Smart Manufacturing Research Institute, Universiti Teknologi MARA (UiTM), Shah Alam
Advanced Manufacturing Excellence Technology (AMTEx) was first established as one of the active research groups at School of Mechanical Engineering Universiti Teknologi MARA Shah Alam in 2010. AMTEx strives for novel research findings and innovation for 9 years and in September 2019, AMTEx was upgraded to COE as SMRI. SMRI teams comprises of highly skilled professionals with backgrounds in engineering and other sectors. SMRI aims to face challenges and cater needs of industries from all sectors in providing affordable and productive innovations towards sustainable smart manufacturing and smart organization via Industrial Revolution 5.0 Smart Technology and System. ABOUT SMRI HISTORY Smart Manufacturing Research Institute or short SMRI is a Centre of Excellence (CoE) which was established and launched in 2019. Engineering Complex, Tower 1, Level 5, Block 3 , School of Mechanical Engineering, College of Engineering, Universiti Teknologi MARA Shah Alam LOCATION College of Engineering, UiTM 1
To be an internationally recognized research institute for broad based and cross-disciplinary innovation and application on industrial Revolution 5.0 Ismart manufacturing and operational technology and system. OUR MISSION OUR VISION To develop novel and improve existing approaches, technology and system for solving industrial challenges. To catalyze research between the university, industry and stakeholders through smart partnerships. To promote an expert platform for consultation, certification, training and proficiency in smart manufacturing and organisation. To provide a talent pool of tomorrow’s engineers and scientists trained through applied research conduction and adoption using technology. Academic and lean business excellence through cross disciplinary of trusted and inclusive partnership towards sustainable innovations in providing Industrial 5.0 technologies for smart manufacturing, organization, society and environment. CORE VALUE 2
FOUR (4) UNITS UNDER SMRI: THE MAIN ACTIVITIES ARE REVOLVED ON: • Applied Research • Consultation and Certification • Professional Training and Train-The-Trainer (TTT) programs • Experimental and Laboratory Testing Services VIRTUAL, ADVANCED AND ADDITIVE MANUFACTURING TRANSPORT AND INFRASTRUCTURE MEDICAL AND PHARMACEUTICAL ENGINEERING INTELLIGENT LEAN MANAGEMENT & MANUFACTURING UNIT 1 4 3 2 3
SMRI TEAM THE ADMINISTARTORS DIRECTOR Prof. Ir. Ts. Dr-Ing Yupiter Harangan Prasada Manurung DEPUTY DIRECTOR Assoc. Prof. Ir. Dr. Noor Azlina Mohd Salleh MEET OUR TEAM HEAD VIRTUAL, ADVANCED AND ADDITIVE MANUFACTURING UNIT Ts.Dr. Mohd Shahriman Adenan HEAD TRANSPORT AND INFRASTRUCTURE UNIT Assoc. Prof. Ir. Ts. Dr. Renga Rao Krishnamoorthy HEAD MEDICAL AND PHARMACEUTICAL ENGINEERING UNIT Prof. Dr. Wong Tin Wui HEAD INTELLIGENT LEANMANAGEMENT & MANUFACTURING UNIT Assoc. Prof. Ir. Dr. Noor Azlina Mohd Salleh 4 RESEARCH OFFICER Hajira Ramlan ADMINISTRATION OFFICER Ahmad Effendi Rijalludin RESEARCH OFFICER Nur Fatin Aimilia Rozuki
LEAN KAIZEN, PRODUCTION & SUPPLY CHAIN IMPROVEMENT Ts. Dr. Mohd. Hazri Mohd. Rusli AUTONOMOUS SYSTEM, MOBILE ROBOT AND EMBEDDED SYSTEM Ts. Dr. Noorfadzli Abdul Razak INDUSTRY FELLOW SOLUTION ARCHITECT Adj.Prof Haji Kamaruzaman Jahidin Powernode Solution Sdn. Bhd. MEET OUR TEAM THE FELLOWS ENERGY, OIL & GAS Ir. Ts. Mohamad Azmi Pilus; PMP, CCPM NUMERICAL COMPUTATION & ANALYSIS Dr. Mohd. Faizal Mohamad DYNAMICS & VIBRATION, OIL & GAS Ir. Ts. Dr. Muhammad Azhan bin Anuar ENGINEERING MATERIALS, PROCESSING & CHARACTERIZATION, ADVANCED POWDER METALLURGY BY METAL INJECTION MOULDING & ADDITIVE MANUFACTURING Prof. Dr. Muhammad Hussain Ismail Industrial Metallurgy Research Group SUPPLY CHAIN MANAGEMENT, CIRCULAR ECONOMY AND SUSTAINABILITY Assoc. Prof. Dr. Mohd. Rizaimy Shaharudin 5
PHARMACEUTICAL TECHNOLOGY Dr. Nor Khaizan Anuar LEAN MANUFACTURING Dr. Falah Abu MEDICAL BIOTECHNOLOGY Assoc. Prof. Dr Wang Seok Mui PHARMACEUTICAL TECHNOLOGY Dr.Nafisah Musa DATA AND IMAGE PROCESSING Dr. Suhaila Abd Halim FORENSIC ENTOMOLOGY Assoc. Prof. Dr. Heo Chong Chin THE FELLOWS MEET OUR TEAM PHARMACY PRACTICE, SOCIAL PHARMACY AND CLINICAL PHARMACY Dr. Mohd Shahezwan Abd Wahab 6
3D Gen Sdn Bhd Pyrocell Sdn Bhd Sumber Petroleum Cemerlang Sdn. Bhd. Pebblereka Sdn Bhd Malaysia Automotive Robotics and IoT Institute (MARii) Institut Koperasi Malaysia Malaysian Research Accelerator for Technology & Innovation (MRANTI) Nuklear Malaysia NATIONAL COLLABORATORS (INDUSTRIES AND UNIVERSITIES) Advanced Manufacturing and Materials Center (AMMC) ORS Tech Tuah Energy Sdn Bhd Serba Dinamik Holdings Berhad Advanced Manufacturing and Material Processing (AMMP Centre) IDC Plant Technology Sdn Bhd Centre of Smart System and Innovative Design Dakota Integrated Services Sdn Bhd Malaysian Palm Oil Board Metal Forming Research Lab Malaysia Productivity Corporation Handal Resources Berhad Innovative Synergy Solutions MM Matrix Integrity (M) Sdn Bhd 7
Altair Engineering Hochschule Osnabrück - University of Applied Sciences Technical University of Liberec Gyeongsang National University nTopology Fraunhofer Society Adviser for Metal Forming Process Design EXpert Metal Forming Research Corporation INTERNATIONAL COLLABORATORS (INDUSTRIES AND UNIVERSITIES) Simufact Simulating Manufacturing MSC Software Company Birmingham Centre for Railway Research and Education Chemnitz University of Technology Pitec | Hermann Fliess & Co. GmbH Montanuniversität Leoben Technical University Opole University of Technology Graz University of technology Thailand Institute of Scientific and Technological Research Universitas Indonesia Universitas Bakrie Universitas Sebelas Maret Universitas HKBP Nommensen Bochum University of Applied Sciences National University Corporation Shizuoka University Osaka University National Institute of Technology, Ube College Kyushu University Paton Institute of Electric Welding 8
9 RECENT AWARDS/ ACHIEVEMENTS Generating novel knowledge through collaboration with local and international academic and industry partners Providing service and consultation to improve the industrial and organization productivity as well as society living standards Commercializing product Securing international research grants Publishing highimpact journals Recent achievements at SMRI are primarily: 1st Place Winner in The Cluster Machinery and Equipment Best Innovation Award (Prevention Category) in The Malaysia Technology Expo (MTE 2020)
Winning Awards 10 2021 Top Research Scientists Malaysia (TRSM), (Precision Medical: Precision Nanomedicine Design for Cancer and Diabeties), Prof. Dr. Wong Tin Wui Gold Award for Malaysia Technology Expo 2021, Pectin Hydrogel Wound Dressing for Diabetic Burn Wounds 1st Place Winner for Selangor Research International Expo 2021, Machine and Tools Gold Award for MOOC Competition Industrial Management Award for The Virtual International e-Content Development Competition 2021, Product Pitching (Educator) Award for innovators 2022: Hub for Innovative Teaching and Learning for Augmented Reality of Karakuri Gold Award for Students’ Psychological and Emotional Wellbeing Monitoring System
UNIT 1: VIRTUAL, ADVANCED & ADDITIVE MANUFACTURING 11
INTRO/ FUNCTION/ EXPERTISE/ STRATEGIES UNIT 1: VIRTUAL, ADVANCED & ADDITIVE MANUFACTURING Provides support and guidance to manufacturing activities in ASEAN region on transformation and adaptation towards ecosystem of advance manufacturing processes. Presents multi-platform digital manufacturing solutions for its clients ranging from MSC Software, Altair, Autodesk and Dassault Systèmes in producing digital model and simulation for manufacturing ecosystem. Focuses on both Energy (including renewable energy), Oil and Gas (Upstream and Downstream) Safely and reliably improves the performance and efficiencies in the oilfield, energy and research applications. Promotes research and industrial collaboration on energy, oil & gas issues arising from energy production, new material, cost saving, energy efficiency in built environment. 12 PROJECTS/ ACTIVITIES Life Extension Technique using HFMI/PIT Manufacturing Simulation: Forming, Welding & Additive Manufacturing MagnetSpinArc Wire Arc Additive Manufacturing (WAAM) 3D Metal Printing
MAJOR FACILITIES 13
Manufacturing Simulation: Forming, Welding & Additive Manufacturing Life Extension Technique using HFMI/PIT Wire Arc Additive Manufacturing (WAAM) MagnetSpinArc CURRENT RESEARCH 14
CURRENT RESEARCH Current Research: 3D Metal Printing Generative Design Simulation Training Service and Testing Facility 15
UNIT 2: TRANSPORT AND INFRASTRUCTURE 16
UNIT 2: TRANSPORT AND INFRASTRUCTURE INTRO/ FUNCTION/ EXPERTISE/ STRATEGIES Focuses on transportation, consisting of roads, railways, airways and waterways in the most general sense as the transport of humans and commodities. Performs more research, consultancy and training in response to the current niche of Railway Engineering and Track Infrastructure. PROJECTS/ ACTIVITIES Particle Density and Water Absorption of Ballast Aggregate Laboratory Test Gemas to Johor Bahru Trackwork and Infrastructure EIA Consultancy Services for Namuda Integrated Recycling Complex, Floating Storage Units & Marine Terminal Complex and Hydrocarbon & Petrochemical Complex Green Recycle Road and Piezoelectric Energy Harvesting Laboratory Loadcell Testing Equipment and Consultancy 17
Facilities and Laboratory Testing: 18
Particle Density and Water Absorption of Ballast Aggregate Laboratory Test Gemas to Johor Bahru Trackworks and Infrastructure Activities EIA Consultancy Services for Namuda Integrated Recycling Complex, Floating Storage Units & Marine Terminal Complex and Hydrocarbon & Petrochemical Complex Green Recycle Road and Piezoelectric Energy Harvesting Laboratory Loadcell Testing Equipment and Consultancy Project on brake maintenance 19
Activities Research Training 20
TALKS, TRAINING, WORKSHOP ETC Consultancy: 1 Technical & Commercial Volume sent for Mugenros Engineering (Perodua subcontractor). AWARD NOMINATION Anugerah Penerbitan MPOB (Kategori Jurnal) 2021 21
UNIT 3: MEDICAL AND PHARMACEUTICAL ENGINEERING 22
UNIT 3 MEDICAL AND PHARMACEUTICAL ENGINEERING The nanoparticulate drugs design deep and peripheral lungs for cancer and infection control. The first entity worldwide that investigates the potential of precision microwave to facilitate the nanoparticulate drugs to overcome the skin barrier, with the aim to promote skin drug retention and/or systemic drug permeation for the treatment of melanoma and diabetes. The global first colon-specific coated pellets in vivo and nanoparticles-in microagglomerate systems are designed for tissueand cell-specific delivery of cancer therapeutics and related activities. Pulmonary delivery Skin drug delivery Oral drug delivery INTRO/ FUNCTION/ EXPERTISE/ STRATEGIES Specializes in multi-particulate system design and development from the perspectives of material science, formulation strategy, processing and equipment design. Design of particulate drug delivery systems and molecular pharmaceutics in which the molecular details of pharmaceutical materials are elucidated and defined Drug targeting for treatment of cancer (colorectal, skin, lung), diabetes and infection, via the invention and application of breakthrough pharmaceutical technology. PROJECTS/ ACTIVITIES 23
COLLABORATION Research Direction The research direction is mainly focused on: 1. Design of oral/transdermal/pulmonary drug delivery system or equivalent alternative, which represents a mode of drug administration without the patients suffering in pain owing to the destruction of the skin by the injection needle. 2. Design of smart drug delivery system 24 Qinghai University Silpakorn University
Fasilities and Expertise PRODUCTION ANALYTICAL Spray dryer. Nanospray dryer. Generation II nanospray dryer. Extruder-spheronizer (mini and pilot scale). Melt pelletizer (generation I, II and III). Tabletting equipment. Minicoater. Oven (hot air, vacuum, rotary, microwave). Ball mill. Fourier transform infrared spectrometer/imaging system. Differential scanning calorimeter. Thermogravimetric analyser. X-ray diffractometer. Raman spectrometer. Biochemical analyser. Skin tester (transepidermal water loss, pH, moist etc). Franz diffusion cell. Dissolution tester. UV-Vis spectrophotometer. Atomic absorption spectrometer. Microwave vector network analyser. Zeta sizer. Laser diffraction particle sizer. Mercury porosimeter. Surface area and pore size analyser. Elemental analyser. pH meter. Conductometer. Cryotome. Microscope (compound, stereo, fluorescence). Scanning electron microscope. Transmission electron microscope. Confocal electron microscope. Total internal reflectance fluorescence microscope. Tensile tester. Microplate reader. Cascade impactor. High performance liquid chromatography etc. 25 Talks, Training, Workshop etc Invited lecture Wong TW. Meeting the goals of precision medicine with pharmaceutical technology. ShobhabenPratapbhai Patel School of Pharmacy & Technology Management Webinar 2021 NMIMS University held in India (Aug 2021).
UNIT 4: INTELLIGENT LEAN MANAGEMENT & MANUFACTURING UNIT (ILMMU) 26
UNIT 4 INTELLIGENT LEAN MANAGEMENT & MANUFACTURING UNIT INTRO/ FUNCTION/ EXPERTISE/ STRATEGIES Focuses on the principles behind lean manufacturing and approaches used to ensure the manufacturing quality in terms of eliminating waste as well as improving productivity with reliability engineering principles. Focuses on achieving smart manufacturing and smart operational services with the application of IR5.0 principles incorporated with systematic application of time-honored reliability engineering principles and techniques Responsible for enhancing Research and Development (R&D) activities in line with IR5.0 technology. 27 With our academic and industrial partners, we monitor emerging and disruptive technologies and explain how organization can adopt them in their business to meet their challenges. Provide research and consultation assessment on an organization lean status before sustainable productivity optimization and waste reduction via Industrial 5.0 Smart Technology and System. Provide prototype development (design - simulation - automation - digitalization). Develop talents to work with industrial problems and projects. ABOUT UNIT 4
Expertise (Sustainable Smart Lean Kaizen) 28
PRODUCT LIST 29 MANUFACTURING Real Time and Paperless Production Monitoring Dashboard Real Time Quality Monitoring Dashboard Real Time Warehouse Management System Smart Lean Karakuri Assembly Line Smart Weighing System Augmented Reality in Learning Surface Quality Inspection Augmented Reality in Learning Coordinate Measuring Machines Product Tracking System Apps AI Quality Detection System Smart Packaging System Let’s Recycle Project (Plastic Waste and Wood Conversion Recycling Project) Functionally Graded Aluminium Foam (FGAF) as New Type of Metal Foam for Sound Insulation Application Machine Sludge Removal Aid Monozukuri Machine for Spreading Fabric Smart Computerized Process Failure Mode and Effect Smart Preventive Maintenance of Mechanical Asset in Building Maintenance System
PRODUCT LIST 30 HEALTHCARE Real Time Production Monitoring Dashboard Modular and Open System Temperature Recording, Attendance Registration with Auto Mist Shoes/ Foot Sanitizer, Health Tower Signal, Face Mask and Mask Extender Holder and Advertising Board Pandemic Cough Analyzer System Nanospray dryer Smart Foot Sanitizer Smart Shoes Spraying System Autism Child Apps for learning Peripheral Arm Board Design (NabilNA) For Angiography Procedure AGRICULTURE Smart Reban Ayam (Smart Poultry Management System) Smart Assembly Vacuum Hose Assembly System Smart Watering System Smart Weighing System Product Tracking System Apps Integrated Mangosteen Split Machine
PRODUCT LIST 31 OPERATIONAL MANAGAMENT Smart Attendance System Paperless Data Management System Apps E- Customer Complaints Handling System AI Face Detection System Green Lean TQM Islamic Information System Smart Human Resource Management FOOD AND BEVERAGES Maruku Machine Drying Machine Filling Machine (Chocolate, Liquid, Coco Crunch, etc) Frying Machine Noodle (LAKSA) extrusion Machine Mini Food Processing Reactor Production Line (Choco Crunch) Drying Machine (food, agriculture, etc) OTHERS Incinerator Castle Reef Serum Extraction Machine
PREVIOUS CONSULTATION 32 Industrial 4.0 Technology Smart Manufacturing Lean Manufacturing Lean System Simulations Design and Fabrication Low Cost Automation Robotic Welding Embedded System Software Internet of Things Architecture and Development IoT and Big Data Integration Computer Architecture CONSULTANCY AREAS CASE STUDY REPORT Study on Strengthening Behavioural Insights (Bi) Approach in Progeny of Sejahtera Productivity Culture Index- Malaysia, 2022 Study on COVID-19 Impact in Asian Countries with Asian Development Bank Institute (ADBI), Asia Productivity Organization (APO) and Malaysia Productivity Corporation (MPC), 2022 Kajian Dasar Halatuju Program Kejuruteraan di Universiti – university Malaysia dalam Mendepani Era Revolusi Industri 4.0, Majlis Dekan- Dekan Kejuruteraan Malaysia dan Jabatan Pendidikan Tinggi, Kementerian Pengajian Tinggi Malaysia, 2022
PREVIOUS CONSULTATION 33 CASE STUDY REPORT Company Case Study Report on Continuos Improvement and Digital Transformation for Textile Company Report for Malaysia Productivity Corporation, 2021 Penulisan Impak Dan Amalan Terbaik Program Pembangunan Kapasiti Vendor (PPKV) 'Business Towards Industry 4.0' Di Bawah Kementerian Pembangunan Usahawan & Koperasi 2020 (Mei - Jun 2021) Roles of Independent Decision Model Towards Successful of Improvement : An Empirical Study For Enhancing Quality Improvement Deployment Analisis Kompetensi Anggota Lembaga Koperasidi Malaysia Kajian Impak dan Simulasi Penggunaan Bakul Ulang Pakai Lembaga Pemasaran Pertanian Persekutuan (FAMA) Tahap Pengurusan Kewangan bagi Koperasi di Malaysia
PREVIOUS CONSULTATION 34 CONSULTATION Smart Lean Manufacturing and Assembly System for Smart Factory at Pyrocell Sdn. Bhd. Smart Warehouse Management System at Pyrocell and Sugihara for Smart Factory Digital Lean IR4.0 Program at KYM Industries Sdn. Bhd, 2022 – 2021 IOT - Ready Firmware Development for Piezoelectric Actuator Skim Peningkatan Produktiviti Enterprise (SPPE) Program Malaysia Productivity Corporation – 3D Gens Sdn. Bhd, Shah Alam, 2020-2021 Skim Peningkatan Produktiviti Enterprise (SPPE) Program Malaysia Productivity Corporation – Sumber Petroleum Cemerlang Sdn. Bhd, Kapar, 2020-2021 Skim Peningkatan Produktiviti Enterprise (SPPE) Program Malaysia Productivity Corporation – 3D Pebble 3D Sdn. Bhd,Petaling Jaya, 2020-2021
TRAINING LIST 35 Welding simulation Metal Additive Manufacturing Simulation Metal Forming Simulation Computational Fluid Dynamics Advanced Computational Fluid Dynamics SIMULATION Embedded Security using Zymbit 4i Hardware Security Module Linux Networking and Security Practical Cryptography using C Linux Kernel and Programming Linux Device Driver Programming CYBERSECURITY Python Programming for Manufacturing Engineer Python Programming for everyone CLOUD COMPUTING
TRAINING LIST 36 IoT Solutions - Techniques & Specialization Telementry Control and data Acquisition via IoT Platform Internet of Things Architecture and Simulation Edge Computing with Rasberry Pi Python for Internet of Things MQTT for Internet of Things IOT Environmental Sustainability, and Environmental Impact Assessment for Industry 4.0 Railway Transportation in the 4th Industrial Revolution Non-Destructive Testing (NDT) in Industry 4.0 SYSTEM INTEGRATION
TRAINING LIST 37 Big Data Analytics Data Science form Scratch BIG DATA ANALYTICS Additive Manufacturing Change Management Applied Virtual Manufacturing Basic Metal Additive Manufacturing Basic Costing of Welding & Metal Additive Manufacturing Advanced Metal Additive Manufacturing Artificial Neural Network in Manufacturing Enhancement of Ultrasonic Image Display using Advanced Ultrasonic Testing Additive Manufacturing for Design and Production Basic Welding Simulation Python for Smart Manufacturing Ultrasonic Optical Flow Detector Introductory Course on Wire Arc Additive Manufacturing (WAAM) ADDITIVE MANUFACTURING Advanced Materials for 3D Printing and it’s Characterization ADVANCED MATERIALS
TRAINING LIST 38 Introduction to Linux Linux System and Network Administration Linux Kernel on Rasberry Pi LINUX Linux Bash Programming Python Programming (Beginner, Intermediate and Advance) C Programming Advanced C Programming Data Structure and Algorithm Using C PROGRAMMING AUTONOMOUS ROBOTS/ROBOTICS FreeRTOS Real Time Operating System on ESP32 Introduction to Practical High Performance Computing Digital Logic and Microprocessor Design with VHDL EMBEDDED AND ADVANCE COMPUTING Robotic Welding
TRAINING LIST 38 Smart Manufacturing Specialist Digital Lean Practitioner Lean Manufacturing Industrial 5.0 Technology Essentials for Smart Lean Factory/ Organization Low cost automation with Lean Digital Karakuri 7S Karakuri Basic Hydraulic and Pneumatic System Programmable Logic Controllers (PLC): Beginner, Intermediate and Advance Design for Smart Manufacturing Design with Blender Software Failure Mode Effect Analysis (FMEA) Root Cause Analysis Statistical Process Control (SPC) Total Productive/ Predictive Maintenance Augmented Reality Essentials SMART MANUFACTURING ESSENTIALS
Smart Manufacturing Research Institute (SMRI) Physical address per location: Engineering Complex Sultan Abdul Halim Syah, Tower 1,Block 3, Level 5, School of Mechanical Engineering, College of Engieering, Universiti Teknologi MARA (UiTM), 40450 Shah Alam, Selangor, Malaysia smri.uitm.edu.my Contact information: +603-55436212/ +60195592390 +603-55436200 [email protected]/ [email protected] 40