TEBS G2

TEBS G2.1 System Component Overview - Semi-trailer and Centre-axle Trailer (2S/2M)
with Raise/LowerValve and pneumatically controlled Lift Axle

Coupling Head with integral Filter 1 Park/Shunt Valve 2 Trailer Information Module (TIM G2) 4 TEBS - PC Diagnostics Trailer Data Plate Mechanical Load Sensing

K000952 - KU1400 Supply (red) A with integrated Charging Valve K009166# - EZ1035 Trailer Information Module (TIM G2) with II39808F - EZ1034 24V-CAN-Adapter Cable - Fig. A II39797F Silver Foil Data Plate (Print from ECUtalk®) - Fig. A K026919B90 External Load Sensor for mechanical
K000954 - KU1410 Control (yellow) B integral battery II39809F - EZ1031 Universal Diagnose Interface (UDIF) II39796F ISO 7638 Headboard Information Sticker - Fig B suspension, complete with linkage
K000956 - KU1412 Control (yellow), with Test Point for Semi-trailers and Centre-axle Trailers incl. Cable Z005474 - Fig. B K112780N00 TEBS Sticker - Fig. c
K070605# - EZ1035 Trailer Information Module (TIM G2) without II39812F - EZ1032 Connecting Cable (UDIF - CAN) - Fig. C II19422 - ZB3131 Lever and Linkage
integral battery, e.g. for use on ADR trailers Z007887 USB Adapter Cable (UDIF - PC) K001406 Axle Linkage
K141700N00 - AE4370 Park/Shunt Valve with integrated Charging
Quattromatic Coupling Heads: valve, without Plate Modular In-Out cable from Brake Module to TIM G2
K002640 - KU1414 for Semi-trailer - Fig. A
K002641 - KU1415 for Centre-axle Trailer K056570N00 Operation Instruction K022272N00 Length 4 m
- Fig. B K022279N00 Length 6 m
Plate

AB C (Used on trailers with
mechanical suspension)

A BC

Levelling Valve 5

Trailer EBS Brake Module 3 2 II19425 - SV1395 Levelling Valve - Fig. A

3 21 1-2 22 1 II36114 - SV1465 Levelling Valve with Height Limitation and
Datum Adjustment - Fig. B
K01931.# - ES2060 TEBS G2.1 Premium Brake Module, 2S-6S/3M, 1 II36115 - SV1466 Levelling Valve with Height Limitation - Fig. B
Port 28 programmable
1 K135385N00 - SV1478 Levelling Valve - Fig. A
K01935.# - ES2060 TEBS G2.1 Standard Brake Module, 2S/2M, K001406 Lower Linkage
Port 28 Test Point Semi-trailer

For full part numbers and details 11 12 11 12 A
see Trailer Catalogue Y007570.
Raise/Lower Valve
B

P28 Note: 6
K000847K50 All TEBS G2 brake modules must
K023401K50 Silencer be programmed and an “End of II36151 Raise/Lower Valve with pneumatic ‘Speed Pulse’
K108643K50 Side Cover Line Test” (EOL) carried out after - SV3230 Function (reset to ride height - RtR) - Fig. A
Port Filters (Port 4) installation! K054888N00 Raise/Lower Valve with electrical ‘Speed Pulse’
- SV3241 Function (RtR), Test Point, Adaptor Plate - Fig. B
7 Pin ISO 7638 Cable K054885N00 Raise/Lower Valve with electrical ‘Speed Pulse’
- SV3273 Function (RtR), Test Point, Legend Plate - Fig. C
K022847N00 Raise/Lower Valve with electrical ‘Speed Pulse’
- SV3801 Function (RtR), direct acting solenoid - Fig. D

3 47 5 11 21 A B II36226004 Handle Kit
Z006844 Legend
1 12 Plate
K004098N00 ISO 7638 Connecting Cable 23 23 6 K016334K50 Solenoid Kit
- EK3150 Tractor to Trailer (Susie), C (for SV32..)
with buckling protection 42 3 3 12 K022901K50 Solenoid Kit
11 21 11
23 41 11 12 (for SV3801)
11 12 2 D For other Raise/Lower Valves
21 4 see Trailer Catalogue Y007570
28 1 1
22 22

ISO 7638 - Pin Allocation Centre-axle 4 21 Lift Axle Valve 7
trailer
Trailer Information Module K125537N00 - AE1141 5/2 Way Lift Axle Valve, 24 V Solenoid
1 - red K015384N00 - AE1141 controlled - Fig. A
Modulators (24V) 33 K017224N00 - AE1141 5/2 Way Lift Axle Valve, 24 V Solenoid
2 - black ECU (24V) controlled - Fig. B*
3 - yellow ECU (Ground) K016334K50 5/2 Way Lift Axle Valve, pneumatically
4 - brown Modulators (Ground) controlled - Fig. C*
5 - white Warning lamp
6 - white/green Data line CAN-H * PTC-connections, non-removable exhaust valve
7 - white/brown Data line CAN-L
Solenoid Kit for K125537N00 and K015384N00

ISO 12098 - Pin Allocation L/H Indicators In-Out A View X View X A BC
R/H Indicators
1 - yellow Rear fog lights 1 AUXIO 1 12 1 Power Wheel Speed Sensor and Connecting Cables
2 - green Ground for 1 - 3 & 5 - 12 2 AUXIO 2 11 2
L/H Side Lights 10 3 1 Modulators Supply
3 - blue R/H Side Lights 94 24 V (+)
4 - white Stop lamps 3 AUXIO 3 85 2 ECU Supply 24 V (+) Sensors Radial (90°), Length 0.4 m
5 - black Reversing lamps 4 Sensor Supply [SENS_SUP] 76 3 ECU Ground (-) 0486000126100 Radial (90°), Length 0.4 m
6 - brown 24 V supply (5-V- or Tristate Input) 4 Modulators Ground (-) 0486000134000* Radial (90°), Length 1.0 m
7 - red Brake Wear indicator 5 Sensor Input 1 [SENS_IN1] 5 Warning Lamp 0486000136000* Axial, Length 1.0 m
8 - pink Parking brake applied (analogue or Tristate) TIM G2 6 TT CAN-H (ISO 11992) Legend 0486001033100
9 - orange Lift axle status 6 Sensor Ground or Magic Eye or C3 7 TT CAN-L (ISO 11992)
10 - grey Ground for CAN (14 & 15) 7 Stop Lamp Supply (+) CAN Connection and
11 - black/white CAN-H (not ABS/EBS) 8 Stop Lamp Ground (-) BK - 12BK-12 ISO 7638 Power Supplies *complete with Bush and Grease
12 - blue/white CAN-L (not ABS/EBS) Supply Connecting Cables
13 - red/white Electrical Signals and
14 - green/white 9 TI CAN-L (J1939) BR - 10WBRH--190 3 - Y3E-YE Control/Service Brake ISO 12098 (24N) Stop Lamp II367563000 Length 3 m
15 - brown/white 10 TI CAN-H (J1939) 2)WH - 9 Power
11 AuxRet 12 (Return for AUXIO 1 & Parking Brake II367564000 Length 4 m

12 AuxRet 3 Air Suspension II367566000 Length 6 m

6 - GR I I367561 0000 Len gth 10 m For other Sensors and
Cables see Trailer Catalogue
Y007570

Blanking Plugs 7 Pin ISO 7638 Chassis Cable In-Out Plug and Cable (Examples) Trailer Electro-Pneumatic Module (TEPM-S) Trailer Electro-Pneumatic Module (TEPM-P)

K026197V01N00 Blanking Plug for In-Out Connector - Fig. A K008430N00 ISO 7638 Socket + 10 m Cable (Semi-trailer) - Fig.A K021335N00 In-Out Cable for SP on Auxio 1- Fig. A K021940# TEPM-S,Trailer Electro-Pneumatic Module Standard K027900# Trailer Electro-Pneumatic Module Premium (with
K021336N00 In-Out Cable for SP/LAC on Auxio 1, Stop Lamp powering/TH, open ended - Fig. B - ES2071 additional Inputs/Outputs) for trailers with 4S/3M
K008431N00 ISO 7638 Socket + 13 m Cable (Semi-trailer) - Fig.A K021345N00 In-Out Cable for Stop Lamp powering/TH open ended - Fig. C A - ES2070 (without additional Outputs) for trailers with 4S/3M Systems and Port 42 for separate load sensing.
K008432N00 ISO 7638 Socket (90° Connector) + 16 m Cable (Semi-trailer) - Fig.B K002281N00 Connecting Cable (15 m) open ended, various possible connections - Fig. D Systems Cables
K103003K50 Blanking Plug for WSS Connectors - Fig. B K002275N00 Aux Connecting Cable 2-pole (6.5 m), e.g. LAC, SP - Fig. E B Cables K058249N00
A K010710N00 ISO 7638 Socket + 10 m Cable (Centre-axle Trailer) - Fig.C K002287N00 12-Pin Deutsch Plug complete with blanking plugs - Fig. F
K010711N00 ISO 7638 Socket + 13 m Cable (Centre-axle Trailer) - Fig.C C K0583... Connecting CableTEPM-S toTEBS G2.1 Module - Fig.A K058256N00 Connecting Cable
K027811N00 Wheel Speed Sensor CableTEPM-S (2 m) - Fig.B TEPM-P toTEBS G2.1 Module (7 m) - Fig. A A
Push to Connect (PTC) fittings - Fig. C I88007 ISO 7638 Dummy Socket (Mounting Bracket Part No. B86617) - Fig.D TH = Traction Help II367562000 Connecting Cable TEPM-P to TEBS
B LAC = Lift Axle Control K044708N00 Connecting CableTEPM-S to external Pressure Sensor (3 m) - Fig.C - EK3130 G2.1Module with Aux connection - Fig. B
96210008 8 mm pipe For other Power Supply Cables see Trailer Catalogue Y007570 SP = Speed Pulse (e.g. signal for Wheel Speed Sensor Connecting
reset to ride height) Cable forTEPM-P (2 m) - Fig. C
96210012 12 mm pipe B
96210015 15 mm pipe
D A B B
C A For other modular cables see Trailer Catalogue Y007570 For other modular cables
C E see Trailer Catalogue Y007570
D C
Note: Unused connectors must be plugged. F C For other modular cables see Trailer Catalogue Y007570

Y120669-EN-002 - Page 1 - 03.2017 # The part number of the module will carry two suffices, firstly “V##” which represents the software revision of the product, e.g. V01, V02 etc., and secondly “N##” which defines the packaging requirements of different market sectors, e.g. N00, N99. Example: K01931V06N00 - is supplied with software to revision 06 and is supplied without packaging.

Disclaimer: www.Knorr-BremseCVS.com
The information contained herein is intended for the exclusive use of trained persons within the commercial vehicle industry, and must not be passed on to any third party. All recommendations regarding
products and their servicing or usage are with reference to Knorr-Bremse products and should not be considered applicable to products from other manufacturers. This information does not purport to be
all-inclusive and no responsibility is assumed as a result of its use. We cannot accept any liability nor offer any guarantee regarding data accuracy, completeness or timeliness. The information does not
represent any guarantee or ensured characteristics of the Products or Systems described. No liability can be accepted based on the information, its use, recommendations or advice provided. In no event may
we be held liable for any damage or loss except in the case of wilful intent or gross negligence on our part, or if any mandatory legal provisions apply. This disclaimer is an English translation of a German
text, which should be referred to for all legal purposes. Any legal disputes arising from the use of this information shall be subject to German law.

Knorr-Bremse Systeme für Nutzfahrzeuge GmbH . Georg-Knorr-Str. 4 . D-12681 Berlin . Deutschland . Tel: +49 180 223-7637 . Fax: +49 30 9392-3426. www.knorr-bremse.com . www.knorr-bremseCVS.com

Y120669: 002: EN: Released: Tue Nov 07 14:17:44 CET 2017:

TEBS G2.1 Premium Component Overview - Drawbar Trailer (4S/3M)

Coupling Head with integral Filter 1 Park/Shunt Valve 2 Trailer Information Module (TIM G2) 4 TEBS - PC Diagnostics Trailer Roadtrain Module (TRM) Trailer Data Plate

K000952 - KU1400 Supply (red) with integrated Charging Valve K009166# Trailer Informations Modul (TIM G2) with II39808F - EZ1034 24V-CAN-Adapter Cable - Fig. A K036198# Amplifier and/or Splitter of II39797F Silver Foil Data Plate (Print from ECUtalk®) - Fig. A
K000954 - KU1410 Control (yellow) integral battery II39809F - EZ1031 Universal Diagnose Interface (UDIF) - EZ2085 CAN Signals. For use on
K000956 - KU1412 Control (yellow), with Test Point for Drawbar Trailers incl. Cable Z005474 - Fig. B road trains/long trailers. II39796F ISO 7638 Headboard Information Sticker - Fig. B
K141699N00 Park/Shunt Valve with integrated Charging Valve K070605# Trailer Informations Modul (TIM G2) without II39812F - EZ1032 Connecting Cable (UDIF - CAN) - Fig. C
integral battery, e.g. for use on ADR trailers Z007887 USB Adapter Cable (UDIF - PC) K112780N00 TEBS Sticker - Fig. c
- AE4371 with Front Axle Release Valve (FAV)
without Plate Modular In-Out cable from Brake Module to TIM G2 K027817N00 Closure Cap for unused
Quattromatic Coupling Head: K022272N00 Length 4 m Bayonet connections.
K002641 - KU1415 for Drawbar trailers K022279N00 Length 6 m
K056570N00 Operation Instruction K060758N00 external Pressure Sensor (to measure
Plate pressure in the yellow line for TRM or
for external load input to TEBS)
A BC AB C

Trailer EBS Brake Module 3 Legend 2

CAN Connection and 3 11 21 231-2 22 1
ISO 7638 Power Supplies
K01931# - ES2060 TEBS G2.1 Premium Brake Module, 2S-6S/3M, Supply 6 Levelling Valve 5
Port 28 programmable Electrical Signals and
Control/Service Brake ISO 12098 (24N) Stop Lamp 12
Power 11
Parking Brake II19425 - SV1395 Levelling Valve - Fig. A
2
Air Suspension II36114 - SV1465 Levelling Valve with Height Limitation and

For full part numbers and details 11 12 6 Datum Adjustment - Fig. B
see Trailer Catalogue Y007570.
12 II36115 - SV1466 Levelling Valve withHeight Limitation - Fig. B
11 K135385N00 - SV1478 Levelling Valve - Fig. A
K001406 Lower Linkage
2
P28 Note:
Silencer All TEBS G2 brake modules must 1 A
K000847K50 Side Cover be programmed and an “End of B
K023401K50 Port Filters (Port 4) Line Test” (EOL) carried out after
K108643K50 installation!

ISO 7638 - Pin Allocation 1 5 11 5 11 Hebe-/Senkventil 6
21
Modulators (24V) 21 3 3
1 - red ECU (24V)
ECU (Ground) 42 4 42 4 23 II36151 Raise/Lower Valve with pneumatic ‘Speed Pulse’
2 - black Modulators (Ground) 3 23 12 41 - SV3230 Function (reset to ride height - RtR) - Fig. A
3 - yellow Warning lamp K054888N00 Raise/Lower Valve with electrical ‘Speed Pulse’
4 - brown Data line CAN-H 1 21 1 22 - SV3241 Function (RtR), Test Point, Adaptor Plate - Fig. B
5 - white Data line CAN-L K054885N00 Raise/Lower Valve with electrical ‘Speed Pulse’
6 - white/green 7 21 21 1 - SV3273 Function (RtR), Test Point, Legend Plate - Fig. C
7 - white/brown K022847N00 Raise/Lower Valve with electrical ‘Speed Pulse’
- SV3801 Function (RtR), direct acting solenoid - Fig. D

ISO 12098 - Pin Allocation A B II36226004 Handle Kit
Z006844 Legend
1 - yellow L/H Indicators 33 Plate
2 - green R/H Indicators
Rear fog lights K016334K50 Solenoid Kit
3 - blue Ground for 1 - 3 & 5 - 12 C (for SV32..)
4 - white L/H Side Lights K022901K50 Solenoid Kit
5 - black R/H Side Lights (for SV3801)
6 - brown Stop lamps For other Raise/Lower Valves
7 - red Reversing lamps 4 11 12 D see Trailer Catalogue Y007570
8 - pink 24 V supply
9 - orange Brake Wear indicator Trailer Information Module View X
10 - grey Parking brake applied
11 - black/white Lift axle status View Y View X
12 - blue/white Ground for CAN (14 & 15)
13 - red/white CAN-H (not ABS/EBS) Wheel Speed Sensor and Connecting Cables
14 - green/white CAN-L (not ABS/EBS)
15 - brown/white

In-Out Power Sensors
0486000126100 Radial (90°), Length 0.4 m
7 Pin ISO 7638 Chassis Cable View Y A 1 Modulators Supply
24 V (+)
X1 1 AUXIO 1 12 1 2 ECU Supply 24 V (+) 0486000134000* Radial (90°), Length 0.4 m
S-A X1 S-B 2 AUXIO 2 11 2 3 ECU Ground (-) 0486000136000* Radial (90°), Length 1.0 m
K010710N00 ISO 7638 Plug + 10 m Cable (Drawbar Trailer) - Fig.A 1 5 V TI CAN-L 10 Sensor 1 Ground 10 3 4 Modulators Ground (-) 0486001033100 Axial, Length 1.0 m
K010711N00 ISO 7638 Plug + 13 m Cable (Drawbar Trailer) - Fig.A 94 5 Warning Lamp
K021138N00 Extension Cable, 4 m - Fig.B 2 Not used 11 Sensor 2 Supply 3 AUXIO 3 85 6 TT CAN-H (ISO 11992) *complete with Bush and Grease
K028001N00 Extension Cable, 10 m - Fig.B 4 Sensor Supply [SENS_SUP] 76 7 TT CAN-L (ISO 11992)
K002291 ISO 7638 Plug, 7-pin, with Pins - Fig.C 1 2 34 56 3 Not used 12 Not used (5-V- or Tristate Input) Connecting Cables

7 8 9 10 11 12 4 Sensor 1 Supply 13 Not used 5 Sensor Input 1 [SENS_IN1] II367563000 Length 3 m

13 14 15 16 17 18 5 SNuopBtKpu-lys1e(21d2 V/24 V) 14 Auxio 1 (analogue or Tristate) TIM G2 II367564000 Length 4 m
6 15 Auxio 12 Return 6 Sensor Ground or Magic Eye or C3
For other Power Supply Cables see Trailer Catalogue Y007570 Sensor 2 Ground 7 Stop Lamp Supply (+) II367566000 Length 6 m
7 AS5euVnWBxTRsiHoIo-C-r21A910NIn-Hput 316- YE Sensor 2 Input 8 Stop Lamp Ground (-) II367561 0000 Len gth 10 m
C 8 17 BK - 12BK-12 For other Sensors and
9 Cables see Trailer Catalogue
18 Ground TI CAN-L (J1939) BR - 10BWRH--190 3 - Y3E-YE Y007570
A 9 TI CAN-H (J1939) 2)WH - 9
6 - GR 10 AuxRet 12 (Return
For full details on pin connections see Trailer Catalogue Y007570. 11 for AUXIO 1 &
12 AuxRet 3
B 6 - GR

Blanking Plugs In-Out Plug and Cable (Examples) Trailer Electro-Pneumatic Module (TEPM-S) Trailer Electro-Pneumatic Module (TEPM-P) 7

K026197V01N00 Blanking Plug for In-Out Connector - Fig. A K021335N00 In-Out Cable for SP on Auxio 1- Fig. A K021940# TEPM-S,Trailer Electro-Pneumatic Module Standard K027900# Trailer Electro-Pneumatic Module Premium (with B
K021336N00 In-Out Cable for SP/LAC on Auxio 1, Stop Lamp powering/TH, open ended - Fig. B - ES2071 additional Inputs/Outputs) for trailers with 4S/3M
K021345N00 In-Out Cable for Stop Lamp powering/TH open ended - Fig. C A - ES2070 (without additional Outputs) for trailers with 4S/3M Systems and Port 42 for separate load sensing.
K002280N00 Connecting Cable (7 m) open ended, various possible connections - Fig. D Systems Cables
K103003K50 Blanking Plug for WSS Connectors - Fig. B A K002275N00 Aux Connecting Cable 2-pole (6.5 m), e.g. LAC, SP - Fig. E B Cables K058249N00
K002287N00 12-Pin Deutsch Plug complete with blanking plugs - Fig. F
C K0583... Connecting CableTEPM-S toTEBS G2.1 Module - Fig.A K058256N00 Connecting Cable A
K027811N00 Wheel Speed Sensor CableTEPM-S (2 m) - Fig.B TEPM-P toTEBS G2.1 Module (7 m) - Fig. A
Push to Connect (PTC) fittings - Fig. C B TH = Traction Help K044708N00 Connecting CableTEPM-S to external Pressure Sensor (3 m) - Fig.C II367562000 Connecting Cable TEPM-P to TEBS
96210008 8 mm pipe LAC = Lift Axle Control - EK3130 G2.1Module with Aux connection - Fig. B
96210012 12 mm pipe SP = Speed Pulse (e.g. signal for Wheel Speed Sensor Connecting
96210015 15 mm pipe reset to ride height) Cable forTEPM-P (2 m) - Fig. C
D A B
C For other modular cables see Trailer Catalogue Y007570 E For other modular cables
see Trailer Catalogue Y007570
Note: Unused connectors must be plugged. F C For other modular cables see Trailer Catalogue Y007570 C

Y120669-EN-002 - Page 2 - 03.2017 # The part number of the module will carry two suffices, firstly “V##” which represents the software revision of the product, e.g. V01, V02 etc., and secondly “N##” which defines the packaging requirements of different market sectors, e.g. N00, N99. Example: K021940V00N00 - is supplied with software to revision 00 and is supplied without packaging.

Disclaimer: www.Knorr-BremseCVS.com
The information contained herein is intended for the exclusive use of trained persons within the commercial vehicle industry, and must not be passed on to any third party. All recommendations regarding
products and their servicing or usage are with reference to Knorr-Bremse products and should not be considered applicable to products from other manufacturers. This information does not purport to be
all-inclusive and no responsibility is assumed as a result of its use. We cannot accept any liability nor offer any guarantee regarding data accuracy, completeness or timeliness. The information does not
represent any guarantee or ensured characteristics of the Products or Systems described. No liability can be accepted based on the information, its use, recommendations or advice provided. In no event may
we be held liable for any damage or loss except in the case of wilful intent or gross negligence on our part, or if any mandatory legal provisions apply. This disclaimer is an English translation of a German
text, which should be referred to for all legal purposes. Any legal disputes arising from the use of this information shall be subject to German law.

Knorr-Bremse Systeme für Nutzfahrzeuge GmbH . Georg-Knorr-Str. 4 . D-12681 Berlin . Deutschland . Tel: +49 180 223-7637 . Fax: +49 30 9392-3426. www.knorr-bremse.com . www.knorr-bremseCVS.com

Y120669: 002: EN: Released: Tue Nov 07 14:17:44 CET 2017: