50 2 60 1.50 2
75 2.20 3 75 2.20 3 75 2.20 3 75 2.20 3 75 2.20 3
100 2.20 3 100 2.20 3 100 2.20 3 100 2.20 3 100 2.20 3
100 2.20 3 100 2.20 3 100 2.20 3 100 2.20 3 100 2.20 3
64x39x57 – 64x39x57 –
64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77
64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77 64x39x57 64x39x77
79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77
79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77
79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77 79x42x57 79x42x77
93x52x69 93x52x89 93x52x69 93x52x89 93x52x69 93x52x89 93x52x69 93x52x89 93x52x69 93x52x89
NPT 1 1/4 NPT 1 1/4
NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4
NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4
NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2
NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2
NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT11/2
NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT21/2 NPT21/2
1857 – 1857 –
1859 1925 1859 1925 1859 1925 1859 1925 1859 1925
2192 2258 2192 2258 2192 2258 2192 2258 2192 2258
2602 2712 2602 2712 2602 2712 2602 2712 2602 2712
2778 2889 2778 2889 2778 2889 2778 2889 2778 2889
2994 3105 2994 3105 2994 3105 2994 3105 2994 3105
4514 4646 4514 4646 4514 4646 4514 4646 4514 4646
S 100-3 N
S 100-3 N
S 100-3 N
S 100-3 N
S100-3N 13
7 100
8 115 8.6 125 10 150 190
S 101-3 N
S 101-3 N
S 101-3 N
S101-3N
S101-3N 13
7 100
8 115 8.6 125 10 150 190
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"Tried and true" – BOGE has earned a strong reputation for building premium quality compressors in support of our large global distribution network located in more than 120 countries. Through a long heritage of being family owned since our founding more than a century ago, we continue to focus on meeting customer expectations by offering the very nest compressed air equipment through design, production and rigorous nal testing. BOGE Air...The Air to Work!
BOGE Max. Model pressure**
Effective free air delivery *
Motor power Dimensions 1) Dimensions 2)
Compressed air outlet
NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2
NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2
3" ANSI 3" ANSI 3" ANSI 3" ANSI 3" ANSI
3" ANSI 3" ANSI 3" ANSI 3" ANSI 3" ANSI
3" ANSI 3" ANSI 3" ANSI 3" ANSI 3" ANSI
4" ANSI 4" ANSI 4" ANSI 4" ANSI 4" ANSI
4" ANSI 4" ANSI 4" ANSI 4" ANSI 4" ANSI
Weight Weight silenced super- silenced
lbs. lbs.
4558 4690 4558 4690 4558 4690 4558 4690 4558 4690
4701 4833 4701 4833 4701 4833 4701 4833 4701 4833
6850 7070 6850 7070 6850 7070 6850 7070 6850 7070
7630 7850 7630 7850 7630 7850 7630 7850 7630 7850
7630 7850 7630 7850 7630 7850 7630 7850 7630 7850
9921 10141 9921 10141 9921 10141 9921 10141 9921 10141
11032 11244 11032 11244 11032 11244 11032 11244 11032 11244
silenced Main Fan WxDxH
super- silenced WxDxH
drive motor bar psig m3/min cfm kW hp kW hp
inch inch
93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89
93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89 93x52x69 93 x52x89
101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99
101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99
101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99 101x64x79 101 x64x99
124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104
124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104 124x75x84 124x75x104
S 125-3 N S 125-3 N S 125-3 N S 125-3 N S 125-3 N
S 150-3 N S 150-3 N S 150-3 N S 150-3 N S 150-3 N
S 151-3 N S 151-3 N S 151-3 N S 151-3 N S 151-3 N
S 180-3 N S 180-3 N S 180-3 N S 180-3 N S 180-3 N
S 220-3 N S 220-3 N S 220-3 N S 220-3 N S 220-3 N
S 271-3 N S 271-3 N S 271-3 N S 271-3 N S 271-3 N
S 341-3 N S 341-3 N S 341-3 N S 341-3 N S 341-3 N
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
15.69 554 15.01 530 15.01 530 13.76 486 11.45 404
18.56 655
17.67 624 110 150 4.00 5.5 17.67 624 110 150 4.00 5.5
90 125 4.00 5.5 90 125 4.00 5.5 90 125 4.00 5.5 90 125 4.00 5.5 90 125 4.00 5.5
110 150 4.00 5.5
15.89 561 14.20 501
110 150 4.00 5.5 110 150 4.00 5.5
20.04 19.40 19.40 17.00 14.40
24.40 23.30 23.30 20.80 17.80
29.00 27.90 27.90 25.10 21.70
36.09 34.70 34.70 30.50 24.73
42.45 40.77 40.77 31.10 31.70
708 110 150 4 5.5 685 110 150 4 5.5 685 110 150 4 5.5 600 110 150 4 5.5 508 110 150 4 5.5
862 132 180 4 5.5 823 132 180 4 5.5 823 132 180 4 5.5 734 132 180 4 5.5 629 132 180 4 5.5
1024 160 220 4 5.5 985 160 220 4 5.5 985 160 220 4 5.5 886 160 220 4 5.5 766 160 220 4 5.5
1274 200 270 7.5 10 1225 200 270 7.5 10 1225 200 270 7.5 10 1077 200 270 7.5 10
873 200 270 7.5 10
1499 250 340 11 15 1440 250 340 11 15 1440 250 340 11 15 1310 250 340 11 15 1119 250 340 11 15
* Free air delivery for the complete package in accordance with ISO 1217, Appendix E, at 68oF ambient temperature and maximum pressure. Emitted sound pressure values from 64 dB(A) according to DIN EN ISO 2151:2009. Technical data subject to change ** Max. pressure of the compressor
1) super-silenced on the intake side 2) super-silenced on the intake and on the outlet side
5


Efficiency on a large scale: The BOGE SLF.
Effective FAD: 1.25 – 36.26 m3/min, 48 – 1499 cfm Pressure range: 7 – 13 bar, 110 – 190 psig
Rated power: 30 – 200 kW, 40 – 340 hp
ABSOLUTELY DEMAND- ORIENTED
The frequency converter is primarily integrated to control motor and airend speeds in order to produce the momentary air demand requirement at the required pressure.
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MAXIMUM EFFICIENCY
Frequency control is ideal where shift/production patterns create a fluctuating demand for compressed air or where there is a small storage volume or in a multiple installation for peak load operation. Built in frequency control continuously adjusts the volume flow to the actual demand ensuring minimized idling times and pressure fluctuations providing an energy efficient solution.
INTELLIGENT FAN CONTROL
From the S 61-3 N up we offer variable cooling air flow via frequency-controlled fan as an option. It ensures that it only ever works as hard as necessary. These machines achieve a significant efficiency advantage.
HIGH EFFICIENCY
The centerpiece of the integrated DUOTHERM BPT heat exchanger is a plate heat exchanger through which hot oil (approximately +185°F) passes from the oil circuit. The counter-flow water passing through the heat exchanger is heated up to around +158°F – and can then be used as heating or production water.
Efficiency
Frequency control drive and cooling fan + integrated heat recovery: Your extra bonus in efficiency.


Operating within the speci c optimal range: In combination with the direct drive and frequency control, the SLF machines provide an extremely flexible system that adapts spontaneously to changes in the compressed air demand. If the pressure value changes, the air delivery is also synchronized automatically! This means that the machine supplies only the precise amount of compressed air that is actually needed at the time.
BOGE Max. Model pressure**
Effective free air delivery *
Motor power
Main Fan motor
Dimensions 1) silenced WxDxH
Dimensions 2) super- silenced WxDxH
Compressed air outlet
Weight Weight silenced super- silenced
drive
bar psig m3/min cfm kW hp kW hp inch inch lbs. lbs.
SLF 40-3 N SLF 40-3 N SLF 40-3 N SLF 40-3 N SLF 40-3 N
SLF 51-3 N SLF 51-3 N SLF 51-3 N SLF 51-3 N SLF 51-3 N
SLF 61-3 N SLF 61-3 N SLF 61-3 N SLF 61-3 N SLF 61-3 N
SLF 75-3 N SLF 75-3 N SLF 75-3 N SLF 75-3 N SLF 75-3 N
SLF 101-3 N SLF 101-3 N SLF 101-3 N SLF 101-3 N SLF 101-3 N
SLF 125-3 N SLF 125-3 N SLF 125-3 N SLF 125-3 N SLF 125-3 N
SLF 221 N SLF 221 N SLF 221 N SLF 221 N SLF 221 N
SLF 271 N SLF 271 N SLF 271 N SLF 271 N SLF 271 N
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
7 100
8 115 8.6 125 10 150 13 190
10 150 13 190
10 150 13 190
10 150 13 190
10 150 13 190
1.36 - 5.55 1.30 - 5.31 1.30 - 5.31 1.27 - 4.66 1.25 - 4.19
2.47 - 7.48 2.36 - 7.16 2.36 - 7.16 2.21 - 6.30 2.11 - 5.15
3.24 - 8.26 3.10 - 7.90 3.10 - 7.90 2.84 - 6.86 2.13 - 5.75
2.30 - 10.03 2.20 - 9.60 2.20 - 9.60 2.06 - 8.33 2.17 - 7.22
48-196 46-188 46-188 45-164 44-148
87-264 83-253 83-253 78-222 75-182
114 - 292 109 - 279 109 - 279 100 - 242
75-203
81-354 78-339 78-339 73-294 77-255
186 - 505 178 - 483 178 - 483 171 - 405 129 - 358
178 - 554 171 - 530 171 - 530 167 - 501 165 - 432
30 40 30 40 30 40 30 40 30 40
37 50 37 50 37 50 37 50 37 50
45 60 45 60 45 60 45 60 45 60
55 75 55 75 55 75 55 75 55 75
75 100 75 100 75 100 75 100 75 100
90 125 90 125 90 125 90 125 90 125
0.75 1 0.75 1 0.75 1 0.75 1 0.75 1
1.10 1.5 1.10 1.5 1.10 1.5 1.10 1.5 1.10 1.5
1.50 2 1.50 2 1.50 2 1.50 2 1.50 2
2.20 3 2.20 3 2.20 3 2.20 3 2.20 3
3.00 4 3.00 4 3.00 4 3.00 4 3.00 4
4.00 5.5 4.00 5.5 4.00 5.5 4.00 5.5 4.00 5.5
74x39x57 74x39x57 74x39x57 74x39x57 74x39x57
78x42x57 78x42x57 78x42x57 78x42x57 78x42x57
78x42x57 78x42x57 78x42x57 78x42x57 78x42x57
78x42x57 78x42x57 78x42x57 78x42x57 78x42x57
95x53x69 95x53x69 95x53x69 95x53x69 95x53x69
95x53x69 95x53x69 95x53x69 95x53x69 95x53x69
– – – – –
78x42x77 78x42x77 78x42x77 78x42x77 78x42x77
78x42x77 78x42x77 78x42x77 78x42x77 78x42x77
78x42x77 78x42x77 78x42x77 78x42x77 78x42x77
95x53x89 95x53x89 95x53x89 95x53x89 95x53x89
95x53x89 95x53x89 95x53x89 95x53x89 95x53x89
NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4
NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4 NPT 1 1/4
NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2
NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2 NPT 1 1/2
NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2
NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2 NPT 2 1/2
4" ANSI 4" ANSI 4" ANSI 4" ANSI 4" ANSI
4" ANSI 4" ANSI 4" ANSI 4" ANSI 4" ANSI
1863 – 1863 – 1863 – 1863 – 1863 –
2756 2867 2756 2867 2756 2867 2756 2867 2756 2867
3043 3153 3043 3153 3043 3153 3043 3153 3043 3153
3303 3413 3303 3413 3303 3413 3303 3413 3303 3413
4659 4789 4659 4789 4659 4789 4659 4789 4659 4789
4767 4900 4767 4900 4767 4900 4767 4900 4767 4900
9923 10143 9923 10143 9923 10143 9923 10143 9923 10143
10364 10584 10364 10584 10364 10584 10364 10584 10364 10584
5.28 - 14.30 8 115 5.05 - 13.68 8.6 125 5.05 - 13.68
7 100
4.84 - 11.48 3.64 - 10.13
5.05 - 15.68 8 115 4.83 - 15.00 8.6 125 4.83 - 15.00
7 100
4.74 - 14.20 4.68 - 12.23
6.75 - 29.48 8 115 6.46 - 28.21 8.6 125 6.46 - 28.21
238 - 1041
228 - 996 160 220 228 - 996 160 220
7.50 10
7.50 10 124x75x84 124x75x104 7.50 10 124x75x84 124x75x104
7 100
160 220
124x75x84 124x75x104
6.06 - 24.56 5.43 - 20.24
214 - 867 192 - 715
160 220 160 220
7.50 10 7.50 10
124x75x84 124x75x84
124x75x104 124x75x104
6.75 - 36.26
8 115 6.46 - 34.70 228 - 1225 200 270 11.00 15 124x75x84 124x75x104
238 - 1280
8.6 125 6.46 - 34.70 228 - 1225 200 270 11.00 15 124x75x84 124x75x104
7 100
200 270
11.00 15
124x75x84
124x75x104
*
Free air delivery for the complete package in accordance with ISO 1217, Appendix E, at 68oF ambient temperature and maximum pressure. Emitted sound pressure values from 64 dB(A)
5.85 - 28.86 5.43 - 24.58
206 - 1019 192 - 868
200 270 200 270
11.00 15 11.00 15
124x75x84 124x75x84
124x75x104 124x75x104
according to DIN EN ISO 2151:2009. Technical data subject to change
** Max.pressureofthecompressor
*** The SLF 221 and 271 machines belong to the S-2 series 1) super-silenced on the intake side 2) super-silenced on the intake and on the outlet side
7


The new premium airend from BOGE: BOGE ef lence is the most ef cient airend ever employed by BOGE. Its name stands for two of its hallmarks: ef cient compression (ef ciency) and incomparably quiet operation (silence). This wholly BOGE developed and built airend will guarantee highest standard state-of-the-art technology: take advantage now of a new level of ef ciency!
BOGE ef lence: The design benefits.
Extremely small blow hole
The very small radius of the secondary rotor teeth means that the blow hole is very small, thus ensuring high efficiency.
Axial suction
An axial suction that has been calculated with flow simulation software is designed into the product for maximum intake and therefore
higher volumetric efficiency.
Circumferential speeds
The speed design point has
been optimized and is clearly
lower when compared to previous
designs. As a result, efficiency losses
caused by splashing are reduced. The
airends not only offer a quieter operation,
but also increased running-life, as the bearing service life depends on the size as well as on the rotations performed.
Very small manufacturing tolerances
Due to the low tolerances the airend has a long service life, is efficient and quiet. Efficiency losses through gap and blow hole are minimized; the rattling noise caused by backlash, particularly during no-load runnings, does not occur.
BOGE COMPRESSORS
BOGE AMERICA, INC.
3414 Florence Circle
Powder Springs, GA 30127
Tel. 770-874-1570 · Fax. 770-874-1571 us.boge.com · [email protected]
Flow-optimized outlet shape
The design is optimized for a varying range of outlet pressures. This prevents overcompression and backflow that causes high losses.
Oil injection
Large bearings
The high-quality bearings have been selected in the largest possible size. This leads to a calculated service life twice as long as previous models.
5:6 pro le
The 5:6 screw profile of the rotors developed by BOGE (5 teeth primary rotor, 6 teeth secondary rotor) ensures low differential pressure between the chambers and therefore only minimal flow rate losses. Due
to the innovative profile geometry with low leakage between the rotors, the blow hole is extremely small, ensuring a high volumetric efficiency.
Ratio of rotor length to rotor diameter
The rotor profile is optimally designed to achieve the ideal ratio of internal compression combined with the minimum rotor deflection.
The oil injection is designed for an optimum cooling effect and minimum splash losses.
MEMBER OF
TM
361-EN-US-0-09.2018 · Technical changes and errors reserved.