Inside 328 Page

BBV Systems (Asia)

Welcome to the home page of BBV Systems Co., Ltd. (BBV Asia). At BBV Systems we strive to meet and
exceed our customers’ expectations and to continually improve our services and systems.
BBV Systems Co., Ltd. incorporated in the Kingdom of Thailand in 1999 and enjoys privileges from the Board
of Investment (BOI) and is registered with the Ministry of Commerce.

Our strength and expertise lies in our ability to design, manufacture and deliver bar and strand post
tensioning and pre-stressing systems, geotechnical systems and processed rebar for concrete
reinforcement.

Thanks to an extensive range of services, you receive optimal support for planning and construction.

About Us

Full commitment to your projects

Our systems and processes represent a mature and proven technology. With more than 50 years of
experience in the field of prestressed concrete construction and Bar System, BBV Systems is successfully
involved in infrastructure projects - worldwide. Our wide range of product variants approved by the bridged
authorities meet all the requirements of modern civil engineering.

Are you looking for reliable support for your project?

With us, you have an innovative and competent partner for

- Strand Post-Tensioning System - Technical Support and Service
- Bar Post-Tensioning System - Shop Drawing and Methodology
- Structural Repair - Value Engineering
- Geotechnics - P.T. Management on Site
- Mining Products - Research and Development
- Concrete Reinforcement - High Grade Steel Thread Bar

It is part of our self-concept that we carry out the technical and logistical tasks economically and to your
complete satisfaction. We achieve this through the use of our technically advanced systems and processes,
the rapid availability of material and special equipment, and a high degree of flexibility and commitment from
our staff.

Feel free to contact us if you have any questions about our products, planning, projects, certifications,
approvals, quality management and, of course, also for special solutions.

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BAR PRODUCTS & PRODUCTION FACILITIES

Our services
From development to execution
We can provide you with suitable and technically mature systems and processes for your project:

x Strand and bar post-tensioning systems for structural engineering in construction.
x Strand post-tensioning systems with and without bond for post-tensioned in construction.
x Internal and external post-tensioning systems for wind power towers.
x Strand and bar anchors, temporary and permanent, for construction pits, locks and slope

stabilization.
x Soil nail anchoring and retraining wall and foundations.
Everything comes from a single source: We develop, plan, manufacture and install for you!
Development
x We develop our systems and processes, test them in complex procedures and obtain the building

inspectorate approvals.
Planning

x We plan your project together with you: We develop detailed solutions for post-tensioning and re-
design for pre-tensioned solution, we can offer you these customized solutions for special civil
engineering and structural repair work.

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Prefabrication
x In our production hall we manufacture our tendons, anchors and micro piles for your project. We
assemble and deliver to your construction site just-in-time.

Execution
x Our qualified specialists take on the installation, post-tensioning and grouting of the tendons on the
construction site as well as the execution of structural repair and reinforcement measures.

Our services
x From development to execution.

PRESTRESSING TECHNOLOGY
BBV Systems has technical approvals for internal and external strand and bar tensioning systems and the
necessary expertise to carry out the prestressing works.
Our post-tensioning systems meet the demanding criteria of DIN 1045-1 and the associated technical reports
as well as the required scope of testing for post-tensioning systems of ETAG013. The systems are approved
nationally and throughout Europe, by the DIBT and the EOTA.
Tension of the highest quality: unique in Germany!
Decide for quality: Our prestressing bars correspond to class 1 according to E DIN EN 1992-2 / NA and
meet the high requirements of the Federal Ministry of Transport, Building and Urban Development. Typical
applications are transverse prestressing, bridge reinforcements and repairs, connections for steel and
mechanical engineering as well as temporary applications.
Are you looking for a partner for complex and technically demanding infrastructure projects? Then contact
us.

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GEOTECHNICS
We supply geotechnical systems for temporary and permanent use. Due to the high degree of prefabrication
of our systems, we are able to fulfil individual wishes of our customers quickly, inexpensively and with high
quality.

BBV-MULTIBOND®
Our BBV-multi-bond® multi-strand anchor is the result of intensive research and development work. This
innovative anchor system enables the known load-bearing capacities of classic grout anchors to be
increased by up to 200%!
Get to know the different geotechnical processes with which we work. We support you with your building
project - competently and reliably.
REPAIR AND REINFORCE
Buildings get older, their appearance suffers, and they lose their usability and stability. Structural repair and
reinforcement contribute to the preservation of economically relevant values.
BBV Systems offers you the necessary test methods, specialist knowledge and procedures to correctly
identify and assess the complex relationships between the causes of damage and to be able to remedy the
damage.

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OUR SERVICES
Our Top Projects
Discover the wide range of our services:

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THE PROJECT REFERENCES
Short Descriptions
The Construction Bridge is the prestressed concrete bridge for the high-speed traffic of Motorway Bang pa in
– Nakornratchasima, Motorway Bangyai – Kanchanaburi, Rama 3 – Dao kanong Expressway, Metropolitan
Rapid Orange Line (MRT Orang Line) and S.R.T. Red Line Mass Transit System Project etc.
Services in Detail
Post-tensioning System Installation, stressing, grouting and Bar System.
Our services
Civil engineering - all of this encompasses our product range:
Are you looking for your construction project partner? With us, you get exactly the tension you need.
We advise you and plan with you. Our product spectrum ranges from post-tensioning systems for structural
engineering and geotechnical systems for special civil engineering to solutions for examining, repair and
strengthening of bridges, parking garages and other structures:

We offer you:
Post-tensioning systems for bridge construction.
Bar Post-tensioning System
Post-tensioned slabs in structural bridge construction.
Internal and external Post-Tensioning Systems tendons for wind towers.
Geotechnical strand anchors or Soil nail systems for foundations, construction pits, locks, slope
stabilization.
Bearings
Expansion Joints

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We develop, manufacture and install for you!
Get to know the different processes with which we work. We support you in your construction project and
create an offer tailored to your individual needs - economical and efficient.

We have technical approvals for internal and external post-tensioning systems and the necessary specialist
knowledge for carrying out prestressing works.

Strand post-tensioning process
With us you are relying on the right partner for your prestressing work
We have technical approvals for internal and external post-tensioning systems and the necessary specialist
knowledge for carrying out prestressing work. With the adoption of ETAG 013 (guideline for the European
technical approval for kits for prestressing of structures) in June 2002, the required scope of testing for post-
tensioning systems was redefined Europe-wide. According to these test guidelines, our systems are
approved nationally, and in the whole of Europe.
Our tensioning systems with general building authority approval or with European approval and general type
approval can be used for structures in the scope of DIN EN 1992-1-1 in connection with DIN EN 1992-1-1 /
NA or in accordance with DIN EN 1992-2 in connection with DIN EN 1992-2 / NA are used.

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POST-TENSIONING PROCEDURE
BBV Internal, Bonded post-tensioning system

The internal, bonded PT system system is designed for the use of tension wire strands of quality
St 1660/1860. Tensioning wire strands with a nominal cross-sectional area of 140 mm² or 150
mm² are used for the tendons. The tendons are delivered in bundles of 3 to 31 strands either as
prefabricated tendons directly to the construction site or manufactured on site. The following
construction elements are available for the tendon types:

Anhor Head Type
Anhor Head L7
Anhor Head L12
Anhor Head L15
Anhor Head L19
Anhor Head L22
Our anchorages and couplings are also available, tested and approved in accordance with the
Swiss standard SIA 262/1, corrosion protection category c, electrically insulated.
The post-tensioning system is also approved as an internal bonded post-tensioning system with a
subsequent bond for the post-tensioning of wind turbines.

BBV internal, unbonded post-tensioning system type Lo and L1P

An internal post-tensioning system without bond consists of one or more cast-in and post-tensioned tendon
strands. Each strand is covered by a PE sheath and the space between the PE sheath and the strand is
filled with an anti-corrosion agent (mono-strand). This eliminates the need to press the cladding tubes, which
enables significantly smaller diameters of the tensioning cables and thus the use of the BBV systems for thin
components such as flat slabs, roadway slabs, silos and towers.

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BBV external, unbonded post-tensioning system type E and EW

With external post-tensioning systems, the tendons run outside the concrete cross-section, but within the
component height. The BBV System EW uses mono-strand. In the BBV System E, the strands of a tendon
are guided in a common duct. After the ducts have been laid and the tendons installed on the construction
site, the entire duct strand is filled with hot corrosion protection compound. Both systems allow the
restressing and replacement of the tendons as planned.
CAD FILES

We would be happy to provide you with DWG files of our tensioning and anchor systems. For the application
of the BIM method, we prepare object-based 3D-CAD construction files.

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GEOTECHNICAL CIVIL
SOIL NAILS BARS Ø 16, 20, 25, 28, 32, 40 and 50 mm.

MINI PILES BARS
MILD STEEL BARS Ø 28, 32, 40 and 50 mm.

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UPLIFT ANCHORS BARS OR TENSION PILES
TIE RODS OR TIE BACK BARS

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TENSION PILES BARS

Our geotechnical area offers you geotechnical systems and their accessories for temporary and permanent
use. Due to the high degree of prefabrication of our systems, we are able to implement your individual
wishes quickly, cost-efficiently and with high quality.
TUNNELING & MININING

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ROCK BOLT BARS

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STRUCTURAL CIVIL
BAR TENDON

Transverse or Longitudinal Bar

SEISMIC BUFFER

Seismic Buffers or Stopper

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HOLD DOWN BAR

Shear Key Bar

FORM TIES BAR

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SUSPENSION BAR
Hanger Bars for Gantries Cranes, Overhead Gantries, Form Travelers etc.

HEAVY LIFTING BAR

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PROJECT REFERENCES

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Project: MRTA – Red Line Bang Sue to Rangsit Project
Execution period: 2016 to 2019

Product: Post – Tensioning System
Contractor: UNIQUE ENGINEERING PLC.

Client: MRTA

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Project: Motorway Route No. 6 Bang pa in to Nakornratchasima Section 26,27
Execution period: May 2017 – August 2020
Product: Post – Tensioning System
Contractor: VICHITBHAN CO.,LTD.

Client: Ministry of Transport Highway Authority of Thailand

Project: Motorway Route No. 6 Bang pa in to Nakornratchasima Section 34,35
Execution period: May 2017 – August 2020
Product: Post – Tensioning System

Contractor: BURIRAM THONGCHAI CO.,LTD.
Client: Ministry of Transport Highway Authority of Thailand

Project: Motorway Route No. 6 Bang pa-in to Nakornratchasima Section 19, 20, 21
Execution period: 2018 to 2022

Product: Post – Tensioning System
Contractor: KRUNGTHON ENGINEERING CO., LTD.

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Client: Ministry of Transport Highway Authority of Thailand

Project: Overpass Bridge Bo-Win Industrial, Chonburi, Thailand.
Execution period: September 2018 – December 2020
Product: Post – Tensioning System
Contractor: BURIRAM THONGCHAI CO., LTD.
Client: Ministry of Transport Rural Roads

Project: MRT – Orange Line Project, Contract - E4
Execution period: 2018 to 2021

Product: Post – Tensioning System
Contractor: UNIQUE ENGINEERING PLC.

Client: MRTA

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Project: Rama 3 Daokanong – Western Bangkok Outer Ring Road Expressway Contract No. 4
Execution period: February 2020 – November 2022
Product: Post – Tensioning System
Contractor: Ch. Karnchang PLC.
Client: Expressway Authority of Thailand

Project: Motorway Route No. 81 Bang Yai to Karnchanaburi Section 2
Execution period:

Product: Post – Tensioning System
Contractor: PRAYOONVIT CO.,LTD.
Client: Ministry of Transport Highway Authority of Thailand

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ACCREDITATIONS
ISO 9001:2015

ïøþĉ ĆìǰïïĊ üĊ ĊǰàĊÿđìĘöÿŤǰÝĞćÖéĆ ǰĔĀÙš ćĞ öĆîę ÿĆââćüćŠ ÝąÿÜŠ öĂïñúĉêõèĆ æŤìĊęöÙĊ čèõćóǰđóČĂę ĔĀšĕéšêøÜêćöÙüćöÙćéĀüĆÜ×ĂÜúÖĎ Ùćš ǰ
àęÜċ îē÷ïć÷éÜĆ ÖúŠćüîĊĚïøĉþìĆ Ąĕé÷š ċéöîęĆ öćēé÷êúĂéǰÿĂéÙúĂš ÜÖïĆ ÖćøìĊęĕéøš ïĆ ÖćøøĆïøĂÜöćêøåćîǰISO 9001:2015 ÝćÖ
Lloyd’s Register Quality AssuranceǰÿĞćĀøĆïÖćøĂĂÖĒïïǰÖćøóçĆ îćǰĒúąÝéĆ ĀćĔîøąïïǰēóÿêŤǰđìîßîęĆ (post
tensioning)ǰĒúąǰóøǰĊ ÿđêÿàĉęÜ (Pre-stressing)ǰøüöìĚĆÜ×ïüîÖćøÙĂîÖøĊêđÿøöĉ ĒøÜĒúąñúĉêõĆèæìŤ ĔęĊ ßšĔîÜćîíøèĊđìÙîĉÙ

ACRS (The Australian Certification Authority for Reinforcing Steel

ïøĉþìĆ ǰïïĊ ĊüĊǰàÿĊ đìĘöÿŤǰÝĞćÖéĆ ǰĕééš ćĞ đîîĉ ÖćøÝéĆ ĀćđĀúĘÖđÿîš ǰ(processed rebar)ǰĒúąðøąÖĂïēÙøÜđĀúĘÖđÿøöĉ ÙĂîÖøêĊ
ÿĞćđøÝĘ øĎðǰ(prefabricated concrete reinforcing cages) ēé÷ñćŠ îÖćøøĆïøĂÜÝćÖǰACRSǰÿćĞ ĀøïĆ êúćéĔîðøąđìý
ĂĂÿđêøđúĊ÷ǰĔîēÙøÜÖćøÿćĞ ÙĆâėǰìęđĊ øćĕéšøąïčĔîøć÷ÖćøĂšćÜĂÜĉ ǰđߊîǰēÙøÜÖćøǰPort Botany Expansion Work

ÿĂęČ êćŠ Üė

ïìÙüćöìóĊę ĉöóúŤ ÜĔîüćøÿćøÖĂŠ ÿøćš ÜĔîĂĂÿđêøđúĊ÷ǰ( Australia National Construction )

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CONTACT US

Region South East Asia / Australia:

¦·¬´š ¸¸ª ¸ Ž­¸ Áš¤È ­r ‹Îµ„—´
ìĂęĊ ÷ǰĎŠ đú×ìĊǰę - ēÙøÜÖćøôćÿìŤĒôÙ
ĀöìŠĎ Ċǰę ǰëîîǰóĀúē÷íîĉ ǰêĞćïúǰúćĞ ĕìøǰĂĞćđõĂǰüĆÜîšĂ÷ǰ
ÝÜĆ ĀüĆéǰóøąîÙøýøĂĊ ÷čí÷ćǰ
ēìøýĆóìŤǰ ǰ( )ǰ ǰ ǰ
ĒôÖàŤǰ ǰ( )ǰ ǰ ǰ
ĂđĊ öúŤ: [email protected]

BBV Systems (HK) Ltd.
Address: 1/F, Hing Lung Commercial Building,
68-74 Bonham Strand, Sheung Wan, Hong Kong
Phone: +852 2578 8018

Region Europe / Middle East / Africa
BBV Systems GmbH
Address: Industries Be 98 672040
Bobenheim-Roxheim Germany
Phone: +49 (0) 6239 9981-0
Fax: +49 (0) 6239 9981-39
E-mail: [email protected]

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