Asia Pacific Safety Training Center AP-STC TOYOTA DAIHATSU ENGINEERING & MANUFACTURING CO.,LTD
On behalf of Toyota Daihatsu Engineering & Manufacturing (TDEM), I would like to express my gratitude to all stakeholders, who have been promoted Safety Activities and Training in AP Region through Asia-Pacific Safety Training Center (AP-STC). From the basis of the Toyota’s philosophy for Safety & Health by Mr. Eiji Toyoda, former president of TOYOTA MOTOR CORPORATION, AP-STC has been established in order to develop Safety Training, which is the key to build up Human Safety (Knowledge, Mind/Awareness & Sense). From above reason, AP-STC play very important role to support Safety Training Establishment for all Asia Pacific Manufacturing Companies (APMCs), AP ALL TOYOTA, Suppliers and Contractors in Asia Pacific Region. Along with providing direct training for TDEM, TMT and STM Employees, Thai All Toyota Companies, Suppliers and Contractors located in Thailand. Finally, I truly believe that all stakeholders will sustain own operation & activity with “Zero Accident” at the Inter-Dependent level of Safety Message from President of TOYOTA DAIHATSU ENGINEERING & MANUFACTURING CO.,LTD. Safety Declaration “ Safety is my top priority and I will lead for safety ” Mr. Y. Konishi (President) Toyota Daihatsu Engineering & Manufacturing
CON TENTS Overview Outline of Asia Pacific Safety Training Center General Information Outline of Safety Training Course improvement & Develop of AP-STC Training Curriculum Course Description Appendix Prerequsition & Qualification of Trainee
Overview AP-STC Asia Pacific Safety Training Center Outline of Asia Pacific Safety Training Center General Information Outline of Safety Training Course Overview Training Course
Outline of Asia Pacific Safety Training Center Safety Promotion Department under Manufacturing Group of Toyota Daihatsu Engineer & Manufacturing (TDEM) has been established since 2008 to promote safety activity in Asia Pacific region in term of Safety Management, Accident case information sharing, Machine Safety and Construction Safety. In the past, many Fatal and Lost Working Day accidents occurred in APMCs, mainly caused by specific work operation and machine. Therefore, we started promoting many activities, including Accident case information sharing and developing 6 specific hazard work training program by cooperation from TMC Safety & Health Promotion Division and APMCs as model plants. Meanwhile, Machine risk assessment and assessor development program were developed and educated to APMCs to eliminate accidents from machine. We continued to promote safety activities in Asia Pacific region based on accident analysis result until we could achieve some levels of accident reduction. In year 2012, market demand for TOYOTA’s vehicles in Asia Pacific region rapidly increases. Some APMCs and Suppliers have been expanding their production capacity by constructing new plants, installing equipments and recruiting new employees. Consequently, these activities cause an increase of Fatal and Lost Work Day accident cases, not only for APMCs but also for Suppliers and Contractors as well. As TDEM & TMC always realize the importance of Human development concerning safety knowledge, awareness, and mind & sense of employee, we have decided to officially establish Asia Pacific Safety Training Center (AP-STC) on October 4, 2013 aiming to be a master model of safety training in Asia Pacific and provide safety education to TDEM, Thai affiliates, APMCs, AP ALL TOYOTA companies, Suppliers and Contractors for sustainability of safety, the key to achieve Zero Accident.
What is Asia Pacific Safety Training Center (AP-STC) Safe work Reliable work Skilled work Safe work is "the door" to all work. Let us pass through this door. Eiji Toyoda, 1957 Thinking about AP-STC : The principles of Toyota Basic Philosophy for Safety of Mr. Eiji Toyoda are AP-STC is responsible for Safe work training, to support all APMCs, AP ALL TOYOTA, Suppliers and Contractors. Subsequently, Reliable and Skilled work would be developed by each company in order to ensure safety, quality and profit in APMCs.
Safety Strategy to achieve“0”Accident "Need Safety Human Enhancement"
(2) Training at TMC (5) Trainer EVA by TMC to be Local trainer (6) Direct training to trainees (1) Gather Knowledge / information from TMC / Other or join local training course (Self preparation) (3) Develop training content & facility (4) Simulate training and practice (7) Regional Master trainer Support APMCs Train the trainer AP-STC Mission 1 ) To develop theoretical and practical safety training to be a master model in Asia Pacific region under PDCA concept. 2 ) To support APMCs to establish safety training courses and ensure safety training content is implemented efficiently. 3 ) To conduct direct training for Thai TOYOTA affiliates, All TOYOTA Groups, Suppliers and Contractors. Step of Safety Training Development Review & Improvement Feedback
TDEM Supplier ASMCs AP All TOYOTA Contractor TOYOTA INDUSTRIES CORPORATION TOYOTA AUTO BODY CO., LTD. DENSO CORPORATION TOYODA GOSEI CO., LTD. AICHI STEEL CORPORATION TOYOTA TSUSHO CORPORATION TOYOTA BOSHOKU ASIA CO., LTD. HINO MOTOR, LTD. JTEKT CORPORATION AISIN SEIKI Co., Ltd. TOYOTA MOTOR EAST JAPAN, INC. DAIHATSU Our Customer AP-STC Asia Pacific Manufacturing Companies India Indonesia Malaysia Pakistan The Philippines Taiwan Thailand Vietnam (TKM, TKAP) (TMMIN) (ASSB) (IMC) (TMP) (KZ) (TMT, STM) (TMV) 1. TDEM 2. ASMCs : AP-STC aims to provide safety User : training courses for all members as ; 3. Supplier /บริษัทผู้ผลิตชนส่วน ิ 4. Contractor /บริษัทผู้รับเหมา 5. AP All TOYOTA Groups *To be the same standard. * All the names are listed in alphabetical order. Thailand Vietnam Taiwan Philippines Pakistan India Malaysia Indonesia
General Information Name : Established : Location : Address : Asia Pacific Safety Training Center (AP-STC) October 4, 2013 3rd Floor nearby TMT Head Office 2 building (Samrong plant) 274 Moo 9, T.Theparak, A.Muangsamutprakarn, Samutprakarn 10270 Building Area : 3,750 Square meter Training Room : 6 Rooms Training Station : 14 Stations Concept : To be a master model a safety training in AP region under PDCA concept Capacity : Maximum 150 Trainees / Day ELEVATOR MEETING ROOM ENTRANCE /EXIT FIRE EXIT REST AREA TOILET (W) TOILET (M) AP-STC OFFICE FIRE AND EXPLOSION KODOKAN EXHIBITION HALL ACCIDENT SIMULATION LOCKER LOCKER AP-STC 2 AP-STC 1 AP-STC 3 AP-STC 4 AP-STC 5 AP-STC 6 FIRE EXIT PRAY ROOM SAFETY DOJO EV DOJO MACHINE RISK ASSETMENT IN-MACHINR WORK HIGH PLACE WORK ERGONOMICS FORKLIFT GAS WELDING CRANE & SLING MACHINE SAFETY INSPECTION ROBOT TEACHING KY DOJO YOU ARE HERE
Safety Promotion (SEP) Safety Engineering (SEN) AP-STC Operation (ASO) Training Management System (Regional Trainer, Local Trainer, Trainee) Training Strategy Roadmap Training Plan Training Administration Budget and Expense Manage client relationship and customer's account Training Database Management Organization Safety Promotion Safety Management (SMS) AP-STC Operation (ASO) Training Strategy and Development Build up Trainer Development Process and Basic Requirement Training Facility and Tool Maintenance Support APMCs for trainer development Support APMCs hazardous specific work training Set up and train hazardous specific work AP-STC Training (AST) Asia Pacific Safety Training Center Safety Promotion Dept. (ST) Asia Pacific Safety Training Center (AP-STC) AP-STC Training (AST)
D. Basic Safety Awareness Training for new employee (Education upon hiring) A. Role-based training B. Hazardous Job (License) Training C. Specialist Training Overview Training Course Outline of Safety Training Course <---Knowledge & Skill aspects---> New employee General employee Supervisor Management Awareness & management aspect Basic Safety Awareness Role-based training Hazardous Job (License) Training Specialist Training Basic Safety Fire & Explosion Awareness Kodokan Manager role Occupational based Safety & Health for Newcomer Crane & Sling Forklift Gas Welding High Place Work Low Voltage Electrical work Robot Teaching In-Machine Work Electric Vehicle Work Safety Anzen Leader Construction Safety Management Machine Safety Standard & Risk Assessment Machine Safety Inspection Ergonomic Principle Ergonomic principle & Assessment
Training Curriculum AP-STC Asia Pacific Safety Training Center Course Description
Practical Session Pneumatic control system simulator (residual pressure demonstration) Electrical control system simulator (one cycle continuous mode, machine waiting condition demonstration) Simulate machine troubleshooting work inside machine PROPOSE : To prevent “caught in machine” accident occurrence. To enhance troubleshooters knowledge and safety mind when working inside machine Classroom Session Danger while working inside machine Machine structure How to prevent getting caught/pinched by machine when working inside. Applicable laws and regulations Inside machine safe work operation Designated troubleshooters Participants are able to Understand the cause of "Caught in machine" incident according to TOMEZU case Acknowledge the structure of machine control system (Electric, Pneumatic, Hydraulic) Understand danger of residual pressure and countermeasure Understand the regulation and concept to prevent "Caught in machine" incident Understand concept of lock out handling and application Acknowledge TOYOTA safety regulation and Thai laws while working inside machine Perform machine troubleshooting work safely Understand the process to designate the machine troubleshooter 2 (Theory 1, Practical 1) A person who work with machines and those who go to fix the preliminary machinery TARGET GROUP : OBJECTIVES : In-Machine Work Training Period of training (Day) TRAINING CONTENT : Class capacity 10 Participants Training Atmosphere :
TARGET GROUP : OBJECTIVES : Acknowledge crane work regulation according to Thai Laws and TOYOTA safety rule Check condition of crane and lifting equipment before crane work Select and handle lifting equipment properly Perform rigging work safely Operate crane safely under TOYOTA safety regulation Give signal to crane operator corresponding with the standard signal in Thai Laws Estimate the weight of lifting load to be lifted safely with safety factor PROPOSE : Participants are able to To develop skilled member to be crane operator, crane signaler, the rigger and crane work controller in overhead crane work Practical Session Give signal to crane operator Weight estimation and perform rigging work Rigging tool selection Technique to stop swing load Operate crane L- course and full course 3 (Theory 1.5, Practical 1.5) Crane operator Crane signaler Crane & Sling Training Period of training (Day) TRAINING CONTENT : Class capacity 5 Participants Classroom Session Thai Laws concern with crane work Type of crane and definition of crane technical term Crane structure & safety device Mechanic & Electric concern with crane work Safety regulation of overhead crane work Safety sign concern with crane work Lifting equipment handling and selection Rigging method Rigger Crane work controller Training Atmosphere :
TARGET GROUP : OBJECTIVES : Practical Session 2 Days (Theory 1, Practical 1) Working at height Safely Control, Check & Advise subordinate for working at height. Understand the basic for H/P PPEs, Tool & E/Q inspection Can understand basic knowledge of rescue & support operator Manage Work at height job follow standard & principle to prevent the accident Participants are able to High Place Work Training (For Controller) Period of training (Day) TRAINING CONTENT : Class capacity 15 Participants Classroom Session Introduction: Basic knowledge of working at height Law, Regulation & Safety Rule for working at height High Place Work Management Fall Protective Equipment Fall Prevention principles Fall Calculation & Effect of falling - Equipment & Facility for working at height Basic Principle for Rescue Example of accident for working at height (Root cause & Countermeasure) Roof Work Safety, Related E/Q & work method PPEs & Tools inspection for controller Scaffolding & A ladder composition and Inspection Working at height Simulation Job Leader / Job Planner /Job Controller, who have to take care High Place Operation PROPOSE : To give working at height related knowledge, practice & Control principle for High Place Work Controller Training Atmosphere :
TARGET GROUP : OBJECTIVES : Practical Session 1 Days (Theory 0.5, Practical 0.5) Operator or anyone, who have to do work at height Understand basic knowledge before working at height Understand & Comply with Safety Rule for working at height Understand & do the correct practice when working at height Understand the pass accident & root cause to prevent accident reoccurrence Understand how to correctly use PPEs, Equipment & Tool when working Participants are able to PROPOSE : To give the basic knowledge & practice for High Place Work accident prevention High Place Work Training (For Operator) Period of training (Day) TRAINING CONTENT : Class capacity 15 Participants Classroom Session Introduction: Basic knowledge of working at height Law and Regulation Rule & Standard for working at height Fall prevention principles & PPEs Example of accident for working at height Roof work safety & basic principle PPEs & Tools inspection & Usage Working at height Simulation Training Atmosphere :
OBJECTIVES : Understand role & responsibility of job leader in construction work Acknowledge the safety rule to control construction work inside TOYOTA premise Enhance KY ability by KY3R method Understand time frame of construction work and what to do in each period Create work instruction of construction work Give instruction to subordinate Correctly response to emergency case in construction work Participants are able to PROPOSE : To develop Job Leader to control Construction & Equipment installation at work site to achieve Safety, Quality, Delivery and Cost (S.Q.D.C) TARGET GROUP : Session Workshop 2 Days (Lecture 1.5, Workshop 1.5) Foreman of contractor to be construction job leader at work site Job controller, Job planner, Project leader of construction work Safety leader at construction site (Minimum 0.5- 1 year experience is preferable) Anzen Leader Training Period of training (Day) TRAINING CONTENT : Class capacity 20 Participants Session Lecture Role of Anzen leader Safety rules for work operation Kiken Yochi training Duty and responsibility of Anzen leader - Work instruction methods Countermeasures against abnormal situation Create work instruction sheet Role play as Anzen Leader to instruct work to member Training Atmosphere :
OBJECTIVES : To build up knowledge about safety operation of robot teaching and increase safety awareness of robot teaching members PROPOSE : Understand the danger of robot and sample cause of robot concerned incident Understand basic structure and type of robot Understand robot controlling system Understand the method and basic concept of robot teaching function Understand safety measure while working with robot - Understand the safety regulation while working with robot Perform robot teaching operation according to TOYOTA regulation Participants are able to TARGET GROUP : Practical session 2 Days (Classroom 1, Practical 1) Persons concerned with robot teaching operation Robot Teaching Training Period of training (Day) TRAINING CONTENT : Class capacity 12 Participants Classroom session Basic knowledge of robot Dangers of robot and countermeasures Robot safety operation Related laws and regulations Inspection before robot teaching work Confirmation of emergency stop function Robot movement confirmation Perform robot teaching operation PREREQUISITE : Completed basic machine troubleshooting training course (In-machine work training) Training Atmosphere :
OBJECTIVES : To enhance basic knowledge about gas and gas welding equipment, and increase safety awareness of gas welding operators. PROPOSE : Operate gas welding safely. Identify hazard of gas welding and countermeasures Understand how to check gas welding equipment Participants are able to TARGET GROUP : Practical session Training Fee 5,000 Baht 2 Days (Classroom 1, Practical 1) Person concerned with gas welding Gas Welding Training Period of training (Day) TRAINING CONTENT : Class capacity 8 Participants Classroom session Basic knowledge about combustible gas & oxygen Structure and handling of gas welding equipment Safety operation & Safety rules of gas welding work Hazard of gas welding operation and examples of accident case. Laws & Regulations CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com How to install and remove regulator properly How to check gas leakage How to adjust gas pressure for actual use How to safely ignite, extinguish and adjust fire and flame Basic 1 + Basic 2 Basic 1 : Basic 2 : Basic 3 :
OBJECTIVES : To develop a proactive mindset & knowledge about ergonomic activity which will reduce the risk of employees getting musculoskeletal injuries caused by manual handling activities PROPOSE : Understand about basic knowledge of ergonomics Understand about Musculoskeletal Disorders (MSDs) and how to avoid them Understand key aspects of ergonomic design and how to apply Ergonomic Design Guidelines to improve safety, increase efficiency and productivity in workplace Identify/ check for ergonomic concerns in production line by utilizing JT & SJT or TEBA & MEBA tools to identify ergonomic issues Understand ergonomics in daily management Participants are able to TARGET GROUP : Practical session Safety Resource, Supervisor and Engineer Ergonomics (TEBA&MEBA) Training TRAINING CONTENT : Training Fee 8,900 Baht 3 Days Day 1 : Classroom Day 2 : Classroom + Practical Day 3 : Practical Period of training (Day) Class capacity 10 Participants Classroom session Introducing Ergonomics Musculoskeletal Disorders (MSDs) General Ergonomic Principles and Design Guidelines Ergonomic Assessment Tool (TEBA and MEBA) Ergonomics in Daily Management CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Ergonomic Guideline Forces, Postures, Weights, Tools, Working Heights Ergonomic Assessment Simulation (TEBA & MEBA) *TEBA = Toyota Ergonomic Burden Assessment **MEBA = Material Handling Ergonomic Burden Assessment
To develop a proactive mindset & knowledge about ergonomic activity which will reduce the risk of employees getting musculoskeletal injuries caused by manual handling activities PROPOSE : OBJECTIVES : Understand about basic knowledge of ergonomics Understand about Musculoskeletal Disorders (MSDs) and how to avoid them Understand key aspects of ergonomic design and how to apply Ergonomic Design Guidelines to improve safety, increase efficiency and productivity in workplace Identify/ check for ergonomic concerns in production line by utilizing JT & SJT or TEBA & MEBA tools to identify ergonomic issues Understand ergonomics in daily management Participants are able to TARGET GROUP : Practical session Engineer who design machine and process in workplace Ergonomics (Principle) Training TRAINING CONTENT : Training Fee 2,500 Baht 1 Day (Classroom 0.5, Practical 0.5) Period of training (Day) Class capacity 10 Participants Classroom session Introducing Ergonomics, Musculoskeletal Disorders (MSDs), General Ergonomic Principles and Design Guidelines Briefly Overview of Assessment Tool (JT, SJT & TEBA) [*for Toyota only] CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Ergonomic Design Guideline (Forces, Postures, Weights, Tools, Working Heights)
To give the basic knowledge and key point about forklift driving & Forklift license to forklift operator PROPOSE : OBJECTIVES : Understand safety operation Step by Step Understand safety key point for forklift driving & can operate forklift safely Understand basic of forklift inspection Understand about basic calculation concern with forklift operation Participants are able to TARGET GROUP : Practical session Employee who have to drive the forklift Employee that have to do operation concerning forklift & F/L driver supervisor Forklift Training TRAINING CONTENT : Training Fee 7,000 Baht 3 Days (Classroom 1, Practical 2) Period of training (Day) Class capacity 5 Participants Classroom session Overview of Forklifts Control of Forklifts Dynamics Law & Requirement CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Step 1: Forward, Backward & Forklift Step 2: Driving without a pallet in the Step 3: Driving without a pallet in the Step 4: Driving with a pallet in the full Step 5: Driving with a pallet in the L- course Step 6: Driving with a pallet in the half course Step 7: Driving with a pallet in the full course Control L- course full course course (No Stacking)
To build up knowledge about safety operation of low voltage electrical work and increase safety awareness of worker who conduct electrical work PROPOSE : OBJECTIVES : Understand about Thai law regulation that concerned electricity Understand basic knowledge of electrical work instruction & rules Understand how to use equipment & tool and personal protective equipment (PPE) Understand about how to inspect electrical tool & equipment follow Toyota construction equipment & tool management system Understand low voltage rescue procedure and basic life support (BLS) Participants are able to TARGET GROUP : Practical session Person who have to control or conduct electrical work Exception : Persons who have a Heart disease, Asthma or cannot exercise in long times will be excepted in CPR practical part. Because they could get injury during practice. Low Voltage Electrical Work Training TRAINING CONTENT : Training Fee 2,500 Baht 2 Days (Classroom 1, Practical 2) Period of training (Day) Class capacity 20 Participants Classroom session Thai law regulations Sample accident information Basic knowledge of electrical theory Basic knowledge of electrical hazards Basic knowledge of electrical safety protection Safety inspection & testing of electrical equipment Electrical work instructions & rules Low voltage rescue procedure and Basic life support (BLS) CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Accident simulation device Basic tool and equipment Actual CPR training
To build up knowledge about machine risk assessment, inherent safe machine and basic machine safety standard in order to identify machine hazard and consider safety measure by risk assessment PROPOSE : OBJECTIVES : Understand and able to conduct machine risk assessment. (Determine machine limit, Hazard identification, Risk estimation, Risk evaluation) Understand inherent safe machine and basic machine safety standard. Participants are able to 1. 2. TARGET GROUP : Practical session Machine Safety Standard & Risk Assessment Training TRAINING CONTENT : Training Fee 4,500 Baht 2 Days (Classroom 1, Practical 2) Period of training (Day) Class capacity 20 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Machine risk assessment practice with machine simulation Person who design machine (ex. Production engineer [PE], Engineering service [ES], Production, Kaizen & Karakuri team) Person who do machine risk assessment (ex. PE, ES, Production, Kaizen & Karakuri team) Person who confirm safety standard/ risk protection on design & installation (ex. Safety, Maintenance) Machine risk assessment Basic machine safety standard 1. 2. Inherent safe machine Safeguarding of machine safety standard Energy source disconnection/stopping of machine safety standard Protection against inadvertent start up of machine safety standard Start-up of machine safety standard Robot related measure safety standard Unmanned vehicle safety standard Electricity related measure safety standard Stair and ladder safety standard • Hoist using plain trolley installation safety standard
To ensure that all concerned parties about construction and equipment installation (Safety, Project owner, Area owner, contractor) know Construction safety management, able to implement and control project align with Toyota requirement that lead to achieve Zero accident during construction and equipment installation period PROPOSE : OBJECTIVES : Understand detail of safety management system. Make Deneacho and JSA. To know facilities standard for site preparation. To know safety activity that have to conduct during work. Can adapt the requirement to be a guideline of company practice. Participants are able to TARGET GROUP : Construction Safety Management Training TRAINING CONTENT : Training Fee 3,800 Baht 2 Days (Classroom 1, Workshop 1) Period of training (Day) Class capacity 16 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Project planer, Area owner & safety officer Accident in construction work & Thai law regarding construction & installation work. Over all construction safety management (from biding until after project) Construction Planning (pre-condition list, schedule, organization, Denwacho, WI, RA & overlap work management) Safety Requirement (Training program, Work permit, Safety Activity, Site Facility & standard, Document support) On site implementation (Main hazard & preventive measure)
To ensure safety awareness, safety knowledge and the role of Manager in Safety PROPOSE : OBJECTIVES : Understand role & responsibility of Manager to manage safety in workplace Understand OSHMS & safety training structure to assign work properly Enhance work risk assessment in all jobs Able to manage & control specific work such as M/C, construction, ergonomic Understand role & responsibility when accident occur Recognize & understand accident in the pass to promote accident prevention Create safety culture & good work atmosphere "Bad new first" Participants are able to TARGET GROUP : Manager Role Based Training TRAINING CONTENT : Training Fee 3,000 Baht 1 Days (Classroom , Practical, Workshop 1) Period of training (Day) Class capacity 10 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Management Position in Manager Level Manager basic safety role Safety experience sharing by GM Global OSHMS & Toyota safety training system Machine safety Construction safety Ergonomics Accident responsibility Practical session AP Serious accident learning Machine safety KY DOJO : Kaizen shop Session Workshop Building safety culture Safety commitment
To give basic knowledge of safety principle and enhance safety awareness of member to prevent accident recurrence PROPOSE : OBJECTIVES : Understand the basic safety principle to stop accident Understand the definition of STOP6 incident Understand the category of safety measure according to hierarchy of control theory Understand concept of KY and risk assessment Understand emergency response and accident YOKOTEN concept Understand concept of 5S linkage with safety Understand TOYOTA safety culture Understand TOYOTA safety philosophy Participants are able to TARGET GROUP : Safety Awareness Training TRAINING CONTENT : Training Fee 1,000 Baht 1 Days (Classroom 0.5, Practical, 0.5 ) Period of training (Day) Class capacity 20 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Newcomers , Safety officer ,Safety Leader , Job Supervisor ,Job Leader, Anyone who interest in basic safety knowledge Basic definition of safety (Safety, Hazard, Risk, Accident) STOP6 - Basic safety principle (Unsafe act. & Unsafe cond., Stop-Call-Wait, etc.) KY ability and risk assessment Hierarchy of hazard control Emergency and accident response Accident YOKOTEN TOYOTA safety culture TOYOTA safety philosophy Practical session Safety DOJO simulator (14 stations) Accident simulation (6 stations + 2 VDO clips) KY DOJO
To build up knowledge about safety of electrical vehicle, Battery and increase safety awareness of worker who conduct electric vehicle PROPOSE : OBJECTIVES : Understand principle of electric vehicle, battery and its components Understand hazard of electric vehicle and battery & Conduct work with safety Participants are able to TARGET GROUP : Electric Vehicle Work Safety Training TRAINING CONTENT : Training Fee Baht 1 Days (Classroom 0.5, Practical, 0.5 ) Period of training (Day) Class capacity 10 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Person who work in battery assembly process Person who do maintenance work with electric vehicle Person who do development, test, quality check for electric vehicle and battery Related laws & Toyota training requirement Basic knowledge of electricity, Basic knowledge of Electric Vehicle Basic PPEs and Tools for safe work with Electric Vehicle Safe operation method for Electric Vehicle Practical session Safe operation for EV maintenance Electric shock rescue - Components of Electric Vehicle and Battery - Past incident - Hazard of Electric Vehicle and Battery - Fire extinguisher EV Dojo
Person who inspect new and modified M/C (ex. SEIBI, ES, Prod., MTN, Safety, Kaizen & Karakuri team) Person who conduct periodical inspection of safety device / risk protection (ex. Safety, MTN) To build up knowledge about basic safety machine inspection since design phase until finish installation in order to ensure the machine are safety to handover to production. To build up knowledge about periodically inspection for safeguard devices in order to ensure the safety function of machine can be maintained. PROPOSE : OBJECTIVES : Understand and able to conduct machine inspection since design until finish installation. Understand and able to conduct periodically inspection for safeguard devices. Participants are able to 1. 2. TARGET GROUP : Machine Inspection Training Training Fee TRAINING CONTENT : 4,200 Baht 2 Days (Classroom 1, Practical 1 ) Period of training (Day) Class capacity 20 Participants Classroom session CONTACT US Asia Pacific Safety Training Center (AP-STC) http://www.ap-stc.com Machine safety assurance system, Power ON & Total link system (TLS) Basic machine safety inspection item for design & installation Maintain safeguarding function system Basic start-up devices & safeguarding function inspection Practical session Machine safety inspection item for design & installation Machine start-up devices & safeguarding function inspection PREREQUISITE : Basic Machine Safety for Designer & Risk assessor Basic Troubleshooting (In - Machine)