5232-TLV-Price Index 2016-WEB HR



Benefits and Features

Automatic Control Valves
The product line-up includes a high precision control valve for steam with a built-in separator, a multi-purpose control valve, and a
self-operated temperature control valve that requires no electricity.
Control Valve Line-up
The product line-up includes electro-pneumatic control valves and self-acting temperature regulators that require no electricity.
Compact Design
CV-COS and CV5 consist of a valve, a I/P positioner and a compact pneumatic actuator, making for simple installation.

Application Areas

Main Applications for Automatic Control Valves
- Automation requiring steam hotter than 100 °C - High precision control valves for steam
- Automation requiring a heating source of less than 100 °C - High precision control valves for vacuum steam
- Control of fluids such as steam, water and air - Multi-purpose control valves

Controller Applications
- High precision control valves for steam, high precision control valves for vacuum steam - Multi-purpose controller
- Storing the set value patterns in memory on any of the above-mentioned control valves - Programmable multi- purpose controller
- Multi-purpose control valves, etc. - Multi-purpose controller, Programmable multi-purpose controller, Digital indicator controller

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Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators

Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators

Extremely versatile control valves with pneumatic actuators.

Operating Inlet Pressure Range: 0.1 - 25 barg
Operating Temperature Range: -10 - 220 °C

Benefits and Features

The product line-up includes flanged pneumatically actuated control valves. Compact design of the CV-COS which
consists of an integrated I/P positioner, making for simpler installation.

Used for controlling fluid temperature, pressure, flow volume etc. of steam, water, air and similar. With the CV-COS designed for
applications requiring supply of dry high quality steam.

The PN-COS is a pneumatic control valve designed for remotely controlling steam pressure and/or to be used for two point pressure
switching.

Maximum Operating Pressures (barg) for CV5

Model Material DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
CV5 Cast Iron 13 13 13 13 13 10 13 13 13
CV5 Cast Steel 25 25 25 25 17 10 25 25 25

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Ductile Cast Iron
CV-COS 16* 220 16 220 Cast Stainless Steel
220 16 220
CV-COS 16* 220/200** 21/13** 220/200** CI/SGI/SS
200 13 200 Cast Iron
PN-COS 16/13** 220 25 220 Cast Steel

CV5 See table above

CV5 See table above

* Maximum operating pressure of DN50 is 10 barg.

** For cast iron model

Application Areas

Suitable for steam processes with pneumatic supplies.
Main Applications
Suitable for automatic control of pressure, temperature and flow rate of water, steam, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

50 Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators

CV-COS

Steam control valve with I/P positioner integrated into a compact pneumatic actuator. Built-in cyclone separator and
steam trap provide high-quality steam for process applications.

CV5

Multi-purpose control valve with compact design, featuring a single-acting, self calibrating electro-pneumatic positioner.
The non-contact position sensing positioner ensures a predetermined assignment of the value to the input signal. Zero
adjustment is simple and requires no tools (Air to open).

PN-COS

A pneumatic control valve designed for remotely controlling steam pressure based on the structure of the TLV COS
pressure reducing valve. As it includes integrated screens, separator, and steam trap, it also conditions steam quality,
and is suitable for use in steam heating processes.

Please note: CV5 and CV-COS – maximum air supply pressure is 4.0 -6.0 barg.

Model Body Material Connec- 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2” 3" 4"
tion DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
CV-COS Ductile Cast Iron Type
CV-COS Stainless Steel 2,118.00 2,137.00 2,191.00 - 2,457.00 2,869.00 - - -
Flanged 2,857.00 2,885.00 3,043.00 - 3,576.00 4,049.00 - - -
CV5 Cast Iron 1,814.00 1,822.00 1,831.00 1,917.00 1,971.00 2,031.00 3,090.00 3,264.00 4,612.00
CV5 Cast Steel Flanged 2,212.00 2,222.00 2,231.00 2,405.00 2,456.00 2,544.00 4,108.00 4,803.00 5,318.00
Ductile Cast Iron 1,927.00 1,949.00 2,101.00 - 2,622.00 3,333.00 - - -
PN-COS Stainless Steel Flanged 3,640.00 3,671.00 4,056.00 - 4,930.00 5,972.00 - - -

Flanged

Flanged

Flanged

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Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators (Cont)

Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators (Cont)

Extremely versatile control valves with pneumatic actuators.

Operating Inlet Pressure Range: 0.1 - 25 barg
Operating Temperature Range: -10 - 220 °C

Benefits and Features

Easily installed screwed pneumatically actuated control valves.

Type 2100 – Maximum Steam Pressure (barg) Type 2100 Valve will operate against

Model Control Air Pressure 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2"

Actuator Size diameter (mm)

50 50 63 63 63 63 80

Normal Open 5.5 barg 10 10 10 10 10 7 7

7 barg 10 10 10 10 10 9 10

Normal Closed 5.5 barg 10 10 10 10 10 7 6

7 barg 10 10 10 10 10 10 9

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Type 2100 Gunmetal
Type 2100 See above table 180 10 180 Stainless Steel
BV4291-ACT Stainless Steel
BV4290-ACT See above table 180 10 180 Stainless Steel

10 180 10 200

10 200 10 200

Application Areas

Suitable for steam processes with pneumatic supplies.
Main Applications
Suitable for automatic on/off control of pressure, temperature and flow rate of water, steam, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

52 Automatic Control Valves & Controllers

Control Valves with Pneumatic Actuators (Cont)

Type 2100

Externally piloted angle-seat valve, operated with a single or double-acting piston actuator. Reliable self adjusting
packing gland provides high sealing integrity. High flow rates are attained with the gunmetal or cast stainless steel 2-way
body. Type 2100 are maintenance-free and robust valves.
– Please specify if required normally open, normally closed or bi-directional.

BV4291-ACT

Pneumatically actuated 3-piece ball valve with stainless steel body. Full bore, AntiStatic and Firesafe design with spring
return or double acting.

BV4290-ACT

Pneumatically actuated 2-piece flanged PN16 (PN40 also available) ball valve with stainless steel body. Full bore
AntiStatic and Firesafe design with spring return or double acting.

Model Body Material Connection 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2"
Stainless Steel Type DN15 DN20 DN25 DN32 DN40 DN50 DN65
Type 2100 329.00 358.00 409.00 517.00 717.00
Combined Solenoid and Stainless Steel Screwed 875.00 -
Stainless Steel 423.00 443.00 458.00 301.00 625.00
Feedback Unit State voltage Screwed 455.00 482.00 521.00 701.00 822.00 -
BV4921-ACT* Flanged 515.00 875.00 1,148.00
BV4290-ACT* to suit 582.00
Solenoid for BV4291 & 90 98.00

Optional NAMUR mounted solenoid and switch box available - Prices on request.
*Other connections available - Prices on request.
*Note electrical actuation available - Prices on request.

TLV Sales Enquiries – 01242 227 223 – [email protected] 53

Automatic Control Valves & Controllers

Electric Control Valves

Automatic Control Valves & Controllers

Electric Control Valves

Presenting electrically actuated control valves for mechanical and plant engineering.

Operating Inlet Pressure Range: 0.1 - 25 barg
Operating Temperature Range: 0 - 220 °C

Benefits and Features

V2001 Globe Valves are equipped with electric actuators E1 or E3. Valve body materials available in cast iron or
cast steel. The control valves can be optionally equipped with positioners, limit switches and potentiometers.

V2001 - Maximum Steam Pressure (barg) V2001 Valve will operate against

Model Material DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80
V2001-E1 Cast Iron 13 9 9 4.5 3 1.5 - -
Cast Steel 16 9 9 4.5 3 1.5 - -
V2001-E3 Cast Iron 13 13 13 13 13 10 13 13
Cast Steel 16 16 16 16 16 10 13 13
V2001-E3 Cast Iron 13 13 13 13 12 7 - -
(Failsafe) Cast Steel 16 16 16 16 12 7 - -

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
V2001-E1 Cast Iron
V2001-E3 See above table 200 13 200 Cast Steel

See above table 220 16 220

Application Areas

Suitable for steam processes with no pneumatic supplies.
Main Applications
Suitable for automatic control of pressure, temperature and flow rate of water, steam, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

54 Automatic Control Valves & Controllers

Electric Control Valves

V2001-E1

Globe Valve with electric actuator for 230 V/50 Hz (std) or 24 V/50 Hz supply. Optional limit switches, feedback
potentiometer, and positioner. Nominal thrust 0.7 kN, rated IP 54. Available in cast iron and cast steel body.

V2001-E3

Globe Valve with electric Actuator for 230 V (std) or 24 V/50 Hz, 110 V/60 Hz supply. Optional ‘Failsafe’ safety function
(type tested), limit switches, feedback potentiometers and positioners. Nominal thrust 2.5 kN, rated IP 54. Available in
cast iron and cast steel body.

Model Body Mate- Connection 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"
rial Type DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80
1,414.00
V2001-E1 Cast Iron Flanged 1,185.00 1,214.00 1,222.00 1,328.00 1,378.00 1,974.00 - -
1,830.00 - -
Cast Steel Flanged 1,558.00 1,612.00 1,658.00 1,825.00 1,877.00 2,395.00 2,978.00 3,186.00
4,074.00 4,516.00
V2001-E3 Cast Iron Flanged 1,595.00 1,619.00 1,632.00 1,728.00 1,777.00 2,247.00
2,822.00 - -
Cast Steel Flanged 2,039.00 2,055.00 2,074.00 2,247.00 2,293.00 - -

V2001-E3

(Failsafe) Cast Iron Flanged 2,031.00 2,039.00 2,049.00 2,170.00 2,212.00

Cast Steel Flanged 2,475.00 2,490.00 2,502.00 2,709.00 2,709.00

Volt variation* - - 118.00

Positioner card** - - E1 257.00/E3 467.00

Limit switch - - 126.00

Potentiometer - - 247.00

*Specify volt variation from 230V AC on order ** Positioner card only available with 24v model in E1

TLV Sales Enquiries – 01242 227 223 – [email protected]

Automatic Control Valves & Controllers 55

Self-acting Temperature Regulators

Automatic Control Valves & Controllers

Self-acting Temperature Regulators

Presenting self-acting temperature regulators for general steam applications, which requires no
electricity.

Operating Inlet Pressure Range: 0.1 - 16 barg
Operating Temperature Range: 0 - 220 °C

Benefits and Features

Self-acting design simplifies installation by eliminating the need for power supply or instrument signal
lines. Reliable long-life spring mechanism protects the sensor from overheat damage.
Wide set point range and simple set point adjustment provide easy operation. Can be set to: -10°C to 90°C, 20°C to 120°C or 50°C
to 150°C.

TC1 - Maximum Steam Pressure (barg) TC1 Valve will operate against

Model Material DN15 DN20 DN25 DN32 DN40 DN50
TC1 Cast Iron 13 13 13 6 6 4
Cast Steel 16 16 14 6 6 4

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Steam Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Brass
TC1-S 13 200 14 200 Cast Iron
13 200 Cast Steel
TC1 See above table 200 16 220 Cast Iron
See above table* 220 13 200 Cast Steel
16 220
TC2 13 200
16* 220

* Higher Pressures possible with optional isolation piece.

Application Areas

Control of heating temperatures for heat exchangers, hot water production facilities, air-conditioning equipment, plating machines,
etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

56 Automatic Control Valves & Controllers

Self-acting Temperature Regulators

TC1-S

Screwed self-acting temperature regulating valve for steam heating of non-hazardous liquids and gases. Maximum
operating pressure of 13 bar. Available with brass body and nickel plated copper pocket.

TC1

Flanged self-acting temperature regulating valve for steam heating of non-hazardous liquids and gases. Maximum
operating pressure of 13 bar, 16 bar or higher with optional isolation piece. Available in Cast Iron (PN16) or Cast Steel
(PN40), with nickel plated copper pocket.

TC2

Flanged self-acting temperature regulating valve for steam heating of non-hazardous liquids and gases. Maximum
operating pressure of 13 bar, 16 bar or higher with optional isolation piece. Available in Cast Iron (PN16) or Cast Steel
(PN40), with copper pocket. Pressure-balancing bellows provides improved flow and differential pressure performance.

Note:
Reverse acting valves available for cooling application – Prices on request

Model Body Material Connection 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"
TC1-S Type DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
TC1 Brass
Cast Iron Screwed 1,292.00 1,379.00 1,791.00 - - - - - -
TC2 Cast Steel Flanged 1,379.00 1,482.00 1,528.00 1,708.00 1,822.00 1,971.00 - - -
Cast Iron Flanged 1,701.00 1,814.00 1,883.00 2,049.00 2,196.00 2,405.00 - - -
Cast Steel Flanged 2,464.00 2,612.00 2,715.00 3,394.00 3,501.00 4,664.00
Flanged - - - 2,910.00 3,116.00 3,308.00 4,108.00 4,439.00 5,863.00
- - -
Options 161.00

Stainless Steel Pocket 600.00

High limit cut-out thermostat instead of modulat- 1,732.00
ing temperature control
370.00
High limit cut-out thermostat and modulating
temperature control

Limit Switch on high limit cut-out

TLV Sales Enquiries – 01242 227 223 – [email protected]

Automatic Control Valves & Controllers 57

Surplussing Valves for Steam

Automatic Control Valves & Controllers

Surplussing Valves for Steam

Self-operated control valves for stabilising the primary steam pressure of valves.
Also known as 'Primary pressure control valves'.

Operating Inlet Pressure Range: 1 - 16 barg
Operating Temperature Range: 0 - 220 °C

Benefits and Features

Pilot operated surplussing valve for the control of primary steam pressure.

Features a wide range of pressure adjustment settings with stable operation. Self-aligning and shock absorbing spherical piston
ensures high accuracy of control. Also compact in size, yet large capacity.

Ideal for prioritising the flow of steam to critical processes or for controlling the pressure of “flash steam” recovery systems.

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
SP-COSR-16 Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C) Ductile Cast Iron

16 220 21 220

Application Areas

Steam distribution – to maintain stable pressures to critical plant.
Boiler house – to maintain pressure within boiler when load changes rapidly.

TLV Technical Enquiries – 01242 227 223 – [email protected]

58 Automatic Control Valves & Controllers

Surplussing Valves for Steam

SP-COSR-16

Self-actuated back pressure control valve (pilot-operated surplussing valve) for use up to a maximum pressure of 16
barg. Unique design of piston ensures high accuracy of control. All major internal components made from stainless
steel and an inbuilt strainer to protect the pilot valve. Internal pressure sensing channel makes external sensing line
unnecessary and results in a compact installation.

Minimum adjustable flow rate: 5% of rated flow rate.
Pressure setting: 1 to 10 barg

Model Body Material Connection 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
SP-COSR-16 Ductile Cast Iron Type DN15 DN20 DN25 DN32 DN40 DN50

Flanged 792.00 796.00 860.00 1,150.00 1,161.00 1,366.00

TLV Sales Enquiries – 01242 227 223 – [email protected] 59

Automatic Control Valves & Controllers

Controllers

Automatic Control Valves & Controllers

Controllers

Presenting high precision controllers for steam valves.

Benefits and Features

• Rated voltage free between 85 and 264V AC.
• PID Control
• Self-tuning
• 4 – 20 mA output
• Universal input

M1 M4 X5
Heat/Cool Temperature Controller Process Controller
High Limit Controller with numerous interfaces
with Analogue Output
• 2 configurable alarms • 6 outputs (relay, triac, logic, current)
• Single Action PID or On/Off Algorithm • 4 outputs (relay, logic, triac, current) • Update time : 50 ms
• Isolated analogue output • 2 analogue outputs
• Flexible and easy to configure. • Analogue retransmission or serial • Frequency input
• Auxiliary power supply to two wire comms • Programmer: 4 programs with 16

transmitter. • Current Transformer input and segments each
transmitter power supply • Memory chip for rapid re-configuration

• 0/4 ...20 mA selectable output

• Flexible, easy and comprehensive

Application Areas

Used in control systems.
For high precision control valves for steam

TLV Technical Enquiries – 01242 227 223 – [email protected]

60 Automatic Control Valves & Controllers

Controllers

M1 • M4

M1 performs High Limit Control whilst the M4 is for Heat/Cool control and provides the auxiliary current transformer
input. Easy configuration and simple operating mode are merged with the typical characteristics of more complex
devices like: auto tune, IP65 front panel protection, serial communications, continuous control output, custom
linearisation, transmitter power supply, Start-up and Timer special functions (Function depends on type of
controller).

X5

An easy configurable 3 term, PID, controller available with serial communication (PROFIBUS DP Slave, Modbus
Master and Modbus Slave). Functions can include: auto tune, IP65 front panel protection, serial communications,
continuous control output, custom linearisation, transmitter power supply, Start-up and Timer special functions
(Function depends on type of controller).

Note:
HDMI touch screens, outputs, alarms and communications available – Prices on request

Model Price

M1 278.00
M4 509.00
X5 846.00
X5
with retransmission 1,015.00

TLV Sales Enquiries – 01242 227 223 – [email protected] 61

Automatic Control Valves & Controllers



Notes

62 TLV Technical Enquiries – 01242 227 223 – [email protected]





Air Vents and Vacuum Breakers

Presenting air vents for liquid and air vents for steam. These automatic valves for the removal of air from
fluids make use of the reliable high technology developed for steam traps.

Operating Pressure Range: vacuum - 21 barg
Operating Temperature Range: 0 - 235 °C

Rapid Initial Air Vents
Specialised air vents to remove initial air from pipelines carrying liquids.

Automatic Air Vents
Air vents to remove air from pipelines carrying liquids.

Air Vents and Vacuum Breakers for Steam
Air vents to remove air from steam piping and equipment.

Benefits and Features

The product line-up includes both air vents for use on pipelines for liquids and those for use on pipelines for steam.
The air vents for pipes carrying liquids make use of free float steam trap technology for a tight seal and excellent durability.

There are two types of air vent series for pipes carrying liquids. One features a specialised rapid initial air vent to discharge initial air
when the supply of liquid begins, and the other features an automatic air vent to discharge air during operation.

The air vents for steam piping make use of thermostatic steam trap technology to discharge incondensible gases as they accumulate.

Application Areas

Air Vent for Liquid.
- Rapid initial air venting: Water lifting pumps, fire-extinguishing equipment, water transport lines, water storage tanks.
- Automatic air venting: Air conditioning facilities, solar systems, water transport lines, water storage tanks.
Air Vent for Steam
- Steam heating equipment such as jacketed kettles.
- Steam main line pipe-ends, etc.

TLV Sales Enquiries – 01242 227 223 – [email protected] 63

Air Vents and Vacuum Breakers

Rapid Initial Air Vents

Air Vents and Vacuum Breakers

Rapid Initial Air Vents

(For Liquids)

Specialised air vents to remove initial air from pipelines carrying liquids.

Operating Pressure Range: 0.1 - 10 barg
Operating Temperature Range: 0 - 100 °C

Benefits and Features

Automated Initial Air Discharge
The large-size valve seat rapidly discharges initial air. The float responds with great sensitivity to condensate levels, automatically
closing the valve and thereby eliminating the need for manual intervention.

Long Service Life
The float is the only moving part. Simple design, with no hinges or levers. Tight Sealing with a pressurised system.

Once the valve closes, it remains closed even if air enters. Also install an automatic air vent if it is necessary to discharge air during
operation.

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
VA Cast Iron
VAS 10 100 10 100 Cast Iron

10 100 13 100

Application Areas

For use where the discharge of large quantities of initial air is required.
Main Applications
Water lifting pumps, fire-extinguishing equipment, water transport lines, water storage tanks, hot water tanks etc

TLV Technical Enquiries – 01242 227 223 – [email protected]

64 Air Vents and Vacuum Breakers

Rapid Initial Air Vents

VA

Automatic rapid initial air vent. Specialised for venting air at start-up on water line. Suitable for both cold and hot water
systems. Larger capacity air vents available. Contact TLV for details.

Model Inlet VA1
Connection Outlet Flanged
Inlet Screwed
Size Outlet
50
3/4"

VAS

Automatic rapid initial air vent. Specialised for venting air at start-up on water line. Suitable for both cold and hot water
systems and other liquids (not toxic or flammable) ¾" inlet and ½" outlet BSP screwed.

Model Body Material Connection 3/4" 2"
Type DN20 DN50
VA1 Cast Iron
VAS Cast Iron Flanged - 431.00

Screwed 179.00 -

Product animation can be found at:
http://www.tlv.com/global/UK/product-operation/airvent-rapid-startup-for-water-va.html

TLV Sales Enquiries – 01242 227 223 – [email protected] 65

Air Vents and Vacuum Breakers

Automatic Air Vents

Air Vents and Vacuum Breakers

Automatic Air Vents

(For Liquids)

Air vents to remove air from pipelines carrying liquids.

Operating Pressure Range: 0.1 - 21 barg
Operating Temperature Range: 0 - 220 °C

Benefits and Features

Air entering the automatic air vent is rapidly discharged, even during water or liquid transport or during operation. The float responds
with great sensitivity to condensate levels, automatically opening and closing the valve and thereby eliminating the need for manual
intervention. As they are simple in design, with no hinges or levers (the float is the only moving part) they benefit from a long service
life.

All valves benefit from tight sealing: VC Series has grounded float and rubber valve seat; VS1C Series has 3-point seating.

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
VC2 Bronze
VC3 5 90 5 185 Cast Iron
VC4 6 90 6 200 Cast Iron
VS1C 10 90 10 150 Stainless Steel
SA3 10, 21 150 / 220* 21 220
* With optional metal seat 3, 10 100 10 100 Brass

Application Areas

For use in applications requiring the steady discharge of air – both initial air and air generated during operation.
Air conditioning facilities, solar systems, water transport lines, water storage tanks. Transport of and facilities using other fluids.

TLV Technical Enquiries – 01242 227 223 – [email protected]

66 Air Vents and Vacuum Breakers

Automatic Air Vents

VC2 • VC3 • VC4

Free float mechanical automatic air vent for liquids. For venting air on start-up and during operation on water lines.
Suitable for both cold and hot water systems. Rubber seat for tight shut-off. Outlet connections are 3/8” BSP screwed.
Also acts as a vacuum breaker.

VS1C

Automatic air vent for high temperature liquids. For venting of air on start-up and during operation. All stainless steel
construction. Suitable for both cold and hot water systems and other liquids (not toxic or flammable). Two orifice sizes
– one for max pressure of 10 barg (greater capacity) and other for max pressure of 21 barg. Optional metal seat for high
temperature applications.
Also acts as a vacuum breaker

SA3

Super compact automatic air vent. For venting air from air conditioners, etc. Installation is possible even in limited spaces.
Two orifice sizes – one for max pressure of 3 barg (greater capacity) and the other for max pressure of 10 barg.

Model Body Material Connection 1/2" 3/4" 1"
Type DN15 DN20 DN25
VC2 Bronze
VC3 Cast Iron Screwed 126.00 - -
VC4 Cast Iron Screwed - - 181.00
VS1C Stainless Steel Screwed - - 333.00
SA3 Screwed 492.00 498.00
Brass Screwed 486.00 83.00
78.00 -

Product animations are found at: 67
http://www.tlv.com/global/UK/product-operation/airvent-with-auto-air-venting-vs1c.html

TLV Sales Enquiries – 01242 227 223 – [email protected]

Air Vents and Vacuum Breakers









Air Traps

Automatic valves for removing condensate from air and non-flammable, non-toxic gas.

Operating Inlet Pressure Range: 0.1 - 21 barg
Operating Temperature Range: 0 - 220 °C

Free Float Air Traps
Traps for the removal of condensate from air and non-flammable, non-toxic gas lines.

Air Traps for High Viscosity Condensate
Air traps for high viscosity condensate, with large valve seat and self-cleaning function.

Benefits and Features

Uses a precision-grounded float to automatically discharge condensate generated or entrained in compressed air.
The drain trap series employs a precision-grounded float and three-point seating for the valve body that supports the float securely
at three points and ensures a high degree of sealing when even only minute quantities of condensate are present.

Can handle low specific gravity liquids (some models can handle down to 0.5).

Application Areas

Below are some common applications and the air and drain trap types that are often used with each application.

Air Pipeline Pipe-ends
– Free float air traps

Air Pipeline Pipe-ends (High Viscosity Condensate)
– Air traps for high viscosity condensate

The different types of traps can also be used in numerous other types of applications, in addition to those mentioned above. Contact
your TLV sales representative for details.

TLV Sales Enquiries – 01242 227 223 – [email protected]

Air Traps 71

Free Float Air Traps

Air Traps

Free Float Air Traps

Traps for the removal of condensate from air lines and non-hazardous gases.

Operating Inlet Pressure Range: 0.1 - 16 barg
Operating Temperature Range: 0 - 100 °C

Benefits and Features

Free float construction using a precision-grounded float
The valve opening is under a continuous water-seal, so no air can escape through the valve.

Long Service Life
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life.

Stable Operation of Air-using Facilities
The scale-removal function can be used to eliminate oily clogs without disassembling the body (JA3).

Easy Pipework
Compact, light-weight design requires little installation space.

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
JA3D Zinc Alloy
JA3 16 100 16 100 Ductile Cast Iron
SS1VG-R Stainless Steel
SS1VG-M 16 100 21 100 Stainless Steel

10 150 21 220

5, 10, 16, 21 220 21 220

Application Areas

Suitable for air processes.
Main Applications
Pipe-ends of air lines, receiver tanks, after-coolers, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

72 Air Traps

Free Float Air Traps

JA3D

Compact free float air trap with built-in strainer to automatically drain condensate from air lines. Unique three-point
seating ensures perfect air-tight seal, even under low-load conditions. Can be used up to 16 barg. Manual blowdown
feature assists with removal of oily clogs.

JA3

Light free float air trap with built-in strainer to discharge condensate or oil from air systems. Discharge capacity of
approximately 30kg - 280kg of condensate per hour. Can be used up to 16 barg. Manual blowdown feature assists
with removal of oily clogs.

SS1VG

Free float drain trap with built-in strainer, can be used up to 21 barg. For use with both air and non-flammable, non-
toxic gas.
For use on vertical pipelines. Available with rubber seat “-R” for a “bubble-tight” seal (up to 10 barg, 150 °C) or metal
seat “-M” (up to 21 barg). Four orifice sizes – from max pressure of 5 barg (greatest capacity) to max pressure of
21barg.

Model Body Material Connection 1/2" 3/4" 1"
Type DN15 DN20 DN25

JA3D Zinc Alloy* Screwed 181.00 - -

JA3 S.G.Iron Screwed 175.00 187.00 201.00

SS1VG-R Stainless Steel Screwed 569.00 585.00 599.00

SS1VG-M Stainless Steel Screwed 569.00 585.00 599.00

* All internal parts are made from Stainless Steel.

TLV Sales Enquiries – 01242 227 223 – [email protected] 73

Air Traps

Air Traps for High Viscosity Condensate

Air Traps

Air Traps for High Viscosity Condensate

Presenting air traps for high viscosity condensate, with large valve seat and self-cleaning function.

Operating Inlet Pressure Range: 2 - 10 barg
Operating Temperature Range: 0 - 80 °C

Benefits and Features

Stable Operation of Air-using Facilities
Unique design allows self-cleaning of the trap interior during each discharge. Large size orifice
eliminates problems due to dirt and oil accumulation. Y-strainer and blow down valve allow cleaning during operation to ensure
trouble-free service. Internal parts are made of stainless steel or other non-corrosive materials.

Discharges large quantities of condensate
The large size orifice smoothly discharges any entrained oil, rust and scale together with the condensate. Self-cleaning of the trap
interior during each condensate discharge keeps the orifice free of any obstructing build-up.

Model Max Operating Max Operating Max Allowable Max Allowable Body Material
TATSU2 Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C) Cast Iron

10 80 10 150

Application Areas

Suitable for air processes.
Main Applications
Discharge of condensate with entrained oil, rust and scale from air lines.

TLV Technical Enquiries – 01242 227 223 – [email protected]

74 Air Traps

Air Traps for High Viscosity Condensate

TATSU2

Large capacity air trap for pipe end installation. Automatically drains condensate and oil from compressed air systems
such as receiver tanks, after coolers and air mains. For systems with pressures between 2 and 10 barg and temperatures
up to 80°C.
Especially suitable for complete automatic drainage of medium to large capacity air receivers. This unit does not require
ancillary electrical support.

Model Body Material Connection Type 1"
TATSU2 Cast Iron Screwed DN25

1,377.00

Product animations can be found at:
http://www.tlv.com/global/UK/product-operation/airtrap-tatsu2.html

TLV Sales Enquiries – 01242 227 223 – [email protected] 75

Air Traps



Notes

76 TLV Technical Enquiries – 01242 227 223 – [email protected]





Steam Traps

Summary

A steam trap is an automatic valve that discharges condensate generated during processes and in
steam transport lines, without allowing the discharge of any steam.

Steam trap operation principles can be roughly divided into three categories – mechanical,
thermostatic and thermodynamic. TLV manufactures all three of these categories.
An extensive product line-up makes it possible to select the optimal product to suit the objective or
application.

Each trap offers the highest level of energy conservation in its class.
Significant consideration is given to the aspect of maintenance; as evidenced by the designs of the steam traps. These include
interchangeable parts and utilisation of re-useable PTFE gaskets.

Below are some common applications and the steam trap types that are often used for each application.

Steam Transport Lines (Steam Main Lines)
– Free float for main lines
– Thermodynamic

Steam Heating Equipment
– Free float
– Thermostatic
– High-capacity free float

Tracers, Freeze Protection, Room Heating
– Thermostatic
– Free float
– Temperature control traps, radiator traps

The different types of traps can also be used in numerous other types of applications, in addition to those mentioned above.
On the following pages is an Application Guide, to assist with the correct selection of Steam Trap to the application.

TLV Sales Enquiries – 01242 227 223 – [email protected]

Steam Traps 77

Application Guide

INDUSTRIAL APPLICATIONS TRAP CHOICE

Superheated Steam – All Service FFT
P ≤ 80 barg FF
80 barg < P ≤ 120 barg TD
120 barg < P ≤ 260 barg FFT

Saturated Steam Mains FFT
FFT
Steam Turbines MPT
Supply Lines FFT
Governor/Trip & Throttle Valve MPT
Casing Drains: P ≤ 0 barg FFT
Casing Drains: P > 0 barg FFT
Exhaust Steam Lines: P ≤ 0 barg
Exhaust Steam Lines: P > 0 barg BMT
FFT
Process Equipment Supply Lines BPT
BMT
Tracing Lines FFT
Low Temperature: T ≤ 80°C
High Temp. Supported: T > 80°C FF-LRV
High Temp. Unsupported: T > 80°C FFT
Sampling Equipment: T ≤ 70°C
Sampling Equipment: T > 70°C MPT
FFT
Sulphur Unit
Pit Coils FFT / MP
Jacketed Pipe FFT

Process Heaters: P ≤ 10 barg Supply MPT
Stall Condition FFT
No Stall Condition
FFT
Process Heaters: P > 10 barg Supply BMT
Stall Condition BMT
No Stall Condition FFT

Storage Tank Heating with Temperature Control Valve
Stall Condition
No Stall Condition

Storage Tank Heating without Temperature Control Valve
Temperature Control Not Required
Partial Temperature Control by Trap

Freeze Protection

Motive Steam Supply to Mechanical Pump

TLV Technical Enquiries – 01242 227 223 – [email protected]

78 Steam Traps



INDUSTRIAL APPLICATIONS TRAP CHOICE

Extruders FFT
Barrel Jackets / Screen Holder FFT
Die Plate
FFT
Paper Mills FF-LRV
Digesters
Rolling Dryers FFT
Press Dryer
FF
Surface Condensers (Require a Pressure-Balancing Line) FF
Intercooler FF
After Cooler FFT
Gland Seal Condenser
FFT
Vacuum Jets Supply Line MPT
FFT
Heating and Air Conditioning MPT
Absorption Chillers FFT
Air heating Coils with Stall Condition BPT
Air heating Coils without Stall Condition
Heat Exchangers with Stall Condition FFT
Heat Exchangers without Stall Condition
Radiators FFT
FFT
Hospital Equipment FFT
FFT
Sterilisers / Autoclaves
FFT
Food Equipment FFT
Kettles FFT
Boiling Pans - Fixed / Tilting FFT
Hot Plates / Ovens
Retorts

Process Equipment
Brewing Coppers
Drying Coils / Water Heaters
Platen Presses
Vulcanisers

FFT - Free Float with Thermostatic Air Vent MPT - Mechanical Pump with Built-in Trap
FF - Free Float MP - Mechanical Pump
FF-LRV - Free float with Lock Release Valve BPT - Balanced Pressure Thermostatic
TD - Thermodynamic BMT - Bimetal Thermostatic (Temp. Control Trap)

TLV Sales Enquiries – 01242 227 223 – [email protected]

Steam Traps 79



Free Float Steam Traps

Summary

The operation principle for these steam traps utilises buoyancy.

Operating Inlet Pressure Range: 0.1 - 120 barg
Operating Temperature Range: 0 - 530 °C (up to 600 °C on special applications)

Free Float Steam Traps (Low Pressure)
Free float steam traps, which offer continuous discharge, are optimal for processes.
Models for use on low pressure up to 21 barg.

Free Float Steam Traps (Medium / High Pressure)
Free float steam traps, which offer continuous discharge, are optimal for processes.
Models for use on mid to high pressure up to 120 barg, and some models for main lines are also available.

Free Float Steam Traps for Main Lines
Free float steam traps for main lines, with a tight seal even under low condensate load conditions.

Large Capacity Float Steam Traps
Large capacity steam traps with a maximum discharge capacity of 150,000 kg/h.

For Clean Steam Free Float Traps – see Clean Steam Trap Section.

Orifice Sizing
The orifice size for the free float steam trap is based on the maximum steam pressure and the maximum differential pressure.
The orifice should be selected based on the above in mind and with reference to the capacity charts available on the Steam Trap
Datasheets (SDS sheet). The SDS are available online at www.TLV.com or can be obtained by contacting your local Regional Sales
Engineer or TLV Sales Office.

Product animations can be found at:
http://www.tlv.com/global/UK/product-operation/free-float-steam-trap-jx.html

TLV Technical Enquiries – 01242 227 223 – [email protected]

80 Steam Traps



TLV has developed the ‘Free Float Trap’ to eliminate the problems previously experienced
by mechanical steam traps. Due to its success, it has become one of TLV’s core products,
leading the industry with regards to innovation and reliability.

The development of the Free Float Steam Trap has increased the longevity and reliability of
the trap by reducing the number of moving parts to one – the “Free Float”. The high quality
component has a spherical tolerance of only 0.004D, resulting in unparalleled sealing
performance, even when operating under low condensate loads at high pressures and
temperatures.

All Free Float Steam Traps are designed with an integral perforated stainless steel
strainer screen, again extending the life of the trap internals.

Rapid start up of processes is assisted by balanced pressure X-element or bi-metal
air-vents located at the top of the traps where incondensable gases tend to accumulate.

The operation principle of mechanical traps takes advantage of the difference between
the density of condensate and steam.

Free Float Steam Traps offer the following features:
• The moving float provides an infinite number of contact surfaces with the valve seat, ensuring

long service life.
• Air venting feature for improved equipment productivity.
• Compact design with no levers or hinges.
• Large tolerance for backpressure allows for problem-free operation.

Suitable for use in a variety of applications, including steam main lines, heat exchangers and
insulation of tracing lines.

TLV Sales Enquiries – 01242 227 223 – [email protected] 81

Steam Traps

J-Series

Free Float Steam Traps (Low Pressure)

J-Series

Steam Traps for low pressure processes.

Operating Inlet Pressure Range: 0.1 - 21 barg
Operating Temperature Range: 0 - 220 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve to
discharge condensate and closing off the valve when steam enters.

The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.

Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring a long
service life. The bodies of the J3S-X and J5S-X and J6SX models are constructed of stainless steel for increased durability.

Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure range (barg) Temperature (°C) Pressure (barg) Temperature (°C)
J3X Ductile Cast Iron
J3SX 2, 5, 8, 10, 13 200 13 200 Stainless Steel
J5X 2, 5, 10, 14, 21 220 21 220 Ductile Cast Iron
J5SX 2, 5, 8, 10, 13 200 13 200 Stainless Steel
J6SX 2, 5, 10, 14, 21 220 21 220 Stainless Steel
J7X 2, 5, 10, 16, 21 220 21 220
J7.2X 2.5, 5, 10, 13 200 13 200 Cast Iron
J7.5X 0.5, 1, 2, 5, 10, 13 200 13 200 Cast Iron
J8X 1, 2, 5, 10, 13 200 13 200 Cast Iron
0.5, 1, 2, 5, 10, 13 200 13 200 Cast Iron

Application Areas

Suitable for steam processes.
Main Applications
Heat exchangers, reactor kettles, vulcanising pans, jacketed kettles, roller heat exchangers, cylinder dryers, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

82 Steam Traps

J-Series

J3X • JF3X • J5X • JF5X

Free float steam trap with built-in strainer and X-element type automatic air vent, for use on process equipment. Discharge
capacity of up to 700 kg/h (3 series) / 1000 kg/h (5 series) of condensate. The J3X model is the most compact of the free
float steam traps for process equipment.
Lock release valve option available.

J3SX • JF3SX • J5SX • J6SX

All stainless steel construction free float steam trap with integral strainer for use on process equipment. Features an
integral X-element type automatic air vent. Discharge capacity of up to 760kg/h (3 Series) / up to 1050kg/h (5 Series) /
up to 3500kg/h (6 Series) of condensate per hour. Lock release available for J3SX.

J7X • J7.2X • J7.5X • J8X

Free float steam trap with built-in strainer and X-element type automatic air vent, for use on process equipment. Discharge
capacity up to 3000 kg/h (7 series) / up to 7000 kg/h (7.2 series) / up to 15,000 kg/h (7.5 series) / up to 20,000 kg/h (8
series) of condensate. The J8X is the largest of the free float steam traps for process equipment in our current range.

Model Body Material Connection 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
Type DN15 DN20 DN25 DN32 DN40 DN50 DN80 DN100

J3X^ Ductile Cast Iron Screwed 180.00 190.00 247.00 - - - - -
- - -
JF3X^ Ductile Cast Iron Flanged 301.00 316.00 423.00 - - - - -
- - -
J3SX^ Stainless Steel Screwed 214.00 224.00 235.00 - - - - -
608.00 - -
JF3SX Stainless Steel Flanged 362.00 377.00 401.00 - - - - -
- - -
J5X^ Ductile Cast Iron Screwed - 325.00 325.00 370.00 370.00 - - -
- - -
JF5X^ Ductile Cast Iron Flanged - 417.00 440.00 463.00 532.00 782.00 - -
1,356.00 - -
J5SX^ Stainless Steel Screwed - 470.00 472.00 491.00 519.00 1,689.00 1,819.00 -
3,594.00 3,779.00 3,921.00
J5SX^ Stainless Steel Flanged - 829.00 833.00 - -

J6SX^ Stainless Steel Screwed 509.00 518.00 524.00 - -

JS7X^ Cast Iron Screwed - - 682.00 - 721.00

J7X^ Cast Iron Flanged - 760.00 760.00 767.00 767.00

J7.2X^ Cast Iron Flanged - - - - 1,319.00

J7.5X^ Cast Iron Flanged - - - - 1,652.00

J8X^ Cast Iron Flanged - - - - -

^ Other connection standards available.

TLV Sales Enquiries – 01242 227 223 – [email protected]

Steam Traps 83

SJ-Series

Free Float Steam Traps (DIN Standard)

SJ-Series

Meets DIN standards (DN2501) for flanges.

Operating Inlet Pressure Range: 0.1 - 32 barg
Operating Temperature Range: 0 - 400 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve to discharge condensate and closing off
the valve when steam enters the trap body.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to quickly achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life.
Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
SJ3FX** Ductile Cast Iron
SJ3VX 2, 5, 9, 14, 22 220 22 220 Ductile Cast Iron
SJ5FX** 220 Ductile Cast Iron
SJ6FX** 2, 5, 9, 14, 22 220 22 220 Ductile Cast Iron
SJ7FX** 220 Ductile Cast Iron
SJH3X 2, 5, 9, 14, 22 220 22 220 Stainless Steel
SJH5X 400 Stainless Steel
SJH7X 2, 5, 9, 14, 22 220 22 400 Stainless Steel
400
2, 5, 9, 14, 22 220 22

5, 10, 14, 22, 32 240, 400* 40

5, 10, 14, 22, 32 240, 400* 40

5, 10, 14, 22, 32 240, 400* 40

* With bi-metal air vent option.   ** With two built-in strainers.

Application Areas

Suitable for steam processes.
Main Applications
Heat exchangers, reactor kettles, vulcanising pans, jacketed kettles, roller heat exchangers, cylinder dryers, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

84 Steam Traps

SJ-Series

SJ3FX • SJ3VX • SJ5FX • SJ6FX • SJ7FX

Free float steam trap for use on process equipment. Features a built-in strainer and an X-element type automatic air
vent. Unique three-point seating ensures perfect steam-tight seal, even under no-load conditions. Maximum discharge
capacity of 800 kg/h (3 series) / 1,390 kg/h (5 series) / 3,100 kg/h (6 series) / 5,000 kg/h (7 series) of condensate.
Available in both horizontal pipe (N) and vertical pipe (V) formats. Flanged PN 25/40. Vertical format (SJ3VX) threaded
BSP.

SJH3X • SJH5X • SJH7X

Free float steam trap made of stainless steel for use on process equipment. Features a built-in strainer and an X-element
type automatic air vent. Unique three-point seating ensures perfect steam-tight seal, even under no-load conditions.
Maximum discharge capacity of 890 kg/h (3 series) / 1,390 kg/h (5 series) / 4,800 kg/h (7 series) of condensate.
Available in both horizontal flow (N) and vertical flow (V) formats. Flanged PN 25/40.
Bi-metal air vent option.

Model Body Material Connection 1/2" 3/4" 1" 1 1/2" 2"
Type DN15 DN20 DN25 DN40 DN50
SJ3FX Ductile Cast Iron
SJ5FX Ductile Cast Iron Flanged 421.00 434.00 486.00 - -
SJ6FX Ductile Cast Iron Flanged - 541.00 560.00 - -
SJ7FX Ductile Cast Iron Flanged - 988.00 1,018.00
SJH3X Stainless Steel Flanged - - - 1,116.00 1,178.00
SJH5X Stainless Steel Flanged - - - -
SJH7X Stainless Steel Flanged 999.00 - - - -
SJ3VX Ductile Cast Iron Flanged - 1,162.00 1,162.00 2,475.00 2,510.00
Screwed - - - - -
392.00 404.00
379.00

TLV Sales Enquiries – 01242 227 223 – [email protected] 85

Steam Traps

JH-Series

Free Float Steam Traps (Medium / High Pressure)

JH-Series

Suitable for medium to high pressure processes.

Operating Inlet Pressure Range: 0.1 - 120 barg
Operating Temperature Range: 0 - 530 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve to discharge condensate and closing off
the valve when steam enters.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life. Furthermore the internal built-in strainer ensures the steam traps excellent durability.
Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
JH3 SX 2, 5, 10, 14, 22, 32 Stainless Steel
JH3 SB 2, 5, 10, 14, 22, 32 240 32 350 Stainless Steel
JH5 RL X 5, 10, 14, 22, 32 350 32 350
JH5 RL B 2, 5, 10, 14, 22, 32, 40, 46 240 40 400 Cast Steel
JH5 RH B 400 46 400 Cast Steel
JH5 SL X 80 400 80 400 Cast Steel
JH5 SL B 5, 10, 22, 32 240 40 425 Stainless Steel
JH5 SH B 2, 5, 10, 14, 22, 32,40, 46 425 46 425 Stainless Steel
425 65 425 Stainless Steel
65

Application Areas

Suitable for steam processes.
Main Applications
Heat exchangers, reactor kettles, vulcanising pans, jacketed kettles, roller heat exchangers, steam main lines etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

86 Steam Traps

JH-Series

JH3SX

Maximum operating pressure is 32 barg. All stainless steel construction free float trap for use on high pressure process
applications. Features a built-in strainer and an X-element type automatic air vent. Discharge capacity up to 600 kg/h of
condensate. Unique three-point seating ensures perfect steam-tight seal, even under no-load conditions.
Optional bi-metal air vent (JH3SB) for max allowable temperature of 350°C.

JH5RLX • JH5SLX

Maximum operating pressure is 32 barg. Cast steel (JH5RLX) / All Stainless Steel (JH5SLX) construction free float trap
for use on high pressure process applications. Features a built-in strainer and an X-element type automatic air vent.
Discharge capacity up to 1000 kg/h of condensate. Unique three-point seating ensures perfect steam-tight seal, even
under no-load conditions.
Optional bi-metal air vent (JH5RLB / JH5SLB) for max operating pressure is 46 barg.

JH5RHB • JH5SHB

Maximum operating pressure is 80 barg (JH5RHB) / 65 barg (JH5SHB). Cast steel construction free float trap for use on
high pressure process applications. Features a built-in strainer and a bimetal type automatic air vent. Discharge capacity
up to 120 kg/h (JH5RHB) / 150 kg/h (JH5SHB) of condensate. Unique three-point seating ensures perfect steam-tight
seal, even under no-load conditions

Model Body Material Connection 1/2" 3/4" 1" 1 1/2" 2"
Type DN15 DN20 DN25 DN40 DN50

JH3 SX/B^ Stainless Steel Screwed/SW 357.00 383.00 408.00 - -
Stainless Steel Flanged** 555.00 595.00 614.00 - -
707.00 714.00 735.00 - -
JH5 RL X/B^ Cast Steel Screwed/SW 821.00 846.00 868.00 1,008.00 1,028.00
Cast Steel Flanged** 1,340.00 1,366.00 1,392.00 1,427.00 1,466.00
1,483.00 1,546.00 1,591.00 1,864.00 2,177.00
JH5 RH B^ Cast Steel SW 1,055.00 1,079.00 1,100.00 1,147.00 1,254.00
Cast Steel Flanged** 1,222.00 1,252.00 1,330.00 1,577.00 1,589.00
1,404.00 1,446.00 1,490.00 1,544.00 1,591.00
JH5 SL X/B^ Stainless Steel Screwed/SW 1,544.00 1,594.00 1,648.00 1,917.00 1,963.00
Stainless Steel Flanged**

JH5 SH B^ Stainless Steel SW
Stainless Steel Flanged**

* SW only ^ other connection standards available.
** Connections according to DIN/ASME available.

TLV Sales Enquiries – 01242 227 223 – [email protected] 87

Steam Traps

JH-Series (Cont 1)

Free Float Steam Traps (Medium / High Pressure)

JH-Series (Cont 1)

Suitable for medium to high pressure processes.

Operating Inlet Pressure Range: 0.1 - 120 barg
Operating Temperature Range: 0 - 530 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs.
The float (free float) rises and sinks as the flow of condensate fluctuates, opening the valve
to discharge condensate and closing off the valve when steam enters.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life.
Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Cast Steel
JH7 RL X 2, 5, 10, 14, 22, 32 240 40 400 Cast Steel
Cast Steel
JH7 RL B 2, 5, 10, 14, 22, 32, 40, 46 400 46 400 Cast Steel

JH7 RM B 65 400 65 400

JH7 RH B/(P/W) 80 ,100, (120) 425 (530) 120 425 (530)

Values in () are those for P/W variations only

Application Areas

Suitable for steam processes.
Main Applications
Heat exchangers, reactor kettles, vulcanising pans, jacketed kettles, roller heat exchangers, steam main lines etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

88 Steam Traps

JH-Series (Cont 1)

JH7RLX

Maximum operating pressure is 32 barg. Cast steel construction free float trap for use on high pressure process
applications. Features a built-in strainer and an X-element type automatic air vent. Discharge capacity up to 5,000 kg/h
of condensate. Unique three-point seating ensures perfect steam-tight seal, even under no-load conditions.
Optional bimetal automatic air vent for maximum operating pressure is 46 barg.

JH7RMB

Maximum operating pressure is 65 barg. Cast steel construction free float trap for use on high pressure process
applications. Features a built-in strainer and a bimetal type automatic air vent. Discharge capacity of approximately up
to 4,000 kg/h of condensate per hour. Unique three-point seating ensures perfect steam-tight seal, even under no-load
conditions.

JH7RHB • JH7RHP • JH7RHW

Maximum operating pressure is 100 barg (B type) / 120 barg (P & W Type). Cast steel construction free float trap for
use on high pressure process applications. Features a built-in strainer and a bimetal type automatic air vent. Discharge
capacity up to 600 kg of condensate per hour. Unique three-point seating ensures perfect steam-tight seal, even under
no-load conditions. In P and W Types – the air vent is removed and the cover is modified to include a threaded plug or
socket connection respectively, to enable higher temperature applications. *Stainless Steel Option available PoR.

Model Body Material Connection 1/2" 3/4" 1" 1 1/2" 2"
Type DN15 DN20 DN25 DN40 DN50

JH7 RL X/B^ Cast Steel Screwed/SW - 1,349.00 1,379.00 1,463.00 1,505.00
Cast Steel Flanged** - 1,464.00 1,504.00 1,516.00 1,639.00
- 2,016.00 2,088.00 2,240.00 2,306.00
JH7 RM B^ Cast Steel SW - 2,162.00 2,213.00 2,393.00 2,621.00
Cast Steel Flanged** 4,927.00 4,927.00 4,927.00
5,684.00 5,684.00 5,684.00 - -
JH7 RH B/P/W^ Cast Steel SW - -
Cast Steel Flanged**

* SW only ^ other connection standards available.
** Connections according to DIN/ASME available.

TLV Sales Enquiries – 01242 227 223 – [email protected] 89

Steam Traps

JH-Series (Cont 2)

Free Float Steam Traps (Medium / High Pressure)

JH-Series (Cont 2)

Suitable for medium to high pressure processes.

Operating Inlet Pressure Range: 0.1 - 120 barg
Operating Temperature Range: 0 - 530 °C (up to 600 °C on special applications)

Benefits and Features

Improved Efficiency of Heating Equipment Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve
to discharge condensate and closing off the valve when steam enters.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces ensuring long service life.
Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
JH7.2RX Cast Steel
JH7.2RB 2, 5, 10, 14, 22, 32 240 46 400 Cast Steel
JH7.5RX 2, 5, 10, 14, 22, 32, 40, 46 400 46 400 Cast Steel
JH7.5RB 240 46 400 Cast Steel
JH8RX 2, 5, 10, 14, 22, 32 400 46 400 Cast Steel
JH8RB 2, 5, 10, 14, 22, 32, 40, 46 240 46 400 Cast Steel
JH15E/M/S-21 400 46 400 Cast Steel
JH15E/M/S-46 0.5, 2, 5, 10, 14, 22, 32 400 50 400 Cast Steel
0.5, 2, 5, 10, 14, 22, 32,40, 46 400 50 400

21
46

Application Areas

Suitable for steam processes.
Main Applications
Heat exchangers, reactor kettles, vulcanising pans, jacketed kettles, roller heat exchangers, cylinder dryers, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

90 Steam Traps









SH-Series

SH3NL

Free float steam trap with built-in strainer for use on high pressure steam mains up to a maximum operating pressure of
45 barg. Unique three-point seating ensures steam-tight seal, even under no-load conditions. For capacities up to 300
kg/h. Flanged ASME.
For use on horizontal pipelines.

SH5NL • SH5NH

Free float steam trap with built-in strainer for use on high pressure steam mains up to a maximum operating pressure
of 100 barg. For use on horizontal pipelines. Unique three-point seating ensures perfect steam-tight seal, even under
no-load conditions. For capacities up to 600 kg/h. Flanged ASME.

Model Body Material Connection 1/2" 3/4" 1"
Type DN15 DN20 DN25

SH3NL^ Cast Steel SW 809.00 822.00 837.00
Cast Steel Flanged** 819.00 829.00 858.00
829.00 851.00 870.00
SH5NL^ Cast Steel SW 954.00 975.00 988.00
Cast Steel Flanged** 1,377.00 1,391.00 1,415.00
1,579.00 1,827.00 1,969.00
SH5NH Cast Steel SW
Cast Steel Flanged**

^ Other connection standards available.
** Connections according to ASME.

TLV Sales Enquiries – 01242 227 223 – [email protected] 95

Steam Traps

SH-Series (cont.)

Free Float Steam Traps (High Pressure)

SH-Series (cont.)

Suitable for very high pressures and superheated steam

Operating Inlet Pressure Range: 14 - 100 barg
Operating Temperature Range: 0 - 400 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve to
discharge condensate and closing off the valve when steam enters.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life. Futhermore the internal built-in strainer ensures the steam traps excellent durability.

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Cast Steel
SH6NL/H 14, 32, 46, 65, 100* 400 65, 100* 400 Cast Steel

SH7NL/H 14, 32, 46, 65, 100* 400 65, 100* 400

*For SH6NH and SH7NH respectively only.

Application Areas

Suitable for steam processes.
Main Applications
Steam main lines, steam headers, tracers, etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

96 Steam Traps

SH-Series (cont.)

SH6NL • SH6NH

Free float steam trap with built-in strainer for use on high pressure steam mains up to a maximum operating pressure
of 100 barg. Unique three-point seating ensures steam-tight seal, even under no-load conditions. For capacities up to
2,000 kg/h. Flanged ASME.
For use on horizontal pipelines.

SH7NL • SH7NH

Free float steam trap with built-in strainer for use on high pressure steam mains up to a maximum operating pressure
of 100 barg. For use on horizontal pipelines. Unique three-point seating ensures steam-tight seal, even under no-load
conditions. For capacities up to 3,000 kg/h. Flanged ASME.

Model Body Material Connection 3/4" 1" 1 1/2" 2"
Type DN20 DN25 DN40 DN50
SH6NL^ Cast Steel
Cast Steel SW - - 1,982.00 2,084.00
Flanged - - 2,715.00 2,770.00
SH6NH Cast Steel - - 3,289.00
Cast Steel SW - 3,203.00 3,289.00 -
Flanged - - 2,676.00 -
SH7NL^ Cast Steel - - 3,427.00 2,706.00
Cast Steel SW 3,735.00 3,735.00 3,735.00 3,909.00
Flanged 4,324.00 4,324.00 4,324.00 3,905.00
SH7NH Cast Steel 4,503.00
Cast Steel SW
Flanged

^ Other connection standards available.
Connections according to ASME.

TLV Sales Enquiries – 01242 227 223 – [email protected] 97

Steam Traps

Large Capacity Traps

Free Float Steam Traps (Large Capacity)

Large Capacity Traps

Steam traps suitable for large levels of condensate.

Operating Inlet Pressure Range: 5 - 46 barg
Operating Temperature Range: 0 - 425 °C

Benefits and Features

Improved Efficiency of Heating Equipment and Reduced Maintenance Costs
The float (free float) rises and falls as the flow of condensate fluctuates, opening the valve to
discharge condensate and closing off the valve when steam enters.
The built-in X-element functions as an air vent, discharging both cool and hot air. As a result, the steam chamber inside the equipment
contains only steam, which allows the equipment to achieve optimised heating performance.
Long Service Life, Excellent Durability
The high precision spherical float rotates, allowing its entire surface to function as valve sealing surfaces and thus ensuring long
service life.
Protects Equipment
The X-element is designed to fail open, so the valve remains open even in the event of failure (fail open design).

Model Max Differential Max Operating Max Allowable Max Allowable Body Material
Pressure (barg) Temperature (°C) Pressure (barg) Temperature (°C)
Cast Iron*
J10 16 220 16 220 Cast Iron
200 Cast Steel
JL 9X 10, 13 200 13 400 Cast Iron
200 Cast Steel
JL H 9X 10, 18, (32) 220 (240) 32 400

JL 14X 10, 13 200 13

JL H 14X/B 10, 18 240 / 400ª 32

* Cast Steel option available () Values are that for the 32 barg variant. ª With bi-metal air vent option

Application Areas

Suitable for steam processes.
Main Applications
Reboilers, large heat exchangers etc.

TLV Technical Enquiries – 01242 227 223 – [email protected]

98 Steam Traps