1998_chevrolet_express_owners

In,c*rume-tPanel Fuse Block Be sure to use the correctfuse. If you ever have a
problem on the road and don’t havaespare fuse,
The fuse block access door you can borrow oneof the correct value. Just pick
is on the driver’s side of some feature of your vehicle thatyou can get along
the instrument panelabove without -- like theradio or cigarette lighter -- and use
the hood release lever. its fuse, if it isof the value youneed. Replace it as
soon as you can.
You can remove the cover
by turning thefastener to FUSE BLOCK INFORMATION
the left.

You can remove fuses with a fuse extractor. The fuse
extractor is mounted to the fuse block access door.

To remove fuses if you don’t have a fuse extractor, hold
the endof the fuse between your thumb and indexfinger
and pull straight out.

POSITION NAME CIRCUITS PROTECTED
1. STOP StopKHMSL, Stoplamps
Electric Heated Mirrors
2. HTD hfIR Courtesy Lamps, Dome/RDG Lamps, Vanity Mirrors, Power Mirrors
IP Cluster, DRL Relay, DRLModule, HDLP Switch, Keyless Entry
3. CTSY Illumination, Low Coolant Module, CHIME Module, DRAB Module
4. GAUGES Hazard Lamps/CHIME Module
Cruise Control
5 . HAZARD Auxiliary Power Outlet, DLC
6. CRUISE
7 . PWR AUX License Plate Lamp, Parking Lamps, Taillamps,Front Sidemarkers, Glove
8. CRANK Box Ashtray
9. PARK LPS Air Bags
Wiper Motor, Washer Pump
10. AIR BAGS A/C, A/C Blower, High Blower Relay, HTDMirror
11. WIPER Cigarette Lighter
12. HTR-A/C IP Cluster, HVAC Controls, RR HVAC Controls, IP Switches, Radio
13. CIG LTR Illumination, Door Switch Illumination
14. ILLUM

POSITION NAME CIRCUITS PROTECTED
15. DRL DRL Relay
16. TURN B/U Front Turn, RR Turn, Back-upLamps, BTSI Solenoid
17. RADIO- 1 Radio (Ign, Accy), Upfitter Provision Relav
18. BRAKE 4WAL PCM, ABS,Cruise Control
19. RADIO-B Radio (Battery), Power Antenna
20. TRANS PRNDL, Automatic Transmission
21. SECURITYISTRG EVO Steering, Passlock
22. RR DEFOG Rear Window Defog
23. Not Used
RR HVAC Controls, HIGH, MED, LOW Relays
24. FW HVAC Power DoorLock, Six-Way Power Seat, Keyless Entry
Illumination Module
A. PWR ACCY Power Windows

B. PWR WDO

Fuse amperage levels are imprinted on the fuse panel under the dash.

6-64

Engine Compartment Fuse Relay Center NAME CIRCUITS PROTECTED

The fuseblock is on the driver’s side of the engine IGN-B Ignition Switch
compartment at the rear.

IGN-A Starter Relay, Ignition Switch

BATT Instrument Panel Fuse Block

LIGHTING Instrument Panel Fuse Block,
Headlamp Switch

RR BLOWER Rear Auxiliary Blower Motor Relays

ENG-I Heated 0 2 Sensors, Mass Air Flow
Sensor, EGR ValveSolenoid, Evap
U Canister Purge Valve,Crankshaft
Position Sensor, Secondary Air
Injection Relay (Diesel), Water in
Fuel Sensor (Diesel), Fuel Heater
(Diesel), Glowplug Relay (Diesel),
Wastegate Solenoid (Diesel)

AIC Air Conditioning Clutch Relay

SPARE Spare Fuses

NAME CIRCUITS PROTECTED AUX A Upfitter Provisions
BLOWER Front Blower Motor
ABS Electronic Brake Control Module AUX B Upfitter Provisions

RH-HDLP Right-hand Headlamp (Export only)

NAME CIRCUITS PROTECTED Replacement Bulbs QTY NUMBER
RH-HIBM 2 H6054
Right-hand High-beam Headlamp LAMP OR BULB 2 6052
ECM-I (Export only) Sealed BeamHeadlamps
Composite Low-Beam 2 9005
HORN Ignition Coil, Camshaft Position Headlamps
LH-HDLP Sensor, VCM, Fuel Injectors, Coil Composite High-Beam 2 194
LH-HIBM Driver Headlamps 4 2357NA
Front Sidemarker Lamp 2 3057
FUEL SOL Horn Relay, Underhood Lamp(s) Front Parking and TurnLamp 2 3057
Rear Parking Lamp
IGN-E Left-hand Headlamp (Export only) Rear Stop and Turn Lamp 3 156
ECM-B Back-up Lamp 1156
Left-hand High-beam Headlamp Back-up Lamp 1157
(Export only) Rear Parking, Stop, and
Turn Lamp 921
PCM, Fuel Solenoid Driver,Engine CHMSL 194
Shutoff Solenoid License Plate Lamp 232
Underhood Lamp 232
Air Conditioning Clutch Relay Reel Lamp 6 211-2
Reading Lamps 4 74
Fuel Pump Relay, VCM, PCM, Fuel Sunshade Vanity Mirror
Pump andEngine Oil Pressure
Switch

Capacities and Specifications

Replacement Parts

Replacement partnumbers listed in this section are based on the latest information available at the timeof printing,
and are subject to change. If a part listed in this manual is not the same as thepart used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.

These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the bodymanufacturer’s publications.

Engine Identification-- Gasoline Engines

Engine “VORTEC” 4300 “VORTEC” 5000 “VORTEC” 5700 “VORTEC” 7400
V8 V8
Type V6 V8 R J
VIN Code M SFI~
w CSFI’

Fuel System CSFI’ CSFI1

lCentra1 Sequential Fuel Injection
2SequentialFuel Injection

Wheel Nut Torque

MODEL TORQUE

All 140 ft-lb (190 Nem)

Cooling System Capacity (Approximate)

ENGINE VIN HeWRatQeietahrTroYut QTY With Rear Heater
14 Quarts (13.2 L)
“VORTEC”4300 W 11 Quarts (10.4 L) 20 Quarts (18.9 L)
20 Quarts (18.9 L)
“VORTEC”5000 M 17 Quarts (16 L) 26 Quarts (24.6 L)

“VORTEC”5700 R 17 Quarts (16 L)

“VORTEC”7400 J 23 Quarts (21.8 L)

After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.

Crankcase Capacity (Approximate)

ENGINE VIN Filter WQithuantity

“VORTEC”4300 W 4.5 Quarts (4.3 L)

“VORTEC”5000 M 5 Quarts (4.8 L)

“VORTEC”5700 R 5 Quarts (4.8 L)

“VORTEC”7400 J 6.6 Quarts (6.24 L)

After refill, the level MUST be rechecked. Add enough engine oil so that thefluid is within the properoperating
range. See “Engine Oil” in the Index.

*Add one additional quart for RPO 5Z1 and RPO KL5 Models.

6-68

Fuel Tank Capacity (Approximate)

TYPE QUANMTIOTDYEL TYPE
Passenger andCargo
Standard Tank 31 Gallons (117.33 L) Cab and Chassis
Cab and Chassis
Standard Tank 33 Gallons (124.90 L)

Optional Tank* 55 Gallons (208.18 L)

** 159”, 177” Wheelbase Vehicles Only.

Normal Maintenance Replacement Parts

Engine “VORT“VEOC”R5T0E00C”4300 “VORTEC”5700 “VORTEC”7400
R J
VIN W M
PF1218 PF1218
Oil Filter A917C PF1218 A917C A917C
17C A9 cv774c cv774c
Air Cleaner Filter * 4 1-932 4 1-932

PCV CV789C cv774c

Spark Plugs 4 1-932 4 1-932

Fuel Filter GF48 1 GF48 1 GF48 1 GF481
Radiator Cap RC36 RC36 RC36 RC36

* Replace with AC Air Filter, Part No. A917C andfor severe dusty conditions, use AC Air Filter, Part No. 1236C.

Air Conditioning Refrigerants Air Conditioning Refrigerant Capacity

Not all air conditioningrefrigerants are the same. NOTICE:
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is usedI.f R-134a refrigerant is not compatible with R-12
you’re not sure, ask your dealer. refrigerant in anair conditioning system. R-12 in
an R-134a system will cause compressor failure,
TYPE QTY Front Only QTY Front refrigerant oil sludge, or poor air conditioning
and Rear system performance.
Refrigerant
R- 134a 3.00 lbs. (1.36 kg) 4.5 lbs. (2.04kg)

6-70

f i NOTES

6-71

@bNOTES

6-72

Section 7 MaintenanceSchedule

This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.

7-2 Introduction 7-a Short Trip/City Maintenance Schedule
7-4 Part A: Scheduled Maintenance Services 7-27 Long TripMighway Maintenance Schedule
7-5 Short Trip/City Definition 7-38 Part B: Owner Checks at Each Fuel Fill-up
7-5 Short TripKity Intervals 7-42 Part C:Periodic Maintenance Inspections
7-6 Long Trip/Highway Definition 7-44 Part D: Recommended Fluids and Lubricants
7-7 Long Trip/Highway Intervals 7-46 Part E: Maintenance Record

IMPORTANT: Introduction

KEEP ENGINE OIL Your Vehicle and the Environment
AT THE PROPER
Proper vehicle maintenance noot nly helps to keep your
LEVEL AND CHANGE vehicle in good workingcondition, but alsohelps the
environment. All recommended maintenance procedures
I RECOMMENDED are important. Improper vehicle maintenance can even
affect the quality of thaeir we breathe. Improper fluid
levels or the wrong tire inflationcan increase the level
of emissions from your vehicle.To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.

Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. Seeyour
Warranty andOwner Assistancebooklet, or yourGM
dealerfor details.

7-2

How This Section isOrganized ‘Tart B: Owner Checks and Serviceste”lls you what
should be checked and when.It also explains what you
The remainder of this section is divided into five parts: can easily do to help keep your vehicnlegood condition.
“Part A: Scheduled Maintenance Servicess”hows
what to have done and how often. Some of these “Part C: Periodic Maintenance Inspectionse”xplains
services can be complex, so unless you are technically important inspections that your dealer’s service department
qualified and havethe necessary equipment, you should or another qualified service center should perform.
let your dealer’s service department or another qualified
service center do these jobs. “Part D: Recommended Fluids and Lubricantsl”ists

Performing maintenance work oanvehicle can some recommended products to help keep your vehicle
be dangerous. In trying to sodmo e jobs, you can properly maintained.These products, or their
be seriously injured.Do your own maintenance equivalents, should be used whether youdo the work
work only if you have the required know-how yourself or haveit done.
and the propetrools and equipment for the job.
Ifyou have any doubt, have a qualified “Part E: Maintenance Record”provides a place for
technician do the work. you to record the maintenance performedon your
vehicle. Whenever any maintenanceis performed, be
sure to writeit down inthis part. This will help you
determine when your next maintenance shoulbde done.
In addition, it is a good idea to keep your maintenance
receipts. They may be neededto qualify your vehiclefor
warranty repairs.

If you are skilled enough to do some work on your
vehicle, you will probably want toget the service
information. See “Service and Owner Publications’’
in the Index.

7-3

Part A: Scheduled Mainten: .ce The proper fluidsand lubricants to use are listed in PartD.
Services Make sure whoever services your vehicleuses these. All
parts should be replaced and all necessary repairs done

Using Your Maintenance Schedule before you or anyone else drives the vehicle.

We at General Motors want to help you keep your vehicle These schedules are for vehicles that:

in good working condition. But we don’t know exactly 0 carry passengers and cargo within recommended

how you’ll drive it.You may drive very short distances limits. You will find theselimits on your vehicle’s

only a few times a week. Or you may drive long distances Certificationnire label,See “LoadingYour Vehicle”

all the time in very hot, dusty weather.You may use your in the Index.

vehicle in making deliveries. Oryou may drive it to work, are driven on reasonable road surfaces within legal
to do errands orin many other ways. driving limits.

Because of all the different ways people usetheir 0 use the recommended fuel. See “Fuel” in the Index.
vehicles, maintenance needsvary. You may even need

more frequent checks and replacements than you’lflind Selecting the Right Schedule
in the schedules in this section. So please read this
section and note how youdrive. If you have any First you’ll need to decide whichof the two schedulesis
questions on how to keep your vehicle in good right for your vehicle. Here’s how to decide which
condition, see yourGM dealer. schedule to follow:

This part tellsyou the maintenanceservices you should Gasoline engine vehicles anddiesel engine vehicles
have done and when you shouldschedule them. If you have different maintenance requirementsI.f you have a
go to yourdealer for your service needs, you’ll know diesel engine, follow a schedule designated for diesel
that GM-trained and supportedservice people will engine vehicles only.
perform the work using genuinGe M parts.
See the Diesel EngineSupplement for diesel engine
maintenance schedules.

7-4

Maintenance Schedule --Short Trip/City Intervals Gasoline Engines

Short Trip/City Definition -- Gasoline Engines Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or3 months, whichever occurs first). Chassis
Follow the Short Trip/City Maintenance Schedule if any Lubrication (or3 months, whichever occurs first). Drive
one of these conditions is true for your vehicle: Axle Service (or3 months, whichever occurs first).

Most trips are less than 5 to 10 miles (8 to 16km). Every 6,000 Miles (10 000 km): Tire Rotation.
This is particularly important when outside
temperatures are below freezing. Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Shields and
Most trips include extensive idling (such as frequent Underhood Insulation Inspection (GVWR above
driving in stop-and-go traffic). 8,500 lbs. only). Front Wheel BearingRepack (or at
each brake relining, whichever occursfirst).
Most trips are through dusty areas.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
You frequently tow a trailer or use a carrier on top of Replacement. FuelFilter Replacement.
your vehicle.
Every 50,000 Miles (83 000 km): Automatic
If the vehicle is used for delivery service, police, taxi Transmission Service (vehicles over 8600 GVWR or
or other commercial application. driven under severe conditions only).

One of the reasons you should follow this schedule if

you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner:

7-5

Maintenance Schedule I Ib m n g TripMighway Definition -- GasolineEngines

I --Short Trip/City Intervals Gasoline Engines

Every 60,000 Miles (100 000 km):Engine Accessory Follow this maintenance scheduleonly if none of the
conditions from theShort Trip/City Maintenance
Drive Belt Inspection.Fuel Tank, Cap and Lines Schedule is true. Do not use thisschedule if the vehicle
Inspection. Exhaust Gas Recirculation System is usedfor trailer towing,driven in a dusty areaor used
Inspection. Evaporative ControlSystem Inspection. off paved roads. Use theShort Trip/City schedulefor
these conditions.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic Driving a vehicle with afully warmed engine
Transmission Service (normal conditions). Positive under highway conditions causes engine oil to break
Crankcase Ventilation (PCV) Valve Inspection. down slowex

Every 150,000Miles (240 000 km): Cooling System
Service (or every60 months, whichever occursfirst).

These intervals only summarize maintenanceservices.
Be sureto followthe complete maintenance schedule on
thefollowing pages.

7-6

Maintenance Schedule

-- I --Long Tripmighway Intervals Gasoline Engines
Long Tripmighway Intervals Gasoline Engines

Every 7,500 Miles (12 500 km): Engine Oil andFilter Every 60,000 Miles (100 000 km): Engine Accessory
Change (or every 12 months, whichever occursfirst). Drive Belt Inspection. Fuel Tank,Cap and Lines
Chassis Lubrication (or every 12 months, whichever Inspection. Exhaust Gas Recirculation System
occurs first). Drive Axle Service. Tire Rotation. Inspection. Evaporative Control System Inspection.

Every 15,000 Miles(25 000 km): Shields and Every 100,000 Miles (166000 km): Spark Plug Wire
Underhood Insulation Inspection (GVWR above Inspection. Spark Plug Replacement. Automatic
8,500 lbs. only). Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front Every 150,000 Miles (240000 km): Cooling System
Wheel Bearing Repack (or at each brake relining, Service (or every 60 months, whichever occursfirst).
whichever occurs first).
These intervals only summarize maintenanceservices.
Every 50,000 Miles (83 000 km): Automatic Be sure tofollow the complete maintenance scheduleon
Transmission Service (vehicles over 8600 GVWR or thefollowing pages.
driven under severe conditions only).

7-7

Short Trip/City Maintenance Schedule-- Gasoline Engines

The services shown inthis schedule up to 100,000 miles # Lubricate the front suspension, kingpin bushings,
(166 000 km) should be performedafter 100,000 miles steering linkage and readr riveline center splines.
(166 000 km) at thesame intervals. The services shown
at 150,000 miles(240 000 km) should be performedat + A good timeto check your brakes is during tire
the same interval after 150,000 miles(240 000 km).
rotation. See “Brake System Inspection” under “Periodic
See “Owner Checks and Services” and “Periodic Maintenance Inspections” in Part C of this schedule.
Maintenance Inspections”following.
** Drive axle service(see “RecommendedFluids and
Footnotes
Lubricants” in the Indexfor proper lubricant to use):
The U.S. Environmental Protection Agency or the
California Air ResourcesBoard has determined thathe 0 Locking Differential-- Drain fluid and refillat first
failure to perform this maintenanceitem will not nullify
the emission warrantyor limit recall liability priorto the engine oil change. At subsequent oil changes, check
completion of the vehicle’s useful life. We, however, fluid level and add fluid as neededIf. driving in
urge thatall recommended maintenance services be dusty areas or towing a trailer, drain fluid andrefill
performed at the indicatedintervals and the maintenance
be recorded. every 15,000 miles (25000 km).

0 Standard Differential-- Check fluid level and add

fluid as needed at everyoil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles (25 000 km).

0 More frequent lubrication may be requiredfor
heavy-duty use.

7-8

II --Short TripKity Maintenance Schedule Gasoline Engines

3,000 Miles (5000 km) D-~ATE I
n4TE
0 Change engine oil and filter (or every 3 months, whichever occurs first). SERVICED BY:
MILEAGE
An Emission Control Service. I

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)

6,000 Miles (10 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission ControlService.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluidlevel and add fluid as needed. (See footnote **.)

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. (See footnote +.)

9,000 Miles (15 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

Check axle fluid level and add fluid as needed. (See footnote **.)

7-9

I -- IShort TripKity Maintenance Schedule Gasoline Engines

12,000 Miles (20 000 km) MILEAGE

0 Change engine oil and filter (or every 3 months, whichever occursfirst). DATE I
ACTUAL
An Emission Control Service. MILEAGE SERVICEDB Y

0 Lubricate chassis components (or every3 months, whichever occursfirst).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)
0 Rotate tires. See “Tire Inspection and Rotation”in the Indexfor proper

rotation pattern andadditional information. (See footnote +.)

15,000 Miles (25 000 km)

0 Change engine oil and filter (or every 3 months, whichever occursfirst).

An Emission Control Sewice.

0 Lubricate chassis components (or every3 months, whichever occursfirst).

(See footnote #.)

0 Inspect air cleaner filter if you are driving in dustyconditions. Replace filter

if necessary.
An Emission Control Service. (See footnote?.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

7-10

I --Short TripKity Maintenance Schedule Gasoline Engines I

0 Clean andrepack the front wheel bearings (or at each brake relining, DATE I

whichever occurs first). I IMAICLTEUAAGLE SERVICEDBY

0 Vehicles WithGVWR Above 8,500 lbs. Only: Inspect shields and underhood DATE I

insulation for damage or looseness. Adjust or replace as required. This is a SERVICED BY:
Noise Emission Control Service. Applicable only to vehicles sold in the
United States. 1

18,000 Miles (30 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Rotate tires. See “TireInspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

21,000 Miles (35 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (See footnote **.)

7-11

I I--Short TripKity Maintenance Schedule Gasoline Engines

24,000 Miles (40 000 km) DATE I
MILEAGE
0 Change engine oil and filter (or every 3 months, whichever occurs first). I
DATE I
An Emission Control Service.
DATE
0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (See footnote **.)
0 Rotate tires. See “Tire Inspection and Rotation” in the Indexfor proper

rotation pattern andadditional information. (See footnote +.)

27,000 Miles (45 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

7-12

I Short Trip/City Maintenance Schedule -- Gasoline Engines I

0 Check axle fluid level and addfluid asneeded. (See footnote **.) DATE I
MILEAGE
0 Clean and repack the front wheel bearings (or at each brake relining, 7-13

whichever occurs first).

0 Replace fuel filter.

An Emission Control Service. (See footnote?.)

0 Replace air cleaner filter.

An Emission Control Service.

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicable only to vehicles sold in the
United States.

0 Rotate tires. See “Tire Inspection and Rotation” in the Indexfor proper

rotation pattern and additional information. (See footnote +.)

33,000 Miles (55 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

I -- IShort TriplCity Maintenance Schedule Gasoline Engines

36,000 Miles (60 000 km) DATE I
ACTUAL
0 Change engine oil and filter (or every 3 months, whichever occursfirst). .EAGE SERVICED BY:

An Emission Control Service. DATE I
MILEAGE
0 Lubricate chassis Components (or every3 months, whichever occursfirst).
DATE
(See footnote #.) MILEAGE

17 Rotate tires. See “Tire Inspection and Rotation”in the Index for proper
rotation pattern andadditional information. (Seefootnote +.)

0 Check axle fluid level and addfluid as needed. (Seefootnote **.)

39,000 Miles (65 000 km)

17 Change engine oiland filter (or every 3 months, whichever occursfirst).

An Emission Control Service.

0 Lubricate chassis components (or every3 months, whichever occursfirst).

(See footnote #.)

Check axle fluid level and add fluid as needed. (See footnote **.)

42,000 Miles (70 000 km)

0 Change engine oil and filter (or every 3 months, whicheveroccurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

7-14

I 1Short TripKity Maintenance Schedule -- Gasoline Engines

0 Check axle fluid level and add fluid as needed. (Seefootnote **.) DATE I

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper 7-15

rotation pattern and additional information. (See footnote +.)

45,000 Miles (75 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Clean and repackthe front wheel bearings (or at each brake relining,

whichever occurs first).

0 Inspect air cleaner filter if you are driving in dusty conditions. Replace filter

if necessary.
An Emission Control Service. (See footnote?.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicable only to vehicles sold in the
United States.

-

--Short Trip/City Maintenance Schedule Gasoline Engines

48,.000 Miles (80 000 km,) DATE I

\

Change engine oil and filter (or every 3 months, whichever occursfirst).

An Emission Control Service.

Lubricate chassis components (or every 3 months, whicheveroccurs first).
(See footnote #.)

Check axle fluid level and addfluid as needed.(See footnote **.)

Rotate tires. See “Tire Inspection and Rotation” in the Indfeoxr proper

rotation pattern andadditional information. (Seefootnote +.)

50,000 Miles (83 000 km)

17 Change automatic transmission fluid and filter if the vehicle’s GVWR is

over 8600 lbs. or if the vehicle is mainlydriven under one or moreof
these conditions:

- In heavy city trafficwhere the outside temperature regularly reaches90°F
(32°C) or higher.

- In hilly or mountainous terrain.

- When doing frequent trailer towing.
- Uses such as found intaxi, police or delivery service.

If you do not use your vehicle under any of these conditions, change thefluid

and filter atIO0,OOO miles ( I 66 000 km).

7-16

I I--Short Trip/City Maintenance Schedule Gasoline Engines

51,000 Miles (85 000 km) DATE

0 Change engine oil and filter (or every 3 months, whichever occurs first). I I IIMAICLTEUAAGLE
SERVICEDBY:
An Emission Control Service.
DATE I
0 Lubricate chassis components (or every 3 months, whichever occurs first).
I IMAICLTEUAAGLE S E R V I C K I
(See footnote #.)
I DATE I
0 Check axle fluid level and add fluid as needed. (See footnote **.) I I IMAICLTEUAAGLE SERVICEDBY

54,000 Miles (90 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Rotate tires. See “Tire Inspection andRotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

57,000 Miles (95 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

-- I1 Short TripKity Maintenance Schedule Gasoline Engines

60,000 Miles (I00 000 km) MILEAGE

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle tluid level and addfluid as needed. (See footnote **.)

0 Clean and repack thefront wheel bearings(or at each brake relining,

whichever occursfirst).

0 Vehicles WithGVWR Above 8,500 lbs. Only: Inspect shieldsand underhood

insulation fordamage or looseness. Adjustor replace as required. This isa
Noise Emission Control Service. Applicable onlyto vehicles sold in the
United Stutes.

0 Inspect engine accessory drive belt.

An Emission Control Service.

0 Replace fuel filter.

An E~nissionControl Service. (See footnote?.)

0 Conduct Exhaust Gas Recirculation(EGR) system inspection as described in

the service manual.
An Emission Control Service. (See footnote?.)

7-18

I I--Short TripKity Maintenance Schedule Gasoline Engines

0 Conduct evaporative control system inspection. Check all fuel and vapor lines DATE I

and hosesfor proper hook-up, routing and condition. Check that the purge !MAICLTEUAAGLE SERVICED BY:
valve works properly (ifequipped). Replace as needed.
An Emission Control Service. (See footnote?.)

0 Replace air cleaner filter.

An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket

for any damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)

0 Rotate tires. See “Tire Inspection and Rotation’’in the Index for proper

rotation pattern andadditional information. (See footnote +.)

63,000 Miles (105 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (See footnote **.)

7-19

1 --Short TripKity Maintenance Schedule Gasoline Engines

66,000 Miles (110 000 km) DATE

0 Change engine oil and filter (or every 3 months, whichever occurs first). I I IIMAICLTEUAAGLE
SERVICEDBY:
An Emission Control Service.
DATE I
0 Lubricate chassis components (or every 3 months, whichever occursfirst). I
DATE
(See footnote #.) MILEAGE

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)
0 Rotate tires. See “Tire Inspection and Rotation” in the Indefoxr proper

rotation pattern andadditional information. (See footnote +.)

69,000 Miles (115 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occursfirst).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (See footnote **.)

72,000 Miles (120 000 km)

0 Change engine oil and filter (or every 3 months, whichever occursfirst).

An Emission Control Service.

Lubricate chassis components (or every3 months, whichever occursfirst).
(See footnote #.)

7-20

I -- IShort Trip/City Maintenance Schedule Gasoline Engines

0 Check axle fluid level and add fluid as needed. (Seefootnote **.) I DATE I

CI Rotate tires. See “Tire Inspection and Rotation” in theIndex for proper 7-21

rotation pattern and additional information. (See footnote +.)

75,000Miles (125 000 km)

0 Change engine oil and filter (or every 3 months, whichever occursfirst).

An Emission Control Sewice.

0 Lubricate chassis components (or every 3 months, whichever occursfirst).

(See footnote #.)

0 Clean andrepack the front wheel bearings (or ateach brake relining,

whichever occursfirst).

0 Inspect air cleaner filter if you are driving in dusty conditions. Replace filter

if necessary.
An Emission Control Sewice. (See footnote”f)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Vehicles With GVWRAbove 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a
Noise Emission Control Sewice. Applicable only to vehicles soldin the
United States.

I IShort TripKity Maintenance Schedule-- Gasoline zngines

78,000Miles (130 000 km) DATE I
MILEAGE
0 Change engine oil and filter (or every 3 months, whichever occursfirst). I
DATE
An Emission Control Service. 1
DATE
0 Lubricate chassis components (or every 3 months, whichever occursfirst). *‘“IJAL SERVICED BY:
MILEAGE
(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

Rotate tires. See “Tire Inspection and Rotation”in the Index for proper

rotation pattern andadditional information. (See footnote +.)

81,000 Miles (135 000 km)

Change engine oil andfilter (or every 3 months, whichever occursfirst).
An Emission Control Service.

0 Lubricate chassis components (or every3 months, whichever occursfirst).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)

84,000 Miles (140 000 km)

0 Change engine oil and filter (or every 3 months, whichever occursfirst).

An Emission Control Service.

0 Lubricate chassis components (or every3 months, whichever occursfirst).

(See footnote #.)

7-22

--Short TripKity Maintenance Schedule Gasoline Engines

0 Check axle fluid level and addfluid as needed. (See footnote **.) MILEAGE
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

87,000 Miles (145000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

90,000 Miles (150 000 km)

0 Change engine oil and filter (or every 3 months, whichever occurs first).

An Emission Control Sewice.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Clean and repack the front wheel bearings (or at each brake relining,

whichever occurs first).

Replace fuel filter.
An Emission Control Service. (See footnoteJf.)

(Continued)

7-23

--1 Short TripKity Maintenance Schedule Gasoline Engines

90,000 Miles (150 000 km)(Continued)

0 Replace air cleaner filter.

An Emission Control Service.

0 Rotate tires. See “Tire Inspection and Rotationi”n the Index for proper

rotation pattern andadditional information. (See footnote +.)

0 Vehicles With GVWRAbove 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required.This isa
Noise EmissionControl Service. Applicable onlyto vehicles sold in the
United States.

93,000 Miles (155 000 km) I DATE I

0 Change engine oil and filter (or every 3 months, whichever occursfirst). IMAICLTEUAAGLE SERVICED BY:

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occursfirst).

(See footnote #.)

0 Check axle fluid level andadd fluid as needed.(See footnote **.)

96,000 Miles (160 000 km) I DATE I

0 Change engine oil and filter (or every 3 months, whichever occursfirst). MILEAGE

An Emission Control Service.

0 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

7-24

I IShort TripKity Maintenance Schedule -- Gasoline Engines

0 Check axle fluid level and add fluid as needed. (See footnote **.)

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. (See footnote +.)

99,000 Miles (165 000 km) I I1

0 Change engine oil and filter (or every 3 months, whichever occurs first). DATE
I I IMAICLTEUAAGLE SERVICEDBY
An Emission Control Service.

17 Lubricate chassis components (or every 3 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)

100,000 Miles (166 000 km) DATE I
I I IMAICLTEUAAGLE SERVICEDBY:
0 Inspect spark plug wires.

An Emission Control Service.

17 Replace spark plugs.

An Emission Control Service.

17 Change automatic transmission fluid and filter if the vehicle’s GVWR is

over 8600 lbs. or if the vehicle is mainly driven under one or more of
these conditions:

- In heavy city traffic where the outside temperature regularly reaches 90°F
(32°C)or higher.

(Continued)

7-25

I 1--Short TripKity Maintenance Schedule Gasoline Engines

100,000 Miles (166000 km)(Continued) MILEAGE

- In hilly or mountainous terrain.

- When doing frequent trailer towing.

- Uses such asfound in taxi, police or delivery service.

0 If you haven’t usedyour vehicle under severe service conditions listed

previously and, therefore, haven’tchanged your automatic transmission fluid,
change both the fluidand filter.

0 Inspect Positive Crankcase Ventilation (PCV) valve.

An Emission Control Service.

150,000 Miles (240 000 km)

0 Drain, flush and refill cooling system (or every 60 months since last service,

whichever occursfirst). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressurecap and neck. Pressure test
cooling system and pressurecap.
An Emission Control Service.

7-26

Long Tripmighway Maintenance Schedule-- Gasoline Engines

The services shown in this schedule up to 100,000miles ## Lubricate the front suspension, kingpin bushings,
(166000 km) should be performed after 100,000miles steering linkage and rear driveline center splines.

(166 000 km)at the same intervals. The services shown + A good time to check your brakes is during tire

at 150,000miles (240 000 km) should be performed at rotation. See “Brake System Inspection” under “Periodic
the same interval after 150,000miles (240 000 km). Maintenance Inspections” in Part C of this schedule.

See “Owner Checks and Services” and “Periodic ** Drive axle service (see “Recommended Fluids and
Maintenance Inspections” following.
Lubricants” in the Indexfor proper lubricant to use):
Footnotes
0 Locking Differential -- Drain fluid and refill at first
The U.S. Environmental Protection Agency or the engine oil change. At subsequent oil changes, check
California Air Resources Board has determined that the fluid level and add fluid as needed.
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability priorto the 0 Standard Differential -- Check fluid level and add
completion of the vehicle’s useful life. We, however,
urge that allrecommended maintenance services be fluid as needed at everyengine oil change.
performed at the indicated intervals and the maintenance
be recorded.

7-27

1 Long Trip/Highway Maintenance Schedule -= Gasoline Engines

7,500Miles (12 500 km) I DATE I

0 Change engine oil and filter (or every 12 months, whichever occursfirst). MILEAGE I

An Emission Control Service. DATE

0 Lubricate chassis components (or every 12 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (See footnote **.)
0 Rotate tires. See “Tire Inspection and Rotation”in the Index for proper

rotation pattern andadditional information. (See footnote +.)

15,000 Miles (25 000 km)

0 Change engine oil and filter (or every 12 months, whichever occursfirst).

An Emission ControlService.

0 Lubricate chassis components (or every 12 months, whichever occursfirst).

(See footnote #.)

I7 Check axle fluid level and addfluid as needed. (Seefootnote **.)
0 Vehicles With GVWR Above 8,500lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required.This is a
Noise Emission ControlService. Applicableonly to vehicles sold in the
United States.

0 Rotate tires. See “Tire Inspection and Rotation”in the Index for proper

rotation pattern and additionalinformation. (See footnote +.)

7-28

Long.TriplHighway Maintenance Schedule-- Gasoline Engines”

22,500 Miles (37 500 km) MILEAGE

0 Change engine oil and filter (orevery 12 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 12 months,whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

30,000 Miles (50 000 km) I DATE I

0 Change engine oil and filter (or every 12 months, whichever occurs first). MILEAGE 7-29

An Emission Control Service.

0 Lubricate chassis components (or every 12 months, whicheveroccurs first).

(See footnote#.)

0 Check axle fluid level and add fluid as needed. (See footnote *4’.)

0 Clean and repackthe front wheel bearings (or ateach brake relining,

whichever occurs first).

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for

proper rotation pattern and additional information. (See footnote +.)

(Continued)

--Long Trip/Highway Maintenance Schedule Gasoline Engines

30,000 Miles (50 000 km) (Continued) MILEAGE

0 Replace fuel filter.

An Emission Control Service. (See footnote?.)

17 Replace air cleaner filter.

An Emission Control Service.

0 Vehicles With GVWR Above8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicableonly to vehiclessold in the
United States.

37,500Miles (62 500 km)

0 Change engine oil and filter (or every 12 months, whichever occursfirst).

An Emission ControlService.

0 Lubricate chassis components (or every 12 months, whichever occursfirst).

(See footnote #.)

0 Check axle fluid level and addfluid as needed. (Seefootnote **.)

0 Rotate tires. See “Tire Inspection and Rotation’i’n the Index for proper

rotation pattern and additionalinformation. (See footnote +.)

7-30

Long Tripmighway Maintenance Schedule-- Gasoline Engines

45,000 Miles (75 000 km) DATE I

0 Change engine oil and filter (or every 12 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every 12 months, whicheveroccurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (See footnote **.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This isa
Noise EmissionControl Service. Applicable onlyto vehicles sold in the
United Stutes.

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. (See footnote +.)

50,000 M -YS, I 3 000 km) I DATE I
IMAICLTEUAAGLE SERVICED B Y
Change automatic transmission fluid and filter if the vehicle’s GVWR is
over 8600 lbs. or if the vehicle is mainly driven underone or more of
these conditions:

- In heavy city traffic where the outside temperature regularly reaches 90°F
(32°C) or higher.

- In hilly or mountainous terrain.

(Continued)

7-31

Long Triphlighway Maintenance Schedul-e- Gasoline Engines

50,000 Miles (83 000 km) (Continued) I DATE I
- When doing frequent trailer towing.
MILEAGE I
- Uses such as found in taxi, policeor delivery service.
DATE
If you do not useyour vehicle under any of these conditions, change thefluid
andfilter at 100,000miles (166 000 km).

52,500 Miles (87 500 km)

0 Change engine oil and filter (or every 12 months, whichever occurs first).

An Emission Control Service.

0 Lubricate chassis components (or every12 months, whichever occurs first).

(See footnote #.)

0 Check axle fluid level and add fluid as needed. (Seefootnote **.)
0 Rotate tires. See “Tire Inspection and Rotation” in the Indefoxr proper

rotation pattern and additional information. (Seefootnote +.)

60,000 Miles (100 000 km)

0 Change engine oil and filter (or every 12 months, whichever occursfirst).

An Emission Control Service.

0 Lubricate chassis components (or every 12 months, whichever occurs first).

(See footnote#.)

0 Check axle fluid level and addfluid as needed. (Seefootnote **.)
0 Clean and repack thefront wheel bearings (or at each brake relining,

whichever occursfirst).

7-32

Long Tripmighway Maintenance Schedul-e- Gasoline Engines

0 Rotate tires. See “Tire Inspection andRotation” in the Index for proper
rotation pattern andadditional information. (See footnote +.)

0 Inspect engine accessory drive belt.

An Emission Control Service.

0 Replace fuel filter.

An Emission Control Service. (See footnote?.)

0 Replace air cleaner filter.

An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket

for any damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)

0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood

insulation for damage or looseness. Adjust or replace as required. This is CI
Noise Emission Control Service. Applicableonly to vehicles sold in the
United States.

0 Conduct Exhaust Gas Recirculation (EGR) system inspection as described in

the service manual.
An Emission Control Service. (See footnote?.)

0 Conduct evaporative control system inspection. Check all fuel and vaporlines

and hoses for proper hook-up, routing and condition. Check that the purge
valve works properly,if equipped. Replace as needed.
An Emission Control Service. (See footnote?.)

7-33