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2018 Masonite Wood Catalog

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Published by BWI, 2018-08-15 11:19:41

2018 Wood Catalog

2018 Masonite Wood Catalog

Louver Inspiration

LE CHATEAU

ARTISAN

„„ Louver Over Panel

FRENCH

„„ Plantation Louver / Paint: White „„ Plantation Louver Over Louver Bifolds LOUVERS & BIFOLDS

masonite.com 49

Louver Doors & Bifolds

LOUVER OVER LOUVER LOUVER OVER PANEL PLANTATION LOUVER PLANTATION LOUVER OVER PANEL
SHOWN IN CLEAR PINE OVER LOUVER SHOWN IN CLEAR PINE

LOUVER OVER LOUVER BIFOLD LOUVER OVER PANEL BIFOLD PLANTATION LOUVER PLANTATION LOUVER OVER PANEL BIFOLD
SHOWN IN CLEAR PINE OVER LOUVER BIFOLD SHOWN IN CLEAR PINE

50

LE CHATEAU

ARTISAN

FRENCH

LOUVERS & BIFOLDS

„„ Door: Full Louver / Species: Clear Pine / Stain: Teak Natural

masonite.com 51

Customization

PRECISION HANDCRAFTED DOORS

The beauty of Masonite Wood Doors lies in the details. This stunning collection boasts
a variety of high-grade wood species, precision handcrafted with true stile and rail
construction. The result is unparalleled quality available in a seemingly endless selection
of door styles, configurations and sticking profiles, all ready to paint or stain.
52

TITLECUOSFTPOAMGIEZATION 5533

„„ Door: 2633 / Sidelites: 1761 / Stain: Early American Medium 

54

Sidelites & Transoms SIDELITES & TRANSOMS

„„ Door: C55 / Species: Primed / Paint: Navy / Glass: Satin Etch / Sidelites: Custom 1703 1802 1803
SIDELITES

1601 1602 1603 1604 1701 1702 1704 1705 1706 1709 1743 1761 1762 1801 1804 1843
TRANSOMS

T11 T31 T32 T33 T51 T62

masonite.com 55

Panel & Sticking Options

Ovolo Single-Hip Square
Sticking Raised Panel Sticking

Flat Panel

Stile/Rail Panel Stile/Rail

Ovolo Double-Hip
Sticking Raised Panel

Stile/Rail Panel

Veneer Veneer Veneer Veneer
MDF MDF MDF MDF
Core Core

1/2 FLAT 3/4 FLAT 3/4 BLADDER 1-1/8 BLADDER 9/16 SOLID 3/4 SOLID 1-1/8 SOLID 3/4 SOLID 1-1/8 SOLID
PRESS PRESS PRESS PRESS SINGLE-HIP SINGLE-HIP SINGLE-HIP DOUBLE-HIP DOUBLE-HIP

STILE AND RAIL DOORS DEFINED
M UL L I ON : narrow vertical sections between panels

M UN T I N : slim vertical pieces used to separate panes of glass; grille bar
PA N EL : p ieces that fit within the surrounding stile & rail frame that come in
different profile designs—single-hip, double-hip and flat
RA I L : horizontal pieces of the door; includes top, bottom and sometimes lock rails

ST I L E : vertical pieces of the door

56

Top Rail PANEL & STICKING OPTIONS

Door Frame Latch Stile
Muntin
Hinge Stile
Lite (Glass) Mullion
Lockset
Cross Rail

Panel

Bottom Rail

masonite.com 57

Door Options TOP RAIL

PANELS ARCH ARCH-ARCH
HALF-ARCH ROUND
STANDARD CLASSIQUE
HALF CLASSIQUE ROUND-ROUND*
CLASSIQUE
SEGMENT
ARCHED
HALF-ROUND ROUND*
uu An interior or exterior door
panel adds a distinctive HALF-ROUND
finishing touch to any door
and allows you to better uu Your imagination is the only limit
integrate its appearance to creating the look you’ve always
into your design. It’s all wanted and the key to creating
about aesthetic harmony a home that is truly unique. Turn
and making each door yours into a space that will be
much more than an envied and admired. With all
unassuming entrance. the options available for glass,
panels, wood specie, designs
58 and applied mouldings, it’s only
fitting to cap it all off with a
touch of class and elegance.

*NOTE: R ound-round and half-round round
are not available in Torrefied.

DOOR TOPS INTERIOR JAMBS & EXTERIOR FRAMES TDITOLOEROFOPATIGOENS

ROUND-ROUND D(D4Oo9U/B1uL6E"b-&RlAe6B9B-/Er1T6aJ"A)bMbB et jamb (4 9/16" and 6 9/16")
SEGMENTED
SINGLE-RABBET JAMB

S(4i9n/1g6"l&e6-9r/a16b")bet jamb (4 9/16" and 6 9/16")
FFLAlaT JtAMjaB mb (4 9/16" and 6 9/16")

(4 9/16" & 6 9/16")

uu Cap off any Masonite Wood JAMB OPTIONS All square tops All rounded tops
door with a crown befitting (Arch, Half-arch, (Segment, Arch-arch,
a king. No longer limited Torrefied? Classique, Half Classique Round-round and Half-
to a straight top, you can Mahogany? and Round top rails) round round top rails)
indulge in a semi-circular All Other species? Segment, Arch-arch and
or arched-top doors, either All
of which will make a door Half-round
step out of the ordinary Heads and legs
and into the limelight. available All

No All

Fire Rated? All All

masonite.com 59

Performance Options

TORREFIED

PREMIUM EXTERIOR WOOD DOORS

Design the perfect fit for your home with Masonite's Torrefied Collection. These premium exterior wood doors let
you have it all without compromise. Our one-of-a-kind, hand-crafted, solid wood doors have the highest levels
of performance in the market. We're so confident that we back each wood door with a 20-year limited warranty
without an overhang requirement! Design your perfect fit with hundreds of unique panel and glass options.

20

YEAR

LIMITED
WARRANTY

A 20-Year Warranty
That’s as Durable as Time

Built to withstand the most severe conditions, every Torrefied premium exterior wood door
carries a 20-year guarantee against warping, twisting, rotting and delamination.

www.masonite.com/residential/learn/warranty-information

Designed to Perform Completely Unique

We stop at nothing to design a better If you can dream it, it can be designed
door. Masonite's Torrefied premium with wood. Hundreds of unique panel
exterior doors continue to revolutionize and glass options are available in our
the industry with unparalleled Le Chateau, Artisan or French Door
performance. With no overhang collections. See www.masonite.com/
required, our doors are designed to residential/products/catalog-wood for
withstand the harshest conditions details of all of the available designs.
from direct sunlight to extreme cold.
Chemical-Free
Premium Species
Torrefaction is an all natural, chemical-
Mahogany features deep, rich color patterns free technology. By heating our wood
that showcase wood's natural strength. slowly, we eliminate the possibility to
Fir gives a modern twist by warp, twist, rot or delaminate. Masonite
highlighting clean, straight grains. pushes past the surface to ensure every
NEW Maple takes unique to new ounce of the wood is structurally stable
levels with prominent natural color and ready to stand the test of time.
variations and wandering grains.

60

PERFORMANCE OPTIONS: TORREFIED

NEW

TORREFIED MAHOGANY TORREFIED FIR TORREFIED MAPLE

61

LVL CORE TECHNOLOGY 3

BEST PRICE WITH PERFORMANCE YEAR

Laminated Veneer Lumber (LVL) derives its strength from an impressive number LIMITED
of tightly-bonded wood veneers glued together layer upon layer, forming a solid WARRANTY
tension-resistant core. Since the layers of veneer are arranged on edge, our LVL core
withstands all tendency to warp and twist. Available in all species, panels, glasses
and designs.

WOOD CORE

COST EFFECTIVE

Our wood-core doors carry with them all of those qualities wood is renowned for—
strength, beauty, flexibility, and one that’s sure to please your bottom line: economy.
It’s probably the most competitively priced option available with a quality-to-price
ratio that’s nothing short of enviable.

FIRE RATING

HIGH PERFORMANCE

Masonite carries a full line of fire-rated doors and jambs. They range from 20 (negative and
positive), 60 and 90-minute-rated models in sizes up to 4/0 width and 8/0 height and are
available in a range of custom sizes and designs, with either a primed paint finish or a choice
of 15 different species of stain-grade.

Benefit from the advantages of using a single source for all your fire-rated door requirements.
It’s no longer a choice between form and function, because Masonite’s fire-rated door products
afford your clients the peace of mind they need and the great looks they want.

FIRE-RATED DOOR SPECIFICATIONS

MAXIUMUM SIZE AVAILABLE TOP STANDARDS
OPENING RAIL SELECTION COMPLIANCE

RATING CAT. Single Double PANEL PROFILE PREFIT Both positive and
20 neutral, UL 10(c),
60 WHWH 0°: Prefit ≤ ¼" UBC 7-2 (1997)
90 3°: 3°-0" only Part 1, NFPA 252,
A 48" 96" 84" 96" ASTM E2074-00

B 48" 96" - - 0° and 3°: Prefit ≤ ¼ Both positive
and neutral, UL
Square top door 10(c),U BC 7-2

only with arched, (1997) Part 1,
NFPA 252, ASTM
classique or E2074-00, ASTM

Flat, Raised round-round panel E152-81a
(SH), V-Groove
A 48" 96" 84" 96" Both positive and
neutral, UL 10(c),
(SH & DH) UBC 7-2 (1997)
Part 1, NFPA 252,
0°: Prefit ≤ ¼” ASTM E2074-01,
3°: 3°-0" only
ASTM E152-81a
A 48" 96" - - Square top door
only with arched,

classique or
round-round panel

Category A: Masonite’s category A doors are manufactured with a sealing system concealed into the edges of the
door. This means that no additional edge-sealing system is required between the door and frame.

Category B: These doors require an additional edge-sealing system between the door and frame.

62

Limited Warranty

INTERIOR & EXTERIOR (PANELED, INSULATED GLASS CORE OPTIONS & WARRANTY
LOUVERED OR GLAZED) DOORS
Our insulated glass carries a 5-year warranty
Masonite warrants to the immediate purchaser for a against seal failure. Masonite is responsible
period of 1 year (3 years for LVL exterior products) for the replacement of any product deemed
from the date of manufacture that its doors will be defective. Masonite is NOT responsible for any
free from defects in materials or workmanship as costs associated with the product, i.e. rehanging,
follows: refinishing, labor, shipping, closing or transportation.
Our limited warranty is based on the directions
1. Warping of the door in excess of 1/4 inch. given in our Handling and Finishing Instructions.

2. Splits in door panels in excess of 1/16 inch. GENERAL EXCLUSIONS

3. Delaminating of stiles and rails. The following items are specifically excluded from
the warranty of all Masonite Wood products:
4. Separation of stiles and rails in excess
1. Unsatisfactory service or appearance caused
of 1/16 inch.
by failure to follow the Handling and Finishing
TORREFIED COLLECTION Instructions.

Masonite warrants to the immediate purchaser for 2. Appearance of field finished doors.
a period of 20 years from the date of manufacture
that its doors will be free from defects in materials 3. Natural variations in the color and/or texture
or workmanship as follows:
of the wood.
1. Warping of the door in excess of 1/4 inch.
4. Movement or shrinkage of finished raised
2. Splits in door panels in excess of 1/16 inch.
panels in raised-panel doors.
3. Rotting of any part of the door.
5. Warping, splitting or delaminating caused by
4. Separation of stiles and rails in excess
failure to protect and seal all six sides within
of 1/16 inch. 72 hours of installation on the job site.

5. Hairline cracks may appear and are not 6. Defects caused by normal wear and tear,

considered a defect. weathering, customer abuse and neglect
or alteration.
Warp means a distortion in the plane of the door
itself and does not refer to the relationship of the Masonite wood door’s maximum liability is limited
door to the frame or the jamb in which it is hung. to the purchase price of the product.
The term warp shall include bow, cup and twist.
Warp shall be measured by placing a straight edge
on the suspected concave face of the door at any
angle. The measurement of warp shall be made at
the point of maximum distance between the bottom
of the straight edge and the face of the door.

masonite.com 63

Care & Finishing

HANDLING 6. Do not use dark colored stains or paint on doors

Wood doors should be treated like fine wood exposed to sunlight, as some expansion and
furniture. contraction of door parts may occur. Further, a
dark colored stain or paint may void the door’s
1. Do not drag doors or walk on them. warranty.

2. Do not subject them to extreme or rapid changes 7. If the glass in your door does not come with a

in humidity or heat. factory-applied protective film, it is the finisher’s
responsibility to protect the glass prior to and
3. Doors must be finished within 72 hours upon during finishing.

delivery to the job site. 8. Plastic film protection on the glass should be

4. Doors stored on a job site must have all surfaces removed immediately after applying the finish.
Failure to remove the plastic film at this time may
sealed with a high-quality sealant to prevent cause harm to the glass and may create difficulty
moisture absorption. (Primer coat does not in removing the film. Use caution to avoid
have sealing properties.) scratching the glass.

PREPARATION FOR FINISHING 9. It is the finisher’s responsibility to protect glass

1. Machine and hang the door before finishing, then prior to and during finishing. Caution must be
used when cleaning glass as not to scratch the
remove the door slab from its opening to properly glass. Glass that is scratched due to cleaning is
finish. Doors must be sealed prior to installation not covered by the warranty.
of hardware or exposure to moisture and weather.
Apply finish behind hinges in bores and mortises. 10. For doors 7' and taller, a multi-point locking
Doors must be properly finished immediately
before prolonged storage. system is recommended.

2. Adjust or align all door components prior to FINISHING

finishing. Panels and bars float and may become Lap the paint or varnish on to any glazed door glass
out of alignment during shipping and handling. 1/16". Be sure all moulding miters are completely
Carefully take a block of wood and mallet and finished without gaps. Also be sure there are no gaps
tap the components in alignment. Use caution where the panel meets the stiles and rails. We highly
not to damage the door or component during recommend in extreme conditions a clear silicone cap
this process. bead around the perimeter of the glass.

3. All doors must be sanded prior to finishing. Sand If You Paint:

the entire surface with an orbital sander using We recommend a high-quality oil-base primer and
150-180 grit sand paper. This is to remove handling paint. We believe it will last better and provide more
marks, fingerprints and residues that may prevent protection to your door. We understand that in some
a satisfactory finish. Dark stains tend to magnify markets oil-base products may not be available or
blemishes. If you are staining your door a dark allowable for use. If you must use a Latex-base primer
color, extra care needs to be given during the and paint, use a high-quality product and do not cut
preparation process. This may include the need or dilute the product. Apply 1-2 coats of primer to all
to closely inspect the door for any imperfections, six sides of the door then apply two coats of paint to
dirt, residue or glue. Additional sanding may be all six sides. If the door was primed at the factory by
required to assure a high-quality finish. Masonite Wood, apply two coats of high-quality paint.
Follow the above instruction for preparation, including
4. Clean the door thoroughly with a cloth to remove sanding. Also, follow the instructions supplied by the
paint supplier. The warranty is considered void if all
all dust and foreign materials. Do not use abrasive six sides have not been finished properly.
or caustic cleaners on the door.

5. All six sides of the door must be finished. The

edges (top, bottom and sides) should be coated
with each and every coat of finish that is applied
to the face of the door. Doors must be dry before
finishing.

64

If You Stain: Our Torrefied exterior doors do not require an CARE & FINISHING
overhang. If your door location does not allow the
A wood conditioner is highly recommended to give proper overhang, please select a door from one of
you an even stain and to help control variances in the our Torrefied wood species.
color of the stained product. We do not recommend
stains containing polyurethane. Apply stain to all
six sides. Once the stain is completely dry, apply a
minimum of two coats (maximum four coats) of spar
varnish or spar urethane. If the finish is sprayed on, it
is the responsibility of the finisher to make sure that
all gaps between the sticking and the panel/glass are
filled with no voids. The warranty is considered void
if all six sides have not been finished properly.

EXTERIOR DOORS

A minimum of two coats (maximum four coats) of
a marine grade varnish or paint must be applied to
the top and bottom of exterior doors or an approved
sealant tape to the bottom of the door under the
door sweep.

A minimum of two coats of paint or solvent base
varnish must be applied to all other surfaces.

MAINTENANCE Prep your Torrefied door as mentioned above
and finished as follows: for hinge and hardware
Like furniture, your door requires simple, periodic preparation, you must pre-drill holes to avoid
maintenance in order to keep it looking fresh, splitting the wood. The use of sharp bits and blades
operating properly, and well-protected against is recommended as the Torrefied wood is much more
the elements. There is not a set schedule for door dense then standard veneered wood doors.
maintenance. Your local climate, quality of the
finish and exposure dictate how often maintenance When painting a Torrefied product, it is
is required. Here are a few tell-tale signs that recommended that you have the door primed at the
maintenance is required: factory. If you choose to prime the product yourself,
we recommend you use Benjamin Moore “Fresh
uuHairline cracks in the finish Start” All-Purpose Primer or equivalent.

uuChanges in the color of the finish Torrefied Doors with no overhang must have a cap
bead of clear silicone applied around the perimeter
uuFlaking or scaling of the finish of the glass and/or panels on the exterior side,
or water leakage may occur in rainy, high-wind
uuDullness or chalkiness of the finish conditions.

EXPOSURE When clear-coating or sealing Torrefied products,
Masonite recommends a clear coat or sealer with
Standard exterior wood doors must be protected a high UV blocker. These products greatly protect
from the elements. Sun, rain and snow can break your Torrefied door from color changes and surfaces
down the finish on your door and cause performance exposed to high levels of ultraviolet radiation from
issues. Here are the industry standards of the the sun. Two examples of these types of finishes are
required overhang of a wood exterior door; if your Ultra Premium Red Label Penofin Clear and Sikkens
door faces north or east, the minimum required Cetol WB SRD (from Azko Nobel).
overhang is equal to one half of the distance from
the sill to the overhang. If your door faces south or For additional information or to make a warranty
west, the minimum overhang requirement is equal claim, contact your Masonite wood doors supplier.
to the distance from the sill to the overhang. See
illustration.

North or East X = 1/2 Y
South or West X = Y
Where X is the length of the overhang required and
Y is the distance from the bottom of the door to the
base of the overhang.

masonite.com 65

1-800-663-DOOR
9am to 5pm / Monday through Friday, EST

masonite.com

In just a few clicks, browse thousands of door styles MIC-17402 / 86920385
and glass options to create your dream door.


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