DISTRIBUTOR_BOOK

SYRUP AND PRODUCT LEAKS

PROBLEM CAUSE SOLUTION

Product and/or
syrup is leaking
from the Spout
Adapter or Injector
/ Blending Head.
Reference the
chart for solutions
in these specific
areas.

Product The Adapter is not Reinstall the
leaks from the installed fully and
Spout Adapter. evenly on to the spout. adapter, ensuring
it “snaps” onto the

spout and is level.

The adapter o-rings Inspect the o-rings and/or gasket for
and/or gasket is worn. wear and replace as needed with
new ones from the Spare Parts Kit.
Be sure to reorder any parts taken
from the kit to keep it stocked.

The Injector / Blending Ensure the Injector
Assembly is not level / Blending
horizontally with the 9- Assembly and
Tube Assembly. Ensure Tubes are level
the Tubes do not sag. horizontally.

Syrup leaks The syrup port holes Soak, clean and
from the Injector / may be clogged. sanitize the head,
Blending Head. clearing out both small
holes in the syrup port.

The 9-Tube Assembly Insert the manifold fully into
manifold may not be the Head’s syrup port and
fully inserted or locked
into the syrup port. turn to lock it into place.

The Head’s o-rings may Replace worn o-rings with new
be worn. ones from the Spare Parts Kit. Be
sure to reorder any parts taken
from the kit to keep it stocked.

SYRUP AND PRODUCT LEAKS - continued

PROBLEM CAUSE SOLUTION

Product and/or
syrup is leaking
from the Injector /
Blending Head or
Gear Box.
Reference the
chart for solutions
in these specific
areas.

Product The Gear Cartridge Install the Gear Cartridge is
leaks below the might be crooked in the seated properly in the Gear
Injector / Blending Gear Box. Box, so that it is level and the
Head or under the teeth of the cartridge pair with
Gear Box. the teeth of the Box gear.

The Gear Cartridge Replace the worn Gear Cartridge with
may be worn.
a new one from the Spare Parts Kit.

Be sure to reorder any parts taken from

the kit to keep it stocked. (May have blending vanes)

You may be dispensing Clean and sanitize the assembly. When drawing
product too close to the a serving, always allow room between the spout
spout and pushing and container. Allow product to fall into the
product against the flow container, in a circular motion, never pushing up
so that it “mushrooms” against the flow. See tutorial video on drawing a
out. This causes serving.
product to back up into
the spout and gear box,
and drip out from under
the motor.

SYRUP AND PRODUCT LEAKS - continued

PROBLEM CAUSE SOLUTION

Product and/or
syrup is leaking
from the syrup
port, manifold or 9-
Tube Assembly.
Reference the
chart for solutions
in these specific
areas.

Syrup leaks Syrup ports may be Soak, clean
from behind the partially clogged. and sanitize
manifold coupler or the Syrup Line
from the syrup Manifold
port. Assembly
according to
The Duckbill Check the Scheduled
Valve may be worn. Maintenance section of the Operations Manual.
Ensure the Duckbill Valve and all ports at the end
of the manifold are clear of residual syrup.

Replace the worn Valve with a new one
from the Spare Parts Kit. Reorder any
parts taken from the kit to keep it stocked.

The 9-Tube Assembly is Ensure the Injector
not level horizontally / Blending
with the Injector / Assembly and
Blending Assembly. Tubes are level
Tubes that sag from the horizontally.
syrup port may cause
the gasket inside the
manifold assembly to
become unsealed.

SYRUP AND PRODUCT LEAKS - continued

PROBLEM CAUSE SOLUTION
Replace the syrup bag.
The syrup bag is Syrup bag valve could
leaking. be cracked or broken.

Follow these tips to When connected to the
prevent syrup bag syrup line, place the
valves from breaking: whole bag fitment (with
valve connected to the
syrup line) inside the
tray, behind the opening.

Never pull the trays
forward with the syrup line
connected to the bag.
Doing so can bend the
valve, causing cracks and
breakage. Always
disconnect the bag first,
and then pull the tray forward.

Push the syrup trays as far back into the cabinet
as they will go so that the syrup lines to not get
pinched at the front.

Ensure the syrup bag
fitment is not pinched and
bending the syrup bag
valve.

Syrup bags and You may have the Soft serve “striping” systems require syrups
syrup lines won’t wrong syrup for your labeled FLA ### or FLA ###SEA.
system.
connect. Soft serve Flavor Blend systems require syrups
labeled FLA ###BLD

You may have an older FCB, shake, and slush products require syrups
system with outdated labeled FLA ###SH
syrup lines.
If your soft serve system has a black syrup
connector with a metal ring, you need to update
your syrup lines so that they will connect to the
new syrup bag fitments.
See memo “New Syrup Bag Fitments”

PARTS COMPARISONS BY SYSTEM

SOFT SERVE “SS” SOFT SERVE BLEND “BLD” FROZEN BEVERAGE “BEV”
(STRIPE) (SHAKE & SLUSH)
INJ 424BLD
INJ 424TS Blending Assembly INJ 424VTS
Injector Assembly Blending Assembly (beverage)
(Flavor Blend)

INJ 422 Injector Head INJ 422C Blending Head INJ 422VS Blending Head

- aluminum body - aluminum body - aluminum body
- one long orifice tube - one long orifice tube - one long orifice tube
- one short orifice tube - one short orifice tube
INJ 321 Gear Cartridge - identical to INJ 422VS - identical to INJ 422C

INJ 321C Gear Cartridge INJ 321S Gear Cartridge

- black plastic housing - white OR black plastic housing - white OR black plastic housing
- NO mixing vanes or - two mixing vanes with angled - two mixing vanes with

screens openings horizontal openings
- one screen - NO screen
INJ 330TS Motor
INJ 330HSB Motor INJ 330TS Motor

- regular speed motor, - High Speed motor, larger - regular speed motor, smaller
smaller all-plastic black housing with rim near the top all-plastic black housing
housing and metal band at bottom



VIDEO TUTORIALS

(Click on a title - videos will open and play from YouTube.com)

Color Touch Panel Tutorials Jumbo Touch Panel Videos
Ports and Controls The Jumbo Touch Panel
Initial Setup Jumbo Touch Panel Installation
Equipment Setup Wizard Initial Setup - JBT Panel
Setup Trays and Dispense Speeds Equipment Setup Wizard - JBT Panel
General Settings Setup Trays and Dispense Speeds - JBT Panel
Maintenance Functions General Settings - JBT Panel
View Serving Statistics View Serving Statistics - JBT Panel
Enable or Disable Serving Options Setup Containers, Sizes, Prices - JBT Panel
Setup Containers, Sizes, and Prices Adjust Dispense Time Limits - JBT Panel
Adjust Dispense Time Limits Design Placards - JBT Panel
Flavor/Mix-In Options Multimedia Options - JBT Panel
Design Button Icons Transfer Files to Jumbo Touch Panel
Multimedia Options
Transfer Files to Touch Panel
Backup and Restore
The Quick Dispense Screen
Installing a Color Touch Panel Façade

Color Touch Panel Troubleshooting
Possible Switch Malfunction
Flavor Not Dispensing
Touch Panel Not Synchronized

CLICK HERE to view the entire collection of
Flavor Burst videos on YouTube

Or copy/paste or type this url into your browser:
https://www.youtube.com/user/FlavorBurstLLP