Tsubaki_COMBINED CATALOGUE

MAY F R A N

CATALOGUE

Hinged Steel Belt Conveyors

¨pŽ¢°˜sž¨ s©……•‰„¨–¯m

Scraper Conveyor SD150

¨pŽ˜¢° sž¨  s©……«…m’ SD150

Chip Conveyors & Coolant Filtration Systems

¨pŽ¢°˜sž¨ s¨“”ª–›©›Ž›……mŽmŽ˜s•Ž–˜÷ ¨„¯

¨‚pª„ª•  ›˜

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•‹‰©’˜ø Œ«„mŽ‚žs„‚° •›˜©›†˜‹œ

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tm˜€£ •–mŽŽŒ†ŽŒŸ ~Œmp˜¢ ø „–„¡êsn˜sp’Œ‰Œ¨–÷ „ è±
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‚’œê ¬† ¨ŽŒp  ’ŒŸ„ ‚t ° ›„ž¨•„˜pž€˜…•ž–Žœ…mŽtœ mŽm…œ ¨“”ª–›
˜÷ sp£øŒp÷¨€Œ¯ Ž†¤ ©…… ws¡ê ‰œ}„ŒtmmŽ‚žs„«„’smŽ„±Œè ˜÷s
’„„

“Clean Technology”
from Tsubakimoto Mayfran Contributes to Building
a Clean, Safe Work Environment
Manufacturing facilities of every type and size around the
world are seeking a better environment. Clean and safe
approaches to recycling and handling high-volume industrial
waste are one aspect of these efforts.
As our corporate mission, Tsubakimoto Mayfran has
committed itself to work toward an improved environment by
gaining ISO 14001 certification as well as offering systems
and equipment for transporting and separating coolants and
chips ejected from cutting and grinding machine tools,
automated transport of stamping scrap, and handling of
general industrial waste. We are pleased to offer a full range
of cost-effective chip/scrap handling solutions that have
evolved out of our long years of involvement in this field.

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¨pŽ¢°˜sž¨ s©……•‰„¨–¯m

2

7VXEDNLPRWR 0D\IUDQ Žœm”•‹‰©’˜ø Œ‹«„ªŽss„‚£m©–s÷ –„

Tsubakimoto Mayfran: Preserving Factory Environments Everywhere

n„øn˜s¨• †Ž›¨‹‚€÷ s® p£~•ŒŽ¨¢˜m¨pŽ˜°¢ s You can choose any size of
¬Œ’÷ ÷ †ŽŒŸ ~¨‚÷ « ž¨ sn„«m¬¯ ø€±sœ ©€÷ conveyor, from large to small,
n„«–Ò÷¬†t„s¡ n„¨m¯ to suit your transporting needs
Transporting a Wide Range of ¨‰¢°˜«–ø¨–Œ›m…œ p’Œ€˜ø smŽ
Waste on Any Scale «„mŽž¨  sn˜sp~£
¨pŽ˜°¢ sž¨  s©……•‰„¨–m¯
p’Œmø ’–„øn˜s¨pŽ¢˜° sŒ¢˜mŒ‰Žø˜Œm…œ †ŽŒŸ ~©›p’Œ–m– ¨pŽ˜°¢ sž¨  s©……•‰„¨–¯m‡÷„mŽn±„¡ Ž¤†«„©‚÷„˜œ‚ Œ° p  ’Œ¨‚°  s€Žs
n˜s¨“”ª–›‚° ¨‰ŒŸê n±¡„ ‚ ° Tsubakimoto Mayfran ¨Žž¨„„Ÿ mŽ’Ÿtœ©› ©›«v’ø ƒŸ m  Ž©………„‰…œ n˜ø €÷˜©………„‰…œ ©€÷ ›nø˜t›¨v°˜¢ Œ€÷˜mœ„ø’
‰}œ „ª«vø†Ž›•…mŽ~©û ›¨‚pª„ª n˜s¨Žwê¡s•sêœ •Œtm‚s±œ «„ •œm¨ ° ’ ‚ž«–nø ø˜€÷˜•ŒŽ€÷˜m„œ ¬‰ø ˜  ¨pŽ˜¢° sž¨  s„«±è vøs„¬ø 
†Ž›¨‚“Ò†°  ò£„©›€÷ s†Ž›¨‚“ ¨Žts¡ •ŒŽ©†ŽŽ¤†¨“”ª–›¬ø˜÷ s ¨†þ„‰¨Ÿ “”•ž–Žœ…mŽž¨  s’•œ £‚Œ °  Ž†¤ ‚Žs¬Œ•÷ Œ°ž¨•Œ˜ ¨v„÷ ¨“”ª–›‚° 
Œ†  Ž›•‚Ÿ ƒ‹Ÿ ‰©›Ž…Ž°¢„ ©›•ŒŽœ©†s¨‚pª„ª „±«è –•ø ˜p˜ø s ¨†þ„˜„ ’œ€£‚ Œ°  „±ž–„œmŒm ’€œ £‚ Œ°  ˜~£ –‹Œ¤ •Ÿ ¤s ©›’œ€£©–ŒpŒ‚° 
mœ…p’Œ€ø˜smŽn˜s‚£m€ ˜„œ €Ž¨mŸ„m’÷‚Œ°  „”£ ût›tœmŽ¬ø˜÷s†˜‹œ ©›¬Žømœs’

With progress in machine tools comes an increase Hinged Steel Belt Conveyor
in the volume and variety of chips and scrap. At
Tsubakimoto Mayfran, we carry out research and The hinged steel belt conveyor is molded in a precision
development that uses our wealth of experience press and uses the hinge method. Each hinged link is
and technology built up in Japan and overseas, connected by a single pin, allowing links to be precisely
thus allowing us to carry out smooth, efficient joined to one another. This conveyor is particularly effective
processing of chips and scrap and to adapt this for safe, worry-free transport of irregular-shaped materials
technology to the needs of any market. such as curled chips, large, heavy items, high-temperature
items, and sharp objects that are too dangerous for people
to handle.

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‹Ž›‚s•Ÿsê ©’˜ø ŒŒ mŽ¨‰êŒŸ n¡±„˜÷ s•Œž° ¨•Œ˜«„v÷’s¬Œ÷m° †ï‚‡°  ÷ „Œ Environmental burden has been steadily increasing in
©›•s¤ n¡„± t„s¡ Ž›…œ ’mŸ €¬†‚ê’œ ªm ‹p˜€£ •–mŽŽŒ¨˜sm¯¬Œ÷«v÷n˜ø m¨’ø„ recent years and has reached critical levels worldwide.
«„{„›‰¨Œ˜¢ sn˜sªm ‰„œ ƒmŸtn˜s Tsubakimoto Mayfran p¢˜mŽŽ ¬w¨pŸ Industry is no exception. As a citizen of the world,
©›©†ŽŽ†¤ n˜s¨•  tm˜€£ •–mŽŽŒ†ŽŒŸ ~Œ–“ø’’ƒŸ m  Ž‚° †˜‹œ Tsubakimoto Mayfran’s mission is to recycle and process
‚°•  £ ©›¨†þ„ŒŸ€Ž€÷˜•Ÿês©’˜ø ŒŒm‚ •° £¨‚÷‚ t° ›‚ž¬ø ¨ŽŒ£s÷ ¨„ø„¨†þ„‰¨Ÿ “” huge amounts of industrial waste in the safest, most
«„mŽ«v‚ø Ž‰œ mŽn˜s¨Ž‰œ}„˜£†mŽ~©û ›Ž›……¨‰°˜¢ mŽŽ¬  w¨pŸ ©›©†ŽŽ†¤ environmentally friendly way possible. We are particularly
•Ž–˜÷ ¨„¯ v„Ÿn˜s¨–’©›¨“”ª–›©……€÷s® ‚°¨  mŸtm¨pŽ°¢˜s€œ©› focusing our resources on developing devices and systems
¨pŽ˜°¢ s¨t Žª–› ‰„œms„‚m£ p„n˜s Tsubakimoto Mayfran €÷sŒ •’÷ „Ž’÷ Œ for the recycling and processing of liquid coolants and
«„mŽ•Žø s•sœ pŒ†˜n›˜÷ s€÷˜¨„êé˜sø’mŽ‚žs„˜÷ stŽsŸ tsœ «„mŽ various chips resulting from cutting and grinding machinery.
©mø†Òü –•Ÿsê ©’˜ø Œ Each and every employee of Tsubakimoto Mayfran
continues to contribute to the building of a zero-waste
society by earnestly working towards solving environmental
problems.

pŒ£ø p÷€„ø ‚„£ ø’ªpŽs•Žø s
Žs„±ž©……¨Ž  …s÷

Superb cost-performance
with a simple trough
construction

ž¨  s¨“”ª–››¨˜  Thorough transport of POWER-TROF ,, ¨pŽ˜¢° sž¨ suŒ’m
©›ªp„–„é ¬˜ø ÷s fine chips and sludge
–Œt ‡Ÿ€‹~œ |û„±èŒ †Ž›•‚Ÿ ƒŸ‹‰•¤s«„mŽž¨ sŽ››‚s¬m–Ž˜¢ mŽž¨ s
©……¨†„þ ‚˜® ¨Œ¢˜° p~£ €ø˜smŽtžmœn˜…¨n€mŽ‚žs„«–ø˜¤‹÷ «„ªŽss„
¨pŽ¢˜° sž¨ s©……«…m’ ¨ ’–Ž¢˜mŽ›…’„mŽ¨ ’ „˜mtm„è± œs•ŒŽž¨  s¨“”ª–›˜„’
¨“”ª–››¨˜   ¨v„÷ ¨“”ª–›tmmŽ–÷˜ ©›•Ž–÷˜¨„¯ «„†ŽŸŒ~Œm
¨¨Ž“”¬˜›ø¨‰¤ŒêŒŸ Ÿ¨m„èŽŒ†vŽ„Ÿ±…œ ¨†Žm¯ £s®ŒtmŒmm«Ž–€ømœœ…©‡›Ÿ€m‹Žœ~¨t|  „ûŽè±¨‰©˜°¢ ›«–¨“ø•”ªŒ–Ž›tžm¨m  Žs–˜÷ ’ƒŸ m  Ž‰¨Ÿ “”„è±t›ž¨  s’•œ ª£ «vmø Ž¨p˜¢° „‚©°  ……m…œ ¬†mœ…Œn˜s©‚s÷
©›‚˜s¨–˜¢ s¬ø˜÷sŒ†  Ž›•‚Ÿ ƒŸ‹‰ €œ’˜÷s¨v„÷ ¨pŽ°˜¢ sž¨ s„±è•ŒŽ ‡œm‹«„Žs„ž±
¨n‰˜ŸêŒs¨Š“sü”mªvû„œ–«›„˜€˜œ’m¨Œ‰°˜¢ t©mm•ªpŽ–„–˜÷ ¨„é „¯ ©v„›Ÿ•nŽ˜–s¨–˜÷ ¨’†„¯ Ž¨ŒŒŸ °¢˜~Œ mŒŽm†¨Ž˜÷ Œª ¨ppŽ„¢˜° –st„mœ éŽ
–Ž¤†©……¨‰¢˜° €˜…•„˜sp’Œ€ø˜smŽ‚–°  m– This product is highly effective for long-distance transport
or relay transport when you want to confine treatment to a
Scraper Conveyor single factory or a single process. It also gives worry-free
transport of long, curled chips, fine chips like those from
We have added many improvements to this product for casting, and large volumes of coolant. This unique method
properly transporting small aluminum bits from cutting and carries material using the back and forth movement of
grinding, and chips from casting and brass. For example, it pusher rods inside the trough.
can have a built-in function to separate sludge and coolant
when chip sludge is discharged from large volumes of
liquid coolant. We have a wide range of machines to meet
a variety of needs.

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HINGED STEEL BELT mŽ¨m¯…©›mŽž¨ s¨“”ª–›tmmŽ†Œüā ª–› ©›™˜†¨†˜Žû
CONVEYORS
Collecting and Hauling Stamping Scrap, and Hoppers

Ž‰›Ž…ø˜…Œ•vž÷˜–sŽ•…œ ÷s¨˜m˜¯…m©‚›sžø¨„ „s˜¨m“”(€ªœ’–˜›n÷s„)«–Ò÷

System to collect and haul large-size scrap and
with exterior discharge (example)

€œ’˜÷ smŽ€Ÿ€±œs ©‡„‡œs Layout Diagram

Ž›……mŽ¨m…¯ ©›mŽž¨ s¨“”ª–›„t±è ›n„ø¨“”ª–›‚ ° m¤ †÷˜˜˜mŒtm ¨CpoŽl°¢˜lesctižn¨g cso•nžv–eyŽoœ…r¨m¯… ø „«„ ø „„˜m •¨LpižftŽ–-¢°˜uŽpsœ…cžom¨nv eysor
¨pŽ˜°¢ s˜œ /†üāŒª–›©……€÷ s® ø„«„ªŽss„¬†sœ ¨pŽ°¢˜sž¨  s€œ’–œm‡÷ „¨pŽ°¢˜s
žm¨¬† sœs€™’œ ˜Ž†˜s¨†‚˜€°  ŽŸ wû €s¡ê s±œ €˜Ÿ€«÷¤ €œ±sø©˜‚÷„¤÷ø˜„œ „(˜«„m–˜£Œp) Ž¨“”ª–›t›m¤ n„ø‡÷„‚s¨pŽ¢°˜s Inside Outside ™H˜o†pp¨†e˜r Žû
¨pŽ¢°˜sž¨  s
Installation Examples €¨Sp’œuŽŽb°¢˜˜scsožn¨ve ysor S©…h…ut¨tple˜¢° c„o‚nv °¬e†yŒor

This scrap collection and hauling system transports scrap ejected from a P©‚re÷„s˜sœ
variety of press/stamping machines inside the plant to a main conveyor via n„˜˜m¬†ªŽ…ŽŽ‚m£ ¨“”ª–›
sub conveyors installed underneath the presses (in pits). Scrap is
transported via a lift-up to a hopper unit installed outside the building. Carried out by scrap truck

‡€Ÿ ‹~œ |‚û ° «vø €†œ’˜÷˜s÷ sžm¨ Ž€s¨Ÿ“€”±œsª‚°© –•›«€sø©©‚…÷„…˜¨pœ Ž°˜¢ sž¨  s©›

¨pŽ°˜¢ sž¨  s€’œ Ž˜s: CHIP TOTE7 €’œ Installation example showing layout of scrap
¨pŽ˜°¢ sž¨  s•ž–Ž…œ ¨m¯… (€’œ –œm): HC1000 (78 Œ.) 1 €œ’ chutes and conveyors underneath presses
¨pŽ¢°˜sž¨  s•ž–Ž…œ m: HC607 (15 Œ.) 1 €’œ
¨pŽ¢°˜sž¨  s©……¨p°¢˜„‚¬ ° †Œ: CHIP TOTE 1 €’œ ©P‚re„÷ s˜sœ
™˜†¨†˜Žû: v£n„ 20 ….Œ. 2 v£
F‰lo¢„± or
Products Used
†C÷˜hsužt¨e  s C†h÷˜ustež¨  s
Sub conveyor: seven CHIP TOTE
Collecting conveyor (main): one HC1000 (78 m) ¨CpoŽn°˜¢ vseyžo¨r  s ¨pŽC˜¢° sonžv¨ey  osr
Lift-up conveyor: one HC607 (15 m)
Shuttle conveyor: one CHIP TOTE
Hopper: two 20 m3 units

˜°¢„® Others

¨‚Œ’œê ªŠû mŽ•„ž–†ŽŽ…œ ›‡•…Ÿ€p‹’œ~Œ|•ûžž¨¨Ž t¯ s«¬„mø‚ °Žtmœ€•÷˜s÷m‡ŽtŸ€œ‹m~œŽ|¨«ûv–÷„mø ’œ…•œ •£¨“m”ªŽ–‡›n€Ÿ „–«–Ò©÷–s÷ Mayfran has a proven track record of deliveries to a wide range of locations
©›„‰–„›•„Ÿ± ˜£mŽ«vøs„ (wmŽ) „˜mtm„豨ŽœsŒ Ž›……mŽn„•÷s around the world to processing lines for difficult-to-handle conveyable
˜€œ ª„Œœ€Ÿ‚¨ ° v¢°˜˜¢ ¬©ø ›Œ p’Œ‚„‚„•s¤ products such as large-size scrap material and end-of-life (junked) vehicles.
We also provide highly durable and reliable automated transport systems.

5

p£~•Œ…€œ nŸ ˜s•‰„¨–¯m ©……–„ø©†„-m¤ msŸ± &+,3 727( p˜¢ m¤ ms±Ÿ 5 HINGED STEEL BELT
CONVEYORS
•‰„¨–m¯ ¬Žø œ…mŽ˜œ ˜÷ s©Œ÷„ž¨‰˜¢°  Flange-roller type (CHIP TOTE are R-rollers)
ª˜m•‚ °¨“”ª–›n˜…pŒt›¨nø ¬†€Ÿ ©›¤m–„…è
«–ø¨–¢˜„˜ø ‚°•  £
†mï nø s‚° ¨v¢˜° Œ˜÷s©„÷„–„†ó˜smœ„mŽŽê’œ ¬–
ø„nøs©›mŽ€Ÿ /mŽ–„è…n˜s¨“”ª–›
‰±¢„‡Ÿ’©……†£òŒ†˜ó smœ„¨“”ª–›…s‚ °Œ„  ±žŒœ„
€Ÿ˜÷¤¬Œ«÷ –¨ø m›€Ÿ©„÷„‚ °‰¢±„‡Ÿ’n˜s•‰„
‚n˜÷˜s••‰‰„„‚¨ž–«–m¯ øŒê„œ «t«„mŽ–Œ„£ ‚ Ž° …Ž¢°„

Features of Hinged Steel Belts

1) Hinged belt precision-pressed to minimize
sharp-edged scrap from becoming trapped
and pinched.

2) Securely welded side wings prevent side
leakage and trapping/pinching of scrap.

3) Dimpled texture prevents thin scrap with
adhering oil from becoming firmly fixed to
the belt surface.

4) Belt pipes ensure smooth rotation of the
hinged belt.

Ž¤†©……ªpŽs¨pŽ°¢˜sž¨  s Conveyor Frame Styles

©„’Ž… Flat ¨˜  s Incline ¨˜ sŽ†¤ €œ’ L L-shaped incline ¨˜  sŽ¤†€œ’ S S-shaped incline
©…… $ (type A) ©…… % (type B) ©…… & (type C) ©…… ' (type D)

€ŽsmŽ¨˜¢ m¨pŽ°˜¢ sž¨  s¨“”ª–› Scrap Conveyor Selection Chart ¤–„ø
©……¨pŽ˜¢° sž¨ s‚©°  „›„ž ©…… n„ †ŽŸŒ~¨“”ª–› p~£ •Œ…€œ Ÿ mŽ«vøs„
See page
Recommended conveyor type Type/size/amount of scrap Features/applications

CT1 ¨“”ª–›tmmŽ†Œāü ª–›–„ 0.4 ¡s 3 ŒŒ. mŽn„ž¨  sŽ››•±œ„ ¨–Œ›•ž–Žœ…mŽn„ž¨ s¨“”ª–›tmmŽ P.7
CT1 CHIP TOTE ‚¬ ° ŒŒ÷  ©ŽsmŽ›‚…Œm¨Œ°¢˜ª–s…„¨pŽ˜°¢ sž¨ s †āüŒª–›‚ °m¤ †÷˜˜˜mŒtm©‚÷„˜œ©›¨pŽ°˜¢ sŒ˜¢ mmžsœ €°ž«„
Ž››‚s•„±œ ®˜˜m©……«–øŒŽ  ››‰Ÿ€vûn˜s•‰„¨–¯m‚• ° œ„± ¨‰¢°˜†˜ó smœ„
0.4 to 3 mm thick stamping scrap that places ¬Œ«÷ –¨ø “”ª–›€ŸŽ›–’÷s©‡„÷ •‰„–Ž¢˜¨mŸmŽ€Ÿ nœ
no large impact when loading onto the conveyor.
Short-haul transport.
Ideal for short-haul transport of stamping scrap ejected from low-powered
machine tools and presses. Designed with a short hinged belt pitch to
prevent scrap from getting caught between the belt plates or jamming.

HC500 ¨“”ª–›tmmŽ†Œāü ª–›–„ 0.4 ¡s 3 ŒŒ. †ŽŸŒ~ mŽž¨ sŽ››‚s†„ms P.22
†„ms‚¬°  ŒŒ÷ ©  ŽsmŽ›‚…Œm¨Œ˜¢° ª–s…„¨pŽ˜°¢ sž¨ s ¨–Œ›•ž–Ž…œ mŽž¨ sŽ››‚s†„ms
ª«vŽø ››‰Ÿ€vûn˜s•‰„’m’÷ CT1
Mid-size amounts of 0.4 to 3 mm thick stamping
scrap that places no large impact when loading onto Mid-length hauling.
the conveyor. Well-suited to medium-distance hauling using a longer
belt pitch than the CT1.

HC607 ¨“”ª–›tmmŽ†üāŒª–›–„ 1 ¡s 6 ŒŒ. †ŽŸŒ~Œm ˜m˜Žm©ž…¨… «–sŽŒø ›p  ’›‚Œ©s†ns¯©„mmŽs÷ ©s›s¡ p¬m’Œ‚„‚„«„ P.8
mŽž¨ sŽ››‚s†„ms¡s¬m¨†„þ ¨Ÿ“
Large amounts of 1 to 6 mm thick stamping scrap.
Mid- to long-distance hauling.
Designed for excellent ruggedness and durability in
medium- to long-distance hauling.

HC1000 ¨“”ª–›tmmŽ†Œāü ª–›–„ 1 ¡s 6 ŒŒ. †ŽŒŸ ~Œm mŽž¨  sŽ››‚s¬m P.9
Œ Ž››‰€Ÿ vnû ˜s•‰„’m’÷ HC607
Large amounts of 1 to 6 mm thick stamping scrap. ˜˜m©……•ž–Ž…œ mŽž¨  sŽ››‚s¬m‚p°  Œø£ p÷mŽs‚£„

Long-distance hauling.
Has a longer belt pitch than the HC607.
Designed for cost-efficient long-distance hauling.

6

HINGED STEEL BELT CT1 CHIP TOTE p~£ •Œ…œ€Ÿ
CONVEYORS
•‰„¨–m¯ Ž››‰Ÿ€vû ŒŒ p’Œ–„ ŒŒ ¨–m¯ ‰Žø˜Œ†ïmnøs
•‰„©……‡’Ÿ †ò£Œ–Ž¢˜©……‡Ÿ’¨Ž …n„±¡ ˜÷m¤ …œ ’•œ £‚°  ž¨ s
¨–Œ›•ž–Ž…œ mŽ„ž¨“”ª–›©›¨“”˜°¢„® ¬Œ÷’÷’œ•«£  ˜˜mtm˜†£ mŽ~ û ¨v÷„
¨pŽ°¢˜sms¡ ª–› ¨pŽ˜¢° sŒ¢˜m ©›©‚„÷ †Œāü ª–›mžsœ €°ž
ªpŽsŽ÷s‚m°  ›‚œŽœ©›ªpŽs•Žøs‚© ° ns¯ ©Žs‚ž«–ø &+,3 727( ¨–Œ›•ž–Žœ…
©‚÷„†üŒā ª–›mžsœ €ž°
Œ   &7 $5 Ž÷„£ •ž–Ž…œ s„–„œm ¨‰˜°¢ «–ø‚„‚„€˜÷ mŽmœ mŽ÷˜„vŸ±„•÷’„‚•°  žpҜ

Features

Hinged belt (pitch: 63.5 mm, thickness: 3.2 mm, steel) with side wings.

Dimpled or plain belt surface according to the material conveyed.

Well suited for removing chips and other metal scrap (regardless of the
material) from equipment such as lathes, machine tools and low-powered
stamping presses.

Compact profile and rugged construction makes the CHIP TOTE ideal for
low-powered stamping presses.

A CT1AR heavy-duty model is also available to withstand wear on key
components.

W+111 €œ’¨ ¢˜m
25 W-19 25
Option

222

: p’Œm’øsn˜s•‰„ H 244
W (belt width)
B-B A-A •’÷ „•s÷ ˜˜m
109
Discharge section
h (€ž° •£ 250) 394
h (min 250)
m˜÷ s¨“”ª–›
A Scrap box €°ž•£ 300

B min 300
A
V

€°ž £• 200
min 200

B

©m„ªw÷ n˜ø Œ¤ ‚s¨‚p„pŸ / Technical data

Chain core ©……ªwn÷ ø s Side chain type #2501-3
11760{1,200}
©Žs€¡s•‰„ 1 ^NJI` Belt tension (N) (kgf)
63.5
• œm•‰„ Ž››‰€Ÿ vû ŒŒ Pitch (mm) #25125
Belt pin 152,229,305,381,457,533,610,762,915,1,067,1,219
©……•‰„ Belt type (6) (9) (12) (15) (18) (21) (24) (30) (36) (42) (48)
: p’Œm ø’sn˜s•‰„
W (belt width) p’Œm’øsn˜s•‰„ ŒŒ Belt width (mm) 3.2
W+40 „±Ÿ’ (inches) 38
p’Œ–„n˜s•‰„ ŒŒ 35
Belt thickness (mm) 15°, 30°, 45°, (60°)
3.8/4.5~6.2/7.6
p’Œ•¤sn˜s†ïmnø s ŒŒ Side wing height (mm) 85~300
6T×6T
p’Œ•s¤ n˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm) 127×127

m¤ ms±Ÿ 5 Œ£ŒŒ€Ž{„n˜s‰±„¢ ‚ °¨˜  s Standard angles of incline ª†Ž€Ÿ €˜÷ •ž–Ž…œ nø˜Œ¤¨‰êŸŒ¨€ŒŸ
Ž››‰€Ÿ vû p’Œ¨Ž’¯ ¨pŽ°˜¢ sž¨ sŒ€Ž{„ ¨Œ€Ž „‚  Standard conveyor speeds (m/min) Consult for further information.
•œ„n˜s•‰„ Pitch R roller p’Œ•¤sn˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt heights (mm)
Belt cleat
†ïmnøs
¨Š˜ñ s Sprockets tž„’„Š„ü No. of teeth
Side wing
¨•„ø ‡÷ „“¤„mû s‰Ÿ€v û ŒŒ Pitch diameter (mm)
‚“Ÿ ‚s•‰„
Belt direction

7

HC607 p~£ •Œ…€œ Ÿ HINGED STEEL BELT
CONVEYORS
•‰„¨–¯m Ž››‰€Ÿ v û ŒŒ p’Œ–„ ŒŒ ¨–¯m ‰Žø˜Œ†mï nø s
•‰„©……‡’Ÿ †ò£Œ–Ž˜¢ ©……‡Ÿ’¨Ž  …n±¡„˜m÷¤ …œ ’œ•‚£ °  ž¨  s
¨–Œ›•ž–Žœ…mŽž¨ s¨“”ª–›†ŽŸŒ~Œm«„Ž››‚s†„mstm¨pŽ°˜¢ sŒ˜¢ m
n„«–Ò÷ Ž’Œs¡ mŽž¨  s¨“”ª–›‚° ‰„œ m„œ ¬øs÷©›¨“”ª–›‚ °Œn  ˜…pŒtm
˜†£ mŽ~û ¨v„÷ ©‚÷„†āüŒª–›n„ms¡sn„«–Ò÷
„˜mtm„±è œs¨–Œ›•ž–Žœ…mŽž¨ s‡€Ÿ ‹œ~|nû „¨m¯ ¨“”ª–›tmmŽ–˜÷
¨“”‰•€Ÿm n›©›n›¨†ïm ©›mŽ›”«vø©’ø

Features

Hinged belt (pitch: 152.4 mm, thickness: 4.5 mm, steel) with side wings.

Dimpled or plain belt surface according to the material conveyed.

Ideal for high-volume, mid-distance hauling of chips from large-scale
machine tools, as well as easily entangled chips and sharp-edged metal
scrap from equipment such as medium-to-large stamping presses.

Also well suited for hauling small products, casting scrap, plastic scrap,
trash and garbage, and wastepaper.

œ€’¨ ¢˜m W+213
Option 50 W-54 50

65 476 : p’Œm’øsn˜s•‰„
W (belt width)
576~746 B-B A-A H 370
620
€ž° •£ 1800 mŽ›ª†Žs
Skirt •’÷ „•s÷ ˜˜m
h (min 1800) A
Discharge section
A V

°€ž•£ B
PLQ B

©m„ªw÷ nø˜Œ¤ ‚s¨‚p„Ÿp / Technical data

Chain core ©……ªw÷nøs
©Žs€¡s•‰„ 1 ^NJI`
• œm•‰„ Ž››‰Ÿ€v û ŒŒ Side chain type 607-3
Belt pin ©……•‰„ Belt tension (N) (kgf) 44100{4,500}
p’Œm’øsn˜s•‰„ ŒŒ Pitch (mm)
÷‚˜•‰„ „Ÿ±’ Belt type 152.4
Belt pipe 6187
Belt width (mm)
: p’Œm’øsn˜s•‰„ (inches) 152,305,457,610,762,915,1,067,1,219,1,372,1,524
W (belt width) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60)
W+67
p’Œ–„n˜s•‰„ ŒŒ Belt thickness (mm) 4.5
101.6
p’Œ•s¤ n˜s†ïmnøs ŒŒ Side wing height (mm) 100
15°, 30°, 45°, (60°)
¤mmsŸ± ) p’Œ•s¤ n˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm) 1~12
Œ£ŒŒ€Ž{„n˜s‰±¢„‚°  ¨˜ s Standard angles of incline 100,150,200,250,300,350,400,500
Ž››‰€Ÿ vû F roller 6T×6T
Pitch p’Œ¨Ž’¯ ¨pŽ˜°¢ sž¨ sŒ€Ž{„ ¨Œ€Ž „‚   Standard conveyor speeds (m/min) 304.8×304.8
•œ„n˜s•‰„ †mï nøs p’Œ•¤sn˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt heights (mm)
Belt cleat
Side wing
‚“Ÿ ‚s•‰„
Belt direction ¨Šñ˜s Sprockets tž„’„Š„ü No. of teeth

¨•ø„‡÷ „“¤„mû s‰Ÿ€vû ŒŒ Pitch diameter (mm)

ª†Ž€Ÿ €÷˜•ž–Ž…œ n˜ø Œ¤ ¨‰ŒŸê ¨€ŒŸ

Consult for further information.

8

HINGED STEEL BELT HC1000 p~£ •Œ…œ€Ÿ
CONVEYORS
W+213 •‰„¨–m¯ (Ž››‰€Ÿ v:û 250 ŒŒ p’Œ–„ ŒŒ ¨–¯m ‰Žø˜Œ†ïmnø s
50 W-54 50 •‰„©……‡Ÿ’†£Œò –Ž˜¢ ©……‡Ÿ’¨Ž …n„±¡ ˜m÷¤ …œ ’•œ £‚ ° ž¨ s
¨–Œ›•ž–Žœ…mŽž¨  s¨“”ª–›†ŽŒŸ ~Œm«„Ž››‚s¬mtm¨pŽ¢°˜sŒ˜¢ m
n„«–Ò÷ Ž’Œ¡smŽž¨  s¨“”ª–›‚‰ ° œ„mœ„¬øs÷©›¨“”ª–›‚ Œ° n  ˜…pŒ
tm˜†£ mŽ~û ¨v„÷ ©‚÷„†Œāü ª–›n„mss¡ n„«–Ò÷
„˜mtm„±èœs¨–Œ›•ž–Ž…œ mŽž¨ s‡Ÿ€‹~œ |nû „¨m¯ ¨“”ª–›tmmŽ–˜÷
¨“”‰•€mŸ n›©›n›¨†ïm ©›mŽ›”«vø©ø’

Features

Hinged belt (pitch: 250 mm, thickness: 4.5 mm, steel) with side wings.
Dimpled or plain belt surface according to the material conveyed.
Ideal for high-volume, long-distance hauling of chips from large-scale
machine tools, as well as easily entangled chips and sharp-edged metal
scrap from equipment such as medium-to-large stamping presses.
Also well suited for hauling small products, casting scrap, plastic scrap,
trash and garbage, and wastepaper.

€œ’¨¢˜m : p’Œm’ø sn˜s•‰„
W (belt width)
68 335 Option B-B A-A

876 1046 H 470
920
K €ž° •£ mŽ›ª†Žs V
h (min 2700) Skirt •’÷ „•÷s˜˜m
B
B A Discharge section
A

°€žmi £•n 2 0 0

©m„ªw÷ nø˜Œ¤‚s¨‚p„Ÿp / Technical data

Chain core

©……ªwn÷ ø s Side chain type 1007-3
©Žs€¡s•‰„ 1 ^NJI` Belt tension (N) (kgf) 44100{4,500}

÷‚˜•‰„ Ž››‰€Ÿ vû ŒŒ Pitch (mm) 250
Belt pipe 10187
•œm•‰„ ©……•‰„ Belt type 305,457,610,762,915,1,067,1,219,1,372,1,524
Belt pin : p’Œm ø’sn˜s•‰„ p’Œm’ø sn˜s•‰„ ŒŒ (12) (18) (24) (30) (36) (42) (48) (54) (60)
W (belt width) „Ÿ’± Belt width (mm) 4.5
W+67 (inches) 101.6
100
p’Œ–„n˜s•‰„ ŒŒ Belt thickness (mm) 15°,30°,45°, (60°)
p’Œ•s¤ n˜s†ïmnø s ŒŒ Side wing height (mm) 1~12
p’Œ•s¤ n˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm) 100,150,200,250,300,350,400,500
6T×6T
Ž››‰Ÿ€vû m¤ Fmrolle±sŸ r ) Œ£ŒŒ€Ž{„n˜s‰±¢„‚°  ¨˜  s Standard angles of incline 500×500
†ïmnøs p’Œ¨Ž¯’¨pŽ˜¢° sž¨ sŒ€Ž{„ ¨Œ€Ž „‚   Standard conveyor speeds (m/min)
Pitch p’Œ•¤sn˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt heights (mm) ª†Ž€Ÿ €÷˜•ž–Žœ…nø˜Œ¤¨‰ŸêŒ¨€ŸŒ
•œ„n˜s•‰„ Side wing
‚“Ÿ ‚s•‰„ Belt cleat tž„’„Š„ü No. of teeth Consult for further information.

Belt direction ¨Š˜ñ s Sprockets ¨•„ø ‡÷ „“¤„mû s‰Ÿ€v û ŒŒ Pitch diameter (mm)

9

¨pŽ°˜¢ sž¨  s©……«…m’ 6'

10

SCRAPER CONVEYOR SD150 p~£ •Œ…œ€Ÿ
SD150
804 ¨† °„vŸ„± •’÷ „¬sø ÷  ªpŽs•Žøs©……ªpŽs•ŒvŸ±„‚ž«–ø•ŒŽ¨†° „ø „÷ s¬ø
600 €Ÿ €œ±s˜„Ÿ ¨’˜Ž¨û €˜Žû¨†þ„©‡sp’…p£ŒŒ€Ž{„ •ŒŽ†Ž…œ p’Œ¨Ž¯’¬€ø Œ†ŽŸŒ~
mŽž¨  s¨‰¢˜° «–ø˜†£ mŽ~ûŒ ˜£mŽ«vsø „‚ ° ’„„Ÿêsn„±¡
340 ¬Œ÷Œm  Žž¨  s¨“”ª–›mœ…¨nø¬†«„¨pŽ˜¢° sž¨ s
 ¬w„¨û Ž  …s÷  tž„’„v„Ÿ± •÷’„«–ø¨–˜¢ „˜ø v„±Ÿ v±„Ÿ •’÷ „‚m£ v±„Ÿ •ŒŽ€Ž’t¨v¯p
ø’•€¬ªø mŽ˜ˆpŽ˜…˜˜m
Œ ø„÷s©……†˜ó sm„œ mŽ¨•  • ¨†„þ ˜£†mŽ~¨û •ŽŒŸ
Features

Easy parts replacement. Three-piece-frame structure enables bottom-pan
replacement
Invertor equipped as standard control panel. The speed can be adjusted
depending on the transport amount so that the longer life of the equipment
can be expected.
No scrap carry-back into conveyor
Simple design. Parts count is minimized. All parts can be checked visually by
removing a cover.
Optional. Anti-abrasion bottom pan is available

H 404

A-A 735
h 195
V 735
A
A

45

nø˜Œ¤‚s¨‚p„Ÿp / Technical data

©……ªwn÷ øs Side chain type RF10150
113,000
©Žs€s¡ •‰„ 1 NJI Belt tension (N) (kgf)
150
Ž››‰€Ÿ vû ŒŒ Pitch (mm) 300
100
p’Œm’ø sn˜s•œ„ ŒŒ Cleat width (mm) 4.5
15° 30 °45°
p’Œ•s¤ n˜s•„œ ŒŒ Cleat height (mm) Max 13
6T×6T
p’Œ–„n˜sªpŽs ŒŒ Frame thickness (mm) 300

ŒŒ£ Œ€Ž{„n˜s‰±„¢ ‚ °¨˜  s Standard angles of incline
p’Œ¨Ž’¯ ¨pŽ˜°¢ sž¨  sŒ€Ž{„ ¨Œ€Ž „‚  Standard conveyor speeds (m/min)

¨Š˜ñ s Sprockets tž„’„Š„ü No. of teeth

¨•ø„‡÷„“„¤ ûms‰Ÿ€v û ŒŒ Pitch diameter (mm)

ª†Ž€Ÿ €÷˜•ž–Žœ…n˜ø Œ¤¨‰êŒŸ ¨€ŒŸ

Consult for further information.

11

¨pŽ°¢˜sž¨ s¨“”ª–›©›Ž›……mŽmŽ˜s•Ž–÷˜¨„¯

12

Tsubakimoto Mayfran: ‚žs„¨‰°¢˜€˜…•„˜sp’Œ€ø˜smŽn˜sp£~˜÷ s©Œ„÷ ž

Tsubakimoto Mayfran: Working to Meet Your Exact Needs

Ž›……€œ’mŽ˜s•Ž–˜÷ ¨„¯ Ž÷£„«–Œ÷ ‚• ° £n˜smŽtœmŽ¨“”ª–›©›mŽ©†Ž•‹‰•Ž–˜÷ ¨„¯
÷•£ ‚ •° Žø sn„±¡ ¨‰°˜¢ p’Œp£øŒp÷
n˜s€ø„‚„£ ConSep 2000 ¬Žø …œ p’Œv„°¢ vŒ˜÷ sm’øsn’s¬†‚’êœ ªm«„{„›
¨pŽ¢˜° stmœ ŽmŒœ €ŸŠsü mvû „œ ‚ ‚° ž¬‚ø ±œsmŽž¨  s¨“”ª–›©›mŽ©†Ž•‹‰
Next-Generation •Ž–˜÷ ¨„¯
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Built for Cost-Performance Šüsmûvœ„mŽ©†Ž•‹‰•Ž–÷˜¨„¯ «–sø ÷ n„±¡ «„¨pŽ˜°¢ s¨  ’
ConSep 2000 II †Ž›m˜…ø’m¬m€œ’mŽ˜s˜ø „m…œ ‚¨°  ‰Ÿsê ‰œ}„n¡±„
p’Œ¨Ž¯’‚ °¨‰êŸŒn±¡„©›†ŽŒŸ ~‚•°  s¤ n±¡„˜÷sŽ’¨Ž¯’n˜ss„«„ªŽss„ ©›Šüsmûvœ„mŽ†˜÷ ¨“”ª–›‚Œ ° †  Ž›•Ÿ‚ƒ‹Ÿ ‰ ‚ž«–¨ø pŽ˜°¢ sŒ˜¢ mŒ˜  €œ Ž
€œª–›„œ±„Œ‰Ž˜ø Œm…œ ˜~£ –‹Œ¤ Ÿ‚ •° s¤ n±„¡ ws¡ê „ž¬†•÷†¤ Òü –€÷s® ˜÷ s¨v÷„ mŽ‚žs„‚ °m  ’÷¨ŸŒ ‡Ÿ€‹~œ |„û 茱  †Ž›ªv„€û ÷˜mŽ›…’„mŽ€œø’
˜£†mŽ~ûŒ ˜m£ Ž«vøs„•„±œ s©›p’Œ©Œ„÷ ž‚ ° s¨„˜êé stmmŽ…Ÿ s˜ ¨‚pª„ª «–Œ‚÷ ° v÷’mŽ«v•ø Ž–÷˜¨„¯ ©›†Ž…œ †Žs£ •‹‰©’ø˜Œ
tmp’ŒŽ˜ø „ mŽ†ó˜smœ„†Òü –¨–÷„±ètž¨†„þ €ø˜s«vø•Ž–˜÷ ¨„¯ s¡ †ï› ‚±sœ ‹«„©›‹„˜mªŽss„
†Ž›Œ~ 120,000 €œ„ mŽ«–øp’Œ•„«tm…œ †Òü –•êŸs©’˜ø Œ«„†tü t…£ „œ
‚ž«–ø•ŒŽŽ„›n˜s¨pŽ˜°¢ s©†Ž•‹‰•Ž–˜÷ ¨¯„Œ p’Œ•žpœÒ€˜÷ The Ultimate in Chip Handling and
¨pŽ˜°¢ stœmŽmmŽ‡Ÿ€¨†þ„˜÷sŒm ‚±sœ «„©s÷p’Œ•ŒŽ«„mŽ‡Ÿ€ Coolant Processing!!
©›mŽ†m†ó˜s•sŸê ©’˜ø Œ

With the increasingly faster speeds and higher
volumes of work at cutting factories come higher
temperatures, which lead to problems like shorter
life for equipment and decreasing precision due to
heat warping. Preventing these requires an
estimated 120,000 tons of coolant a year. With
today’s focus on environmental problems, the
performance of coolant processing machinery is
crucial to manufacturing equipment in both
productivity and environmental protection.

13

¨Œ°¢˜‹p˜€£ •–mŽŽŒ‰œ}„Ž£–„ø ˜÷ sŽ’¨Ž¯’ p’Œ€ø˜smŽ«„mŽtœmŽ With industry evolving and developing at breakneck speed,
mœ…¨“”ª–›mŒ¯ p  ’Œ–m–©›‚ž¬ø mŸêsn±„¡ Tsubakimoto Mayfran chip handling needs are becoming more diverse and
„ž¨•„˜‚s˜˜m‚ °  ‚ °•£ø’mŽ¨nø¡s†üҖtmŒŒ£ Œ˜sn˜s‡ø¤«vøs„©€÷ ›Ž advanced. Tsubakimoto Mayfran offers the optimal solutions
Žs’œ ‚° sêŸ «–Ò‚÷ ° •£n˜s¨Žm¯p˜¢ mŽ¬ø¨–„¯ ¤mpøŒp  ’Œ¨v˜°¢ Œ„œê p’Œ‰s¡ ‰˜«t by approaching problems from the standpoint of each
©›p’Œ•n£ individual user. Our greatest reward comes from seeing
«„{„›‡„ø¤ ž«„‚m£ ® ø„n˜sŽ›……mŽtœ mŽ¨“”ª–› ¨Žt›¬Œ÷–£•Žø s•ŽŽpû customers convinced, satisfied, and happy.
‡€Ÿ ‹~œ |‚û  °¨†þ„Œ€Ÿ Ž€˜÷ •êsŸ ©’ø˜Œ©›¨†þ„Œ€Ÿ Ž€÷˜‡ø«¤ v¨ø ‰°˜¢ p’Œ‰¡s‰˜«tn˜s As the comprehensive leader in chip handling systems, we
¤mpø ªmŽ«vø¨‚pª„ª vœ±„¨Ÿ“©›¨pŽ¢˜n÷•mn˜s¨Ž«„mŽž¨„„Ÿ mŽ will continue to create environmentally friendly and
‚m£ nœ„± €˜„ €±sœ ©€÷mŽŽ’…Ž’Œnø˜Œ¤¨m°  ’mœ…¨“”ª–›©›•Ž–÷˜¨„¯ ¬†t„¡s user-friendly products that contribute to customer
mŽ•Žøs•ŽŽp©û ›tž–„÷‡€Ÿ ‹œ~|‚û € ° ˜…ªt‚ûp’Œ€˜ø smŽn˜s€•m satisfaction by utilizing our superior technology and
international networks to carry out everything from
information gathering on chips, scrap, and coolant, to
creating and marketing products that anticipate the needs
of international markets.

«vø•Ž–÷˜¨¯„©Žs„œ •s¤ †ŽŸŒ~ vœŠ¨Šî p˜„¨’¨˜Žû
Œm«„mŽž¨„Ÿ„mŽn„œ± •s¤ m…œ
¨“”ª–›©……€÷s® ‚ °¨mŸ n¡„± «„ vŠœ ¨Šî p˜„¨’¨˜Žû p¢˜¨pŽ˜°¢ sž¨  sv„Ÿ«–Œw÷ s¡ê t›¨p°¢˜„‚° 
mŽ›…’„mŽ©†Ž•‹‰ª–› m…œ ¬†mœ…Œwž± ® ¨‰°˜¢ ž¨ s’€œ £

Large amounts of high- Shuffle Conveyor
pressure coolant are used
for advanced processing The Shuffle Conveyor is a new type of conveyor on which
of various kinds of chips the tray repeatedly oscillates back and forth to convey
generated in metal items.
processing.

€’œ mŽ˜s«„ ConSep 2000 II

Filter in
ConSep 2000 II

14

p’Œ¨†„þ Œ€Ÿ Ž€˜÷ •Ÿsê ©’˜ø Œn˜s¨ŒŠû Ž„
Mayfran’s Environmental Friendliness

CHIP CONVEYORS & COOLANT mŽtœmŽmœ…¨“”ª–›‚p°  ž„¡ss¡ •sŸê ©’ø˜Œ Environmentally Sensitive
FILTRATION SYSTEMS Chip Handling
¬Œ÷m °†ïŒ„è± n„©›Ž¤†‚Žsn˜s¨“”ª–›Œ p’Œ–m–Œmn¡±„
¨„êé˜stmvŸ„± s„¤m‡€Ÿ ª«v¨ø ‚p„ŸpmŽ‡Ÿ€©…… near net shape (NNS) The size and shape of chips have become increasingly diverse in
«–Œø Ž  †¤ ‚Žs«m¨ø p sv„Ÿ± s„•£ ‚ø ‡€Ÿ tm’œ•£‡•Œ ©›n¡„± Ž¤†ª¬Œ«÷ vø recent years as workpieces are processed using near net shape
•Ž–÷˜¨„¯ „˜mtm„±è ¨pŽ°˜¢ s©†ŽŽ†¤ ¨“”ª–›©›•Ž–÷˜¨¯„¬Œ÷•ŒŽ (NNS) fabrication techniques, manufactured from composite materials,
tœmŽmœ…•Ž–÷˜¨¯„†ŽŸŒ~Œmw¡ês€ø˜s«vø«„mŽ©†ŽŽ¤†p’Œ¨Ž¯’•¤s¬ø and machined without the use of coolants. As well, processing
˜÷ s¨€¯Œ‚ ° t¡s•÷s‡«–¨ø mŸ n˜ø …m‰Ž÷˜s©›p’Œnœ n˜ø sŒmŒ Ž›……sœ m÷’ machines of chips and coolants are not fully capable of handling the
œs˜tnœn’smŽ’sŽ›……˜œ€ª„Œœ€Ÿ©›mŽ„ž¨pŽ¢°˜stœmŽŒ«vø high volumes of coolant required in high-speed processing, and thus
©‚„p„«„mŽ‚žs„˜ mø’ mŽ‚žp’Œ•›˜œs•Ž–÷˜¨¯„‚ °Œ ¨“” result in a wide range of defects and failures. Such systems may also
ª–››¨˜  ¨†„þ Ž››m¨¯ †„þ mŽ‚žs„‚ °•žpœÒ ©›‚÷Œms¨•  s¨Ž  mŽø˜s stand in the way of automation and roboticization. Periodic cleaning of
€÷˜mŽ†Žœ…†Ž£sp£~‹‰•Ÿês©’ø˜Œ Tsubakimoto Mayfran ¬ø‰œ}„ coolant tanks that contain fine chips is also an important operation,
ConSep 2000 II w¡sê ¨†„þ ¨pŽ°˜¢ sž¨  s¨“”ª–›©›‚žp’Œ•›˜•Ž and amid calls for improvement in environmental quality, Tsubakimoto
–÷˜¨„¯ ©……‡•Œ‚° •ŒŽtœmŽm…œ ¨“”ª–›¬–ø m– Ž›……„‚±è ž«–ø Mayfran developed the ConSep 2000 II, a combination chip conveyor
Œêœ„«t¬ø’÷ •ŒŽtœ mŽmœ…¨“”ª–›¬˜ø ÷ sŽ…Ž°¢„«„¨pŽ¢˜° sž¨  s¨pŽ¢°˜s¨ ’ and coolant cleaner capable of handling a wide range of chips. This
¬Œ÷’÷¨“”ª–›t›Œ Ž¤†‚Žs«–Ž¢˜¨†þ„¨“”ª–›†Ž›¨‹‚« «„n~›¨ ’mœ„ system ensures smooth chip handling in a single conveyor unit
mŽmŽ˜s•Ž–÷˜¨¯„ª«vø€œ’mŽ˜s©……m¤ mŸ±s¨…¯¨•Žt¯ ‚ Œ° p  ~£ •Œ…œ€Ÿ ˜ø „ regardless of the shape or type of chips. At the same time, filtering the
mœ…˜œ€ª„Œœ€Ÿ‚ž«–ø•ŒŽmŽ‚žp’Œ•›˜‹«„œs¬øŒm t¡s coolant using an integrated drum filter with an automatic backwash
p÷«vøt÷ ªŽ’Œ¬ø feature makes it possible to dramatically cut back on in-tank cleaning,
resulting in a reduction in total cost.

«v‚ø Žœ‰mŽ˜÷ sŒ†  Ž›•‚Ÿ ƒŸ‹‰©›‚žs„¨‰˜¢° †Žœ…†Žs£ Making Effective Use of Resources and Working
p£~‹‰n˜s•‹‰©’ø˜Œ«„mŽ‚žs„ to Improve the Quality of the Work Environment

¨‰Ž›p’Œ¨Ž¯’©›•ŒŽŽ„›n˜s¨pŽ¢°˜sŒ¢˜mŒ mŽ‰œ}„˜÷s€÷˜¨„éê˜s As the speed and performance of machine tools continue to advance,
’t÷¡s¨¨p†Žþ„°˜¢ •sŸêsŒ•¢˜žŒp˜ œÒ‚ °tm£ ›€Ž«˜ø vssø Žœm„”p’’„Œ„©«Œ„÷„†tü žt«£…„„œmŒŽ m€œŽ«©v•ø ›nŽ¡„±–Ž¤†˜÷ ¨©¯„›†‚ŽžŸŒ«–~øŒŒêœ„«mt it is essential to maintain cutting and machining accuracy and ensure
¨‰˜°¢ ‚ž«–øt£‚°Œ   mŽn„±¡ Ž¤†ª–›¨„¯ s Ž’Œs¡ ¨‰°¢˜p’ŒŽø˜„‚¨°  mŸ tm¨“”ª–› a long service life for tools. At present, high volumes of coolant are
„†Žœ±„ŸŒ¨†~þ„˜Œ„œ €mŽ˜€÷ s˜÷ ¬•Ž‹m¯€‰Œ©’•Žø˜–Œ÷˜«¨„m¯„Ž©‚ž›s¨“„”ª©–››€‚˜ø¨ ° msŸmnŽ„±¡ p¨†’„þ ŒtŽž›„Œ’œ „ŽŒ›’msœ used to cool the point where machining metal takes place as well as to
¨†þ„˜÷sŸês«„mŽtœmŽmœ…’œ•£¨–÷„è± „˜mtm„豕ŒŽm÷’¬ø’÷ suppress the heat generated by large quantities of chips. However,
m«v‚øŽ„Žœ‰ž¨“”mªŽ˜–›÷msŒ…œ  †pŽ„¢›•©Ÿ‚ƒ›ŒŸ‹€‰Žpm˜¢ ‰Ž„œ «ƒ„mmtŸ nŽ˜s¢ ˜˜spûm£•ŽnŽ–˜s¨˜÷ Ž¨T„¯ s¨‰ub˜°¢ a¨k†iþ„mmotoŽ coolant and chips generated in large quantities are detrimental to the
Mayfran ‰œ}„‡Ÿ€‹œ~|û‚ °‚ž«–ø•ŒŽ¨‰ŸêŒp£~•Œ…œ€Ÿ«„mŽmŽ˜s©› workplace environment, and meticulous attention must be paid to
«m„mŽ©Žnm¡±„‚Ž °–¤†‚ °wmœ…–wø˜„«–øm¨Žœ…¨„pžŽ¨¢°˜•s„˜ž‡¨Ÿ €‹s‚œ~£m|©û‚… °Œ…£÷¨s‰†¢°Ž˜œ…«–†ø€Ž£Žspsm£~œ…‹¨s‰¢°˜„n¬˜ns managing these materials. In addition, recovering chips and measures
•‹‰©’ø˜Œ«„mŽ‚žs„ ‚ž«–øŒœê„«t’÷•ŒŽ„ž¨“”ª–›mœ…p¢„ to extend the life of coolants in order to make effective use of
¬˜ø ÷ s•Œ…Ž¤ ~û ©›«vø‚Ž‰œ mŽ‚Œ ° •  Ž–˜÷ ¨¯„¬˜ø ÷ sŒ †Ž›•Ÿ‚ƒŸ‹‰ resources can be termed our corporate mission. Tsubakimoto Mayfran
develops products that enable any conveyor to be equipped with a
wide range of filtration and separation features to match complex
machining conditions. We offer products aimed at improving the
quality of the workplace environment, ensuring complete recovery of
chips and effective use of resources containing coolants.

€Ž›–„œms¡ •Ÿês©’˜ø Œ©Œø«„mŽ›…’„mŽ‡Ÿ€ Eco-Consciousness Even in
Manufacturing Processes
©Ts€u÷bœsaŒki£÷smŒoœê„to€MŒa‰yœ„frƒanmŸtp¬Œ’÷¨‰Œ ¨†s•þ„ŽŒøsŸ€‡Ž€Ÿ€÷˜‹•œ~Ÿês©|’û‚ °¨†ø˜þ„ŒŒnŸ€˜Ž€s÷˜¨Œ•Ÿês©ûŠ’Ž„ø˜«Œ„
mŽ›…’„mŽ‡€Ÿ •ž–Žœ…‡Ÿ€‹~œ |¨û –÷„è± €’œ ˜÷ s¨v„÷ ‚œ’ê ‚s±œ …ŽŸ”œ‚ ¨Ž‰tŸ Ž~ Tsubakimoto Mayfran not only manufactures environment-friendly
˜wês¡ Ž÷’sŒ›¡s¨Œ˜ €Žm °Žø’€„÷«s„®m¨vŽ†÷„m†m󝘎s«•vŸêswø ©Œ£ø ’‚•ø ˜ ¬Œw€„‰û ˜¨Ÿ “”m¨Ž‰›˜¢°…†’˜ó„smmœ„Ž¬‡Œ«÷ –Ÿ€ø products, but we also aim for Mayfran Environmental Friendliness in
›˜˜s• tmmŽ‰÷„• mŽ›t˜˜m¬† Ž’Œ‚œ±sž¨„Ÿ„mŽ¨‰¢°˜†ó˜smœ„p’œ„ the production processes for these products. For example, across the
p„˜Žmû…t˜„m„¬豨Ž˜˜mœs¬«wvø˜û‚£† m°–Ž£÷„~û„€¨û¨•v ¢°˜sŒ©vŸ±„›ps’„…•pŽ£ŒømsnŽ¡±„•¬œê„Œ•÷«›–¨ø‚˜¢˜„¬t†«m„©˜‚÷„m˜œ“ entire company, we give careful consideration to protecting the
n„«–Ò÷ ©›¬øŽ…œ mŽŽ…œ Ž˜s ISO 14001 w¡sê ¨†„þ Œ€Ž{„•m•ž–Žœ… environment throughout the manufacturing process, including
mŽtœmŽ•Ÿês©’ø˜Œ constructive measures such as using specially designed paint booths
to prevent the dispersal of paint mists from spray painting as well as
taking steps to prevent CO2 fumes generated by welding robots from
drifting into the air. We have also introduced equipment to suppress
noise and control vibration from large-scale presses, and have
acquired certification under ISO 14001, an international standard for
environmental management.

15

€ŽsmŽ¨˜¢ mŽ„÷£ Ž›……©†ŽŽ¤†¨“”ª–› Chip Processing System Model Selection Chart

’•œ £n˜svŸ±„s„©›n„¨“”ª–›
Work Material and Chip Size
p• Ž„÷£ ‚© ° „›„ž mŽmŽ˜s Ž¤ ›¨˜  
«„–„ø ¨–¯m ¨–¯m–÷˜ ˜›Œ¤ ¨Ÿ „è Œ SUS •©€„¨••€  ‚˜s¨–¢˜s ‚˜s©s ª–›„˜mmŒ£÷ ¨–¯m
Class Recommended Filtration Steel Cast Iron Aluminum SUS Stainless Steel Brass, Copper, Non-Ferrous Metals
Model Refer
¨pŽ¢°˜s©m/ to Page ’ •±œ„ •±„œ ’ •œ±„ ’ •„±œ ’ •±œ„
¨pŽ¢˜° sž¨ s ConSep 2000 II Long Short Short Long Short Long Short Long Short
ConSep 2000 €’œ mŽ˜s©……
Separator/Conveyer SC12RMG m¤ m±sŸ P.17
SC12RPS P.18
Drum P.23
MT10 (MT10AR) filter P.24

©Œ÷¨–¯m

Magnetic

€›©mŽs¨t›Ž¤

Perforated screen

P.19

¨pŽ¢°˜sž¨ s©…… CT20 (CT20AR) P.20
•‰„¨–m¯ CT1 (CT1AR)
HC500 P.21
Hinged Belt Conveyor

P.22 mŽž¨ sŽ››‚s¬m Long-distance conveying

¨pŽ˜°¢ sž¨ s©…… SC12R P.24 CHIP CONVEYORS & COOLANT
«…m’ SC25 FILTRATION SYSTEMS
SC40 P.24
Scraper Conveyor
P.24 mŽž¨  s¨“”ª–›•±„œ Ž››‚s¬m Long-distance conveying of short chips

¨pŽ˜°¢ sž¨  s©…… POWER-TROF P.28 mŽž¨ sŽ››‚s¬m«„©„’„˜„ Horizontal long-distance conveying
©‚÷s‡mœ
€œ’mŽ˜s NW €œ’mŽ˜smŽ›” P.27 ˜˜m©……•ž–Ž…œ ¨“”ª–››¨˜   (€’œ mŽ˜smŽ›”) Designed for fine chips (paper filter)
Push Bar Conveyor NW Filter Paper filter

€œ’mŽ˜s
Filter

pž˜ƒŸ…•Òœ mœ ”~û Symbol Explanation –Œ¨–€£ Notes:
¨–Œ›•Œ Ideal 1) €ŽsmŽ¨˜¢ mø „…„¢˜’÷ ¨“”ª–›t›‡÷„mŽ›…’„mŽ’ø •Ž–÷˜¨¯„ 1) The selection chart above assumes that chips will be processed with coolant.
«vøs„¬ø mŽ~£ €Ÿ €˜÷ €œ’©‚„n˜s 7VXEDNLPRWR 0D\IUDQ •ž–Ž…œ nø˜Œ¤ 2) Please contact your Tsubakimoto Mayfran representative for information
¬Œ÷©„›„ž Acceptable ¨m°  ’m…œ mŽtœmŽ¨“”ª–›©……©–øs
Not recommended on dry chip processing.
3) Short chips are defined as chips less than 50 mm in length.
¨“”ª–›•„œ± p˜¢ ¨“”ª–›‚ Œ° p  ’Œ’¬Œ÷¨mŸ„ ŒŒ
4) An AR heavy-duty model is also available to withstand wear on key

Œ  $5 Ž÷£„•ž–Ž…œ s„–„œm ¨‰¢˜° «–ø‚„‚„€÷˜mŽmœmŽ÷˜„ components from hardened chips.
vŸ„± •’÷ „‚ °•žpœÒtm¨“”ª–›v£…©n¯s 5) When handling chips that tend to float easily, such as short aluminum
¨Œ¢˜° €ø˜stœ mŽmœ…¨“”ª–›‚°  ˜¬øs÷  ¨v÷„ ¨“”ª–›
chips, please contact your Tsubakimoto Mayfran representative.

ŽmŽ¨“”ª–›mœ ”~›€÷s® ˜›¤ŒŸ¨„荌•„±œ mŽ£~€Ÿ €÷˜€’œ ©‚„n˜s 7VXEDNLPRWR 0D\IUDQ
List of Various Chip Shapes ª†Ž˜øs˜sŸ ‹‰€œ’˜÷s¨“”ª–›¨–÷„±è¨Œ˜¢° «•÷–Œ¨n gmœ ”~›n˜s¨“”ª–›h «„ŽmŽ‚ ° …„†m–œsn˜sª…Žvœ’Ž„û è±

(Please use these photos of sample chips as reference when entering “Chip shape” numbers in
item 4 on the back cover of this brochure.)

1 ¨“”tmmŽp’ø „¨–m¯ (S45C) 2 ¨“”tmmŽms¡ ¨–m¯ (S45CN) 3 ¨“”tmmŽm¡s¨–m¯ (S45CN) 4 ¨“”tmmŽmœ¨–m¯ (S45CM)

Steel (S45C) borings Steel (S45CN) turnings Steel (S45CN) turnings Steel (S45CM) milling turnings

5 ¨“”ª–›tmmŽmœ ¨–m¯ –÷˜ (FCD) 6 ¨“”ª–›tmmŽ¨t Ž¨–m¯ v…£ ©n¯s (S45CN) 7 ¨“”ª–›tmmŽ¨˜°¢ ‚˜s¨–¢˜s 8 ¨“”ª–›tmmŽ€œ ¨m ’‚˜s¨–¢˜s

Casting (FCD) milling chips Hardened steel (S45CN) grinding scrap Brass sawing chips Brass thread cutting chips

9 ¨“”ª–›˜›Œ¤ Ÿ¨„荌 (•œ±„) 10 •ª–›˜›¤ŒŸ¨„荌 (’) 11 ¨“”ª–›˜›Œ¤ ¨Ÿ „è Œ (•œ±„) 12 ¨“”tmmŽm¡s˜›Œ¤ ¨Ÿ „è Œ (’)

Aluminum chips (short) Aluminum strings (long) Aluminum chips (short) Aluminum turnings (long)

16

CHIP CONVEYORS & COOLANT ConSep 2000II
FILTRATION SYSTEMS
‚° •£ n˜smŽtœ mŽ¨“”ª–›©›mŽ©†Ž•‹‰•Ž–˜÷ ¨¯„

The Ultimate in Chip Handling and Coolant Processing!!
•ŒŽž¨ s¨“”ª–›•±œ„©›’ šš ¬ø‚m£ œm”~›©›’•œ £
¨–Œ›‚ •° £•ž–Ž…œ mŽtœmŽ¨“”ª–›tm¨pŽ¢°˜stmœ Ž©……–n±œ„€˜„
«vøm…œ •Ž–˜÷ ¨„¯ ¬‚ø m£ v„Ÿ ‚œ±s©……›„ž± ¬©ø ››„ž± ¬Œ÷¬ø
sœ mŽ˜s«„€’œ v÷’†Ž›–œ ¨’©›©Žs«„mŽ‚žp’Œ•›˜ø„«„n˜ssœ
Œ“  „¤ …û ŽŸmŽ©›w÷˜Œ…žŽ£s‚œê’ªm
¬  w„‚û ¨ ° †þ„ŒŸ€Ž€˜÷ •Ÿês©’ø˜Œ «vø‰œss„¬˜ø ÷sŒ†  Ž›•‚Ÿ ƒ‹Ÿ ‰

Able to convey long and short chips, etc., regardless of shapes and
materials
Ideal for processing chips from multiple process machines
Compatible with all coolants, both water-soluble and water-insoluble
The built-in filtration drum saves the time and effort of cleaning the
inside of the tank
Service and maintenance available worldwide
Energy-efficient, environmentally friendly design

17

n˜ø Œ¤‚s¨‚p„Ÿp / Technical Data

p’Œ(ŒmŒ’ø )sŽ›…£ p’Œ•ŒŽ«„mŽ©†Ž•‹‰•Ž–˜÷ ¨„¯ €Ÿ Ž „‚   n„ ŒŒ
Coolant Processing Capacity
(liters/minute) Dimensions (mm)
Wh
Nominal ›„±ž¬ø Œ „ž± Œœ„¨†„þ •÷’„†Ž›m˜…–mœ
Width
Water-Soluble Oil-Based

300 300 150 363

500 350 175 563 2,500

800 450 225 863

p’Œ•ŒŽ«„mŽ©†Ž•‹‰•Ž–÷˜¨¯„¡tmn„n˜s K ŒŒ
p’Œ•ŒŽ«„mŽ©†Ž•‹‰t›©€m€÷sm„œ ¬†€Œn„n˜s K

€Ÿ €÷˜€œ’©‚„n˜s 7VXEDNLPRWR 0D\IUDQ ¨m °’m…œ œs•Ž–÷˜¨„¯
p’Œ–„én˜s•Ž–÷˜¨„¯ ‚Œ°   „±žŒ„œ ¨†þ„•÷’„†Ž›m˜…–mœ t›•ŒŒ€’Ÿ ÷¨†„þ
PP V °&
mŽ£~€Ÿ €˜÷ €’œ ©‚„n˜s 7VXEDNLPRWR 0D\IUDQ ¨m °’m…œ •Ž–÷˜¨¯„
‚°Œ  „  ±žŒœ„¨†„þ •’÷ „†Ž›m˜…–œm

Coolant processing capacity is based on an h dimension of 2,500 mm.
Processing capacity will vary with the h dimension.
Contact your Tsubakimoto Mayfran representative regarding coolant tanks.
Oil-based coolant viscosity is assumed to be 10 mm2/s (40°C).
Please contact your Tsubakimoto Mayfran representative regarding
oil-based coolant.

v÷˜s•ž–Žœ…mŽ€Ž’t¨v¯p ‚sœ± •˜sø „
Inspection window
(both sides)
1670 h
W
†āüŒø˜„mœ… Consœ S•emp†20Ž0m0I I ¨“”ª–› •Ž–˜÷ ¨¯„¨nø ‚s„è± 1774
(Dirty tank) Chips/coolant enter here
Backwash pump sœ •›˜ 1210
Clean tank w  sœ 285
(330)
Tank seal
CHIP CONVEYORS & COOLANT
FILTRATION SYSTEMS
’ •±„œ ¨w¯„¨w ˜˜Ž†£ €û mŽ’Žt~t…œ û¨m•ŽŽŒŸ¬– ø„
Overflow sensor (option)
Long Short ¨“”ª–›©›•Ž–÷˜¨„¯ ‚•°  m†Žm
Chips and dirty coolant
¨“”ª–›‚ °†˜÷ ˜˜m
Chip removal v˜÷ s†÷˜•Ž–÷˜¨„¯ •›˜
FL
Clean coolant discharge portal

p’Œ•ŒŽ«„mŽtœmŽm…œ ¨“”ª–›–mv„Ÿ  ¨ °Œ / Superb Ability to Handle a Multitude of Metal Chip Types

w œs

Tank seal

Œ˜¨€˜Žû¨m  Ž‰û Žø˜Œ 6+2&. Ž›……Ž›…˜€œ ª„Œœ€nŸ ˜s w œs ¨pŽ˜°¢ sž¨ s©……•‰„ €œ’mŽ˜s©……¤mmŸ±s‰Žø˜Œ Ž›……mŽtœ mŽ‹«„
Sha5ft(-m/o$u<n te€dŸ g€e±œsa…r m„¨o‰torwith •˜ø „m…œ Tank seal ¨–¯m Ž›……ø˜„m…œ t•Ÿ‚ƒŸ…œ€Ž

SHOCK RELAY Backwash-line auto-purge system Hinged steel belt conveyor Drum lter with backwash system Inner handling system (patented)

ConSep 2000 W1

1442 W2
A-A
n ‚ °•£ •ž–Ž…œ mŽž¨„Ÿ„mŽmœ…¨“”ª–› ¨–Œ›•ž–Žœ…mŽtœ mŽm…œ v÷˜s•ž–Ž…œ mŽ€Ž’t¨v¯p ‚sœ± •˜sø„
’©›•±„œ ¨“”ª–›•„±œ ©›’†„mœ„ Inspection window œs•›˜
©›•Ž–˜÷ ¨„¯ †ŽŸŒ~Œm (both sides)
The Bestseller for Processing Long 1148 600 Clean tank
and Short Chips Ž›……‚°  ¢ –„÷£ ¨‰Ž›«v ø 350
¨pŽ°˜¢ sž¨ s ©…… ‚¨° †“”˜÷ ª˜–˜›m v˜÷ s†÷˜•Ž–˜÷ ¨¯„•›˜
Chip Clean coolant discharge portal
Ideal for handling removal ’
mixed long and short •„±œ †üāŒø˜„mœ… ¨“”ª–›©›•Ž–÷˜¨¯„
chips and high coolant Long Chips and coolant
volumes Short Backwash pump
Flexible system
realized by two types A
of conveyors
A

n˜ø Œ¤‚s¨‚p„pŸ / Technical Data

p’Œ ŒmŒ’ø sŽ›…£ p’Œ•ŒŽ«„mŽ©†Ž•‹‰•Ž–˜÷ ¨¯„ €Ÿ Ž „‚  n„ ŒŒ W2
Nominal Coolant Processing Capacity
Width (liters/minute) Dimensions (mm)
(mm) h W1
›„±ž¬ø Œ „ž± Œ„œ ¨†þ„•’÷ „†Ž›m˜…–mœ
Water-Soluble Oil-Based

350 300 150 363 414
500 350 1,680 413 564

175

650 400 200 463 714
800 450 2,180 513 864

225

p’Œ–„én˜s•Ž–˜÷ ¨„¯ ‚ Œ°  „ž± Œ„œ ¨†„þ •÷’„†Ž›m˜…–œmt›•ŒŒ€’Ÿ ÷¨†þ„ PP2 V ˚C)
mŽ£~€Ÿ €˜÷ €’œ ©‚„n˜s 7VXEDNLPRWR 0D\IUDQ ¨m° ’m…œ •Ž–˜÷ ¨„¯ ‚°Œ   „±žŒœ„¨†„þ •’÷ „†Ž›m˜…–œm

Oil-based coolant viscosity is assumed to be 10 mm2/s (40°C).
Please contact your Tsubakimoto Mayfran representative regarding oil-based coolant.

18

CHIP CONVEYORS & COOLANT MT10 mŽtœ mŽ¨“”ª–›’tm¨pŽ°˜¢ sŒ¢˜mn„¨m¯ ‚ ¨° v˜°¢ ¢˜¬ø
FILTRATION SYSTEMS
W+63 Ž•„÷£n‰„„¨–¨¯m¯m‚‚ n°‡ ° €Ÿ n¡±„ ‚˜ °•£÷ sŒ© mŒ÷„Ž‚ž¨ž–sŒ„›‚•°† ž–ŽŽ›…œ–mœ Ž«t„œŽm¤†Ž©m…œ……¨“m”›‚ªœ –Ž›œ’¨†þ„˜÷ s 
Œ   07 $5 Ž„÷£ •ž–Žœ…s„–„œm ¨‰¢°˜«–ø‚„‚„€˜÷ mŽmœ mŽ˜÷ „v„Ÿ± •’÷ „‚° •žpœÒ
¨t–Œm¨“›”•žª––Žœ…›vm£…©Žtnœ ¯sm 6Ž&¨“0” ª6&–U› t 68m¨-p Žš¢˜°sšŒ ¢˜mn„¨m¯ –Ž¢˜¨Œ˜°¢ Œ ‰±„¢ ‚€ ° Ÿ€±sœ
‚°t  žmœ

Reliable Handling of Long Chips from
Small Machine Tools

Bestselling small-profile model featuring economical operation in a
compact format.

Precision-processed hinged steel belt is ideal for processing long chips.

An MT10AR heavy-duty model is also available to withstand wear on key
components from hardened chips (SCM, SCr, SUJ, etc.).

Ideal for handling chips from small-scale machine tools or with limited
installation areas.

€œ’¨ ¢˜m

Option

W œ€’¨¢˜m
A-A
59.3 Option
97

H 130

°€ž £•
min 300

h m˜÷ s¨“”ª–› V
Chip box
Ž¤Ž›… A
• œm•‰„ A FL
Belt pin Drain hole
119
©m„ªw÷ nø˜Œ¤‚s¨‚p„pŸ / Technical Data
: p’Œm ø’sn˜s•‰„
W (belt width)Chain core ©……ªwn÷ øs Side chain type ¨‚ …¨‚÷ 5) 5 RF2050R equivalent
W+18
©Žs€s¡ •‰„ 1 ^NJI` Belt tension (N) (kgf) 1,760{180}
31.75
Ž››‰€Ÿ vû ŒŒ Pitch (mm) #31752

©……•‰„ Belt type 100,150,200,250,300,350,400,450,500
2
p’Œm’øsn˜s•‰„ ŒŒ Belt width (mm) 20
p’Œ–„n˜s•‰„ ŒŒ 19
Belt thickness (mm)
15°,30°,45°,60°
p’Œ•¤sn˜s†mï nø s ŒŒ Side wing height (mm) 0.9/1.1 (50/60 Hz)

p’Œ•¤sn˜s•œ„Œ€Ž{„ ŒŒ Standard cleat height (mm) 40

¤mms±Ÿ 5 Œ£ŒŒ€Ž{„n˜s‰±„¢ ‚° ¨˜  s Standard angles of incline ¨‚  …¨‚÷ 7 [ 7 m¤ m±sŸ €„œ 8T x 6T equivalent (solid roller)
p’Œ¨Ž’¯ ¨pŽ˜¢° sž¨ sŒ€Ž{„ ¨Œ€Ž „‚  Standard conveyor speeds (m/min)
Ž››‰Ÿ€vû •œ„n˜s•‰„ R roller p’Œ•¤sn˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt height (mm) 82.97×44.75
Belt cleat
Pitch †mï nø s

Side wing ¨Š˜ñ s tž„’„Š„ü No. of teeth

‚Ÿ“‚s•‰„ Sprockets ¨•ø„‡÷„“¤„ûms‰Ÿ€vû ŒŒ Pitch diameter (mm)
Belt direction

19

CT20 mŽtœmŽ¨“”ª–›’tm¨pŽ¢˜° sŒ˜¢ mn„¨¯ms¡ n„ms‚ ¨° v˜¢°
¢˜¬ø

Ž£„÷ n„ms˜¨„m†Ž›•spû¨†„þ ¨’˜Žûvœ„‚° ‰}œ „n±¡„n˜s 07 Œ†  Ž›•‚Ÿ ƒŸ‹‰‚°  ˜¨°  Œ
•‰„¨–m¯ ‚ °‡€Ÿ n„¡± ˜÷ s©Œ„÷ ž¨–Œ›•ž–Žœ…mŽtœ mŽmœ…¨“”ª–›’¨†„þ ˜÷ s 
Œ   &7 $5 Ž÷£„•ž–Žœ…s„–„œm ¨‰¢°˜«–ø‚„‚„€÷˜mŽmœ mŽ˜÷ „v±Ÿ„•’÷ „‚° •žpҜ tm¨“”ª–›
v£…©n¯s 6&0 6&U 68- šš

Reliable Handling of Long Chips from
Small- to Medium-Size Machine Tools

Versatile medium-sized model is an upgraded version of the MT10
offering superb efficiency.

Precision-processed hinged steel belt is ideal for processing long chips.

A CT20AR heavy-duty model is also available to withstand wear on key
components from hardened chips (SCM, SCr, SUJ, etc.).

W+111 CHIP CONVEYORS & COOLANT
W-14 FILTRATION SYSTEMS

W œ€’¨ ¢˜m
A−A
Option 165
82.3
H 140

€°ž £•
min 300

h V
A
m˜÷ s¨“”ª–›
Chip box

• œm•‰„ FL
Belt pin
165Ž¤Ž›… A

: p’Œm ø’sn˜s•‰„ Drain hole
W (belt width)
W+46.4©m„ªw÷ n˜ø Œ¤‚s¨‚p„Ÿp / Technical Data

Chain core ©……ªw÷nø s Side chain type ¨‚ …¨‚÷ 5) 5 RF2080R equivalent

©Žs€s¡ •‰„ 1 {kgf} Belt tension (N) (kgf) 4,900{500}
50.8
Ž››‰€Ÿ vû ŒŒ Pitch (mm)
#50825
©……•‰„ Belt type 150,200,250,300,350,400,450,500,600,700,800,900,1000

p’Œm’ø sn˜s•‰„ ŒŒ Belt width (mm) 2.5
p’Œ–„n˜s•‰„ ŒŒ 28
Belt thickness (mm) 25
30°,45°,60°
p’Œ•¤sn˜s†mï nø s ŒŒ Side wing height (mm) 1.1/1.2~2.2/2.6 (50/60 Hz)
65
p’Œ•¤sn˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm)
¨‚ …¨‚÷ 7 [ 7 ¤mmsŸ± €œ„ 6T x 5T equivalent (solid roller)
ŒŒ£ Œ€Ž{„n˜s‰„¢± ‚°  ¨˜  s Standard angles of incline
p’Œ¨Ž¯’¨pŽ˜°¢ sž¨ sŒ€Ž{„ ¨Œ€Ž „‚   Standard conveyor speeds (m/min) 101.6×57.5
m¤ m±sŸ 5 p’Œ•s¤ n˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt height (mm)
Ž››‰€Ÿ vû •„œ n˜s•‰„ R roller
Pitch †mï nø s ¨Šñ˜s tž„’„Š„ü No. of teeth
Belt cleat Side wing
Sprockets
‚“Ÿ ‚s•‰„ ¨•ø„‡÷ „“„¤ ûms‰Ÿ€vû ŒŒ Pitch diameter (mm)
Belt direction

20

CT1 CHIP TOTE mŽtœmŽ¨“”ª–›’tm¨pŽ¢°˜sŒ¢˜mn„¨m¯ ¡sn„ms‚¨ ° v˜¢°
¢˜¬ø

mž–„ªpŽs•Žø s¨u‰›«–øŒ p’Œ©ns¯ ©mŽs÷ ¨†þ„¨“Ÿ ©›p’Œ‚„‚„ ¨°  Œ
•‰„¨–m¯ p’Œ–„ ŒŒ ‚ ‡° Ÿ€n±„¡ ˜÷ s©Œ„÷ ž ¨–Œ›•ž–Ž…œ mŽž¨ s
¨Œ“   &”7ª –$›5‚ Ž ¬° Œ÷£„•÷€ž˜ø –sŽ«v…œ ø©sŽ„s«–„„mmœ  Ž¨‰… …˜°¢ «˜–œ‚ø Œ„‚m„€˜÷ mŽmœ mŽ˜÷ „v„±Ÿ •’÷ „‚ °•žpҜ tm¨“”
ª–›v…£ ©n¯s 6&0 6&U 68- šš

Reliable Handling of Long Chips from
Small- to Medium-Size Machine Tools

Custom-engineered with excellent rigidity and outstanding durability.

Precision-processed hinged steel belts 3.2 mm in thickness suitable for
conveying chips that do not require significant force to compress.

A CT1AR heavy-duty model is also available to withstand wear on key
components from hardened chips (SCM, SCr, SUJ, etc.).

CHIP CONVEYORS & COOLANT W+111 œ€’¨ ¢˜m œ€’¨¢˜mOption
FILTRATION SYSTEMS W−19

222

W Option

25 242

A−A €°ž•£
109 H min 300

h

V
A m÷˜s¨“”ª–›
• œm•‰„ ŽŽ¤ ›… Chip box
Belt pin
222 Drain hole FL
A
: p’Œm ø’sn˜s•‰„ ©m„ªw÷
W (belt width) n˜ø Œ¤ ‚s¨‚p„Ÿp / Technical Data
W+40 Chain core
©……ªwn÷ øs Side chain type #2501-3
©Žs€s¡ •‰„ 1 {kgf} Belt tension (N) (kgf) 11,760{1,200}
Ž››‰€Ÿ vû ŒŒ Pitch (mm)
©……•‰„ Belt type 63.5
#25125

p’Œm’ø sn˜s•‰„ ŒŒ Belt width (mm) 152,229,305,381,457,533,610,762,915,1,067,1,219
„’±Ÿ (inches) (6) (9) (12) (15) (18) (21) (24) (30) (36) (42) (48)

p’Œ–„n˜s•‰„ ŒŒ Belt thickness (mm) 3.2
p’Œ•s¤ n˜s†ïmnø s ŒŒ Side wing height (mm) 38
p’Œ•s¤ n˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm) 35
15°,30°,45°,60°
Ž››‰€Ÿ vû ¤mmsŸ± 5 ŒŒ£ Œ€Ž{„n˜s‰±„¢ ‚ ° ¨˜  s Standard angles of incline 1.1/1.3~2.7/3.3(50/60 Hz)
Pitch R roller p’Œ¨Ž’¯ ¨pŽ˜°¢ sž¨  sŒ€Ž{„ ¨Œ€Ž „‚   Standard conveyor speeds (m/min) 85
•œ„n˜s•‰„ p’Œ•s¤ n˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt height (mm) 6T×6T
Belt cleat †mï nøs 127×127

Side wing ¨Šñ˜s tž„’„Šü„ No. of teeth

‚Ÿ“‚s•‰„ Sprockets ¨•„ø ‡÷ „“„¤ ûms‰Ÿ€vû ŒŒ Pitch diameter (mm)
Belt direction

21

HC500 Ž›……mŽtœmŽ¨“”ª–›ms•ž–Žœ…mŽ¨m¯…©›mŽž¨  s¨“”ª–› CHIP CONVEYORS & COOLANT
’tm¨pŽ¢˜° sŒ¢˜mn„¨m¯ ¡sn„«–Ñ‚÷ ° ¨v˜°¢ ¢˜¬ø FILTRATION SYSTEMS
W+181.5
W-45 ’ø p~£ •Œ…œ€«Ÿ „mŽtœmŽ‚°ª  ¨„÷ ‚s±œ –Œn˜s &+,3 727( +&
¨†„þ pž€˜…n˜s¨pŽ°˜¢ sž¨  s«„˜£Œp€‚Ÿ ‚°  žs„¬ø m’÷¨pŽ°˜¢ sž¨  sn„m›‚œŽœ
ø’p’Œ•ŒŽ«„mŽž¨ s¨“”ª–›†ŽŒŸ ~Œm«„Ž››†„ms©›Ž››¬m

•ŒŽtœ mŽm…œ ¨“”ª–›‚ ¨° †„þ ˜„ ¨v÷„ ¨“”ª–›tmmŽm¡s–„ P P
‚¬°  Œ÷€ø˜s«v©ø Žs«„mŽ……  ˜œŒm

¨–Œ›•ž–Žœ…mŽtœ mŽ¨“”ª–›€Žsms

Central Chip Handling System for Reliable
Collection and Conveyance of Long Chips from
Small- to Large-Size Machine Tools

With all the outstanding handling features of CHIP TOTE, the HC 500 is
an ideal conveyor solution that outperforms compact conveyors with the
ability to convey large volumes of chips medium and long distances.
Capable of handling curl-shaped chips such as turnings 1m/m in
thickness that do not require significant force to compress.
Ideal for central chip handling.

€œ’¨¢˜mOption

399

576~661 W H 250
B-B A-A

500
B FL
A
A

V

°€ž £• B
min 200

©m„ªw÷ nø˜Œ¤ ‚s¨‚p„Ÿp / Technical Data

Chain core ©……ªwn÷ øs ¨‚  …¨‚÷ 5) ) RF80125F equivalent

Side chain type 19,600{2,000}
125
©Žs€s¡ •‰„ 1 {kgf} Belt tension (N) (kgf) 1253

÷‚˜•‰„ Ž››‰Ÿ€v û ŒŒ Pitch (mm) 300,450,600,750,900,1,050,1,200
Belt pipe 3.2
©……•‰„ Belt type 63.5
: p’Œm’øsn˜s•‰„ 60
• œm•‰„ W (belt width) p’Œm’ø sn˜s•‰„ ŒŒ Belt width (mm)
Belt pin W+53.2 15°,30°,45°,60°
p’Œ–„n˜s•‰„ ŒŒ Belt thickness (mm) 1~12

p’Œ•¤sn˜s†ïmnøs ŒŒ Side wing height (mm) 100~500
6T×6T
p’Œ•¤sn˜s•„œ Œ€Ž{„ ŒŒ Standard cleat height (mm) 250×250

¤mmsŸ± ) Œ£ŒŒ€Ž{„n˜s‰±¢„‚ °¨˜ s α Standard angles of incline
F roller p’Œ¨Ž¯’¨pŽ°˜¢ sž¨  sŒ€Ž{„ ¨Œ€Ž „‚   Standard conveyor speeds (m/min)
Ž››‰€Ÿ vû p’Œ•¤sn˜smŽ›ª†ŽsŒ€Ž{„ ŒŒ Standard skirt heights (mm)
Pitch †ïmnøs
¨Š˜ñ s tž„’„Š„ü No. of teeth
•œ„n˜s•‰„ Side wing
Belt cleat Sprockets ¨•„ø ‡÷ „“¤„mû s‰€Ÿ v û ŒŒ Pitch diameter (mm)
‚“Ÿ ‚s•‰„
Belt direction

22

SC12RMG SC12RPS

¨pŽ°¢˜s©m©Œ¨÷ –m¯ Magnetic Separator ¨pŽ°¢˜s©m©……€›©mŽs¨t›Ž¤ Perforated Screen Separator

–Œ¨–€ £ 6& 50* ©› 6& 536 Œ   ¬w„û‹„˜m‚¨°  –Œ¢˜„mœ„

Note: The SC12RMG and SC12RPS share a common external design.

58 H 145

h V 251
A m˜÷ s¨“”ª–›
Chip box
118 FL

CHIP CONVEYORS & COOLANT v÷˜s†÷˜•Ž–÷˜¨„¯ A
FILTRATION SYSTEMS
Coolant discharge port

SC12RMG

Ž›œ…•Ž–Ma˜÷ x¨im„¯um•s¤ c•oo£la„n˜tmle¨vpeŽl ˜¢° sž¨ s n~›¨pŽ°¢˜smžsœ ‚žs„ n˜s¨–’•m†Žm¨nø‚s„±è •«„Ž–œst÷˜m¨v„¯˜÷ s•†›˜˜÷ t›¬–¨nø ¬†
outside conveyor (While machine is operating) Dirty fluid enters here
Clean coolant flows into tank
from discharge port.

œ€’¨¢˜m

Option

118 ‚Ÿ“‚s

•Ž–÷˜¨¯„ ©Œ÷¨–¯m •„œ Direction
Coolant
Cleat ©Œ¨÷ –m¯
Magnet W 13
¨“”ª–›©›€›m˜„ Magnet
œ€’¨ ¢˜m t›¤m¤ Œ‚© ° Œ¨÷ –m¯
•„œ t›„ž¨“”ª–›©›€›m˜„
Option Chips and sediment are ‚ °m¤ ¤ Œ‚©°  Œ÷¨–¯m˜˜mtm¨pŽ¢˜° s
attracted to the magnets.
A-A Cleats remove chips and
sediment attracted to the magnet
from the machine.

¨pŽ˜¢° s©m©Œ¨÷ –¯m 6& 50* SC12RMG Magnetic Separator

¨–Œ›•ž–Žœ…mŽ©m•Ž–÷˜¨„¯ tm¨“”ª–›‚Œ °  †zmŸ ŽŸ Ÿmœ…©Œ¨÷ –¯m Ideal for separating coolant from ferromagnetic chips, especially castings
ª¨u‰›¨“”ª–›tmmŽ–÷˜©›¨“”ª–›¨–m¯ •±„œ ® and short steel chips.
‚©Œ°†  ÷¨Ž–›mm¯˜¨…Š˜ø’Ž¬û ¨Ž–€û‚m¯  °€©Ÿ €›s±œ¨“˜”«÷¤ª€–ø››¨ø ˜„ ÷ swn¡sê ˜ts›¨pm¤ Ž„¢˜° žs˜˜ž¨m ’ø st•›„œ ¤…¨„“•”ª‰–›„
¨pŽ°¢˜sž¨ s Ferrite magnets mounted underneath the bottom pan of the conveyor
•‚žŽ«––•ø÷˜Œ¨„¯Ž‚©°¬  –m•¨nøŽ¬–†«÷˜„¨sœ ¯„•©›˜›¨“t”›ª‡÷ –„›•¬„øs÷Œ© ŒŒ÷¨ †–Ž›m¯•n‚Ÿ ˜ƒs‹Ÿ ©Œ‰÷¨ –©m¯ ›‚¬Žsœ± †ø–üҌ–  attract ferrous chips and fine chips, which are removed by cleats on the
conveyor belt.
mŽ©mn˜s©ns¯ n˜s¨–’‚†°  Ž›–œ Œ ‰¢„± ‚{ ° „¨pŽ˜¢° sn„m›‚œ Žœ …„‰„¢± ªŽss„
«’„œ•m£©ŽŒ©¨÷ –m‚¯m° Œ«€ømn±„¡ ©ø „›v÷÷’s•ŒmŽŽ¬¨–‰êŸŒ˜p˜’mŒŒ–n„˜s¨€†›þ„m•˜˜„s ¨ª‚p÷¨„‰–˜°¢ „«–é Œø  mžsœ Coolant flowing into the clean tank passes through the magnetic field of
mŽ£~€Ÿ €÷˜€œ’©‚„n˜s 7VXEDNLPRWR 0D\IUDQ •ž–Ž…œ n˜ø Œ¤ ¨‰ŸêŒ¨€ŒŸ all magnets, enabling simple, efficient, trouble-free separation of coolant
and chips.

Economical solid/liquid separation with a compact footprint on the factory
floor.

Magnetic material underneath the bottom pan can be doubled in
thickness for more powerful separation and even greater reduction in
sediment/sludge outflow (please contact your Tsubakimoto Mayfran
representative for further details).

23

SC12RPS m˜÷ s€›©mŽs¨t›Ž¤ n˜s¨–’•m†Žm¨nø‚s„è± €›©mŽs¨t›Ž ¤ …„ ÷s
Dirty fluid enters here
•Ž–˜÷ ¨¯„ Perforated screen box Perforated screen (top/bottom)
Coolant
œ€’¨ ¢˜m ©†Žs

Option Brush

•Ž–÷˜¨„¯ 118 ‚Ÿ“‚s
Coolant
©†Žs œ€’¨¢˜m Direction
•œ„ Option
Brush •œ„t›„ž¨“”ª–›©›€›m˜„‚°  ¤m¤Œ
(W) Cleat ‚© ° Œ¨÷ –m¯ ˜˜mtm¨pŽ˜¢° s

A-A •œ„ •¨nøŽ¬–†«˜÷„¨sœ ¯„t•›m˜v÷˜st†›¬–÷˜ Cleats remove chips and
Clean coolant flows into tank sediment attracted to the magnet
Cleat from the machine.

from discharge port.

¨pŽ¢°˜s©m©……€›©mŽs¨t›Ž ¤ 6& 536 SC12RPS Perforated Screen Separator CHIP CONVEYORS & COOLANT
FILTRATION SYSTEMS
¨pŽ°˜¢ s©m©……¨Ž  …s÷‚ °˜˜m©……Œ•ž–Ž…œ ¨“”ª–›•±„œ «v€ø ›©mŽs¨t›Ž¤ Simple separator designed for short chips uses a perforated screen on top
‚ °ø„…„n˜s{„¨pŽ˜°¢ sž¨ s©……«…m’ of a scraper conveyor base.

€Ÿ€±œs€›©mŽs¨t›Ž¤Ž¤†m˜÷ s Ž¤¨•ø„‡÷„“¤„mû s ŒŒ ¬’‚ø °…  ŽŸ¨’~©„’„˜„ A box-shaped perforated screen (0.5-mm-dia. holes) is built into the lower
•÷’„÷sn˜s¨pŽ¢˜° sž¨ s¨‰˜°¢ p˜¨m¯…¨“”ª–› mŽ˜s¨“”ª–›˜˜m ¨“”ª–› horizontal area of the conveyor to collect chips (filter out chips). Chips are
t›m¤ „ž˜˜mª¨pŽ°¢˜sm’‚ °Œ •œ„€Ÿ€sœ± ˜÷¤ removed by a sweeper on which cleats are mounted.

mŽ©m‚† ° Ž›–œ mŽ©mn˜s©n¯s n˜s¨–’ ªŒ‰  ±¢„‚ °{„¨pŽ°˜¢ sn„m›‚œ Žœ Economical separation (solid/liquid separation) in a compact footprint is
•ŒŽ©m¬‚ø œ±sª–›‚° Œ †zŸmŽŸ Ÿ m…œ ©Œ¨÷ –¯m©›’•œ £‚¬ ° ŒŒ÷  p£~•Œ…œ€Ÿn˜s©Œ÷¨–m¯ possible for ferromagnetic or non-magnetic materials.

SC12R SC25 SC40 p~£ •Œ…œ€Ÿ

•ž–Žœ…mŽž¨  s¨“”ª–›•„œ± ‚ ‡° ÷ „mŽ›…’„mŽ©……©–øs 6& 5 6&
•ŒŽž¨ s¨“”ª–›•±„œ tm¨pŽ°˜¢ sŒ˜¢ m¬–ø v„Ÿ
For Conveyance of Dry-Processed Short Chips 6&
˜˜m©……•ž–Ž…œ mŽž¨  s†ŽŒŸ ~Œm¨†„þ Ž››‚s¬m ¨pŽ¢°˜sž¨ s‚‚°  „‚„
‰Ž˜ø ŒŽ…œ Œ˜¢ m…œ •‹‰mŽ«vsø „–„œm–„÷’s

Features

SC12R / SC25
Capable of conveying short chips from various types of machine tools.

SC40
Designed for high-volume conveyance over long distances. A tough conveyor
that readily handles severe usage conditions.

n˜ø Œ¤ ‚s¨‚p„Ÿp / Technical Data SC12R SC25

•¨†p 6SHFLILFDWLRQV ©……ªwn÷ øs Side chain type SC12R SC25 SC40 W+64 p’Œ’¨“”ª–›•¤s £• W+111
©……ªwn÷ ø s RF2050R SK004 W-4 W-5
©Žs€¡sn˜sªw÷ 1 ^NJI` Side chain type 1,760{180} RF2100R 86,200{8,800} Maximum chip length
Chain tension (N) (kgf) 101.6 H 292 222
Ž››‰Ÿ€vû ŒŒ Pitch (mm) 31.75 19,600{2,000} h
356 222
p’Œm’øsn˜s«…m’ : ŒŒ Scraper width W (mm) 100,150,200 63.5 119 SC40 580
250,300,350 152,229,305 9
400,450,500 381,457,533 100 40 500 40
610,762,915 15°,30°,45°
p’Œ–„n˜s•„œ ŒŒ Cleat thickness (mm) 5 1067,1219 1~10 m˜÷ s¨“”ª–› 462
p’Œ•¤sn˜s•œ„Œ€Ž{„ ŒŒ Standard cleat height (mm) 30 4T×4T Chip box
ŒŒ£ ¨˜ sn˜s¨pŽ°¢˜sž¨ s Conveyor incline angles 15°,30°,45°,60° 6 265.58 V
p’Œ¨Ž’¯ n˜s¨pŽ˜°¢ sž¨ s ¨Œ€Ž „‚  Conveyor speeds (m/min) 0.9/1.1
¨Šñ˜s tž„’„Šü„ No. of teeth 50 FL •’÷ „©„’„˜„ •÷’„¨˜  s
6SURFNHWV ¨•„ø ‡÷„“¤„ûms‰Ÿ€v û ŒŒ Pitch diameter (mm) 8T×6T ¤mmsŸ± €œ„ 6ROLG UROHU Horizontal Inclined
15°,30°,45°,60° section section
82.97×44.5
1.1/1.3~2.7/3.3

6T×6T

127×127

24

vœŠ¨Šî p˜„¨’¨˜Žû Ž›……ž¨ s‰¨Ÿ “”‚° «vmø Ž¨p¢˜° „‚ °©……mœ…¬†m…œ Œ«„mŽ¨p˜¢° „
’•œ £–Ž¢˜•êsŸ n˜s
Shuffle Conveyor
•ŒŽž¨  s’œ•£©›•êŸsn˜s¬ø–v„Ÿ €±œs©€÷‡s©†óst„¡s’œ€‚£ ° Œ„  ±ž–„œmŒm
CHIP CONVEYORS & COOLANT ©€m€÷stmŽ›……ž¨  s©……•ê„œ •›¨‚˜¢ „¨‰Ž›Œ ¨• smŽ‚žs„‚¨ ° s …
FILTRATION SYSTEMS †Žœ…«–¨ø –Œ›mœ…p’Œ€ø˜smŽø„p’Œ‚„€˜÷ mŽ¨• •   p’Œ‚„€÷˜mŽmœ mŽ˜÷ „
©›p’Œ‚„€÷˜p’ŒŽ˜ø „¬ø˜÷ sŽ’¨Ž’¯ ¨Œ˜°¢ ¨‚  …m…œ ¨pŽ¢°˜sž¨  sƒŽŽŒ
–œ’nœ…vŸ„± •÷’„©Žs…Ÿ ªmŽ‡•Œ‡•„’•œ ©£ ›•¨†pn˜s
ªpŽs•Žø s‚ ¨° Ž …s÷•›’m€÷˜mŽw÷˜Œ…žŽ£s
Torsion element drive head ©€m€÷ stm¨pŽ¢°˜sž¨  s©……•‰„¨‰Ž›¬ŒŒ÷ m  Žm÷˜€’œ n˜s’œ•£•›•Œ
©€m€÷ stmŽ›……ž¨  s©……•ê„œ •›¨‚¢˜„¨‰Ž›•ŒŽŽ •€Žû‚mŽ‚žs„¬ø
 ‹«€ømŽ…ŽŽ‚m£ „ž± –„mœ Œm

Tray A Unique Conveyor System That Utilizes Repeated
Back-and-Forth Motion to Move Material or Objects
–„ø ©†„
Can convey a wide range of materials and objects, from powders to heavy
Tray flange items.
Differs from vibrating conveyor systems in that operation is quiet.
Can readily accommodate the need for abrasion resistance, corrosion
resistance, and heat resistance compared to conventional conveyors by
combining materials and specifications of the tray.
Simple construction facilitates maintenance.
Differs from belt conveyors in that there is no buildup of material carryover.
Differs from vibrating conveyor systems in that operation can be restarted
under a heavy load.

v£ nœ…vŠœ ¨Šî

Shuffle drive

†mø„•…¤

Rod end

v£v„±Ÿ •’÷ „©Žs…Ÿ ©„’€±œs

Vertical torsion element assemblies

nø˜Œ¤ ‚s¨‚p„pŸ / Technical Information

p’Œ’ Length n„n˜s•ŒŽ•œês‚ž¨‰¢˜° «–€ø Žsmœ…mŽ«vsø „ Tray dimensions can be customized to meet your specific handling
p’Œm’øs Width ¨u‰›n˜s‚÷„¬ ø ¨Žt›•Žø s¬  w„û‚°¨  –Œ›•Œ‚•°  £ needs. We will create the optimal design to meet your required
 Ž¤†‚Žs Shape n¨‰„°˜¢ «–«ø€–ŽÒs÷ m …œp•’¨†Œp‚’‚ ° ÷ „ € Œ˜ø s m€˜÷ Žp ’p÷Œ˜mø ’sø˜ssŸ • ž Œ– Ž œ… specifications.
(Reference values for large size: 75 m in length by 1 m in width)

Tray p’œ•’Œ£ –„n˜s©‡„÷ ¨‰‚ Œ€Ž{„ ©‡„÷ ¨–¯mŽ  •ž–Žœ…mŽ«vøs„ªpŽs•Žø s Standard: Rolled steel plate for general structural use (SS400); 3.2

Plate thickness ‚’œê ¬† 66 –„ ŒŒ „˜mtm„•±è ŒŽ mm thick.
‚žtm 66 –„ –Ž˜¢ ŒŒ ©‡÷„ Can also be fabricated from SS400 4.5 or 6.0 mm thick, stainless

Material •©€„¨••€  ©›©‡„÷ ¨–¯m‚„mŽ¨•  •  steel plate, and abrasion-resistant steel plate.

p’Œ¨Ž’¯ n˜s¨pŽ¢°˜sž¨  s Conveyor speed ¡s ¨Œ€Ž/„‚  t›©€m€÷sm„œ ¬†€Œ’•œ £‚ ° ž¨ s©›„±ž–„mœ n˜s’œ•£ 0.7 to 5.2 meters/minute (will vary depending on material conveyed and its weight)

Ž››vmœ n˜svœŠ¨Šî Shuffle stroke 81 ŒŒ. 81 mm.

Ž››vmœ n˜svŠœ ¨Šî €˜÷ „‚  Shuffle strokes per minute pŽsœ± /„‚  70 strokes/minute

•÷’„n…œ Drive section ¡s N: •ŒŽ€Ÿ €sœ± ‚° €ž©–„s÷ «m¯¬ø‚ °€˜ø smŽ 0.2 to 22.5 kW (can be installed in any desired location)

Ž›œ…¨• sn~›‚žs„ ¬ŒŒ÷ n  ˜s…ŽŽ‚£m 70 db Empty: 70 dB
Œ n˜s…ŽŽ‚m£ †Ž›Œ~ G% t›©€m€÷ sm„œ ¬†€Œ’œ€£‚°  ž¨  s Loaded: Around 80 dB (will vary depending on the conveyed objects)
Noise level during operation

25

SLUDGE BARRIER 6/8'*( %$55,(5

SLUDGE BARRIER Ž›……†Žœ…†Ž£s Coolant ©……©Œ¨÷ –m¯

v£ ©mªp„–„é tm•Ž–˜÷ ¨¯„ n„m›‚œ Žœ ¨p˜°¢ „øs÷
©€Ÿ m€ªœ±sp©Œ„÷¨––„¯m高„˜€mœ’tm•Ž–÷˜¨„¯ ø’©Œ¨÷ –¯m ‚ž«–•ø Ž–˜÷ ¨„¯
•›˜ª¬Œ÷€˜ø s©m©……©Œ„„’
ˆ€Ÿp€Ž±œs˜¨‰…ŒêŸ–¬Ž˜¢ øsˆ÷†•î ž–Ž…œ œs•Ž–÷˜¨¯„‚° Œ˜  ¤÷¨ŸŒ ¨‰ s©p€÷ œ v˜÷ s€Ÿ€œs± «„

In-Tank SLUDGE BARRIER
Magnetic Sludge Recovery System

Compact, portable sludge recovery unit with built-in magnets.

Simplifies in-tank sludge recovery and disposal without troublesome
manual operations.

Easy retrofitting for existing coolant tanks by merely cutting a mounting
slot in the cover or lid.
n„n˜s ÷v˜s

Slot dimension
115

CHIP CONVEYORS & COOLANT
FILTRATION SYSTEMS
€ž©–„s÷ Œ˜¢ tœ…¨Œ°˜¢ ntœ ©Œ¨÷ –m¯ ˜˜m n„‚° «–ø¬’ø«„’s¨…¯ ¨†„þ n„•ž–Žœ…Ž÷£„ 6%
Handle position when demagnetizing
Œ˜¢ t…œ •ž–Žœ…¢˜ Dimensions given inside parentheses are for model SB4012.
Carrying handle
305 (188)
0~245 242 (125) Œ˜¢ t…œ •ž–Žœ…ntœ©Œ÷¨–¯m˜˜m 50 (40)
335 (218) Demagnetizing handle n„n˜sv÷˜s

21.5 ¨–¯mum€Ÿ€sœ± Slot dimension

Mounting bracket n„ˆpŽ˜…

€œ’†Ž…œ ©„’€œs± 145 Cover dimensions

Verticle adjuster €œ’˜÷ sn˜sv÷˜s€Ÿ€sœ± ‚ ¨° †î˜¤÷

ª…‚û¡¨–m¯ um€Ÿ €œ±s Example of an open mounting slot
Mounting bracket bolt
©•ž…–…Ž¨œ… m’mŽ€…œ Ÿ«„€‹s±œ «„‰œsø‚„° Œ… ˜„¤÷¨ŸŒ t›€˜ø s‚žv˜÷ s«„ˆpŽ˜…sœ
401 282 (165) 95
205~415 For installation in an existing tank, a slot like the one in the drawing
170 above must be made in the tank cover.

20 ‰±„¢ ‡…Ÿ’Ž¨¨Ÿ m’~…¯ ¨€“”Žªs– › –Œ¨–€£ €ž©–„÷s€Ÿ€±œst›€˜ø s˜÷¤«„¨•ø„‚smŽ¬–n˜s•Ž–˜÷ ¨¯„

Chip pick-up surface Note: Mounting position must be in the flow path of the coolant.
(cross-hatched area)

‰±„¢ ‡’Ÿ ø „–„ø©›ø„–sœ
Front and back surfaces

•¨†p–mœ €’œ ˜÷ s 6/8'*( %$55,(5 ‚°€  Ÿ€s±œ ©’ø

Ž„£÷ 6% , 6% Example of an Installed SLUDGE BARRIER
n„ 6% Ï Ï ŒŒ.
(•s¤ xm’ø sx–„ 6% Ï Ï ŒŒ.
„±ž–„œm 6% mm.
6% mm.

Major Speci cations

Models : SB4024, SB4012

Dimensions: SB4024 462 x 335 x 145 mm
(H x W x D)

SB4012 462 x 218 x 145 mm

Weight : SB4024 9.3 kg
SB4012 5.3 kg

26

€œ’mŽ˜s 1: p~£ •Œ…€œ Ÿ

NW Filter Ž›……¤ ¨•ŽŒŸ mžsœ ‚ž«–Œø ꜄«t«„mŽmŽ˜s‚Œ°   †Ž›•‚Ÿ ƒŸ‹‰ª¬Œ•÷ ±„Ÿ ¨†˜¢ smŽ›”mŽ˜s
mŽ›”mŽ˜st›¨†°  „ª˜œ€ª„Œ€œ ¨Ÿ Œ˜°¢ ¨mŸmŽ˜£ €„œ ‚°‚  ž«–©ø Žsœ„«„mŽ¤ s
CHIP CONVEYORS & COOLANT ‚ž«–ø•ŒŽ†˜÷ «–ø¨pŽ˜°¢ s‚žs„«„ªŽss„‚¬ ° ŒŒ÷ p  „p˜p’…p£Œ¬ø
FILTRATION SYSTEMS ¨†„þ Ž›……‚°¬  Œ«÷ v÷©Œ¨÷ –m¯ «vøs„¬mø œ…‚±sœ ’•œ £©Œ÷¨–m¯ ©›’œ•£‚¬ ° ŒŒ÷ p  ~£ •Œ…€œ Ÿ
n˜s©Œ÷¨–¯m

Features

Power suction system ensures efficient filtration, without wasteful
consumption of filter paper.

The filter paper is automatically replaced when clogging occurs, causing
suction pressure to drop. Allows unattended operation in unmanned
factories.

A non-magnetic system, enabling both magnetic and non-magnetic
materials to be processed.

sœ •m†Žm sœ •›˜ mŽ›”mŽ˜s n˜s¨–’‚°•  ›˜t›m¤ •s÷ m…œ p„¢ ¬†sœ ¨pŽ¢˜° s
Filter paper Clean fluid is returned to the machine
Dirty tank Clean tank

†Œāü t÷ ©Žs„œ •s¤ ©›€°ž †Œāü n˜sŽ›……

Supply pump (high and low pressure) System pump

n˜s¨–’•m†Žm
Dirty fluid
E
F m÷˜sn’œ± •¬Š
H
Terminal box
G

B 280 (50) D
A C

†Œāü t÷  ©‡sp’…p£Œ ©›v£¨m…¯ mŽ›”mŽ˜s«vø©’ø ¨†„þ ˜†£ mŽ~¨û •ŽŒŸ

Supply pump, control panel, and spent filter paper take-up unit are available as optional equipment.

mŽ«vøs„ Applications

¨–Œ›•ž–Ž…œ mŽmŽ˜s•Ž–˜÷ ¨¯„‚ «° vø«„mŽ€œ ©›mŽ¨t  Žª–› Ideal for filtering coolants used in metal cutting and grinding, as well as
Ž’Œ¡smŽn±¡„Ž¤†©mŽ¬Š€û graphite machining.
¨–Œ›•ž–Žœ…mŽmŽ˜s•Ž©n’„˜‚ °«v«ø „mŽn„±¡ Ž†¤ ª–›˜„°¢ ®
–Œ¨–€:£ ¨pŽ¢˜° sŒ˜¢ m ¬©ø m÷ ¨pŽ¢°˜s¨t Ž‚sœ± –Œ, ¨pŽ°˜¢ s‡•Œ, ¨pŽ¢˜° s¨t›Ž¤ ¡m Excellent for filtering suspensions used in other metal machining
BTA ¨†þ„€„ø operations.

Note: Machine tools include all grinders, compound machines, BTA deep
hole drilling machines, and the like.

n˜ø Œ¤‚s¨‚p„Ÿp / Technical Data –„÷’ 8QLW PP

Ž÷£„ ABC D E F G H p’Œt£ œs Ÿ€Ž mpŽ›’Œ”mm’Žø˜ss p’Œ•ŒŽ«„mŽ©†Ž•‹‰ Ÿ€Ž „‚ 
Tank Capacity Processing Capacity (liters/min)
Model €°ž•£ €°ž•£ (liters)
Filter Paper ›„±ž¬ø Œ„  ±žŒœ„¨†þ„•’÷ „†Ž›m˜…–mœ (10mm2/s)
Width Water-Soluble Oil-Based (10 mm2/s)

ECJ-35 1,612 1,020 1,306 875 1,294 703 725 450 250 750 150 75

ECJ-70 2,052 1,460 1,306 875 1,294 703 775 500 350 750 300 150

ECJ-140 2,932 2,340 1,306 875 1,294 703 875 600 700 750 600 300

p’Œ–„én˜s•Ž–˜÷ ¨„¯ ‚°Œ   „ž± Œ„œ ¨†„þ •÷’„†Ž›m˜…–mœ t›•ŒŒ€’Ÿ ÷ ¨†þ„ PP2/s (40¸C mŽ~£ €Ÿ €˜÷ €œ’©‚„n˜s 7VXEDNLPRWR 0D\IUDQ ¨m ° ’m…œ p’Œ–„镝Ž–÷˜¨¯„˜„¢° ®

Oil-based coolant viscosity is assumed to be 10 mm2/s (40°C). Please contact your Tsubakimoto Mayfran representative regarding other coolant viscosities.

•¨†p©›n„˜t¨† ° „©†sª¬Œ€÷ ø˜s©tsø «–ø‚Ž…’÷ s–„ø

Specifications and dimensions are subject to change without notice.

27

POWER-TROF p£~•Œ…œ€©Ÿ ›mŽ«vsø „

mŽž¨ sŽ››‚s¬m‚† ° Ž›–œ ¨Œ°˜¢ p’Œ’n˜s¨pŽ°¢˜sž¨  s–„ês¡ ¨pŽ¢°˜s¨m„Ÿ m’÷ 25 ¡s 30 Œ.
€„ø ‚£„mŽž¨„„Ÿ s„t›€ž° m’÷¨pŽ¢˜° sž¨ s˜°¢„® ‚Œ ° •  ŒŽŽ„›¨‚÷ m„œ p’Œ’•¤s•£ p¢˜ 100 Œ.
ž¨ s¨“”ª–›˜„’©›¨“”ª–›•±„œ ©›ž¨  s¨“”ª–›•œ±„©›’†„mœ„¬ø –m¬Œ«÷ v÷
¨“”ª–›˜„v£…©n¯s¨†þ„‰Ÿ¨“” •ŒŽ–Œ„£ ¨’ „ •Ž–˜÷ ¨¯„«„†ŽŒŸ ~Œm¬ø«„¨’¨ ’mœ„
†Ž›•Ÿ‚ƒ‹Ÿ ‰«„mŽž¨ s¨   ° Œ ©mø†Òü –s±œ ¨ŸŒ ¨v„÷ ©‚÷s‡mœ ‰„œ mœ„ ©›†Žœ…†Žs£ Ž››‚s
«„mŽž¨ s©›p’Œ‚„€÷˜mŽ•m¡ –Ž˜¬ø¨†„þ ˜÷ sŒm POWER-TROF ‚p ° øŒ£ p÷ „許 †þ„‡Ÿ€‹~œ |û
‚˜°  ˜m©……Œ¨‰°˜¢ «–øŒ †Ž›•Ÿ‚ƒŸ‹‰•s¤ s±œ ¨ŸŒn˜s¨ŒûŠŽ„ wsê¡ •ŒŽž¨ s¨“”ª–›•œ„± ©›’
‰Ž˜ø Œ•Ž–˜÷ ¨¯„†ŽŸŒ~Œm«„Ž››‚s†„ms¬ø  ¨ ° Œ©›Œ†  Ž›•Ÿ‚ƒŸ‹‰¨–Œ¢˜„¨pŽ°˜¢ s
ž¨  sms

Features and Applications

Economical long-haul conveying.
When the length of a single unit exceeds 25 to 30 m, operating costs are lower than other
conveyors of the same capacity. Maximum length is 100 m.

Conveys long curl-shaped chips and short chips.
Also conveys mixed long and short chips provided they are not particularly hardened
curl-shaped chips. High volumes of coolant can also be recirculated at the same time.

Excellent conveyance efficiency.
Solves conventional problems, such as the winding of pusher rods, and widely improves
conveyance distance and wear resistance. The cost-effective POWER-TROF is Mayfran’s
original high-efficiency-designed product, which offers exceptional medium-distance
conveyance of long and short chips with high-volume coolant and ideal performance as a
central conveyor.
H

CHIP CONVEYORS & COOLANT
FILTRATION SYSTEMS
W

¨–m¯ um‚Žs¨’ø
Recessed bracket

mŽ€Ÿ€s±œ Ž›…œ ‰±„¢ ©n’„tm¨‰„ mŽ€Ÿ€±sœ Ž›…œ €ž° m’÷‰„¢±

Floor-level installation Suspended from ceiling Below-floor-level installation

mŽ–Œ£„¨’  „•Ž–˜÷ ¨„¯ Coolant Recirculation

Žs„±žn˜s POWER-TROF ‚ž–„ø‚ °¨†þ„¨•ø„‚s¬–mœ…•ž–Žœ…•Ž–÷˜¨¯„ The trough of the POWER-TROF serves as a back-flow path for coolant.
Žs„ž± „Œè±  mŽ¨v°¢˜Œ€˜©„’©›¬ŒŽ÷ ’êœ ¬– „˜mtm„±•è Ž–˜÷ ¨„¯ •ŒŽ©m˜˜mtm¨“”ª–› This trough is completely welded over its entire length, and does not leak. In
¬øªmŽ€Ÿ €s±œ €›©mŽs‚°  ø „÷ sn˜sŽs„±ž…ŽŸ¨’~†ø „Ž›…˜˜m «„mŽ~è„è± addition, coolant can be separated from chips by installing a screen on the
p’Ž€Ÿ €±sœ Ž›……ž¨ s‚œ±sŽ›……«–ø ¨˜  s†Ž›Œ~ 1% «„‚“Ÿ ‚sn˜smŽž¨ s bottom of the trough at the discharge end. In this case, the entire conveyor
¨‰¢˜° «–øŒ„êœ «t’÷ •Ž–÷˜¨¯„•ŒŽ¬–¬øp÷˜s system should be installed at an incline of around 1% in the direction of
conveyance to ensure smooth coolant flow.

nø˜Œ¤ ‚s¨‚p„pŸ / Technical Data

•¨†p Specifications ©…… type PT-300 PT-450 PT-600 PT-750 PT-900
H(ŒŒ.)×W(ŒŒ.)
•ŒŽŽ„› (….Œ./vŒ.) ‚ °Ž››vmœ •s¤ •£ Capacity (m3/h) at maximum stroke 300×300 450×450 600×600 750×750 900×900
•Ž–÷˜¨„¯ ‚°  ›„ž± ¬ø (€Ÿ Ž/„‚)  Water-soluble coolant (liters/min) 2 14
Ž››‚s«„mŽž¨  s (Œ.) Transport distance (m) 4 8 10
Ž˜…Ž››vmœ Stroke cycle 1,500 11,000
Ž››vmœ Œ€Ž{„ (ŒŒ.) Standard stroke (mm) 35 3,500 6,000 9,500
©–s÷ ‰œss„ Power source
30~100 (•s¤ •£ ) (MAX)

1 pŽs±œ /„‚  1 stroke/minute

600~1,500

mŽ›…˜m¬™Ž˜Ÿm Hydraulic cylinder

28

STANDARD EQUIPMENT
˜£†mŽ~ûŒ€Ž{„ Standard Equipment

CHIP CONVEYORS & COOLANT Œ˜¨€˜Ž¨û m Žû†m†˜ó sø’ 6+2&. 5(/$<
FILTRATION SYSTEMS
SHOCK RELAY n˜s•¡…pŸªŒª€›¨†þ„˜£†mŽ~û„ŸŽ‹œ‚ °˜˜m©……Œ¨‰¢°˜€Ž’t•˜…mŽ¬–n˜smŽ›©•¬ŠŠó˜÷s•Œ°ž¨•Œ˜
¨‰¢˜° †˜ó smœ„Œ˜¨€˜Žû¬ŠŠó©›˜†£ mŽ~û˜„¢° ® tmp’Œ¨• –‚ ¨° †þ„‡ŒtmmŽ«vmø Ž›©•¬ŠŠóŒm¨mŸ„¬†–Ž¢˜¬ŠmŽ›vmª¬Œ÷ppŸ
ª¨†„þ v£ ˜£†mŽ~¨û °  ’€„ø ‚£„€°ž‚Œ°   p’Œ†˜‹œ©›Œ ‰±„¢ ‚° {„¨pŽ˜¢° sn„¨¯m SHOCK RELAY €Ÿ €sœ± ˜«÷¤ „m˜÷ sn±œ’•¬Š
n˜sŒ˜¨€˜Žû¨m Žû‚ °€Ÿ€œ±s…„¨‰«„w Ž °• û &RQ6HS 07 &7 &7 w Ž °• û 6& 5 ©›Ž£÷„ 6& ©›•ŒŽ
•s÷ •œÒҝ~©•s•‹’›mŽ«vømŽ›©•¬ŠŠó Œm¨mŸ„¬†‡÷„‚s•¬Š¨•„ø ¨°  ’

Gear Motors Protected by SHOCK RELAY

Tsubakimoto SHOCK RELAY is a safety device designed to constantly monitor current flow to protect electric
motors and other devices from damage resulting from unexpected overloads or electrical surges. It combines
safety and a small footprint in a single low-cost unit. Shock Relays are built into the terminal boxes of
shaft-mounted gear motors on the ConSep series, MT10, CT20, CT1, SC12R series, and SC25 models, and can
also signal an overload condition via a single-wire line.

OPTIONS Options
€œ’¨˜¢ m

v£ œs©Žs„œ •s¤ €œ’mŽ˜sžœ…‚•°  ˜s

v£ ˜£†mŽ~û©……¨°  ’„±è•ŒŽt÷ •Ž v£€’œ mŽ˜s‚°©  m˜˜mŒ„Œ±è  p’Œ•ŒŽ«„mŽmŽ˜s
–÷˜¨„¯ •›˜€Œ©Žsœ„‚ °€˜ø smŽ žœ…‚• ° ˜s˜÷s©Œ„÷ ž w¡êstž¨†„þ •ž–Ž…œ mŽ‚žs„
‚‹° •£ «€ømŽp’…pŒ£ ˜~£ –‹¤Œ‚Ÿ  ¨° –Œ›•Œ n˜sŽ„¤ ±žŒœ„©›•ŒŽ†m†ó˜snø˜€˜÷ –Œ„£ «„¨pŽ˜¢° sŒ˜¢ m¬ø

High-Pressure Secondary Filter
Tank Unit
This separate unit provides precision
This stand-alone package secondary filtration, which is necessary for
can supply clean coolant at processing oil holes, and can protect rotary
required pressures under joints in machine tools.
optimal temperature control.

¨pŽ°˜¢ su萝ø ssœ •’Ÿ‚vû¤m˜ ¨pŽ˜¢° s©m„±žŒ„œ ˜˜mtm„±ž †÷˜sž¨  s &(

‚ž«–øŒêœ„«t¬ø’÷˜„‹£ pª–›n„¨¯m p’…p£ŒŽ›œ…n˜s•Ž–÷˜¨¯„«„œs ˜˜m©……Œ¨‰¢°˜„ž„±žŒœ„€mpøs „ž± Œœ„ †˜÷ sž¨  s‚ °•˜pø˜sm…œ pž•œês¨m °’mœ…
t›¬Œm÷ ÷˜€’œ ¨†þ„ªp„–„é‚ °ø„÷ sn˜s ˜÷s¨v°˜¢ ˜¢ ¬ø ‚ °‡•Œm„œ ws¡ê •÷s‡¨•  €˜÷ •Ž–÷˜¨„¯ ¨pŽ°¢˜stmœ Žmn˜s &(
œs•Ž–˜÷ ¨„¯ t¡s•›’m€˜÷ mŽmŽ˜s ‚ °›„ž± ¬˜ø ˜m
©›mŽp„¢ •‹‰ Float Switch CE Chute
Tank Flushing Oil Skimmer
Reliably controls the level of Chute conforms to the CE
Ensures that minute metal particles coolant in the tank. Designed to remove tramp oil machinery directive.
do not form sludge in the bottom of (intermixed oil), an enemy to
the coolant tank, facilitating water-soluble coolants.
filtration and recovery.

29

«…•˜…Œnø˜Œ¤ INQUIRY SHEET

Ŷ¨pŽ¢˜° sž¨  s©……•‰„¨–m¯ +LQJHG 6WHHO %HOW &RQYH\RUV

mŽ~£ «–øn˜ø Œ¤ €˜÷ ¬†„¨±è Œ¢˜° €Ÿ €÷˜¨Ž Please provide the following information when contacting us.

’œ•‚£ t°  ›n„ø  n„ •s¤ •£ ¨u°  †VoŽlŸŒum~e €°ž•£
Material to be
transported Size Max. Avg. Min.

p’Œ–„ •s¤ •£ ¨u ° €ž° •£

Thickness Max. Avg. Min.

„W±že–ig„hœmt €œ„ vŒ … Œ vŒ
m3/hr
ton/hr

’œ•£ ˜~£ –‹Œ¤ Ÿn˜s’œ•£‚° ž¨ s©›…ŽŸ¨’~ªŽ˜…
Temperature of conveyed material
Material and surrounding area

mžœsmŽ‡€Ÿ n˜s¨pŽ˜°¢ stœmŽ mCažpacsœityno˜f psre©ss‚(e„÷s)˜usœed‚° «vø SŽ›tro›kvesmœ Ptžie„c’e„svp„Ÿ±rosdu„ce‚d °‡peŸ€r¬strø€o˜÷ keŽ››vœm
Machine capacity
n„¨pŽ°¢˜sž¨ s Ž›…£ + K 9 ©› : tm©p€€˜¯ m ° / mm
Conveyor dimensions Indicate H, h, V, and W from catalog.

H mm / h mm / V mm /

©–÷s‰œss„ S¨€uŽp  pŒly V Hz / «vsø „ V
©‡sp’…pŒ£ s„¬ŠŠó
Power source s„€Ÿ €sœ± Operating ˜†£ mŽ~û€Ž’ttœ…mŽ«vømŽ›©•¬ŠŠó¨m„Ÿ ‰Ÿmœ ˜†£ mŽ~û„ŽŸ ‹œ
Control panel(s), electrical work,
ŽmŽ¨•ŽŒŸ installation work, mŽ©¤  pž©„›„ž«„mŽ€Ÿ€œs± overload detection/safety devices

Supplemental items installation supervision/guidance,

I•nsta„lla‚ti °€onŸ€si±œste ªP†leŽas©e„in…c©lu‡d„e‡asœ d©ia•grsamœmo”f~ho›wmyŽo€uŸ in€t±œse˜nd†£ mtoŽ~co‚ûnf° ˜ig˜umre©…yo…u¬r’eø quipment.
mŽ’s‡œs

Layout

’„œ ‚t ° œ •÷s‚°€  ø˜smŽ

Requested delivery date

˜„¢° ®

Other

Ŷ¨pŽ¢˜° sž¨ s¨“”ª–›©›Ž›……mŽmŽ˜s•Ž–˜÷ ¨„¯ &KLS &RQYH\RUV &RRODQW )LOWUDWLRQ 6\VWHPV

mŽ£~«–ønø˜Œ¤€÷˜¬†„¨è± Œ°¢˜€Ÿ€÷˜¨Ž Please provide the following information when contacting us.

1. ¨pŽ˜°¢ s–Ž¢˜˜£†mŽ~û¨†ó–Œ (¨pŽ˜¢° sms¡ ª–› ¨pŽ˜¢° sŒ¢˜m ˜¢„° ® )
Target machine or equipment
Lathe, machine tool, other
2. ©ŽsŒø •†î„¨Ÿn˜s¨pŽ˜°¢ stmœ Ž¨†ó –Œ
Spindle horsepower of target machine ( ) kw )
)
3. ’•œ £¨“”ª–› (¨–m¯ ¨–¯m–˜÷ ˜›¤Œ¨Ÿ „荌 ‚˜s©s ˜°¢„®
Chip material
Steel, castings, aluminum, copper, other
4. mœ ”~›n˜s¨“”ª–›
Chip shape (¨“”ª–›’ ¨“”ª–›•±œ„ p’Œ’
ª‚†° •Ž˜˜pø s˜ø˜ssŸ m‹œ…‰mœn”˜s~v›„Ÿs¨«“„”vª˜÷ s–‚›‚s° –ø„„ø n ’ n ˜€sœ’ª˜…Ž÷vs’œ Žû„ ±è ©›«•–÷ Œ¨n
Please refer to the photos of chip types on page 2 of this Long chips, short chips; length
brochure and enter the number(s) corresponding to the
shape(s) in the space to the right. Example ( ) L/Hr ( )

5. †ŽŸŒ~¨“”ª–› p’Œ÷’stž¨‰›†Žmz ( ) L/min ›„ž± ¬ø Œ„  ž± Œ„œ ¨†þ„•÷’„†Ž›m˜…–mœ ( ) mm2/s
Chip quantities, apparent specific gravity
n„n˜sm÷˜s¨“”ª–›©›Ž››¨’t„m’÷m÷˜st›¨€Œ¯ 8BUFS TPMVCMFr0JM CBTFE
Size of chip box and the period until the box becomes full.
ª†Ž©„…©‡„‡œs©•smœ ”~›mŽ€Ÿ €œs± ˜†£ mŽ~‚û  ˜° ˜m©……¬’ø
6. †ŽŒŸ ~©›v„Ÿ n˜s•Ž–˜÷ ¨„¯ ‚° «vø
Volume and type of coolant used Please include a diagram of how you intend to configure your equipment.

7. ©‡„‡œs ªpŽs•Žøs
Layout/configuration

©Žsœ„¬ŠŠó n˜s©–s÷ t÷ ¬Š
Power-supply voltage

9. v’œê ªŒsmŽ«vsø „
Operational hours

Š¶Ä¬™¢³¨°–/Co. Name: ½›˜/Division or Department:
Š¶Ä¬/Name: ¾–¢§°–o/TEL:
¦°˜–´Ä/Date: ½ž‹o/FAX:

30

¨pŽ˜¢ n÷ ‚’êœ ªmn˜s¨ŒŠû Ž„

Worldwide Network

EUROPE ASIA AMERICA

Sales Office :388 Exchange Tower, 19th Floor Unit 1902 Sukhumvit Road, Head Office/Plant : 5001, Ohno, Tsuchiyama-cho, Koka,
Klongtoey,Bangkok 10110 Thailand Shiga 528-0235, Japan

Phone : 02-262-0667/8/9 Fax : 02-262-0670 Email : [email protected]

n˜ø p’ŽŽ›’sœ ¨m°  ’m…œ p’Œ†˜‹œ Safety Precautions

pž¨€¢˜„ Warning

mŽ†Ž…œ €±œs mŽw÷˜Œ…žŽs£ mŽ€Ž’t•˜…©›˜°„¢ ® €˜ø sž¨„Ÿ„mŽ€Œp¤Œ÷ ¢˜ Operating adjustments, maintenance, inspections and the like, must be
mŽ«vsø „‚‚°  s…ŽŸ”œ‚«–Œø  performed in accordance with the operation manuals provided by our
company.
€ø˜s©„«÷ t’÷ ¬†ø î •’‚Ÿ v¬û Šm÷˜„ž¨„Ÿ„mŽ€Œn„±œ €˜„mŽw˜÷ Œ…žŽ£s©›
mŽ€Ž’t•˜… ‚ž€Œn„±œ €˜„‚¨°  –Œ›•Œ¨‰˜¢° «–øŒêœ„«t’÷ •’Ÿ‚vû¬Šm¤ †ó˜smœ„¬Œ«÷ –ø Be sure to turn the power switch OFF before performing maintenance and
«vøs„ ©›¬Œ•÷ ŒŽ¨†î¬ø«„n~›‚ m° žsœ ž¨„„Ÿ mŽ€Ž’t•˜… inspection procedures. Take appropriate steps to ensure that the power switch
is locked out and cannot be turned on while inspections are being performed.
–mm÷˜s¨“”ª–›¨€Œ¯ ¬†’ø ’œ•£‚°  ž¨  s ¨pŽ¢˜° sž¨  s˜t¨p˜¢° „˜–œs
©Œø’÷ t›†î•’‚Ÿ v¬û Š©ø’ €„°¢ €œ’©›Ž›Œœ Ž›’sœ ¨Œ¢˜° ‚žs„mœ…¨pŽ¢°˜sž¨  s If the scrap box is full of conveyed material, the conveyor may move
backwards even though the power switch has been turned OFF. Stay alert and
–øŒ¨†î ˆpŽ˜…©›•Œœ ‡œ•vŸ±„•’÷ „‚° ¨p°¢˜„‚«°  ® «„n~›‚°¨  pŽ°˜¢ sž¨ smžœs exercise care when working on the conveyor.
‚žs„ Ž’Œ¡sªw©÷ ›•êsŸ ‚p°  øm„œ –mŒ¢˜ „±Ÿ’ –Ž¢˜˜’œ ’›˜„¢° ® ¨nø ¬†€Ÿ«„
v„±Ÿ •’÷ „‚¨ ° p¢°˜„‚  ° ˜t‚ž«–¨ø mŸ mŽ…¨t¯…•–œ• Do not open covers and touch any moving parts while the conveyor is in
operation, including chains and the like. Getting the hand, fingers or other
«„Ž›–’÷smŽ‚žs„ –øŒ•Œœ ‡œ•v„Ÿ± •’÷ „«® ‚ m° žœs–Œ„£ ¨‰Ž›˜t‚ž«–ø body parts caught in moving parts may cause severe injury.
…¨t…¯ •–œ•
During operation, do not touch any rotating parts. Severe injury may result.
¨Œ¢˜° ‚žmŽ†Žœ…€±sœ w˜÷ Œ…žŽ£s €Ž’t•˜…©›˜¢°„® p’Ž•’Œ¨•±¢˜‡ø©›˜£†mŽ~û
†˜ó smœ„•÷’„…p£ p‚ ¨° –Œ›•Œ€÷˜mŽ‚žs„ –Œ’m„ŸŽ‹œ ¨n¯Œnœ „ŸŽ‹œ ©’„÷ € When performing operational adjustments, maintenance, inspections and
„ŸŽ‹œ £sŒ¢˜ Ž˜s¨‚ø„ŽŸ ‹œ šš) the like, wear clothing and personal protective equipment appropriate for the
work (safety helmet, safety belt, safety glasses, gloves, safety shoes, etc.).
˜~£ –‹¤ŒŸ‰„±¢ ‡Ÿ’n˜sŒ˜¨€˜Žû©›˜†£ mŽ~†û Ž…œ /p’Œ¨Ž¯’˜tŽø˜„n¡±„¨Œ˜¢° Œ 
mŽ«vsø „Œm¨m„Ÿ ¬† – m¨°  smŽ•œŒ‡•œ ¤m˜£†mŽ~¨û –÷„±è The surface temperature of motors and speed changers/reducers may
become hot as a result of overloading and the like. Avoid inadvertently
n˜ø p’Ž‚Ž… coming into contact with these devices.

mŽœ ©†s‡Ÿ€‹~œ |û ‚žmŽ€˜÷ ¨€ŸŒ šš ˜tnœ n’smŽ‚žs„†m€Ÿ Attention
–n˜Ž¢˜s˜€†£˜÷ m¨€ŽŒŸ~« û€®ø˜ sm©œ…„˜÷«†£ tm’Ž÷ ~¬û †ø Ž¡m” 7VXEDNLPRWR 0D\IUDQ m÷˜„‚žmŽœ©†s
Modifying the product, making additions, etc, may interfere with the normal
functioning of the equipment. Be sure to contact Tsubakimoto Mayfran
before making any modifications or additions to the equipment.

–Œ¨–€ £ ªªmø v°¢˜©…Ž„ û –Ž¢˜v°˜¢ ‡€Ÿ ‹œ~|û«„©p€€˜¯ m„豨†„þ ¨pŽ˜¢° s–ŒmŽpø –Ž˜¢ ¨pŽ°˜¢ s–ŒmŽpø t‚›¨…  „n˜s Tsubakimoto Chain Co.
©›…Ž”Ÿ ‚œ •n«„†Ž›¨‚“Ò† ° ò„£ ©›†Ž›¨‚“˜¢„° ®

Note: The Logos, brand names, or products names in the catalog are trademarks and registered trademarks of Tsubakimoto Chain Co.
and its subsidiaries in Japan and other countries.

Catalog No.TTCL1701TMF(TH)©2017/01 TSUBAKIMOTO(THAILAND)CO.,LTD. Printed in Thailand M 1,000