Rubber and Cellular Buffers – are well suited to absorbing energy from machine element impacts. Jay Radio Remote Controls – Offer a safe way of operating or monitoring machines from a distance. The comprehensive range of industrial and safety radio remote controls offers countless solutions to adapt to an extensive number of intralogistics applications. Stacker Cranes – horizontal movement ProShell is a smart installation system for conductor rails that offers generous suspension spacing for high-bay warehouses and protects the conductor rail system. It is designed for maximum standardisation and flexible installation of our proven and reliable conductor rail systems 0831 MultiLine or 0812 Single Power Line, optional quick-mount barcode integration is available. Cover32 Amperes to 400 Amperes in a single design with scalable performance while maintaining cost control through right sizing! ProShell is available in two sizes: up to 5 poles, and up to 8 poles. Stacker Cranes – vertical movement MultiLine 0831 is a compact conductor rail that offers integration options for the AS/RS mast and provides long-life performance on this critical and dynamic axis. Current collectors mounted to the lift also help reduce the weight in motion and thus safe energy. Compared to traditional cable chains, this increases efficiency and uptime, eliminating issues with the guidance of swinging cable chains Power for horizontal and vertical axes of shuttles MultiLine 0835 is the leading conductor rail system specifically designed for the requirements of shuttles using low-voltage safety DC. ChargeLine 0865 is a high-dynamic charging segment for shuttles. The key features are a compact footprint and easy integration into shuttle drive rails as well as durability. It can also be used on the shuttlelift in connection with long-life collectors – fit for thousands of cycles per day MultiLine 0831 is a compact conductor rail used for pallet shuttles carrying higher loads and operating with alternating current. It features a compact 3-, 4- or 5-pole insulation with pre-mounted connectors for fast assembly. Conductix-Wampfler India Pvt Ltd, Pune. Mobile: 9158001575. Email: [email protected] INDUSTRY 4.0 ProShell smart installation system for conductor rails. MultiLine 0831 is a compact conductor rail used for pallet shuttles. MultiLine and ChargeLine series for vertical and horizontal axes. 51 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
ROBOTICS Cobots will become more advanced and adaptable over the next few years, says Neelesh Chipade. Automation is rapidly and undeniably taking all over the manufacturing industries. Industrial automation is no longer just a choice or a distant possibility for advanced processes; it is quickly becoming a requirement for businesses moving forward to maintain a competitive edge. Manufacturing cobots or collaborative robots are ideal to fit in the advanced era of automation. With the help of collaborative robots, both large corporations and small businesses can expand and automate processes in their factories, warehouses, and research facilities. Collaborative robots, in particular, can perform repetitive, hazardous, or precise tasks alongside human workers. Let us look more closely at how cobots in manufacturing are becoming increasingly popular and will undoubtedly play an important role towards the sector's development in the coming years. Cobots, or collaborative robots, are relatively a new area of industrial robotics. Because they are simpler, easier, and more flexible, cobots are designed to be a reliable partner that can work hand-in-hand with humans and increase the work efficiency and productivity. They pose no risk, require little to no programming, and simplify connectivity. Because of these benefits, cobots are a game changer for a variety of applications. Cobots are a low-cost, easy-to-use solution which increase productivity while posing few risks and provide numerous benefits. What are the distinctions between industrial robots and cobots? In the manufacturing industry, the distinction between cobots and robots is based on their intended use and, as a result, the type of task assigned to them. Both Collaborative robots and Industrial robots are used to increase productivity and efficiency by providing more force, energy, accuracy, and data. However, reprogramming industrial robots is a complex process which requires a skilled engineer or a developer. Cobots on the other hand, are easier to program and quickly learn new skills as they are a fusion of a human and machine which is the most efficient and reliable combination. Following are the main distinction between Industrial Robots and Collaborative Robots: 1. Partnership with Humans A cobot can double up as an assistant to a human operator. It is designed to work in partnership with humans. Traditional robots, on the other hand, are programmed to finish an automated task with very little or no human interaction. 2. Programming When compared to industrial robots, cobots are easier to program. In fact, one of the most marketed features of collaborative robots is the ease of programming. They are made in such a way that they are extremely easy-to-use as well. 3. Safety Cobots are designed to work alongside people. This means that they are safe enough to function around humans and hence do not need the safety infrastructure that industrial robots require. 4. Heavy Manufacturing Industrial robots are capable of handling larger, heavier materials like the ones used in auto manufacturing. Hence, they are well-suited for heavy manufacturing. Cobots, on the other hand, aren’t designed for heavy manufacturing owing to their size and their requirement of working in proximity to human employees. 5. Functionality Traditional industrial robots are usually fixed equipment created for extremely high-precision, high-volume, and high-speed production. As far as cobots are concerned, they are well suited for manufacturers with low volume, high-mix production or those who want to safely automate processes alongside workers. As compared to conventional robots, cobots can easily be moved and used in various areas of production. A majority of them can easily be mounted on any surface. Moreover, they are often lightweight enough to be carried by a single person. The benefits of cobots in manufacturing Collaborative robots, when trained, can help businesses scale up and automate various The Future of Cobots in Manufacturing Collaborative robots are ideal to fit in the advanced era of automation. 52| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
production processes, which can lead to consistent working even in the absence of a human for a particular task. The bottom line is that cobots in manufacturing can improve quality control, increase effectiveness, and intensify the output. They improve the security of workers by taking control of less desirable tasks. Cobots are generally beneficial to SMEs because they can assist humans efficiently and can prove to be economical for a variety of processes in the long run. The shortcomings of cobots in the manufacturing industry The main disadvantages of cobots in manufacturing are not related to their functionality, but rather to the question of whether a particular business should use them or not. For example, as previously stated, cobots are not designed for heavy manufacturing and cannot perform heavy lifting. They're not entirely automated and are always dependent on a human to operate them which can prove to be an advantage as well as a disadvantage depending on its usage. machines, gadgets, and network databases. In future cobots will be able to improve a variety of factory workflows and even offer useful data analytics. Mitsubishi Electric, under its factory automation advancements created the collaborative robot – ASSISTA. ASSISTA is an advanced Collaborative Robot and assures security which can work alongside humans. It is simple, easier, and more flexible. Furthermore, ASSISTA requires no robot programming expertise, offers immense ease of operation, and allows hassle-free connectivity with a wide range of components. Operating buttons on the robot's arm allow for simple control and operation. ASSISTA epitomises versatility, providing a wide range of components such as Vision, Fingers, Grippers, and other peripherals which are developed by MELFA Robot Partners. These tools allow for easy setup and can easily be configured for specific applications. As a result, automation is better implemented and is a lot more efficient. Flexibility is another key trait of ASSISTA, which is why it can be configured to move freely either as a mobile robot or as a part of an AGV/AMR. With its adaptable design and simple operation, ASSISTA presents a compelling case as a Collaborative Workspace Partner. As a result, the operators can easily adjust the robot arm's position and set waypoints. The 6-color LED ring mounted around the robot's forearm constantly displays the operational state and fault diagnostics is also notable. ASSISTA, as a Collaborative Workspace Partner, has a lot to offer: a flexible design, simple programming, easy use, and the ability to connect and work with a variety of components which is perfect to increase the productivity and efficiency of a human. Neelesh Chipade is Sr Product Manager, Industrial & Collaborative Robots and Servos, Mitsubishi Electric India. A Bachelor of Engineering in Instrumentation & Control from Vishwakarma Institute of Technology, Pune with Diploma in Business Management, his professional experience spans over 20 years in the Automation Industry. He also worked in Mitsubishi Electric Corporation Japan in the Global marketing section for products & solution developments. However, there are still some constraints for collaborative robots in terms of cognitive and skilled tasks. Nonetheless, as technology advances, cobots—or, more precisely, their engineers and developers—will most likely overcome these disadvantages. In manufacturing, we can use cobots to perform a variety of routine tasks, such as: 1. Picking and placing 2. Bin-picking 3. Palletizing 4. Packaging 5. Machine maintenance and supervision 6. Testing and quality control 7. Screwing, gluing, and sealing 8. Tasks related to the process, such as soldering and welding 9. Sanding, polishing, deburring, and grinding Cobots are used in a variety of fields and industries due to their adaptability, such as the production of goods for the electronics, aerospace, automotive, furniture, and plastic modeling industries, to name a few. They also work in agriculture (picking and placing), labs, research, security (monitoring), food services and food production (precision tasks, repetitive tasks), healthcare, and pharmaceuticals, among other fields. The future of cobots in manufacturing Expectations as per the various reports state that the cobot market might show a massive growth in the near future. Cobots are quickly becoming a significant component of manufacturing automation as the technology proves to be reliable and more businesses are willing to use it. Cobots will become more advanced and adaptable over the next few years. Precision and cognitive tasks performed by cobots will improve in sync with AI's capabilities. Furthermore, with IIoT, Cobots can already connect to other ROBOTICS Mitsubishi Electric collaborative robot – ASSISTA. 53 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
INTERVIEW R Vijayalayan, Senior Manager, Application Engg – Automotive Industry & Control Design, MathWorks. Cobots, as we understand them today, have been around for 15 years. How disruptive has this development proved in the field of robotics? In conventional industry automation, robots must be separated from physical human contact to ensure reliable functionality without causing bodily harm to human operators. In these systems, robots operate in entirely human-free zones or within cages. Here are a few things to consider: Flexible Automation Constraining robots in cages limits their capabilities. Current markets demand reduced lead times and mass customisation. These demands have stimulated interest in flexible and multipurpose manufacturing systems through human and robot collaborations that do not endanger workers. In flexible and collaborative automation, cobots augment and enhance human capabilities with strength, precision, and data analytic capabilities that add value for the cobot end-users. Cobot development aims for: i. Coexistence — shared workspace with human workers to optimise a process, and ii. Collaboration — flexible automation for various tasks with human engagement. Safety Systems Safety fences present a technological barrier to the broader adoption of robots. Cobots are designed to satisfy safety requirements with intrinsic safety designs that allow safe interaction between the cobot and objects in its workspace (e.g., the ISO® 10218-1 standard). Cobots reduce the inertia exposed in potential collisions and contain compliant components such as joint torque sensors to absorb the energy of undesired impacts. Furthermore, cobot developers employ many external sensors (e.g., cameras, laser, depth, etc.), and fuse the acquired data to enable reliable recognition of human-robot proximity and gestures. Cobot Programming with Advanced Algorithms and AI There are cobot applications and technology gaps that hinder full cobot deployment. Advanced algorithms are needed for cobots to achieve their great potential for manufacturing in high-mix, lowvolume production environments. Cobots must be able to perform in unfamiliar situations without explicit instructions by perceiving their environment using deep learning. The cobot’s motion planner allows the cobot to achieve a target position, and collision avoidance algorithms perform reactive behaviour in dynamic environments based on local knowledge provided by sensors as the cobot moves. Then, AI will allow the realisation of a lot more advanced cobot applications. It empowers cobots with advanced perception, decisionmaking, learning, and communication capabilities. Integrating AI technologies with cobots enables them to operate more intelligently, autonomously, and effectively in various applications, ultimately improving their performance and productivity in a collaborative manner. Cobots have proved the sceptics wrong in adapting to various tasks. What explains this ‘Increased payload capacity brings cobots closer to conventional robots’ R Vijayalayan 54| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
popularity? What are the other leading applications? A collaborative robot (cobot) is a robot that allows humans to work alongside the robot through direct interaction without conventional safeguarding fences. The benefits of direct human interaction with cobots enable: i. Safe execution of complex tasks ii. High production quality, and iii. Intuitive and user-friendly teaching and programming of cobots. The concept of cobots, or ‘intelligent assist devices’, emerged from research projects and companies in the automotive industry, where they provided the power to move heavy objects under human control through direct interfaces. These systems ensured the safe usage of cobots’ assistive capabilities. Over the years, cobots have been developed to perform tasks including: i. Pick and place ii. Quality inspection iii. Last-mile assembly and finishing, such as grinding, sanding, and painting, and iv. Massive range of manufacturing applications, from welding, machine tending, and screwdriving through inspection, packaging, and palletising. In addition to the tasks mentioned earlier, cobots have found applications in various industries. Some of the leading applications include: a. Healthcare: Cobots are used in healthcare settings for medication delivery, patient monitoring, laboratory assistance, and surgical assistance. b. Agriculture: Cobots find applications in agricultural tasks such as planting, harvesting, pruning, and sorting. c. Retail: Cobots are used in retail environments for shelf stocking, inventory management, and customer assistance. d. Service: Cobots are utilised in the hospitality industry for tasks like cleaning, room service, and concierge services. How does MATLAB help promote the use of cobots, particularly the programming part? Robotics engineers use MATLAB for advanced robot application development that incorporates deep learning, computer vision, optimisation, and boards, using MATLAB Coder™ and Simulink Coder™ for standalone, accelerated execution with UR hardware. With Universal Robots’ market leadership and MATLAB and Simulink's ability to accelerate the pace of innovation, integrators and end users will now have the ability to solve more complex automation workflows. The UR hardware support package reduces the time to market for advanced cobot applications that require the integration of multiple complex technologies. This enables small- and medium-sized manufacturers to adopt deep technology stacks at a fraction of the cost of hiring external consultants. Cobots are gaining in payload capacity and greater freedom of movement. Is the difference between them and conventional robots getting blurred? Traditionally, cobots were designed for lower payload capacities compared to conventional robots. However, their payload capacities have steadily increased with advancements in cobot design and engineering. This increased payload capacity brings cobots closer to the capabilities of conventional robots. Cobots have also been evolving in terms of their range of motion. While earlier cobots were typically limited to simple linear movements or specific predefined paths, newer models feature more degrees of freedom, enabling them to perform more complex motions and reach a broader range of positions. This expanded range of motion allows cobots to carry out tasks that previously required conventional robots. In addition, cobots are being equipped with increasingly sophisticated and specialised endof-arm tools (EOATs) to enhance their capabilities. The availability of advanced EOATs allows cobots to perform tasks that were once exclusive to conventional robots. AI integration enhances cobots’ perception, decision-making, and interaction capabilities. This integration brings cobots closer to the level of sophistication exhibited by conventional robots. R Vijayalayan manages the automotive industry and control design vertical application engineering teams at MathWorks India. He specialises in the field of Industrial Automation, Robotics and Model-Based Design. sensor fusion to understand dynamic ambient. They do this by: - Creating digital twins of robots and performing modelling and simulation to verify the entire workflow. - MATLAB's AI capabilities and sophisticated robot algorithms allow robots to better perceive dynamically changing workspaces to move more efficiently and productively. - Engineers can also verify their robot applications by connecting with robot hardware, like Universal robots cobot. What is the significance of MATLAB’s collaboration with Universal Robots and its implications for the industry? MathWorks joined the UR+ program, the industry’s largest and most comprehensive ecosystem of products certified to integrate seamlessly with cobots from Universal Robots (UR). MathWorks received the UR+ certification for MATLAB, a programming and numeric computing platform that provides software tools and algorithms for designing, simulating, testing, and deploying robotics applications, including those for Universal Robots’ cobots. Robotics engineers use MATLAB for specialised or sophisticated cobot applications that are difficult to program using the UR teach pendant or graphical-based programming tools, including applications that incorporate machine learning, deep learning, computer vision, optimisation, sensor fusion, and advanced signal processing. MATLAB provides AI capabilities for cobots to move more efficiently and productively by perceiving dynamically changing workspaces and sophisticated robot algorithms. Engineers can verify their UR cobot applications by connecting MATLAB to URSim, a simulation software for robot programs, or UR hardware. MATLAB support for Universal Robots is compatible with the entire eand CB-series of Universal Robots. This partnership offers robotics engineers AI and autonomy capabilities in programming and helps simplify complex cobot deployments. Offline cobot programming and simulation within MATLAB enables users to minimise downtime when programming using robots on-site. Robotics engineers can also deploy robotic algorithms and AI models by generating C++ codes directly on embedded targets, such as GPU INTERVIEW 55 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
Subscriber copy not for sale VOL. 21 | ISSUE. 11 | JULY 2023 | WWW.INDUSTRIALAUTOMATIONINDIA.IN JULY 2023 FOR AS LOW AS ADVERTISE NOW Process Automation in IIoT Era To book your ad: Email: [email protected] IIoT has enabled a paradigm shift in automating industrial processes and operations Close Date 20/07/2023 Digital Transformation of Intralogistics Close Date 20/08/2023 Automation in Semiconductors Industry Close Date 20/09/2023 Building Automation & Sustainability Close Date 20/10/2023 Motion Control Technology Close Date 20/11/2023 Digital Transformation of Pharma Industry
WAREHOUSING It’s essential to note that warehouse automation is not a one-time fix and requires continuous monitoring, says Anik Basu. In today's hyper-competitive business environment, staying ahead of the curve is a prerequisite for survival. With the market for warehouse automation projected to reach $37.6 billion by 2030, businesses cannot afford to ignore the transformative potential of automation. While more than 80% of warehouses lack any form of automation, the market is rapidly evolving, with an estimated CAGR of 10% between 2021 and 2030. The benefits of automation are undeniable: increased efficiency, improved accuracy, enhanced safety, scalability, flexibility, improved customer service, and a significant competitive advantage. According to the Mordor Intelligence report, the Indian market for warehouse automation is projected to reach US$682.1 million in the next five years, with a CAGR of 26.1% during the forecast period of 2017 to 2027. The data shows that warehouse automation is no longer a luxury, but a necessity. It’s a transformative journey that businesses must undertake to stay competitive and create a smarter and safer supply chain. So, let's embark on a journey into the world of warehouse automation. Navigating the Warehouse Automation Journey: Implementation Strategies Implementing warehouse automation can be a daunting task, but following a structured approach can ensure a smoother and more successful transition. Essential steps to consider when implementing warehouse automation include: i. Assessing Current Warehouse Processes and Identifying Areas for Automation The first step in implementing warehouse automation is to evaluate current warehouse processes and identify areas that can be automated. This involves a thorough analysis of workflows, identifying bottlenecks, and determining the most suitable technologies to automate specific tasks. ii. Technology Evaluation and Selection After identifying areas for automation, the next step is to evaluate and select the most appropriate technologies for each task. This involves researching and selecting vendors and solutions that are compatible with existing systems and offer the required functionalities to meet business needs. iii. Integration and Interoperability with Existing Systems Once the appropriate technologies are selected, the next step is to ensure seamless integration and interoperability with existing systems. This Warehouse Automation: A Transformational Journey Implementing warehouse automation can be a daunting task. Representative image by Arno Senoner on Unsplash 58| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
involves mapping data flows, system interfaces, and data structures to ensure data is exchanged correctly and efficiently between systems. iv. Training and Upskilling of Employees With the introduction of automation, employees will need to be trained and upskilled to adapt to new technologies and processes. Providing comprehensive training and support is critical to ensure a successful transition and maximise the benefits of automation. v. Ensuring Cybersecurity and Data Protection As warehouses become more connected and reliant on technology, cybersecurity, and data protection become paramount. Ensuring that data is securely stored, transmitted, and protected from cyber threats is essential to maintain business continuity and safeguard customer data. vi. Testing, Piloting, and Gradual Implementation Once all the necessary steps have been taken, testing, piloting, and gradual implementation can begin. This involves testing new technologies and processes in a controlled environment before gradually rolling them out across the entire warehouse. A gradual approach allows for any issues to be identified and resolved before fullscale implementation. While implementing warehouse automation requires following these proven practices, it's important to anticipate and overcome challenges that may arise along the way. Mastering the Implementation Process: Common Challenges and Solutions in Warehouse Automation Overcoming challenges is a crucial aspect of any successful warehouse automation implementation. Here are some of the most common hurdles businesses face and how to overcome them: – Overcoming Resistance to Change: Engaging Employees in Warehouse Automation One of the main challenges in implementing warehouse automation is managing change and ensuring employee engagement. This technology can represent a significant shift in processes, and employees may be resistant to change or worried about job security. Proper change management practices, including effective communication, training, and involving employees in the implementation process, can date with the latest technologies and trends. From AI to Robotics: The Top Technologies Shaping the Future of Supply Chain Warehouse automation has come a long way over the years, and it's constantly evolving. Emerging trends and technologies are shaping the future of the supply chain and the way we do business. Here are some of the latest trends and technologies in warehouse automation that are transforming the industry: 1. Robotics: Robotics has been at the forefront of warehouse automation for a while now. Advancements in technology have led to the development of collaborative robots that can work alongside human workers, making tasks more efficient and increasing productivity. 2. Artificial Intelligence: AI is being integrated into warehouse management systems to optimise processes and improve decisionmaking. AI-powered systems can analyse data and provide insights to help businesses make better decisions. 3. Internet of Things (IoT): The IoT has made it help to address these concerns. By encouraging employee participation and buy-in, companies can mitigate resistance to change and facilitate a smoother transition to automation. – Collaboration Challenges: Navigating Vendor and Partner Relationships in Warehouse Automation Collaborating with technology vendors and partners is an integral part of warehouse automation. However, some of the challenges businesses may face during this collaboration include misaligned goals, poor communication, inadequate expertise, and unexpected delays. Clear communication, well-defined expectations, and a shared understanding of goals and objectives can help businesses navigate vendor and partner relationships with ease and achieve a seamless implementation of warehouse automation. – Overcoming Challenges of Maximising Efficiency through Continuous Monitoring and Optimisation Warehouse automation requires continuous monitoring and optimisation to ensure its success. However, it can be challenging to keep track of everything and make necessary adjustments promptly. Regular data analysis, process evaluation, and adjustments are essential to optimise warehouse automation continually. It’s essential to note that warehouse automation is not a one-time fix and requires continuous monitoring and optimisation to reap the full benefits of automation. As businesses strive to stay ahead in the ever-evolving world of warehouse automation, it's crucial to stay up-toWAREHOUSING AI is being integrated into warehouse management systems to optimise processes and improve decision-making. “ Warehouse automation is revolutionising the way businesses operate. Representative image by korhjc0 from Pixabay 59 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
possible to connect devices and systems in real time, creating a more connected and efficient warehouse environment. IoT sensors can monitor everything from inventory levels to equipment maintenance, improving visibility and reducing downtime. 4. Autonomous Vehicles: Autonomous vehicles such as drones and self-driving vehicles are being used in warehouses to improve efficiency and reduce labor costs. These vehicles can be used to transport goods and materials around the warehouse, reducing the need for human workers to perform these tasks. Many companies in India have already leveraged these latest technologies and implemented successful warehouse automation systems that have streamlined operations, enhanced safety, and improved customer satisfaction. Let's take a look at some of these real-life examples: Real-life Examples of Successful Warehouse Automation Several companies have gained significant business advantage by transforming the way their warehouses operate. Flipkart: Streamlining Operations and Reducing Errors Flipkart, India's top e-commerce platform has set a new benchmark in streamlining operations and reducing errors with its state-of-the-art fulfillment facility in Haringhata, West Bengal. This cutting-edge warehouse uses technology such as robotic packing arms, automated storage The Future of Warehousing: Embracing Automation Warehouse automation is revolutionising the way businesses operate and serve their customers. By streamlining operations, enhancing safety, and improving customer satisfaction, companies can realise the full potential of their supply chain. The time is now to take the first step towards a more automated future. We urge businesses to embark on their transformational journey and adopt these latest technologies to build a smarter, safer, and more efficient supply chain. Together, we can build a more efficient and resilient logistics industry for a better tomorrow. Anik Basu is the Senior Director, Enterprise East at Moglix. With over 16+ years of profound experience, Anik has worked with renowned organizations such as Indus Towers Limited and Tata International. Anik's expertise lies in marketing, strategic planning, analytics, and new business development. His remarkable leadership skills are instrumental in driving business growth and the development of advanced solutions. He holds a Post Graduate Diploma in Business Management in Marketing & Finance from Xavier School of Management, Jamshedpur. and retrieval, and cross-belt sorters to streamline operations and minimise errors. Reliance Retail: Enhancing Safety and Reducing Accidents Another Indian company that implemented warehouse automation to enhance safety and reduce accidents is Reliance Retail. The company implemented a robotic goods-to-person system that eliminated the need for manual labor in their warehouses. This implementation helped Reliance Retail to reduce the number of accidents and injuries in the workplace, ensuring a safer work environment for their employees. Amazon India: Improving Customer Satisfaction and Order Fulfillment Amazon India, the Indian arm of the global ecommerce giant, implemented an automated sorting system that helped to improve their order processing times, resulting in faster delivery times and improved customer satisfaction. Warehouse automation is revolutionising the way businesses operate “ and serve their customers PlantESP drives Control Station to record growth during 2022 Control Station has announced record growth for the fiscal year ending December 31, 2022. A dramatic increase in licensing of the company's PlantESP™ platform propelled the company to record full-year total income and profit. The strong financial performance reinforces Control Station's position as the emergent leader in process analytics and optimisation solutions. The company's total income increased year-over-year by 65.4% led by a 207.6% increase in revenues from licensing of PlantESP. While revenue from PlantESP-related services grew by a more modest 22.0%, unearned revenue associated with platform-related services swelled by over 400%. The increases in PlantESP licensing and related services were linked to multiple enterprise agreements with market-leading process manufacturers. PlantESP has been successfully deployed at production facilities operated by Top 10 Manufacturers within each of the Basic aMaterials, Chemicals, Food & Beverage, Pharmaceutical, and Pulp & Paper industries. "We see growing evidence that the market for PID-related process analytics is on the rise," remarked Rick Bontatibus, Control Station's Vice President of Global Sales. "With the industry's continued commitment to digital transformation, more and more manufacturers recognize the value of PlantESP and its ability to quickly convert their available process data into actionable intelligence." PlantESP has rapidly become the preferred solution for plant- and enterprise-wide control loop performance monitoring applications. Powered by a library of key performance indicators and equipped with advanced forensic tools, PlantESP proactively identifies issues that jeopardize production efficiency and throughput. As a platform-agnostic solution, PlantESP is uniquely positioned to support control environments that include content from multiple OEMs. Such environments are typical among large, multi-site manufacturers. PlantESP's intuitive design and advanced analytical capabilities facilitate increases in throughput and quality and decreases in energy consumption and production-related waste. 60| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition WAREHOUSING
Automation ExpoSouth 2023 A review in pictures
The maiden edition of Automation ExpoSouth was a huge success with exhibitors and visitors finding a new meeting ground. April 26, 2023 witnessed a new saga in the twodecade long story of the iconic Automation Expo series of exhibitions. For the first time ever, the event was held outside Mumbai, in the very happening city of Chennai, the thriving hub of both discrete manufacturing and process Automation ExpoSouth 2023 A Maiden Success Dr M Arokiaswamy welcomes Tmt. S Madumathi, IAS, MD, TANSIDCO Ltd. Ceremonial lighting of the lamp with Members of the Board of Governors.
industries in South India. For Dr M Arokiaswamy, who hails from Tamilnadu, it was a dream come true to bring this show – his brainchild – to his native province. The journey that began when he travelled to Mumbai as a young man in search of livelihood has finally crossed a major milestone in hoslding the first edition of the Automation Expo in Chennai. The exhibitors on their part gave a rousing reception to this southern foray, and the visitors were happy to throng the venue in their own region, which has long been knows as the Detroit of India apart from nurturing a strong industrial base, particularly in sectors like oil and gas, petrochemicals, fertilizers, sugar, cement, textile, metals, energy, water/wastewater, etc. Additionally, Chennai has the highest number of in business more efficiently, caused by events beyond human control,” she said. “The inspiration to start a dedicated event for automation in India came from similar shows in Germany, especially the Interkama, which I had visited in the 1980s. To me, automation was the necessity for industries to modernise and scale up production for domestic requirements as well as exports. From 2002 we have organised the Automation Expo in Mumbai and succeeded in our efforts to bring the latest automation and instrumentation products and technologies for the industry. But this is the first edition in southern India organised here in Chennai. The response has been overwhelming,” said Dr M Arokiaswamy, Chairman & Managing Director, IED Communications Ltd. National and International EPC contractors and Engineering Consultants in India. Automation ExpoSouth 2023 was inaugurated by Tmt. S Madumathi, IAS, Managing Director, TANSIDCO Limited at the Chennai Trade Centre. “I am very happy to note that the exhibition has received tremendous response – a houseful show. Automation today is catching like wildfire across the industrial world and Tamil Nadu is no exception. After two decades of successful shows in Mumbai, the Organisers, guided by the Board of Governors, have brought this show to Chennai. This will benefit the local industries in terms of new product launches and the opportunities to understand the technologies from the vendors. It will help industries to negotiate the uncertainties Tmt. S Madumathi flanked by Dr Bharat Mehta, Chairman, Board of Governors, Automation Expo; and Dr M Arokiaswamy. Tmt. S Madumathi visiting the exhibition hall.
Speakers and Members of the Board of Governors before day’s proceedings began. Binoy Kamath at the ceremonial lighting of the lamp. Divyang Shah at the ceremonial lighting of the lamp. Harish Wadhwa at the ceremonial lighting of the lamp. Vijay S and Somasundram T at the ceremonial lighting of the lamp. Conference on Future of Process Automation, April 27, 2023, 9.00 am.
Speakers Binoy Kamath, General Manager – Key Accounts, Pepperl+Fuchs India Pvt Ltd – Ethernet APL Divyang Shah, Group Lead, Instrument Reliability in Center of Excellence, Reliance Industries Ltd – OPA Harish Wadhwa – Regional Marketing Director, FieldComm Group – FDI: Single Approach to Device Integration Somasundram T & Vijay S, Executive Manager & Manager, Yokogawa India Limited – Control Rooms of the Future – Virtualization – Digital Transformation – SOS Nikhil Dodecha & Abhirath Sunil, Business Lead – Production Operations Management Software & Technology Consultant – IIoT, AR/VR and Analytics Rockwell Automation – Augmented Reality for Maintenance Rajendran Damodaran, Senior Manager - Key Accounts, Application Engineering & Contracts, Severn Glocon Valve Pvt Ltd – Valve Automation Binoy Kamath, General Manager – Key Accounts, Pepperl+Fuchs India. Divyang Shah, Group Lead, Reliance Industries Ltd. Harish Wadhwa, Regional Marketing Director, FieldComm Group. Dr V P Raman, Engineering Consultant, and Member – Board of Governors. A section of the audience. Binoy Kamath felicitated by B Sai Ramesh, Member – Board of Governors. 26-28th April 2023.
Conference on Future of Factories, April 27, 2023, 2 pm Members of the Board of Governors and Steering Committee. Ceremonial lighting of the lamp. Dr Thampy Mathew, Managing Director, Pepperl + Fuchs. Sudarsan Surendran, Dy GM Projects – Process Automation, Schneider Electric. Jerome Gnanaprakasam, Global Head – Projects & Engg, Dr Reddy's Laboratories. Srinath K, Vice President – Emerging Business, Multivista Global Pvt Ltd. Prakash Karunamurthy, Dy GM – Sales, Schmersal India Pvt Ltd. KP Anoop, Team Leader – Health & Safety, Saint Gobain India Pvt Ltd.
Speakers Mr Jerome Gnanaprakasam, Dr Reddy's Laboratories – End of Line Automation Mr Srinath K, Multivista Global Pvt Ltd – Connected Machines Mr Prakash Karunmurthy, Schmersal India Pvt Ltd – Machine Safety Mr KP Anoop Saint, Gobain India Pvt Ltd – Machine Safety Mr Anuj Bihani, Alstrut India Pvt Ltd – Collaborative Robots Mr Aniruddha, SwitchOn – AI in Machine Vision Mr Lalit Jain, Phoenix Contact – Digital Factory Solution Anuj Bihani, Managing Director, Alstrut India Pvt. Ltd. Aniruddha Banerjee, Co-Founder, SwitchOn. Lalit Jain, Product Marketing Head, Phoenix Contact. A member of the audience seeking information. A section of the audience. Felicitating the speakers. 26-28th April 2023.
Awards Category Process Automation The Winners are Silver Award: ECI Systems – Stall No B-15, 16 Gold Award: Precia Molen – Stall No C-16 Platinum Award: Yokogawa – Stall No C-14 and Uniflow: Stall No B-7, 8 Awards Category Factory Automation The Winners are Silver Award: Banner Engineering – Stall No C-27, 28 and Bettinelli – Stall No F-7, 8, 9 Gold Award: ARI Global – Stall No C-17 and KamerAI – Stall No C-21 Platinum Award: MultiVista – Stall No B-32 Awards at Automation ExpoSouth Silver Award for ECI Systems in Process Automation. Gold Award for Precia Molen in Process Automation. Platinum Award for Uniflow and Yokogawa Process Automation. Silver Award for Banner Engineering and Bettinelli in Factory Automation. Gold Award for ARI Global and KamerAI in Factory Automation. Platinum Award for MultiVista in Factory Automation.
69 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition Sameer Desai, Product Sales Head, Global-Tech (India) Pvt Ltd. What are the products you have brought to ExpoSouth? We are presenting mobile communication ATEX devices for safe use in hazardous industrial environment. Are there any new and innovative products launched here? We are showcasing 5G ATEX Smartphone IS540, ATEX Smartwatch IS-SW1, ATEX Thermal Camera IS-TC1A, and ATEX Voice Controlled Tablet IS930. What are the areas of application? Applications are in EX areas in refineries, chemical and pharmaceutical production installations, marine, etc., for Application E-log book – inspection – workflow management – lone work protection – remote expert – team collaboration. How do these benefit the user industries over the existing products? Increase overall equipment effectiveness – effective deployment of personal – opening the opportunity towards opportunity base maintenance – front & first line reporter communication and monitoring. Today cybersecurity is a major concern. How safe are these products from that perspective? Recommended by Google as Enterprise Recommended Device, offering the latest security standard from Google. Are the government policies now conducive to manufacturing in India? ISM is opening its service and repair centre for South Asia in India to increase its Indian content. What are the distribution channels for your company? Our sales & distribution partner for India is Global-Tech India Pvt Ltd. How do you see this event in terms of response from visitors? We were expecting a good visitor response and feedback. We are not disappointed! ‘ISM is opening its service and repair centre for South Asia in India’ Prem Kumar, Managing Director, Controlsoft Engineering. What are the products you have brought to ExpoSouth? Industrial IoT Gateways & Edge Controllers, pH, Conductivity, TSS, COD, & BOD Sensors, SCADA & RTU. Are there any new and innovative products launched here? Yes. We launched the 5G Industrial IoT Router and Laser Flow Meter for Open Channel flow measurement. What are the areas of application? Water, Wastewater, Petrochemical and Oil & Gas. How do these benefit the user industries over the existing products? Our Routers are Industrial which can work upto 70 degC, which means can these be mounted on the factory floor. Also has in-built Analytics and Cloud Agnostic approach. Our laser flow sensors are the only sensors in the world that can give high accuracy open channel flow measurements, which are comparable to electro-magnetic flowmeters. Today cybersecurity is a major concern. How safe are these products from that perspective? DDOS prevention (SYN flood protection, SSH attack prevention, HTTP/HTTPS attack prevention), and port scan prevention (SYN-FIN, SYN-RST, X-mas, NULL flags, FIN scan attacks) are some of the inbuilt features. Post pandemic, have you seen a shift in more companies opting for digitalisation? Yes, now MSME customers as well want to digitalise and this is a welcoming step towards digitalisation. Also customers are aware about their requirements precisely and our solutions are tailored to customer needs. Are the government policies now conducive to manufacturing in India? Many welcoming policies have attracted FDI in India. Government has been supportive to all industries through various schemes and the transparent tendering process adds up to the growth of the companies. Do you feel there are areas that still need policy changes? Export and taxation are two policies to be looked up carefully, so that small industries and start-ups can thrive well which inturn will boost ‘We had a good response and foot-falls’ the economy and exports. What are the distribution channels for your company? We sell directly to our customers. How do you see this event in terms of response from visitors? We had a good response and visitor foot-falls. We are thankful to IED Communications for giving us such an opportunity to present our products and our company. EXHIBITOR SPEAK
EMISSIONS In the concluding part of this two-part series, M K Srivastava dwells on the business opportunities identified by NTPC for clean energy initiatives. The Hon’ble Prime Minister has already given Panchamrit (five nectar elements) during COP-26, but Samudra Manthan is still on for more gems in terms of technologies and systems, which can help in saving the earth from global warming. We have already identified and taken proactive steps to seize the business opportunities as well as fulfil the commitments of the Government of India at various forums. Some of them are as follows: Clean energy innovations 1. Retirement of old and inefficient units: decommissioned 1,385 MW of thermal capacity and 660 MW in pipeline. 2. Super critical, ultra supercritical and advanced ultra super critical technologies. 3. Regular renovation and modernisation. 4. Use of biomass (agro-residue) and MSW for power generation: NTPC has set up 600TPD MSW to a charcoal plant at Varanasi. 5. Entering into nuclear sector with small reactors 6. Ammonia and methanol co-firing in thermal power plant: NTPC is working to set up a 50TPD green ammonia plant in partnership with NFL and 70TPD green Methanol and 50TPD green ammonia with GACL. 7. Underground coal gasification, and 8. In situ biomethanation of coal. Carbon capture, utilisation and storage For recycling of carbon to support base load generation, NTPC is working on two projects: i. Design and setup of 10 TPD CO2 to methanol plant at NTPC Vindhyachal (capturing carbon). ii. Development of indigenous catalyst and reactor for methanol synthesis (recycling to energy system). CO2 captured may be hydrogenated or reformed to produce several valuable products, such as: 1. Liquid fuel: (i) Methanol (Petrol equivalent), (ii) Ethanol (Petrol), (iii) Di-Methyl Ether (Diesel and LPG) 2. Fertilizers: Urea 3. Organic chemicals: (i) Olefins, (ii) Formaldehyde, (iii) Formic acid, (iv) Acetic acid, etc., 4. Inorganic chemicals: (i) Soda Ash, (ii) NH4Cl (Fertilizer) 5. Carbon morphology: (i) Carbon Black, (ii) Carbon Nano tubes, (iii) Carbon nanoparticles, etc., and 6. Carbonated building materials: (i) Carbonated Coarse Aggregate, (ii) Fast curing concrete (21 hours vs 21 days). NTPC in collaboration with ONGC is developing Carbon Capture and Usage (CCU) at its Gandhar plant. Our afforestation efforts not only add to India’s green cover and oxygen bank but also perform the role of ‘sinks’ for the polluting emissions from the stations, etc. We have set a target to plant 10 million trees up to 2026 with 1 million trees each year on an average. Till date, we have planted more than 36 million trees. Hydrogen production, storage and utilisation 1. NTPC is taking steps to align with the National Hydrogen Mission to build capability in the green hydrogen economy. 2. 2 TPD hydrogen using PEM technology for methanol synthesis at NTPC Vindhyachal (carbon capture). 3. Hydrogen grid integrated with solar/storage/biomass-powered/AC/DC grid. 4. Hydrogen storage and compression in metal hydrides. 5. Working for development of sea water electrolysis. 6. India's first green hydrogen based 25 kW net Power Generation: Business Opportunities Identified by NTPC NTPC starts India's first green hydrogen blending operation. 70| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
AC power generation system along with a static and safe metal hydride-based storage system at its NETRA campus. 7. SOEC based high-temperature steam electrolysers. 8. Development of hydrogen production from biomass and municipal solid waste. For effective management of municipal solid waste, NTPC NETRA is also setting up a refuse derived fuelbased gasification plant to generate power and green hydrogen. 9. Setting up of Hydrogen refuelling stations at Delhi and Leh. 10. FCEBs for Delhi-Chandigarh, Delhi-Jaipur and intercity buses for Leh. 11. Setting up a pilot project for green hydrogen of capacity 2kg/day using PEM technology at Kawas. Produced hydrogen will be blended with PNC ranging from 5% to 20%. 12. Green chemicals division to explore other possible ventures. 13. Further, NTPC is also exploring to set up a pilot plant using advanced AEM technology of latest innovation. 14. NTPC has signed MOUs with GT manufacturers for feasibility study followed by a possible pilot project for hydrogen co-firing in existing NTPC gas plants. Energy storage system a. NTPC has been allocated 11,550 MW of pump hydro storage to set up by MOP. b. NTPC is in the advanced stage of awarding a contract for setting up a 3000MWh bulk storage type energy storage system in developer mode Conclusion The journey to Net Zero is a complex journey passing through many uncertainties. The exact path is still unknown and being worked out. However, whatever the path may be, it should essentially pass through the following three tests: a. Energy security b. Financial security, and c. Social security. At this juncture of time all the institutions, government bodies, corporates, nongovernmental organisations, international and multilateral institutions and all other stakeholders need to come forward and hold each other’s hand to make the transition a successful milestone in the history of mankind. Let all the industries support each other in terms of transfer of technology, sharing knowledge and experience and capacity building. The financing institutions – Government, Public and Private should come forward for funding the R&D efforts, financing the big projects with softer terms and conditions and viability gap funding. Viability Gap Funding, either in the form of CAPEX or PLI, is the need of the hour, which needs policy level support from the Government of India. The government has already brought many policy level initiatives and is in the process of bringing more. (Part 1 of the series, Power Generation: Scenario, Challenges, Mitigation and Way Forward, appeared in the May 2023 edition) Shri M K Srivastava, Executive Director (Engineering) at NTPC Ltd, has been associated with NTPC for over three and a half decades now. He served as Executive Director (IT) and Chief General Manager (Kawas Gas Project & Shared Services Centre, Western Region earlier. With an illustrious experience of holding a spectrum of significant decision making positions throughout his tenure, he is a well known stature among the elitist brass of NTPC technocrats. for its renewable power. c. NTPC is exploring the feasibility of a gravity storage system for storage of RE by raising high mobile masses to height of about 150 m. d. In addition to the above, NTPC team is working to explore efficient, economic, reliable solutions for long duration bulk storage technology. Solar energy system ‘Project Management Consultant’ for the ISA member countries, providing PMC services: -Togo (285 MW), Mali (500 MW), Cuba (900 MW), Malawi (100 MW), Niger (50 MW), Paraguay (500 MW), Ethiopia (410 MW), DR Congo (1000 MW), Nicaragua (100 MW), Venezuela (2000 MW) and Zambia (400 MW). Promoting large scale floating solar projects at reservoirs saving land and evaporation losses: -Simhadri (25 MW), Kayamkulam (92 MW) and Ramagundam (100 MW). -NTPC commissioned India’s largest floating solar PV project of 100 MW at Ramagundam, in Telangana recently. The project is spread over 600 acres of reservoir. NTPC Group RE status: -Own Projects: Total: 11,100 MW (Commissioned: 2,000 MW, under implementation: 3,400 MW, Won in competitive bidding (yet to tender): 1,300 MW, Under Tendering: 4,600 MW). -Outsourced Projects: Total: 6,800 MW (Commissioned: 4,800 MW, under implementation: 800 MW, and under tendering: 1,200 MW). EMISSIONS The journey to Net Zero is a complex journey. 71 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
DATA CENTRES While AI integration into DCIM tools offers numerous benefits, there are several challenges, says Rajesh Kaushal. Data Centre Infrastructure Management (DCIM) is the discipline of measuring, monitoring, managing, and regulating data centre performance and energy consumption of all IT equipment like servers and storage as well as infrastructure facilities like power distribution units. It provides operators with a bird’s eye view of efficient data centre operations and infrastructure design, allowing them to use the energy, equipment, and floor space as optimally as possible. DCIM helps companies determine their infrastructure health, allocates areas for new equipment, and provides insights for proactive incident management. Besides, it optimises energy usage and cost, improving productivity across multiple edge data centres. The DCIM market size expects to expand at 11.2% CAGR, rising from $1.8 billion in 2021 to $3.2 billion by 2026. Despite its booming utility, DCIM witnesses several challenges, including security, facility management, and environmental regulation. Furthermore, outdated data centre equipment and faulty temperature sensors may negatively impact the effectiveness of DCIM. Thus, integrating AI-driven automation into DCIM tools helps enrich data management and bridge gaps in device intelligence. How can AI enhance Data Centre Infrastructure Management? Artificial Intelligence (AI) is the talk of the era that streamlines industrial operations by combining massive data with fast, iterative and intelligent algorithms to learn patterns and automate processes. It can automatically adjust with minimal human interference and mimics the learning process that the human brain follows using artificial neural networks. As a Use of AI in Enhancing Data Centre Infrastructure Management Representative image. 72| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
result, AI can help DCIM solutions overcome operational obstacles, enhance performance, and automate the complex hybrid IT ecosystem in the following ways: Predictive Maintenance AI can analyse large volumes of data, such as temperature, humidity, power consumption, etc., and identify anomalies that may indicate potential equipment failures. Not only that, AIpowered machine learning algorithms can develop predictive models based on historical data, forecast maintenance requirements, proactively schedule repair activities, optimise resource allocation, and prevent unplanned downtime. Furthermore, it can continuously monitor the health and performance of data centre equipment, enabling DCIM tools to provide realtime alerts and notifications to data centre operators and allowing them to take prompt action to address the issues. AI optimises and automates workflow management in data centres by considering various factors such as equipment health, workload demands, maintenance priorities, and available resources. On top of that, it can make intelligent decisions to perform maintenance tasks, minimise downtime, and maximise operational efficiency. Energy Optimisation AI analyses vast amounts of data from different sources, such as energy metres, power distribution units (PDUs), cooling systems, and other sensors, to provide real-time insights into energy consumption patterns, trends, and anomalies. It can leverage predictive analytics techniques to forecast energy demand and supply, identify areas of energy wastage, and optimise usage during off-peak hours. Additionally, AI can automate power management tasks in data centres, such as workload scheduling, power provisioning, and cooling control, helping data centre operators achieve energy savings without manual intervention. Moreover, ML models can forecast energy consumption based on various factors, such as workload demands, environmental conditions, and equipment efficiency. They can monitor energy usage in real-time and provide feedback on consumption patterns and anomalies. That, in turn, alerts operators on energy wastage due to equipment faults or suboptimal configurations. security personnel to take appropriate actions. Conclusion While AI integration into DCIM tools offers numerous benefits, there are several challenges that organisations may need assistance with regarding data privacy and security. Admittedly, AI systems can extract sensitive and confidential information from DCIM tools, making them vulnerable to cyberattacks and resulting in data exfiltration. Therefore, implementing proper security measures to mitigate these risks is crucial and may require a significant investment in resources and personnel. Furthermore, integrating AI into existing DCIM tools can be complex and time-consuming, requiring data science, machine learning, and IT infrastructure expertise. It may also involve upfront costs like investments in infrastructure, data collection and processing, making operations expensive. Nevertheless, the advantages of deploying AIpowered DCIM software far outweigh its limitations. With an intelligent infrastructure management tool, data centre operators can predict equipment maintenance, optimise energy consumption, plan capacity requirements, and automate security-related tasks, simplifying and enhancing their day-today productivity. That, in turn, will help streamline workflows, reduce downtime, and address concerns with accuracy and agility. Thus, automating DCIM with AI is the need of the hour to improve efficiency, increase productivity, and reduce costs. Rajesh Kaushal is Vice President, Delta Electronics India. The company supports customers in building customised, reliable, flexible, manageable, and energy-efficient data centres with Power Usage Effectiveness (PUE) lower than 1.5. Delta’s InfraSuite Data Center Infrastructure Solutions products include: power systems, racks & accessories, precision cooling, and environment management systems. Capacity Planning AI can obtain data like workload demand patterns, equipment utilisation, and other relevant information to provide insights into current and future capacity requirements. It helps data centre operators understand utilisation trends, identify capacity bottlenecks, and make informed decisions on capacity planning. It can predict future demand and identify potential capacity shortfalls or excesses from historical data, enabling DCIM tools to predict capacity needs and plan capacity expansion or consolidation. Furthermore, AI can perform scenario analysis by simulating different workload scenarios and predicting their impact on capacity requirements. It automates capacity planning tasks, monitors data centre equipment and workload performance in real-time, detects changes in capacity utilisation, and provides alerts on potential capacity issues. Security By analysing data from security logs, records, environmental sensors, and other security-related equipment, AI can identify anomalies or unusual behaviour that may indicate security breaches or potential threats. It can leverage machine learning and advanced analytics techniques to detect known and unknown threats in real-time. AI can also assess incoming network traffic to identify suspicious patterns, malicious activities, or potential security breaches and automate responses to security threats by triggering blocking or isolating suspicious traffic, initiating security protocols, and alerting security personnel for further investigation. Additionally, AI can analyse user behaviour data, such as access patterns, authentication logs, and privileges, to identify abnormal user behaviour that may indicate insider threats or unauthorised access. It can establish baselines of normal user behaviour and raise alerts when deviations from the norm are detected, helping data centre operators identify and mitigate potential security risks associated with user activities. AI detects emerging cyber threats and zero-day vulnerabilities and analyses video feeds from security cameras to provide real-time visual monitoring and detection of potential security threats. It can automate security-related tasks in data centres, such as access control, threat response, and incident management, quarantining suspicious traffic and generating alerts for DATA CENTRES 73 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
Configuration Tool – Field Xpert SMT70 Endress+Hauser made the step of building the bridge between the plant’s field and the enterprise intelligence on any level. With Endress+Hauser’s new Field Xpert version 1.3 including the IIoT connectivity “Library”, making a plant intelligent has become as easy as enabling your smartphone’s cloud storage. Endress+Hauser’s Field Xpert is a PC/Tablet based universal device configuration tool that lets users perform mobile and intuitive asset management in hazardous and non-hazardous areas. It is suitable for commissioning and maintenance staff to manage field instruments with a digital communication interface and to record progress. This tablet PC is designed as a complete solution that comes with pre-installed driver libraries. It supports protocols such as HART, PROFIBUS DP/PA, FOUNDATION Fieldbus, Modbus, and Endress+Hauser service protocols (CDI, ISS, IPC and PCP). Field Xpert incorporates the open FDT technology standard and is compliant with FDT/DTMs. Many DTMs are included with the Field Xpert tool and get updated automatically. If any additional third party DTM is required, it can easily be integrated in a few easy steps. Key features: • Fast single click connection to devices with smart hardware detection. • Integrated Heartbeat Verification including PDF documentation. • Automatic file and document storage to their digital asset twins in “Library”. During the complete life cycle of a device, you generate plenty of files and documents that are relevant to your production and certification processes. The powerful Field Xpert add-on “Library” saves and organises your working files and documents making everything safe, up to date and available everywhere at any time. Industry 4.0 is no longer the future. It is reality and it starts now with Field Xpert. https://iiot.endress.com/library-best-practice Endress+Hauser (India) Pvt Ltd. Email: [email protected] [email protected] Micro Direct Drive Motor Nippon Pulse Motor Co Ltd offers MTL micro direct drive motors. These are the world's smallest, lightest direct drive motors. The motors are equipped with high-performance encoders that enable direct fine positioning with the greatest resolution 1 arc-sec (1/3600). In addition, high-performance magnets and high-density winding technology enable the motor and encoder to achieve high torque, while achieving miniaturisation (smallest body diameter φ13mm, body length 25.4 mm) through the integrated design of the motor and encoder. Adoption of high-rigidity bearings enables the bearing to bear high loads directly. Hollow shaft structure is also possible, and it can respond to customer needs by customised design. It is suitable for small indexing table, robot arm, etc., because it can perform fine feed and high-precision positioning without gear. In case of robot arm applications, the design degree of freedom becomes high because wiring of power supply, etc., can be passed through hollow parts, taking advantage of the fact that a hollow shaft structure is possible. In addition, since high torque output is possible without using gear, monitoring of the load applied to the motor becomes easier when mounted on a cooperative robot, and torque management is easier without attaching a sensor separately. It is expected to be used for safety measures such as stopping when a load exceeding the set value is applied and for applications such as pressing at a constant torque. In addition, since it can be easily moved by hand even under no load condition, the merit is very big, such as easy teaching. Advantages of micro direct drive motors: high precision; back drivability; minimise space; high acceleration and lightweight; and quiet operation. Applications of Rotary Servo Motors: Robotics, Medical, Vision systems, Semiconductor manufacturing, Factory automation, Inspection devices, Smartphone testing equipment, Haptics devices, CNC machines, etc. Nippon Pulse Motor Co Ltd, Japan. Email: [email protected] PRODUCTS 74| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
Smart Waste Sensor Adhoc Networks has launched the world’s smallest, smart, waste sensor module, OSCAR, measuring only 71x43x28mm. The optics can measure up to 4m within a container with a cone angle of 27° to determine the fill level. The company’s waste sensor modules are the key to its automated, fill-level detection and collection scheduling technology for local authorities and private companies that can reduce unnecessary collection trips to containers that are only partly filled. The optical sensor in the device monitors the fill level in the waste container and sends that data for centralised processing to enable a schedule of waste collection to be created. Because waste is only collected when the containers are actually full, CO2 emissions by the collection fleet can be reduced by up to 40%. OSCAR uses a Nordic Semiconductors’ nRF9160 SiP to collate data and send it to the Cloud over the mobile network LTE-M and Narrowband-IoT. Adhoc Networks, Germany. Email: [email protected] Linear Guide in Hygienic Design Cleaning with chemicals is a daily occurrence for machines in the food processing industry. Even the smallest blind spot can collect moisture and can lead to contamination within the machine. More and more operators are therefore designing parts with an emphasis on Hygienic Design. igus is a member of the EHEDG and has developed the first linear guide system, based on the Hygienic Design guidelines. Using FDA-compliant materials such as the high-performance polymer iglidur A160, high-alloy stainless steel and a washable interior of the carriage ensures the hygienic design is adhered to. Special rules apply in the food, pharmaceutical and cosmetics industries. Hygiene is the highest requirement that is placed on parts within machines. It is important to ensure that there is never any contamination on products. Therefore, machine builders and plant operators ensure they design parts with the best materials for the components. Best case, they comply with the FDA and EU regulations. igus (India) Private Limited, Bangalore. Tel: 080-45127827. Email: [email protected] Photoelectric Sensors, General Purpose IDEC Corporation has introduced SA2E general-purpose photoelectric (PE) sensor family, in five major models. A new ASIC, common to the entire offering, provides a significantly improved price/performance ratio, while delivering better response times and more capable detection. SA2E PE sensors are offered in five major variations: T: Through-beam, for detecting objects passing between emitter/receiver pairs; P: Polarised retro-reflective, for detecting objects passing between the receiver and a reflector, even in difficult lighting conditions; D: Diffusereflective, for detecting targets by the light reflected from the target; B: Background suppression reflective, for improved and reliable detection of a wide variety of targets by the light reflected by the target; and N: Small beam reflective, for close detection of small targets. The SA2E sensors generally improve response times to 0.5ms, compared with 1.0ms for previous generation models, for better detection of smaller and faster moving objects. Sensors are switchable between "light-on" and "dark-on" operating modes. IDEC Controls India Pvt Ltd, Bangalore. Tel: +91 80679 35328. Email: [email protected] Global Shutter Camera e-con Systems™, which designs, develops and manufactures OEM cameras, has recently launched an allin-one camera, the See3CAM_50CUGM, based on the Sony® Pregius IMX264 sensor. See3CAM_50CUGM offers superior sensitivity and quantum efficiency (Peak QE) with its back-illuminated pixel technology and comes with a large pixel size of 3.45µm. This fixed focus camera also features global shutter readout for distortion-free capture of fast-moving targets. Hence, it is ideal for medical, life sciences, industrial applications and more. The usage of cameras is becoming key to the advancement of modern medical and life science applications. As technology evolves, so are the demands for camera requirements. e-con Systems, with expertise in designing cameras and understanding of these applications, have come up with the latest product – the See3CAM_50CUG. This camera features all the essential elements necessary to meet the demanding needs for the life science industry. High Frame rate helps capture video data of even up to 2000fps with custom resolution. e-con Systems™ India Pvt Ltd. Tel: 91-44-40105522. Email: [email protected] PRODUCTS 75 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
Automating Manual Screwdriving Deprag Schulz GmbH u Co KG (DEPRAG) from Amberg and the Berlin company Micropsi Industries have announced their cooperation. Within this partnership, both companies jointly provide an automated screwdriving solution which can handle different types of variance at production stations. Using this solution, screw assemblies can be robustly automated for the first time. This was previously not possible, or not economically sound, using past traditional systems. Screw assembly is prevalent in all production industries. In essence, the process creates a secure connection between two or more parts, using one or more screws. The intelligent screwdriving solution from DEPRAG and Micropsi Industries means that position and angle tolerances, as well as production tolerances can be compensated on the component. Dynamic tasks on a moving belt can also be mastered for the first time. The solution is suitable for the assembly of a wide range of products and components for example, household appliances, electronics, automotive parts, agricultural machines and much more. LEAPTECH Corporation, Mumbai. Tel: 022-20874004/5/6. Email: [email protected] Power Clamping Nut, MDA The current model of the mechanical power clamping nut MDA combines the simplest, manual operation at low tightening torques with the highest clamping forces. The interior can multiply the manual tightening torque by means of a robust gear transmission with special slide bearing. The self-locking mechanism guarantees maximum operational safety. A long life is ensured by the material design made of tempered steel with a corrosion-protective surface coating. Special endurance tests confirm these expectations. For example, the power clamping nuts were subjected to continuous load on a special test bench up to 10,000 load cycles. The power clamping nuts MDA are available for thread sizes from M12 to M48 and can apply up to 180kN clamping force. The fields of application of the MDA cover all fields of mechanical engineering in which high clamping is required. For example, clamping of pressing and punching tools or workpiece clamping during machining. Jakob-Gruppe, Germany. Tel: +49 (6022) 22080. Email: [email protected] Generator, KD4500 Kohler India will support the continued expansion of the Indian data center and IT-enabled services sector by introducing a 4,500 kVA generator for mission-critical applications. The KD4500 represents the most powerful diesel generator set in the world. Manufactured at Kohler's headquarters in France, it can be supplied to the Indian market as a onestop-shop solution comprising design, supply, installation, testing, and commissioning and after-sales service. With very low emissions, the KD4500 meets India's Central Pollution Control Board norms. The availability of the KD4500 reflects strong demand for high-reliability mission-critical power to support the growth of digital infrastructure. The KD4500 features an innovative cylinder head design and matched turbochargers engineered for maximum power. The generator also features a high ambient cooling system and has been optimised for fuel consumption and emissions. It also features advanced control and communication systems for ease of operation. The KD4500 offer is reinforced with an expert team of After Sales Service and a spare parts warehouse connected to the global Kohler network. Kohler Power India Pvt Ltd, Pune. Tel: +91-20-66497101. Servo Motor, AKMA Kollmorgen, a global leader in high-performance motion control systems, today announced the launch of its AKMA servo motor built specifically for durability, cleanability, and versatility. The motor employs a hardened anodized aluminum surface to offer machine designers a cost-effective hygienic option to stainless steel in medium- to heavy-washdown applications. The lightweight design of the AKMA motor makes it easy to install and maintain, and its high torque density offers machine builders more performance in a smaller footprint. The motor is ideally suited for precision motion applications in food & beverage processing, and in pharmaceutical and medical packaging operations. The AKMA’s IP69k rating enables it to deliver high performance even in wet and rugged environments, supporting critical applications like tracking and positioning for antenna pedestal systems. The AKMA motor also features a vented design to equalise pressure inside and outside for increased OEE and motor durability. Kollmorgen India, Mumbai. Tel: 022-42270300. Email: [email protected] PRODUCTS 76| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition
MX-System Modules, Pneumatic In November 2021, Beckhoff presented the MX-System: a completely new, holistic concept which aims to eliminate control cabinets. The basic concept aims to replace control cabinet wiring with a baseplate that allows a wide range of electronic modules to be automatically interconnected via standardised interfaces. All classic control cabinet functions are covered and pneumatic valves from Festo and SMC can now also be integrated directly with the help of two new modules. The MXSystem modules (contained in metal housing) can simply be plugged in and screwed onto the baseplate to create a housing unit that is waterproof and dustproof, meaning that it can be used directly on the machine or system without any additional protective housing. The MX-System's current range of functions already covers all typical control cabinet activities, i.e., reading in electrical sensor signals, controlling many types of actuators or motors across power classes, generating a multitude of voltages, and power distribution. Beckhoff Automation Pvt Ltd, Pune. Tel: 020-67064802. Email: [email protected] Softstarter, PF 9015 DOLD Electric offers a three-phase controlled softstarter PF 9015. Three-phase or asynchronous motors are often the first choice for setting drives, plants, pumps, fans and conveyor belts in motion. These motors are designed to reach the required nominal speed very quickly. However, this also means that the power requirement (up to eight times the rated current) rises sharply as a result of the rapid start-up. The high acceleration torque would cause a strong mechanical load on gears, motor shafts, pumps or conveyor belts. This can lead to damage to the components and place heavy demands on the power supply grid. The new three-phase controlled softstarter PF 9015 from DOLD reduces the starting current and the starting torque at the particularly critical moment of the starting process and protects the motors and driven machines. The robust electronic control device combines functions such as the smooth starting and stopping of threephase/asynchronous motors, and integrated motor protection according to class 10. DOLD Electric India Pvt Ltd. Mobile: 91-99090-01585. Email: [email protected] Command and Signalling Devices The new H series from Schmersal were showcased at interpack 2023 as a full range of command and signalling devices for hygiene-sensitive applications, particularly food processing. The new H range not only meets the requirements of the new standards for these applications and the ‘hygienic design’ construction principle but is fully modular as well. A total of 147 different devices are available, including 26 mushroom pushbuttons, 24 selector switches and four potentiometer-rotary switches. The new series meets the requirements of DIN EN ISO 14159 (Safety of machinery – Hygiene requirements for the design of machinery) and the latest version of EN 1672-2 (Food processing machinery - Basic concepts). This standard sets out very precise specifications for the hygienic design of all command elements at the human-machine interface (HMI) of food-processing machinery. Also taken into consideration was a new regulation, which formulates the requirements relating to the selection of materials for this particular area of use (Regulation 10/2011/EU). Schmersal India Pvt Ltd, Pune. Tel: 02138-614700. Email: [email protected] Decentralised Drive Technology Heavy loads, high forces, long travel distances and lower requirements for precision and dynamics are characteristic for end-of-line packaging. The use of decentralised drive solutions with controlled frequency inverters can achieve cost benefits of up to 50 % depending on the type of system and application. Drives with centrally controlled servo motors are commonly used in end-ofline packaging. However, in applications with large inertia or long movement distances – for example palletising, stabilising or handling – they are usually not mandatory. Decentralised drive solutions, for example with controlled asynchronous motors, are an efficient and economical alternative in this context. NORD Drivesystems is highly familiar with the industry’s requirements and implements modular drive concepts that are precisely tailored to the specific application and customer requirements. A further advantage: asynchronous motors are available everywhere in a wide range, are easy to maintain and can be combined with different types of gear units and frequency inverters. NORD DRIVESYSTEMS Private Limited, Pune. Tel: 020-39801217. Email: [email protected] 77 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition PRODUCTS
NextGen Smart Firewall Emerson, a global software and engineering leader, is improving perimeter security for the DeltaV™ distributed control system (DCS) with its new NextGen Smart Firewall, a purposebuilt control system firewall designed to provide easy-to-install and easy-to-maintain perimeter security for all industries. More ruggedised construction, increased bandwidth, and role-based access provide users with increased performance and more granular access control. Manufacturers need to secure their networks without complexity that would otherwise add administrative overhead to already busy operations teams. Emerson's NextGen Smart Firewall features a user-friendly HTML5 web-based user interface, easy to understand setup menus, and pre-defined DeltaV application rules. The ease of use helps DeltaV administrators and control engineers with no security or information technology (IT) expertise create secure connections for DeltaV applications. Gigabit connections support improved performance for applications that require higher bandwidth. Ruggedized construction is well suited for harsh manufacturing environments. Increased flexibility and security for geographically dispersed networks. Emerson Process Management (India) Pvt Ltd. Tel: 91 22 6662-0566. Email: [email protected] IO-Link Condition Monitoring Sensor Turck's CMTH combined humidity and temperature sensor is now available in a compact variant with improved IIoT integration for smart condition monitoring applications. With a length of only 57 mm and an operating temperature range from -40 to +100 °C, the IP67 sensor in an M12 housing can even be used in challenging environments. The interface provided also supports easy integration: The standard IO-Link Smart Sensor Profile (version 4.1.2.) with 64 bits on two channels simplifies the vendorneutral configuration of networked systems. The CMTH is particularly suitable for monitoring the climatic conditions in production and warehouse buildings for all sectors handling goods that are sensitive to humidity and temperature. In simple I/O mode (SIO) the sensor outputs a switching signal for temperature and one for humidity. This mode is particularly suitable for retrofitting climatic data in existing applications where digital interfaces like IO-Link are rarely available. TURCK India Automation Pvt Ltd, Pune. Email: [email protected] Modular DC Fast Charging Station Modular DC fast charging station with 19" charging technology from Phoenix Contact – with the modular CHARX system for 19" rack mounting, Phoenix Contact offers a solution for the quick and economical setup of fullcoverage fast charging infrastructure. The system in a standard 19" format consists of several coordinated modules for distributing, transforming, and controlling the charging current. They can be combined to suit any charging situation. The new CHARX power distribution module supplies all components in the charging station with AC mains power. Integrated surge protection, miniature circuit breakers, and overheating protection ensure the safety of all downstream modules and cables. Along with a control module, up to five power modules can be connected and supplied. They convert AC mains power into the DC power needed for the fast charging of electric vehicles. To scale the charging power, the particularly efficient CHARX power DC power modules can be interconnected as required. PHOENIX CONTACT (I) Pvt Ltd, New Delhi. Tel: 011-30262800. Email: [email protected] Functional Safety over EtherCAT HMS Networks has released a new version of the Ixxat SafeT100 module allowing users to implement safe I/Os for FSoE – Functional Safety over EtherCAT. Previously available for PROFIsafe and CIP Safety, the new version supports FSoE according to ETG 5100 V1.2.0. Ixxat® Safe T100 is an all-in-one safety solution which allows device manufacturers and machine builders to implement configurable, safe inputs and outputs in applications up to SIL 3 and PLe Cat.4. The Safe T100 is designed to work hand in hand with Anybus® CompactCom. While Anybus CompactCom handles the standard non-safe communication with the EtherCAT network, the Safe T100 handles the safe communication. Thanks to the full implementation of the safe protocol and application layer in Ixxat Safe T100, device manufacturers and machine builders get a fast track to add functional safety capabilities to their equipment. A typical application for Ixxat Safe T100 is a safe emergency stop function for automation equipment such as drives, robots or process controllers. HMS Industrial Networks India Pvt Ltd, Pune. Tel: 020-25630211. Mobile: +91-8380066578. Email: [email protected], [email protected] 78| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition PRODUCTS
Backplane Bus, X2X+ B&R has launched a new backplane bus that increases the performance of X20 system. The X2X+ backplane bus as an option increases the performance of the X20 system by a factor of four. As all existing X20 I/O modules are already compatible with X2X+, all it takes to build more powerful machines are bus modules. This new added feature increases machine performance and the varied advantages of this new bus are particularly apparent in applications that involve many I/O modules or high data volume but where short cycle times are imperative. It is even possible to set up two separate cycle times so that less time-critical data is transported more slowly and generates less network and processor load. In this way, complex highspeed processes can be controlled reliably using cost-effective standard hardware. With high sampling rates, X2X+ enables faster data transfer and up to four times faster response times. B&R Industrial Automation (A member of the ABB Group), Pune. Tel: 020 41478999. Email: [email protected] Discrete Modbus Hub, R95C 8-Port Banner Engineering’s new R95C-8B21-MQ 8-port Discrete Modbus Hub is a quick and easy way to integrate discrete devices into a Modbus system. It converts discrete signal inputs and outputs the values to defined Modbus registers. The R95C-8B21-MQ also serves as a discrete data aggregator that can function as a smart logic device and is able to store valuable sensor data directly on the hub. The R95C-8B21-MQ can quickly and easily connect directly to multiple discrete devices and has a compact and rugged overmolded design that meets IP65, IP67, and IP68 ratings, allowing placement nearly anywhere it’s needed. Discrete data from multiple sensors can be sent to and stored on the R95C-8B21-MQ hub, such as on/off status, length of sensor on/off, frequency of sensor on/off, duration of on/off status, and sensor counts. This valuable data can drive Overall Equipment Effectiveness (OEE) initiatives. This on-device logic processing offers flexibility to system designers. Banner Engineering India Pvt Ltd, Pune. Tel: 020-66405624. Email: [email protected] Bevel Gearboxes and Worm Gear Reducers Ganter offers compact and robust angular gearboxes that translate rotational movements by 90 degrees and transmit high torques with or without a gear ratio. They are suitable for applications such as handling systems, packaging machines and conveyor technology. The bevel gearbox GN 3971 is available in seven sizes with housing lengths between 32 and 60 mm and widths between 18 and 35 mm. The gear ratio between the gearbox shafts is always 1, the direction of rotation can be selected as desired. The gear shafts can receive axial and radial forces of 60 newtons on the smallest model and 550 newtons on the largest. The special tooth geometry of the bevel gears of case-hardened steel allows for particularly high torques relative to the size. Thanks to small center distances, the worm gear reducer GN 3975 measures only 60 mm on the sides and only 35 mm in width. Otto Ganter GmbH & Co KG. Email: [email protected] Interactivity Test Solution The International Telecommunication Union (ITU) has recently approved the Rohde & Schwarz Interactivity Test as a standardised test procedure, defined in Recommendation ITU-T G.1051. Mobile network operators who integrate the Interactivity Test into their testing ecosystem can rely on Rohde & Schwarz to provide complete solutions for every aspect of the test. In 2019, Rohde & Schwarz introduced its innovative Interactivity Test to help mobile network operators meet the needs of real-time and interactive applications, which were becoming increasingly relevant. 5G enables a new set of services, for both individual users and industrial and automotive applications. Ultra-high reliability and real-time interaction are key factors for these services. By measuring round-trip data latency, packet delay variations, packet error rates and proofing bit rates, the Interactivity Test can identify specific network issues that affect the quality and reliability of real-time and interactive services. The approach is both more integrative and scalable relative to legacy network performance tests that typically focus on data transfer speeds or network throughput. Rohde & Schwarz India, Bangalore. Tel: 080-41780400. Email: [email protected] 79 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition PRODUCTS
Overmolded System Cables With the Han® 1A Power Overmolded, HARTING is responding to the ongoing miniaturisation trends. The overmolded system cables deliver a whole range of advantages. Transmitting power of up to 16A / 400V, all system cables meet protection class IP67 when plugged in. By providing a plug & play solution, the high HARTING quality guidelines and standards are adhered to – resulting in a compact, fast connection without the risk of wiring errors. The trend towards miniaturisation is omnipresent and is pervading all levels of industry. In mechanical and plant engineering, for example, functions and technical properties are being increasingly compressed and condensed with the aim of optimising the use of labour, energy and material - while maintaining functionality. At the same time, this results in corresponding requirements for electromechanical components and system solutions. Compact, robust and at the same time plug & play connections for the connection of small consumers are in strong demand. HARTING Technology Group. Tel: 044-43560417. Email: Email: [email protected] Thermal Camera with Integrated Continuous Zoom Lens Teledyne FLIR, part of Teledyne Technologies Incorporated, have announced the first Boson+ thermal camera module with its factoryintegrated, high-performance 14 mm to 75 mm continuous zoom (CZ) lens. With seamless optomechanical integration, the new Boson+ CZ 14-75 reduces development and operational risk and costs, all with an industry-first warranty that is not available when using multiple suppliers. The reliable Boson+ CZ 14-75 is ideal for unmanned aerial vehicles, perimeter surveillance, light armored vehicle situational awareness and targeting, and soldier sighting systems. By completing the factory alignment at Teledyne FLIR, integrators receive a thermal zoom solution calibrated for maximum performance that eliminates boresight wander and other image artifacts while zooming. Critical to dynamic missions, Teledyne FLIR’s advanced lens control electronics provide thermal gradient compensation to maintain focus across the full operational temperature range while object range compensation maintains focus through zoom, even for near targets. FLIR Systems India Pvt Ltd. Tel: 011-45603555. Email: [email protected] Low Profile Conveyors Dorner’s low profile conveyors are a great addition to any manufacturer. They have many advantages and can be used in a variety of industries. Dorner offers several options, so you’re sure to find one that’s the perfect fit for your space! Low profile conveyors are sleek, space saving conveyors designed to easily fit and integrate with machinery and equipment. Their compact frame height makes it easy for workers to reach over or under them within a confined space. They can be customised to meet your unique needs, too. Low profile conveyors are different from other conveyors because their size allows them to fit into the tightest of spaces, freeing up valuable space for workers or other equipment. They can be integrated into machinery or placed in spots where other conveyors don’t fit. One of the advantages of low profile conveyors is that they are compact and can fit into almost any operating space. Phoenix Mecano India Pvt Ltd, Pune. Tel: +91 211 425 8000. Email: [email protected] Industrial Ethernet Switches, Layer 2 Red Lion's new N-Tron Series NT5000 gigabit managed Ethernet switches are engineered for ease of use, security, and durability and ideally suited for use in the factory automation, robotics, food and beverage, oil and gas, alternative energy, water and wastewater, marine, and rail industries. A configuration wizard and graphical dashboard make installation and setup a breeze; security features help administrators protect networks from unauthorized access; and a rugged design ensures years of reliable operation in harsh industrial environments. NT5000 switches are also available in a variety of configurations for broad application suitability. Options include 6, 8, 10, 16, or 18 ports, all copper or copper and fiber optic connectivity (10/100/1000, 100/1000Base-T, Gigabit Fiber, and SFP), and an array of compliance certifications. NT5000 switches are engineered for ease of use, security, and durability and keep industrial networks connected and protected. They also support text-based configuration files. Red Lion India. Tel: 022-62416140. Email: [email protected], [email protected] 80| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition PRODUCTS
eAxles for Full Electric Car FPT Industrial, the powertrain brand of Iveco Group (MI:IVG) and worldleading manufacturer of low environmental impact solutions, and Maserati, the legendary House of the Trident, have worked closely together to create the new Maserati Gran Turismo Folgore, the first car in the Brand’s history to adopt a 100% electric powertrain. Both the front and rear eAxles stand out for being a complete solution in a very compact design. All components, including the inverters, are perfectly integrated into the eAxles, avoiding the need to place them elsewhere in the car structure. The eAX 300-F front electric axle boasts a peak power output of over 300 kW and maximum wheel torque of 3,100 Nm. It also incorporates a parking lock system for enhanced safety, preventing vehicle movement while parked. The eAX 600-R dual-motor rear electric axle features peak power of over 600 kW and maximum wheel torque of 6,500 Nm. FPT Industrial. Email: [email protected] Power Supplies, DN42xx Power supplies in the new DN42xx range from ifm electronic have been specifically designed for field mounting in automation applications. Ideally suited for use in decentralised control systems, the units have an IP67 ingress protection rating which means they do not require an enclosure or other additional protection even when installed in harsh or demanding environments, such as those where equipment washdown cleaning is used. Three models are available, all of which provide nominal 24 DC outputs. Two models are intended for use with three-phase inputs in the range 380 to 480V. These have four output circuits, each with two M12 Lcoded connectors, and a total continuous rating of 500 W. The models differ in that one has an IO-Link interface. The third model also includes an IO-Link interface but is for use with single-phase inputs in the range 110 to 250V. This model again has four output circuits, each with two M12 connectors. ifm electronic India Private Limited, Kolhapur. Tel: 0231-2672770. Email: [email protected] Flame Arresters, Industrial Kuncham Controls Pvt Ltd offers a wide range of carbon steel end of line Flame Arresters for industrial applications upto 10 kg/cm². Flame arresters are passive devices that prevent the propagation of flame from the exposed side of a pipe to the protected side by the use of a wound crimped metal ribbon type flame cell element. This construction produces a series of uniform openings that are carefully constructed to quench the flame by absorbing the heat of the flame. The company has a well established inhouse quality control department, where each product is properly tested on different parameters of quality before being sent to the clients. Product specifications: Material – Carbon steel; Usage/application – Industrial; Medium type – Kuncham end of line flame arrestor; Operating pressure – up to 10 kg/cm²; Size – 1/2" to 12"; and Warranty – 1 year. Kuncham Controls is an ISO 9001:2015 and CE certified leading manufacturer of a wide range of industrial products. Kuncham Controls Pvt Ltd, Navi Mumbai. Tel: +91-9004614717. Email: [email protected] End Mill, Four-Flute Design To address the challenges of difficult and unstable machining conditions caused by long tool overhangs, the Seco JS754 Stub Series end mills feature short protrusion lengths that maximise tooling value while increasing tool life by 20 to 40%. The four-flute end mill is designed for mill-turn and multi-tasking machines and incorporates the industry-proven JS754 cutting geometry and unique HXT coating for high performance machining. This design makes the Seco JS754 series ideal for difficult applications involving ISO M (stainless steel) and S (heatresistant superalloys and titanium) materials. The shorter length of the JS754 Stub adds strength and vibration control for increased tool stability when machining with main or sub spindles, as well as with milling heads and driven tools. Many CNC mill-turn and multi-tasking machines are designed with a limited machining envelope that can prohibit the use of longer end mills. The JS754 Stub Series’ short protrusion lengths require less room in the sub- or 2nd spindles of these machines. Seco Tools India (P) Ltd, Pune. Tel: 02137-667300. Email: [email protected], [email protected] 81 | INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition 81| INDUSTRIAL AUTOMATION MAGAZINE | June 2023 Edition PRODUCTS