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Published by cbroadway, 2018-05-24 14:03:35

CD35436 Stronghaven Inc.

CD35436 Stronghaven Binder

● Drive Chain Alignment ● Alineación y Tensión de
and Tension la Cadena Motriz

The drive chain and sprockets should be checked periodically La cadena motriz y las catarinas deberán ser revisadas per -
for proper tension and alignment. Improper adjustment will iódicamente para mantener una apropiada tensión y alin -
cause extensive wear to the drive components. eación. Desajustes causarán un desgaste extensivo a los com -
ponentes de la transmisión.
TO MAKE ADJUSTMENTS
PARA HACER AJUSTES
1. . . Remove chain guard.
2. . . Check sprocket alignment by placing a straight edge 1. . . Remueva la guarda de la cadena.
2. . . Verifique la alineación de las catarinas colocando un nivel sobre
across the face of both sprockets. (Figure 23A.) Loosen set
screws and adjust reducer sprocket as needed. Re-tighten set las caras de ambas catarinas. (Figura 23A). Afloje los tornillos
screws. candado y ajuste como sea necesario. Apriete nuevamente los
3. . . To adjust line shaft drive sprocket, loosen smaller nut (inner ring) tornillos candado.
of keyless bushing with a 1-3/4 in. open end wrench, while back- 3. . . Para ajustar la catarina de la flecha motriz, afloje la tuerca mas
ing up with a 1-3/4 in. open end wrench on flats of bushing body pequeña (anillo interno) de la boquilla con una llave inglesa de 1-
(outer ring), which stays stationary. Move to desired location 3/4 de pulgada, mientras sujeta el otro extremo(anillo exterior)
along the shaft, keeping sprocket face flush against shoulder of que permanece estacionario con otra llave inglesa de 1-3/4 de
hex flats. Make sure shaft location is free from oil, grease, and pulgada. Muévala a la deseada locación a lo largo de la flecha,
dirt. Do not lubricate bushing or shaft. Note that as the inner ring manteniendo la cara plana de la catarina contra el hombro de las
nut is fully tightened, the assembly will move approximately 1/16 rondanas. Asegúrese que la locación de la flecha no tiene aceite,
in. axially along shaft, away from the nut side. Re-check sprock- grasa o polvo. No lubrique la boquilla o la flecha. Note que a
et alignment, loosen and re-adjust if necessary. medida que anillo interno es apretado totalmente, el ensamble se
4. . . To adjust chain tension, loosen bolts that fasten motor base to moverá aproximadamente 1/16 pulgadas a lo largo de la flecha,
support channel. Tighten take-up bolts until desired chain ten- alejándose del lado de la tuerca. Revise la alineación de la cata -
sion is reached (Figure 23B & 23C.) Make sure both sides are rina, afloje y reajuste si es necesario.
adjusted the same amount to prevent mis-alignment of sprock- 4. . . Para ajustar la tensión de la cadena, afloje los tornillos que ase -
ets. Re-tighten mounting bolts. guran la base del motor con el canal del soporte. Apriete los
5. . . Lubricate chain per lubrication instructions. tornillos tensores hasta alcanzar la tensión deseada (Figura 23B
6. . . Replace chain guard so that it does not interfere with drive. & 23C). Asegúrese de que ambos lados sean ajustados la misma
cantidad para prevenir una mala alineación de las catarinas.
FIGURE 23A Apriete los tornillos de montaje nuevamente.
5. . . Lubrique la cadena de acuerdo a las instrucciones de lubricación.
STRAIGHT EDGE 6. . . Coloque nuevamente la guarda cadena de tal forma que no inter -
(NIVEL) fiera con la transmisión.

DRIVE SHAFT SET SCREWS REDUCER CAUTION! ¡PRECAUCION!
SPROCKET (TORNILLOS CANDADO) SPROCKET Never remove chain Nunca remueva la guarda
guards while the conveyor de la cadena mientras el
(CATARINA DEL EJE (CATARINA DEL is running. Always replace transportador esté en fun -
DE TRANSMISION) REDUCTOR) guards after adjustments cionamiento. Siempre
are made. vuelva a colocar las
guardas después de que
GEAR REDUCER los ajustes se hayan
(REDUCTOR) hecho.

FIGURE 23B FIGURE 23C

CHAIN TOO TIGHT CHAIN TOO LOOSE
(REQUIRES EXTRA POWER)
(CADENA DEMASIA -
(CADENA DEMASIADO TENSA DO FLOJA)
[REQUIERE MAS POTENCIA])

SPROCKET CENTERS
(CENTROS DE
CATARINAS)

CORRECT SLACK APPROX. 1/4” OR
(TENSION CORRECTA) 2% OF SPROCKET CENTERS

(1/4” O 2% ENTRE CENTROS 23
DE CATARINAS APROX.)

● Trouble Shooting

The following charts list possible problems that may occur in the operation of the conveyor.

TROUBLE SHOOTING DRIVES

TROUBLE CAUSE SOLUTION

Conveyor will not start or motor quits fre- 1) Motor is overloaded or drawing too much 1) Check for overloading of conveyor.

quently. current. 2) Check heater or circuit breaker and change if necessary.

Drive chain and sprockets wear excessively. 1) Sprockets are out of alignment. 1) Align sprockets. See “Drive Chain Alignment and Tension” in this
2) Loose chain. manual.

2) Tighten chain.

Loud popping or grinding noise. 1) Defective bearing. 1) Replace bearing.
2) Loose set screws in bearing. 2) Tighten set screw.
3) Loose drive chain. 3) Tighten chain.

Motor or reducer overheating. 1) Conveyor is overloaded. 1) Check capacity of conveyor and reduce load to recommended
level.
2) Low voltage to motor.
3) Low lubricant level in reducer. 2) Have electrician check and correct as necessary.
3) Relubricate per manufacturer’s recommendations. For HYTROL

reducer, refer to separate manual.

Tread roller not turning under loaded condi- 1) Oil on line shaft. 1) Clean line shaft with K-2R spot remover or equivalent.
2) Check capacity of conveyor and reduce load to recommended
tions. 2) Unit overloaded.
level.
3) Package flow obstructed by guard rail or 3) Clear obstruction.
other object.
4) Replace roller assembly.
4) Defective bearing in roller. 5) Replace band.
5) Broken drive band.

TROUBLE SHOOTING ACCUMULATION

TROUBLE CAUSE SOLUTION

Product will not accumulate on 1) Air line is kinked. 1) Unkink air line.
one or more zones. 2) Cordset disconnected. 2) Reconnect cordset.
3) Solenoid cable disconnected. 3) Reconnect cable.
No zone will accumulate. 4) Solenoid valve not working. 4) Repair/replace solenoid valve.
Conveyor becomes live-roller. 5) Controller not working. 5) Replace controller.
Zone will not drive
1) Power loss to controllers. 1) Check power supply.
2) Air loss to entire conveyor. 2) Check air supply.

1) Transducer lens dirty. 1) Clean lens.
2) Reflector missing or damaged. 2) Replace reflector.

Zone or zones act erratically. Example: Zone 1) Lack of electrical ground path. 1) Check for springs in chain couplings.
releases without apparent reason..

24

● Resolviendo Problemas

Los siguientes cuadros describen posibles problemas que pueden ocurrir en la operación de un transportador motorizado.

RESOLVIENDO PROBLEMAS DE TRANSMISION

PROBLEMA CAUSA SOLUCION

El transportador no arranca o el motor se detiene fre - 1) El motor está sobrecargado o pasa 1) Revise si hay sobrecarga del transportador.
2) Revise los circuitos e interruptores de protección y sobrecarga, y
cuentemente. demasiada corriente.
cámbielos si es necesario.
Desgaste excesivo de la cadena motriz y 1) Las catarinas están desalineadas. 1) Alinee catarinas. Vea “Alineación y Tensión de Cadena Motriz” en este manual.
las catarinas. 2) La cadena está floja. 2) Tensione la cadena.

Funcionamiento muy ruidoso. 1) Rodamientos defectuosos. 1) Reemplace rodamientos.
2) El tornillo candado está flojo. 2) Apriete el tornillo candado.
3) La cadena está floja. 3) Tensione la cadena.

Motor o reductor recalentado. 1) Transportador está sobrecargado. 1) Revise la capacidad del transportador y reduzca la carga al nivel recomendado.
2) Bajo voltaje al motor. 2) Haga un chequeo por un electricista y corrija si es necesario.
3) Bajo nivel de lubricante en el reductor. 3) Vuelva a lubricar de acuerdo a las recomendaciones del fabricante.

El rodillo de paso no gira cuando está cargado. 1) Hay aceite en la línea eje. Para el reductor HYTROL, refiérase al manual adjunto.
2) La unidad está sobrecargada.
3) El flujo de carga está obstruido por la guarda 1) Limpie la línea eje con removedor de manchas K-2R o el equivalente.
2) Revise la capacidad del transportador y reduzca la carga al nivel recomendado.
lateral u otro objeto. 3) Remueva la obstrucción.
4) El rodamiento del rodillo está defectuoso.
5) La banda motriz está rota. 4) Reemplace el ensamble del rodillo.
5) Reemplace la banda.

RESOLVIENDO PROBLEMAS DE ACUMULACION

PROBLEMA CAUSA SOLUCION

El producto no acumula en una o varias 1) La línea de aire está enroscada. 1) Desenrosque la línea de aire.
zonas. 2) El cable del controlador está desconecta- 2) Reconecte el cable.
3) Reconecte el cable
do. 4) Repare/reemplace la válvula solenoide.
3) El cable solenoide está desconectado. 5) Reemplace el controlador.
4) La válvula solenoide no funciona.
5) El controlador no funciona.

Ninguna zona acumula convirtiéndose en un 1) Pérdida de poder a los controladors. 1) Revise la fuente de energía.

transportador de rodillo vivo. 2) Pérdida de aire en todo el transportador. 2) Revise el suministro de aire.

La zona no impulsa o mueve producto. 1) Lentes del controlador están sucios. 1) Limpie los lentes.
2) Falta el reflector o está dañado. 2) Coloque o reemplace el reflector.

Una o varias zonas trabajan mal. Ej:Una zona 1) No hay continuidad en conexión a tierra. 1) Revise los resortes en las cadenas de unión.
se activa sin razón aparente.

25

● Preventive Maintenance Checklist

The following is a general maintenance checklist which covers the major components of your conveyor. This will be helpful
in establishing a standard maintenance schedule.

NOTE: Check Set Screws after the first 24 Hours of operation.

● How to Order Replacement Parts

Included in this manual are parts drawings with complete
replacement parts lists. Minor fasteners, such as nuts and
bolts, are not included.
When ordering replacement parts:

1. . . Contact Dealer from whom conveyor was purchased
or nearest HYTROL Distributor.

2. . . Give Conveyor Model Number and Serial Number or
HYTROL Factory Order Number.

3. . . Give Part Number and complete description from
Parts List.

4. . . Give type of drive. Example—8” End Drive, 8” Center
Drive, etc.

5. . . If you are in a breakdown situation, tell us.

26

● Lista en el Mantenimiento Preventivo

La siguiente es una lista de verificación del mantenimiento preventivo la cual cubre los principales compo -
nentes de su transportador. Esta lista le será útil para establecer un programa estándar de mantenimiento.

COMPONENTE ACCION SUGERIDA HORARIO

Semanal Mensual Trimestral

MOTOR Revisar Ruido
Revisar la Temperatura
REDUCTOR Revisar los Tornillos de Montaje
RODAMIENTOS
CADENA MOTRIZ Revisar Ruido
CATARINAS Revisar la Temperatura
ESTRUCTURA Revisar el Nivel de Aceite
Revisar Ruido
Revisar los Tornillos de Montaje
Revisar Tensión
Lubricar
Revisar el Desgaste

Revisar el Desgaste
Revisar los Tornillos Candado

Revisión General: Tornillos flojos, etc.

NOTA: Revise los tornillos tensores después de las primeras
24 horas de operación.

● Como Ordenar Partes de Repuesto

Dibujos de las partes con listas completas de las partes de Número de Serie HYTROL
repuesto están incluidos en este manual. Aseguradores (Localizado cerca a la unidad motriz
menores, como tornillos y tuercas no están incluidos. en modelos motorizados).

Para ordenar partes de repuesto:

1. . . Contacte el vendedor que le vendió el transportador o
el distribuidor de Hytrol mas cercano.

2. . . Proporcione el Modelo del Transportador y el Número
de Serie o Número de la Orden de Planta.

3. . . Proporcione el Número de las partes y descripción
completa que aparece en la Lista de Partes.

4. . . Proporcione el tipo de motor. Ejemplo— Unidad Motriz
en Extremo de 8”, Unidad Motriz Central de 8”, etc.

5. . . Si está en una situación crítica, comuníquese con
nosotros inmediatamente.

27

● Model 138-NSPEZ Parts Drawing

Modelo 138-NSPEZ Dibujo de Partes

(ENSAMBLE (PARTES NEUMATICAS
MOTRIZ) Ver Pags. 34-37

VIEW “A-A”

28

DETAIL OF SECTION “B-B”
DRIVE
ASSEMBLY (SECCION “B-B”)

(DETALLE
ENSAMBLE
MOTRIZ)

SECTION “C-C” DETAIL “D”

(SECCION “C-C”) (DETALLE “D”)

SECTION “E-E” 7
26
(SECCION “E-E”)
27

DETAIL “F”

(DETALLE “F”)

29

● Model 138-NSPEZ Parts List

Modelo 138-NSPEZ Lista de Partes

See Page 26 for Information on How To
Order Replacement Parts

Vea la Página 27 para información sobre como
ordenar partes de repuesto

Recommended Spare Parts Highlighted
In Gray

Las Partes de Repuesto Recomendadas
se Resaltan en Gris

SHADED PARTS CAN BE SHIPPED FROM JONESBORO, ARKANSAS THE SAME DAY.

(LAS PARTES SOMBREADAS PUEDEN SER DESPACHADAS DESDE JONESBORO, AR EL MISMO DIA)

Ref. No. Part No. Description Ref. No. Part No. Description

1 – Pneumatic Parts (See Pages 34-35) 33 090.2556 O-Ring - 1/8 in. (Drive)
2 – Motor, C-Face 34 094.42510 Spool Spacer - 5/8 in. Long
– 030.7134 1/2 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 35 094.42527 Spool Spacer - 1-11/16 In. Long
– 030.7324 1 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 36 094.42534 Spool Spacer - 2-1/8 in. Long
– 030.7534 2 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 37 049.220 Nylon Washer - 1/8 in. Thick
3 – Speed Reducer 38 094.424 Drive Shaft Guard (Specify Length)
– R-00153-10R 4AC - RH - 10:1 Ratio 39 B-24549 Drive Shaft Guard Retainer Bracket
– R-00153-10L 4AC - LH - 10:1 Ratio 40 B-11364 138 in. Dia. Roller - Two Grooves (Specify BR)
– R-00164-10R 5AC - RH - 10:1 Ratio 41 B-16990 138 in. Dia. Roller - One Groove (Specify BR)
– R-00164-10L 5AC - RH - 10:1 Ratio 42 B-20507 Accumulation Channel (Specify OAL)
4 – Coupling Kit - Motor to Reducer 43 092.190 Molded Mounting Block
– 052.145 1/2 - 1 HP 44 B-20508 Reflector Channel (Specify OAL)
– 052.146 1-1/2 - 2 HP 45 B-24590 Reflector Mounting Angle
5 – Sprocket - Reducer 46 032.218 Reflector
– 028.121 50B18 x 1 in. Bore (4AC Reducer) 47 041.802 Hex Locknut - Nylon Insert, #10-24
– 028.1362 50B18 x 1-1/4 in. Bore (5AC Reducer) 48 042.1018 Round Head Mach Screw - #10-24 x 5/8 in. Long
6 090.2019 Shaft Key - 3/16 in. Sq. x 1/2 in. long 49 – Air Bag Channel - End
7 028.05018 Sprocket - Drive Shaft, 50B18 x 1-3/4 in. Bore – B-24249-018 18 in. Bed Spacer Center to Center
8 090.203 Shaft Key - 1/4 in. Sq. x 1 in. Long – B-24249-024 24 in. Bed Spacer Center to Center
9 029.101 #50 Riveted Roller Chain – B-24249-030 30 in. Bed Spacer Center to Center
10 029.201 Connector Link #50 Roller Chain 50 – Air Bag Channel - Intermediate
11 B-24592 Motor Base Channel – B-24250-018 18 in. Bed Spacer Center to Center
12 B-24593 Support Channel (Specify OAW) – B-24250-024 24 in. Bed Spacer Center to Center
13 B-24227 Chain Guard Back – B-24250-030 30 in. Bed Spacer Center to Center
14 B-24229 Chain Guard Front 51 – Brake Pad
15 B-24230 Chain Guard Top – B-24326 12 in., 24 in., and 30 in. Zones
16 040.313 Take-up Bolt - 3/8-16 x 5 in. Long – B-24327 18 in., 30 in., and 36 in. Zones
17 041.300 Hex Jam Nut - Heavy - 3-8-16 52 049.620 Guide Bolt
18 042.300 Truss Head Screw - 1/4-20 x 1/2 in. Long 53 099.255 Rubber Bumper
19 049.310 U-Type Nut - 1/14-20 54 099.259 Guide Bushing
20 – Frame Channel - 3 in. Roller Centers 55 044.120 Cross Brace Rod 70 in. Long
– B-24325 2 ft. Long 56 044.121 Cross Brace Rod 6 in. Long
– B-24324 2 ft. 6 in. Long 57 049.308 Turnbuckle
– B-24323 3 ft. Long 58 B-22347 Stiffener Plate (Specify OAW)
– B-24322 3 ft. 6 in. Long 59 098.184 Lock Collar
– B-24321 4 ft. Long 60 – Narrow LS Pivot Plate - 1-1/8 in. Flange (Only)
– B-24320 4 ft. 6 in. Long – B-04523 4 in. High
– B-24319 5 ft. Long – B-16314 2 in. High
– B-24318 5 ft. 6 in. Long 61 – LS Pivot Plate - 1-1/8 in. Flange
– B-24317 6 ft. Long – G-00248 4 in. High
– B-24316 6 ft. 6 in. Long – G-00249 1-7/8 in. High
– B-24315 7 ft. Long 62 _ Floor Support Frame
– B-24314 7 ft. 6 in. Long – B-00914 6 in. High (Specify OAW)
– B-24313 8 ft. Long – B-12777 7 in. High (Specify OAW)
– B-24312 8 ft. 6 in. Long – B-12778 8 in. High (Specify OAW)
– B-24311 9 ft. Long – B-00915 9 in. High (Specify OAW)
– B-24310 9 ft. 6 in. Long – B-00916 11-1/2 in. High (Specify OAW)
– B-24309 10 ft. Long – B-00917 14-1/2 in. High (Specify OAW)
21 B-24333 End Guard (Specify OAW) – B-02098 18-1/2 in. High (Specify OAW)
22 041.9075 Speed Nut - J-Type, 3/8-16 – B-00919 22-1/2 in. High (Specify OAW)
23 B-24268 Splice Plate – B-00921 32-1/2 in. High (Specify OAW)
24 B-24248 Bed Spacer Angle (Specify BR) – B-00923 44-1/2 in. High (Specify OAW)
25 010.30116 Bearing - Glass Reinforced Nylon Housed – B-00925 56-1/2 in. High (Specify OAW)
26 099.1289 Keyless Bushing 1 in. Inner Diameter – B-02107 68-1/2 in. High (Specify OAW)
27 B-09029 Drive Shaft - Intermediate Section (Specify Length) – B-02109 78-1/2 in. High (Specify OAW)
28 052.155 Chain Coupling (Includes Sprockets & Chains) – B-02111 90-1/2 in. High (Specify OAW)
29 052.150 Coupling Half - #4016 x 1 in. Bore 63 B-00911 Adjustable Foot Assembly (Specify Length)
30 052.1551 Coupling Chain - #4016 64 B-25046 Butt Coupling at Terminating Ends (Not Shown)
31 094.410 Drive Spool
32 090.2549 O-Ring - 1/8 in. (Slave)

30

● Model 190-NSPEZ Parts Drawing

Modelo 190-NSPEZ Dibujo de Partes

(ENSAMBLE (PARTES NEUMATICAS
MOTRIZ) Ver Pags. 34-37)

VIEW “A-A”

31

DETAIL OF SECTION “B-B”
DRIVE ASSEMBLY
(SECCION “B-B”)
(DETALLE
ENSAMBLE
MOTRIZ)

SECTION “C-C” DETAIL “D”

(SECCION “C-C”) (DETALLE “D”)

SECTION “E-E” 7
26
(SECCION “E-E”)
32 27

DETAIL “F”

(DETALLE “F”)

● Model 190-NSPEZ Parts List

Modelo 190-NSPEZ Lista de Partes

See Page 26 for Information on How To
Order Replacement Parts

Vea la Página 27 para información sobre como
ordenar partes de repuesto

Recommended Spare Parts Highlighted
In Gray

Las Partes de Repuesto Recomendadas
se Resaltan en Gris

SHADED PARTS CAN BE SHIPPED FROM JONESBORO, ARKANSAS THE SAME DAY.

(LAS PARTES SOMBREADAS PUEDEN SER DESPACHADAS DESDE JONESBORO, AR EL MISMO DIA)

Ref. No. Part No. Description Ref. No. Part No. Description

1 – Pneumatic Parts (See Pages 36-37) 33 090.256 O-Ring - 3/16 in. (Drive)
2 – Motor, C-Face 34 094.42510 Spool Spacer - 5/8 in. Long
– 030.7134 1/2 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 35 094.42527 Spool Spacer - 1-11/16 in. Long
– 030.7324 1 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 36 049.220 Nylon Washer - 1/8 in. Thick
– 030.7534 2 HP - 230/460 VAC - 3 PH, 60 Hz, TEFC 37 094.424 Drive Shaft Guard (Specify Length)
3 – Speed Reducer 38 B-24549 Drive Shaft Guard Retainer Bracket
– R-00153-10R 4AC - RH - 10:1 Ratio 39 B-21914 1.9 in. Dia. Roller - Two Grooves (Specify BR)
– R-00153-10L 4AC - LH - 10:1 Ratio 40 B-06535 1.9 in. Dia. Roller - One Groove (Specify BR)
– R-00164-10R 5AC - RH - 10:1 Ratio 41 B-20507 Accumulation Channel (Specify OAL)
– R-00164-10L 5AC - LH - 10:1 Ratio 42 092.190 Molded Mounting Block
4 – Coupling Kit - Motor to Reducer 43 B-20508 Reflector Channel (Specify OAL)
– 052.145 1/2 - 1 HP 44 B-24590 Reflector Mounting Angle
– 052.146 1-1/2 - 2 HP 45 032.218 Reflector
5 – Sprocket - Reducer 46 041.802 Hex Locknut - Nylon Insert, #10-24
– 028.120 50B17 x 1 in. Bore (4AC Reducer) 47 042.1018 Round Head Mach Screw - #10-24 x 5/8 in. Long
– 028.132 50B17 x 1-1/4 in. Bore (5AC Reducer) 48 – Air Bag Channel - End
6 090.2019 Shaft Key - 3/16 in. Sq. x 1/2 in. Long – B-24249-018 18 in. Bed Spacer Center to Center
7 028.05018 Sprocket - Drive Shaft, 50B18 X 1-3/4 in. Bore – B-24249-024 24 in Bed Spacer Center to Center
8 090.203 Shaft Key - 1/4 in. Sq. x 1 in. Long – B-24249-030 30 in. Bed Spacer Center to Center
9 029.101 #50 Riveted Roller Chain 49 – Air Bag Channel - Intermediate
10 029.201 Connector Link - #50 Roller Chain – B-24250-018 18 in. Bed Spacer Center to Center
11 B-24594 Motor Base Channel – B-24250-024 24 in Bed Spacer Center to Center
12 B-24595 Support Channel (Specify BR) – B-24250-030 30 in. Bed Spacer Center to Center
13 B-24227 Chain Guard Back 50 – Brake Channel
14 B-24229 Chain Guard Front – B-24266 12 in, 24 in. and 30 in. Zones
15 B-24230 Chain Guard Top – B-24267 18 in. 30 in. and 36 in. Zones
16 040.313 Take-up Bolt - 3/8-16 x 5 in.long 51 049.620 Guide Bolt
17 041.300 Hex Jam Nut - Heavy - 3/8-16 52 099.255 Rubber Bumper
18 042.300 Truss Head Screw - 1/4-20 x 1/2 in. Long 53 099.259 Guide Bushing
19 049.310 U-Type Nut - 1/4-20 54 044.120 Cross Brace Rod 70 in. Long
20 – Frame Channel - 3 in. Roller Centers 55 044.121 Cross Brace Rod 6 in. Long
– B-24247 2 ft Long 56 049.308 Turnbuckle
– B-24246 2 ft 6 in. Long 57 098.184 Lock Collar
– B-24245 3 ft Long 58 – Narrow MS Pivot Plate - 1-1/2 in. Flange (Only)
– B-24244 3 ft 6 in. Long – B-04103 4in. High
– B-24243 4 ft Long – B-21027 1-9/16 in. High
– B-24242 4 ft 6 in. Long 59 – MS Pivot Plate - 1-1/2 in. Flange
– B-24241 5 ft Long – B-00913 3-11/16 in. High
– B-24240 5 ft 6 in. Long – B-02112 1-9/16 in. High
– B-24239 6 ft Long 60 – Floor Support Frame
– B-24238 6 ft 6 in. Long – B-00914 6 in. High (Specify OAW)
– B-24237 7 ft Long – B-12777 7 in. High (Specify OAW)
– B-24236 7 ft 6 in. Long – B-12778 8 in. High (Specify OAW)
– B-24235 8 ft Long – B-00915 9 in. High (Specify OAW)
– B-24234 8 ft 6 in. Long – B-00916 11-1/2 in. High (Specify OAW)
– B-24233 9 ft Long – B-00917 14-1/2 in. High (Specify OAW)
– B-24232 9 ft 6 in. Long – B-02098 18-1/2 in. High (Specify OAW)
– B-24231 10 ft Long – B-00919 221/2 in. High (Specify OAW)
21 041.9075 Speed Nut - J-Type, 3/8-16 – B-00921 32-1/2 in. High (Specify OAW)
22 B-24269 End Guard (Specify BR) – B-00923 44-1/2 in. High (Specify OAW)
23 B-24268 Splice Plate – B-00925 56-1/2 in. High (Specify OAW)
24 B-24248 Bed Spacer Angle (Specify BR) – B-02107 68-1/2 in. High (Specify OAW)
25 010.30116 Bearing - Glass Reinforced Nylon Housed – B-02109 78-1/2 in. High (Specify OAW)
26 099.1289 Keyless Bushing – B-02111 90-1/2 in. High (Specify OAW)
27 B-09029 Drive Shaft - Intermediate Section (Specify Length) 61 B-00911 Adjustable Foot Assembly (Specify Length)
28 052.155 Chain Coupling (Includes Sprockets and Chain) 62 B-24457 Butt Coupling at Terminating Ends (Not Shown)
29 052.150 Coupling Half - #4016 x 1 in. Bore
30 052.1551 Coupling Chain - #4016
31 094.410 Drive Spool
32 090.255 O-Ring - 1/8 in. (Slave)

33

● Pneumatic Parts Drawing

Dibujo de Partes Neumáticas

DISCHARGE SECTION

(SECCION DE DESCARGA)

PLUMBING DIAGRAM

(DIAGRAMA DE INSTALACION NEUMATICA)

INTERMEDIATE SECTION

(SECCION INTERMEDIA)

PLUMBING DIAGRAM

(DIAGRAMA DE INSTALACION NEUMATICA)

34

● Pneumatic Parts Drawing

Dibujo de Partes Neumáticas

INFEED SECTION

(SECCION DE CARGA)

PLUMBING DIAGRAM

(DIAGRAMA DE INSTALACION NEUMATICA)

COMPLETE SECTION

(SECCION COMPLETA)

PLUMBING DIAGRAM

(DIAGRAMA DE INSTALACION NEUMATICA)

35

● Pneumatic Parts Drawing

Dibujo de Partes Neumáticas

DETAIL “A”
(DETALLE “A”)
FR WITH INTERNAL RELIEF VALVE AND GAUGE
(FILTRO/REGULADOR CON VALVULA DE SEGURIDAD INTERNA Y MEDIDOR)

PNEUMATIC PLUMBING
(INSTALACION NEUMATICA)

36

● IOP Drawing

Dibujo de IOP

● Pneumatic Parts List

Lista de Partes Neumáticas

See Page 26 for Information on How To Ref. No. Part No. Description
Order Replacement Parts 1
2 032.501 EZLogic® Zone Controller, Retro-Reflective
Vea la Página 27 para información sobre como 3
ordenar partes de repuesto – 032.517 Base for Zone Controller

Recommended Spare Parts Highlighted – – Cordset for Zone Controller
In Gray –
– 032.551 12” Zone Length
Las Partes de Repuesto Recomendadas 4
se Resaltan en Gris – 032.552 18” Zone Length

5 032.553 24” Zone Length
6
7 032.554 30” Zone Length
8
9 032.555 36” Zone Length
10
11 – Auxiliary Input Cable (Not Shown)
12
13 032.563 3 ft. Long
14
15 032.564 10 ft. Long
16
17 032.010 Upstream Connector Cover (Not Shown)

032.011 Downstream Connector Cover (Not Shown)

032.582 IOP Module (Power Supply)

032.559 Power Supply “T” Cable

094.1076 Air Bag Assembly - Double Inlet

094.1077 Air Bag Assembly - Single Inlet

094.108345 Air Valve - 3-Way Single Solenoid

094.14093 Plastic Union Tee - 3/8 to 3/8 Air Line (with Retainer)

094.1485 Push-In Plastic Plug

094.11481 Plastic Tubing - 1/4 in. OD (Specify Length)

094.1149 Plastic Tubing - 3/8 in. OD (Specify Length)

094.194 Filter Regulator with Gauge

B-11302 Filter Regulator Mounting Angle

SHADED PARTS CAN BE SHIPPED FROM JONESBORO, ARKANSAS THE SAME DAY.

(LAS PARTES SOMBREADAS PUEDEN SER DESPACHADAS DESDE JONESBORO, AR EL MISMO DIA)

37

● Notes

38

● Notes

39

www.hytrol.com

HYTROL CONVEYOR COMPANY, INC.
2020 Hytrol Drive

Jonesboro, Arkansas 72401
USA

Phone: (870) 935-3700

EFFECTIVE FEBRUARY 2006

190-NSP Live Roller Conveyor HYTROL CONVEYOR COMPANY, INC.
The Model 190-NSP Live Roller Spool Conveyor is • 12 Bed Widths
a general transport conveyor with the capabilities • Reversible Conveyor shown with
of accumulating products with back pressure. optional floor supports
Quiet operation, versatile design, easy installation • AAvdajuilsatbalbele MS-Type Floor Supports
and maintenance make the 190-NSP conveyor a
valuable component in operations requiring high
performance with minimal downtime.

SIZE TO Between 13" 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"
ORDER Rail Width
Overall
Length "A" Overall 16" 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"
Frame Width

5’ 229 236 249 259 272 284 293 307 329 341 364 376

10’ 371 384 409 426 450 472 488 514 553 576 618 639

15’ 513 533 569 594 629 660 684 721 778 811 872 902

20’ 655 682 729 761 808 848 880 928 1003 1046 1126 1166

25’ 797 830 889 929 987 1036 1076 1135 1228 1281 1380 1429

30’ 939 979 1049 1096 1166 1224 1271 1342 1453 1517 1634 1692

35’ 1082 1128 1209 1264 1344 1413 1467 1549 1678 1752 1888 1956

40’ WEIGHTS 1224 1276 1369 1431 1523 1601 1663 1756 1903 1987 2142 2219
45’ (Lbs.) 1366 1425 1529 1599 1702 1789 1859 1963 2127 2222 2396 2483

50’ Weights 1508 1574 1689 1767 1881 1977 2054 2170 2352 2458 2650 2746
Based on
55’ 3" Roller 1650 1723 1849 1934 2060 2165 2250 2377 2577 2693 2904 3009
Centers
60’ 1793 1871 2009 2102 2239 2354 2446 2584 2802 2928 3158 3273
65’ 1935 2020 2169 2269 2417 2542 2642 2791 3027 3163 3412 3536

70’ 2077 2169 2329 2437 2596 2730 2837 2998 3252 3399 3666 3800

75’ 2219 2317 2489 2604 2775 2918 3033 3205 3477 3634 3920 4063

80’ 2361 2466 2649 2772 2954 3106 3229 3412 3702 3869 4174 4326

85’ 2503 2615 2809 2939 3133 3294 3425 3619 3926 4104 4428 4590

90’ 2646 2764 2969 3107 3311 3483 3621 3826 4151 4340 4682 4853

95’ 2788 2912 3129 3274 3490 3671 3816 4033 4376 4575 4936 5117

100’ 2930 3061 3289 3442 3669 3859 4012 4240 4601 4810 5190 5380

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

OVERALL LENGTH "A" OVERALL
FRAME WIDTH
SECTION LENGTH FLOW 1.9" DIA. "X" 1-1/2"
TOTALLY ENCLOSED TREAD BETWEEN 1/4"
SHAFT ROLLER RAIL WIDTH
CHAIN GUARD COUPLING 9-1/2"
DRIVE
DRIVE SHAFT O-RING

9-3/4"

DRIVE 13-13/16" 23-9/16" DRIVE
2" GUARD 2" SPOOL

OPTIONAL MS 12" DRIVE
SUPPORT SHOWN GUARD

4-1/4"

"X"

SECTION “X-X”

HYTROL CONVEYOR CATALOG 4.7
01012017

HYTROL CONVEYOR COMPANY, INC. • STANDARD SPECIFICATIONS 190-NSP

BED–Roller bed with 1.9 in. dia. roller x 16 ga. galvanized tube spaced every 3 in. Mounted in 9 1/2 DRIVE O-RING–3/16 in. dia. polyurethane o-ring from drive spool to tread rollers.
in. x 12 ga. powder painted formed steel channel frame bolted together with splice plates. BEARINGS–Sealed, pre-lubricated, self-aligning, ball bearings with eccentric lock collar on drive
CROSS BRACING–Rods with turnbuckles are fastened to underside of bed to provide proper shaft. Pre-lubricated ball bearings in tread rollers.
alignment of bed rollers and insure tracking. (1) supplied in first 50' of bed section lengths and (1) SPEED REDUCTION–Sealed worm gear C-Face speed reducer. No. 50 roller chain to drive shaft.
per 50' of bed section length thereafter. Supplied in approximate center of lengths. MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz Totally Enclosed C-Face.
DRIVE–Mounted underneath, placed near center of conveyor. NOTE: On Conveyors less than 24 in. CONVEYING SPEED–Constant 65 FPM.
OAW motor extends beyond frame. Chain guard located on left hand side. CAPACITY–Maximum load per powered roller–15 lbs. NOTE: Maximum load capacity will be less
DRIVE SHAFT–1 in. dia. steel shaft extends full length of conveyor. Chain coupling at bed joints. for products with soft or irregular bottoms. Total load NOT TO EXCEED capacity in chart.
Located on left hand side. FLOOR SUPPORTS–Now supplied as optional equipment.
DRIVE SPOOLS–2 in. dia. Delrin spool held in place on drive shaft with spool spacers.
DRIVE GUARD–Underside of drive shaft with spools and drive o-rings guarded full length of
conveyor.

FLOW LOAD CAPACITY CHART @ 65 FPM

OVERALL FRAME WIDTH OVERALL FRAME WIDTH OVERALL FRAME WIDTH
34" to 42"
16" to 22" 24" to 30"
HP TOTAL LOAD (Lbs.) TOTAL LOAD (Lbs.)
TOTAL LOAD (Lbs.)

DRIVE UP TO 60' UP TO 90' UP TO UP TO 60' UP TO 90' UP TO UP TO 60' UP TO 90' UP TO 120'
SPOOL 120' 120'

SPOOL TREAD 1/2 1550 580 – 1340 250 – 1020 ––
SPACER ROLLER *3600 3280 2040
1 *3600 4090 3110 *3600 3770 2680 – *7200
SHORT DRIVE –
SPOOL O-RINGS 2– – *7200 – – *7200
SPACER
DRIVE *Limited to 15 lbs. per driven roller.
SHAFT NOTE: Capacity in Chart based on 3 in. roller centers with all rollers powered.

1) Powered drive shaft (coupled at bed joints) is bearing FPM MOTOR SELECTION CHART 45-120
supported on frame. HP (MAX) 30-44 2
1
2) Driveo-ringtransmitspowertotreadrollersfromdrive
shaft. If the required horsepower exceeds the maximum horsepower shown in the chart, more than one drive is
required
3) Drivespool(heldinplacebyspoolspacers)andgroove
in tread roller keep drive o-ring in position.

4) Ifbackpressure(accumulation)isappliedtotreadroller,
drive spool will slip on drive shaft, stopping power to
tread roller.

• OPTIONAL EQUIPMENT

FLOOR SUPPORTS–MS Type floor supports are available with a wide range of adjustment. Specify REVERSING O-RING TRANSFER– See Accessories section.
top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in GUARD RAILS–Adjustable Universal Channel Guard Rail, fixed channel or type A & B angle. Note: If
feet for lagging to floor. Knee braces recommended above MS-6 support. product comes in contact with guard rails, product flow will be affected. Fixed channel overlapping,
CONVEYING SPEED–Other constant and variable speeds from 30 to 120 FPM. Over 120 FPM timing one direction. Fixed channel non-overlapping, reversing.
belt drive recommended. Capacity affected with speed change. PACKAGE STOPS–Blade, roller or pin type stops available, contact factory.
SIDE MOUNTED DRIVE–with Hytrol Reducer. POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.
SIDE MOUNTED DRIVE–with Gearmotor. CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized
O-RING DRIVE CHAIN–With sealed in lubricant (Recommended for applications that do not permit rods available.
regular lubrication). MOTORS–Energy efficient, single phase, brakemotor, other characteristics. 2 HP maximum.
LOW ELEVATION DRIVE–Gearmotor mounted inside of conveyor. Minimum elevation 11 1/4 in.
POSITIVE DRIVE–Spools are keyed to drive shaft in positive drive areas.

CROSSOVER–Separate section relocates drive shaft from one side of conveyor to the other. Minimum ELECTRICAL CONTROLS–Non-reversing or reversible magnetic starters and push-button stations.
Elevation—12 3/8 in. AC variable frequency drive.
ONE DIRECTION O-RING TRANSFER– See Conveyor Accessories.

4.8

HYTROL CONVEYOR CATALOG

01012017

IMPORTANT! ¡IMPORTANTE!
DO NOT DESTROY NO DESTRUIR

Installation Manual

and de Instalación

Maintenance y

Manual Mantenimiento

with Safety Information con Información sobre Seguridad

and Parts List y Lista de Refacciones

RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS

Model 190-NSP Family Effective July 2015

(Supercedes March 2007)

Bulletin #677

Hytrol Conveyor Co., Inc. Jonesboro, Arkansas

© COPYRIGHT 2005–HYTROL CONVEYOR CO., INC.

Press Optimized for the Environment

(Impresión Optimizada para Proteger el Medio Ambiente)

TABLE OF CONTENTS INTRODUCTION

INTRODUCTION This manual provides guidelines and procedures for installing,
operating, and maintaining your conveyor. A complete parts list
Receiving and Uncrating . . . . . . . . . . . . . . . . . . . 2 is provided with recommended spare parts highlighted in gray.
How to Order Replacement Parts . . . . . . . . . . . . 2 Important safety information is also provided throughout the manual.
For safety to personnel and for proper operation of your conveyor, it
SAFETY INFORMATION . . . . . . . . . . . . . . . . 3 is recommended that you read and follow the instructions provided
in this manual.

• Receiving and Uncrating
INSTALLATION
1. Check the number of items received against the bill of lading.
Support Installation . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Examine condition of equipment to determine if any damage
Ceiling Hanger Installation . . . . . . . . . . . . . . . . . . 4
Conveyor Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . 4 occurred during shipment.
Racked Sections . . . . . . . . . . . . . . . . . . . . . . . .4, 5 3. Move all crates to area of installation.
Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . 5 4. Remove crating and check for optional equipment that may be
fastened to the conveyor. Make sure these parts (or any foreign
OPERATION pieces) are removed.

Conveyor Start-Up . . . . . . . . . . . . . . . . . . . . . . . . 5 NOTE: If damage has occurred or freight is missing,
Contact your Hytrol Integration Partner.
MAINTENANCE
• How to Order Replacement Parts
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6
Drive Chain Alignment and Tension . . . . . . . . . . . 6 Included in this manual are parts drawings with complete replacement
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . 6 parts lists. Minor fasteners, such as nuts and bolts, are not
Maintenance Checklist . . . . . . . . . . . . . Back Cover included.

REPLACEMENT PARTS When ordering replacement parts:
1. Contact Dealer from whom conveyor was purchased or nearest
190-NSP Parts Drawings . . . . . . . . . . . . . . . . . . . 7
190-NSP Parts List . . . . . . . . . . . . . . . . . . . . . . . . 8 HYTROL Integration Partner.
190-NSPC 90° Parts Drawings . . . . . . . . . . . . . . 9 2. Give Conveyor Model Number and Serial Number or HYTROL
190-NSPC 90° Parts List . . . . . . . . . . . . . . . . . . 10 Factory Order Number.
190-NSPC 60° Parts List . . . . . . . . . . . . . . . . . . 10 3. Give Part Number and complete description from Parts List.
190-NSPC 60° Parts Drawings . . . . . . . . . . . . . 11 4. Give type of drive. Example—8” End Drive, 8” Center Drive, etc.
190-NSPC 45° Parts Drawings . . . . . . . . . . . . . 12 5. If you are in a breakdown situation, tell us.
190-NSPC 45° Parts List . . . . . . . . . . . . . . . . . . 13
190-NSPC 30° Parts List . . . . . . . . . . . . . . . . . . 13 Hytrol Conveyor MMooddelel
190-NSPC 30° Parts Drawings . . . . . . . . . . . . . 14 Company, Inc. XX
190-NSPS 45° Parts List . . . . . . . . . . . . . . . . . . 15
190-NSPS 45° Parts Drawings . . . . . . . . . . . . . 16 JONESBORO, ARKANSAS
190-NSPS 30° Parts List . . . . . . . . . . . . . . . . . . 17
190-NSPS 30° Parts Drawings . . . . . . . . . . . . . 18 SERIAL # 123456
190-NSPSS 45° Parts List . . . . . . . . . . . . . . . . . 19
190-NSPSS 30° Parts List . . . . . . . . . . . . . . . . . 19 HYTROL Serial Number
190-NSPSS 45° Parts Drawings . . . . . . . . . . . . 20 (Located near Drive on Powered Models).
190-NSPSS 30° Parts Drawings . . . . . . . . . . . . 21

Spanish Version . . . . . . . . . . . . . . . . . . . 22

2

SAFETY INFORMATION I) Personnel should be alerted to the potential hazard of entanglement
in conveyors caused by items such as long hair, loose clothing, and
• Installation jewelry.

GUARDS AND GUARDING J) Conveyors shall not be maintained or serviced while in operation
Interfacing of Equipment. When two or more pieces of equipment are unless proper maintenance or service requires the conveyor to be in
interfaced, special attention shall be given to the interfaced area to motion. In this case, personnel shall be made aware of the hazards
insure the presence of adequate guarding and safety devices. and how the task may be safely accomplished.
Guarding Exceptions. Whenever conditions prevail that would require
guarding under these standards, but such guarding would render the K) Owners of conveyor should insure proper safety labels are affixed
conveyor unusable, prominent warning means shall be provided in to the conveyor warning of particular hazards involved in operation of
the area or on the equipment in lieu of guarding. their conveyors.
Guarded by Location or Position. Where necessary for the protection
of employees from hazards, all exposed moving machinery parts CAUTION! Because of the many moving parts on the conveyor, all
that present a hazard to employees at their work station shall be personnel in the area of the conveyor need to be warned that the conveyor
mechanically or electrically guarded, or guarded by location or
position. is about to be started.
• Remoteness from frequent presence of public or employed
• Maintenance
personnel shall constitute guarding by location.
• When a conveyor passes over a walkway, roadway, or work • All maintenance, including lubrication and adjustments, shall be
performed only by qualified and trained personnel.
station, it is considered guarded solely by location or position if all
moving parts are at least 8 ft. (2.44 m) above the floor or walking • It is important that a maintenance program be established to
surface or are otherwise located so that the employee cannot insure that all conveyor components are maintained in a condition
inadvertently come in contact with hazardous moving parts. which does not constitute a hazard to personnel.
• Although overhead conveyors may be guarded by location, spill
guards, pan guards, or equivalent shall be provided if the product • When a conveyor is stopped for maintenance purposes, starting
may fall off the conveyor for any reason and if personnel would devices or powered accessories shall be locked or tagged out
be endangered. in accordance with a formalized procedure designed to protect
all persons or groups involved with the conveyor against an
HEADROOM unexpected start.
• When conveyors are installed above exit passageways, aisles,
• Replace all safety devices and guards before starting equipment
or corridors, there shall be provided a minimum clearance of 6 for normal operation.
ft. 8 in. (2.032 m) measured vertically from the floor or walking
surface to the lowest part of the conveyor or guards. • Whenever practical, DO NOT lubricate conveyors while they are
• Where system function will be impaired by providing the minimum in motion. Only trained personnel who are aware of the hazard
clearance of 6 ft. 8 in. (2.032 m) through an emergency clearance, of the conveyor in motion shall be allowed to lubricate.
alternate passageways shall be provided.
• It is permissible to allow passage under conveyors with less Safety Guards
than 6 ft. 8 in. (2.032 m) clearance from the floor for other than Maintain all guards and safety devices IN POSITION and IN SAFE
emergency exits if a suitable warning indicates low headroom. REPAIR.

• Operation Safety Labels
In an effort to reduce the possibility of injury to personnel working
A) Only trained employees shall be permitted to operate conveyors. around HYTROL conveying equipment, safety labels are placed at
Training shall include instruction in operation under normal conditions various points on the equipment to alert them of potential hazards.
and emergency situations. Please check equipment and note all safety labels. Make certain
your personnel are alerted to and obey these warnings. See Safety
B) Where employee safety is dependent upon stopping and/or Manual for examples of warning labels.
starting devices, they shall be kept free of obstructions to permit
ready access. REMEMBER Do not remove, reuse or modify material handling equipment
for any purpose other than it’s original intended use.
C) The area around loading and unloading points shall be kept clear
of obstructions which could endanger personnel. CAUTION! Only trained personnel should track a conveyor belt which must
be done while conveyor is in operation. DO NOT attempt to track belt if
conveyor is loaded.

D) No person shall ride the load-carrying element of a conveyor
under any circumstances unless that person is specifically authorized
by the owner or employer to do so. Under those circumstances, such
employee shall only ride a conveyor which incorporates within its
supporting structure platforms or control stations specifically designed
for carrying personnel. Under no circumstances shall any person ride
on any element of a vertical conveyor.

E) Personnel working on or near a conveyor shall be instructed as to
the location and operation of pertinent stopping devices.

F) A conveyor shall be used to transport only material it is capable of
handling safely.

G) Under no circumstances shall the safety characteristics of the
conveyor be altered if such alterations would endanger personnel.

H) Routine inspections and preventive and corrective maintenance
programs shall be conducted to insure that all safety features and
devices are retained and function properly.

3

INSTALLATION FIGURE 4A INTERMEDIATE SECTION DRIVE SECTION TAIL SECTION
(SECCION INTERMEDIA) (SECCION MOTRIZ) (SECCION DE RETORNO)
• Support Installation TAIL SECTION
(SECCION DE RETORNO)
1. Determine primary direction of product
flow. Figure 4A indicates the preferred "2" "2"
flow as related to the drive.
2. Refer to “Match-Mark” numbers on ADJUST TO DESIRED CONVEYOR A CONVEYOR A
ends of conveyor sections. (Figure 4A). ELEVATION ITEM 1 TO 2 ITEM 2 TO 1
Position them in this sequence near the
area of installation. (AJUSTE A LA ALTURA FLOW HYTROL CONVEYOR CO. INC. HYTROL CONVEYOR CO. INC.
3. Attach supports to both ends of drive DESEADA) JONESBORO, AR JONESBORO, AR
section and to one end of intermediate
or tail sections (Figure 4A). Hand tighten "MATCH-MARK" NUMBERS
bolts only at this time. (ETIQUETAS DE SECUENCIA DE ARMADO)
4. Adjust elevation to required height.
"4"

• Ceiling Hanger Installation FIGURE 4C GUARD SNAPS
OVER BEARING
If conveyors are to be used in an overhead application, ceiling hangers may SHAFT (gUarda de presIOn
have been supplied in place of floor supports. BEARING del rOdamIentO)
Figure 4B shows how a ceiling hanger mounts to a conveyor section. (CHUmaCera)
Ceiling hangers should be mounted at section joints. For safety information SHAFT GUARD RETAINER
concerning conveyors mounted overhead, refer to “Installation Safety (TWO PER SECTION)
Precautions” on Page 3. (retenedOr de gUarda de eJe)
(dOs pOr seCCIOn)
NOTE: When installing ceiling hanger rods in an existing building, all
methods of attachment must comply with local building codes. SHAFT GUARD
(gUarda de eJe)
CEI(LVIANRGILHLAANCOGLEGRARNOTED FIGURE 4B
AL TECHO)

(TORNIMLLOOUSNDTEINMGOBNOTALJTES) FIGURE 4D SET SCREWS TORQUE

TO BE 141 IN-LBS.

(CSAIDNEALCLHAATENRNAELL) COMPRESSION SPRING
(RESORTE DE COMPRESION)
RETAINER RING B(PALASCEAPBLAASTEE) CHAIN PIN
(ANILLO RETENEDOR) (SEGURO DE CADENA) SPROCKETS HAVE
SHAFT KEY (JCAOMNTNRUATTUERCA) INTEGRAL KEYS
(SEGURO DEL EJE) S(TUUPBPOODRETSPOIPPOERTE) SPROCKET
(JCAOMNTNC(CRUOAAUTDPETNLUIANEDGRECCUHNAAI)OINN) COUPLING CHAIN
P(IPABERRAEZTAADIENREAR)
5/16"
(TORNILLOLOCCANKDBAODLOT)
VIEW "A-A"
(VISTA "A-A")

SPROCKET WITH SPRING 5/16”
(CATARINA CON RESORTE) SHAFT JOINT DETAIL

FIGURE 4E SIDE CHANNEL
(Canal lateral)
MOUNTING BOLT
• Conveyor Set-Up (tOrnIllO de mOntaJe)
SIDE CHANNEL
1. Mark a chalk line on floor to locate center of the conveyor. (Floor Mounted (Canal lateral)
Conveyors).
2. Place the drive section in position. SPLICE PLATE PIVOT PLATE
3. Install remaining sections, placing end without support on extended support (plaCa de empalme) (plaCa pIVOte)
of previous section (Figure 4A). Check “Match-Mark” Numbers to see that
adjoining sections are in proper sequence. STATIONARY SUPPORT
4. Fasten sections together with splice plates and pivot plates (Figure 4D and (sOpOrte estaCIOnarIO)
4E). Hand tighten bolts only at this time.
5. Check to see that conveyor is level across width and length of unit. Adjust • Racked Sections
supports as necessary.
6. Insure that all bed sections are square. Refer to Page 4-5 for instructions It is important that each bed section be checked for a “racked” or
on “How to Square The Beds”. out-of-square condition. If conveyor is not square, tracking
7. Tighten all splice plates and support mounting bolts and lag conveyor to problems will result. Figure 5A indicates a racked section.
floor.
8. Check to see that drive shafts are properly aligned at section joints. TO CORRECT AN OUT-OF-SQUARE SECTION
Misalignment of shafts will cause excessive wear to coupling chain and 1. Locate points on corners of section and measure distance “A” & “B”. If the
sprockets. Adjust coupling sprockets as shown in Figure 4D. dimensions are not equal, the section will need to be squared. (Figure 5B).
9. Install coupling chain. 2. Use crossbracing supplied on underside of conveyor to square
10. Install shaft guards on 190-NSP and 190-NSPSS conveyors (Figure 4C). each section. Adjust turnbuckle until Dimensions “A” & “B” are equal.
190-NSPC and 190-NSPS are shipped with guards attached. 3. After all bed sections have been checked and corrected for
11. Install electrical controls and wire motor. See Page 5. “racked condition”,tighten all splice plates and pivot plate bolts.
4. Make final check to see that all conveyor sections are level across width
and length. If entire conveyor is level, supports can be lagged to floor.

4

“Racked” conveyor sections will cause package to travel toward side FIGURE 5A
of conveyor.
SIDE CHANNEL
IMPORTANT! Being out of level across width of conveyor can (CANAL LATERAL)
cause package drift on long conveyor lines.
ROLLERS NOT
NOTE: Rods are positioned at the factory so they will square the bed SQUARE WITH
section when tightened. It may be necessary to reposition the rod if SIDE CHANNELS
the bed is out of square in the opposite direction. (RODILLOS
DESCUADRADOS
• Electrical Equipment CON CANALES
LATERALES)
WARNING! Electrical controls shall be installed and
wired by a qualified electrician. Wiring information for SHORT ROD TURNBUCKLE LONG ROD FIGURE 5B
the motor and controls are furnished by the equipment
manufacturer. (VARILLA CORTA) (TENSOR) (VARILLA LARGA) FRAME
SPACER
CONTROLS A B
Electrical Code: All motor controls and wiring shall conform (ESPACIADOR
to the National Electrical Code (Article 670 or other DE CAMA)
applicable articles) as published by the National Fire
Protection Association and as approved by the American
Standards Institute, Inc.

CONTROL STATIONS FRAME CHANNEL “C”
A) Control stations should be so arranged and located that
the operation of the equipment is visible from them, and (CANAL LATERAL)
shall be clearly marked or labeled to indicate the function
controlled.

B) A conveyor which would cause injury when started DETAIL “C”
shall not be started until employees in the area are alerted (DETALLE “C”)
by a signal or by a designated person that the conveyor is
about to start. C) Before restarting a conveyor which has been stopped because of an
When a conveyor would cause injury when started and emergency, an inspection of the conveyor shall be made and the cause of
is automatically controlled or must be controlled from a remote location, an the stoppage determined. The starting device shall be locked out before
audible device shall be provided which can be clearly heard at all points along any attempt is made to remove the cause of stoppage, unless operation is
the conveyor where personnel may be present. The warning device shall be necessary to determine the cause or to safely remove the stoppage.
actuated by the controller device starting the conveyor and shall continue for
a required period of time before the conveyor starts. A flashing light or similar Refer to ANSI Z244.1-1982, American National Standard for Personnel
visual warning may be used in conjunction with or in place of the audible Protection – Lockout/Tagout of Energy Sources – Minimum Safety
device if more effective in particular circumstances. Requirements and OSHA Standard Number 29 CFR 1910.147 “The Control
Where system function would be seriously hindered or adversely of Hazardous Energy (Lockout/Tagout).”
affected by the required time delay or where the intent of the warning may
be misinterpreted (i.e., a work area with many different conveyors and allied OPERATION
devices), clear, concise, and legible warning shall be provided. The warning
shall indicate that conveyors and allied equipment may be started at any time, • Conveyor Start-Up
that danger exists, and that personnel must keep clear. The warnings shall be
provided along the conveyor at areas not guarded by position or location. Before conveyor is turned on, check for foreign objects that may have been
left inside conveyor during installation. These objects could cause serious
C) Remotely and automatically controlled conveyors, and conveyors where damage during start-up.
operator stations are not manned or are beyond voice and visual contact from After conveyor has been turned on and is operating, check motors, reducers,
drive areas, loading areas, transfer points, and other potentially hazardous and moving parts to make sure they are working freely.
locations on the conveyor path not guarded by location, position, or guards,
shall be furnished with emergency stop buttons, pull cords, limit switches, or CAUTION! Because of the many moving parts on the conveyor, all
similar emergency stop devices. personnel in the area of the conveyor need to be warned that the conveyor
All such emergency stop devices shall be easily identifiable in the is about to be started.
immediate vicinity of such locations unless guarded by location, position, or
guards. Where the design, function, and operation of such conveyor clearly is MAINTENANCE
not hazardous to personnel, an emergency stop device is not required. • Lubrication
The emergency stop device shall act directly on the control of the The drive chain is pre-lubricated from the manufacturer by a hot dipping
conveyor concerned and shall not depend on the stopping of any other
equipment. The emergency stop devices shall be installed so that they cannot process that ensures total Ambient Temperature SAE ISO
be overridden from other locations. lubrication of all components. Degrees F
However, continued proper
D) Inactive and unused actuators, controllers, and wiring should be removed 20-40 20 46 or 68
from control stations and panel boards, together with obsolete diagrams, lubrication will greatly extend the
indicators, control labels, and other material which serve to confuse the
operator. useful life of every drive chain. 40-100 30 100

SAFETY DEVICES Drive Chain lubrication serves 100-120 40 150
A) All safety devices, including wiring of electrical safety devices, shall be
arranged to operate in a “Fail-Safe” manner, that is, if power failure or failure several purposes including:
of the device itself would occur, a hazardous condition must not result.
• Protecting against wear of the pin-bushing joint
B) Emergency Stops and Restarts. Conveyor controls shall be so arranged
that, in case of emergency stop, manual reset or start at the location where • Lubricating chain-sprocket contact surfaces
the emergency stop was initiated, shall be required of the conveyor(s) and
associated equipment to resume operation. • Preventing rust or corrosion

5

For normal operating environments, lubricate every 2080 hours of operation or FIGURE 6A
every 6 months, whichever comes first. Lubricate with a good grade of petroleum
or synthetic oil (i.e., Shell Rotella or Mobil 1). For best results, always use a brush STRAIGHT EDGE
to generously lubricate the chain. The proper viscosity of lubricant greatly affects (NIVEL)
its ability to flow into the internal areas of the chain. Refer to the table below for the
proper viscosity of lubricant for your application.

The drive chain’s lubrication requirement is greatly affected by the operating DRIVE SHAFT REDUCER
conditions.  For harsh conditions such as damp environments, dusty environments, SPROCKET SPROCKET
excessive speeds, or elevated temperatures, it is best to lubricate more frequently. (CATARINA DEL
It may be best, under these conditions, to develop a custom lubrication schedule (CATARINA DEL EJE REDUCTOR)
for your specific application. A custom lubrication schedule may be developed by DE TRANSMISION)
inspecting the drive chain on regular time intervals for sufficient lubrication. Once GEAR REDUCER
the time interval is determined at which the chain is not sufficiently lubricated, SET SCREWS (REDUCTOR)
lubricate it and schedule the future lubrication intervals accordingly. (TORNILLOS CANDADO)

• Drive Chain Alignment and Tension FIGURE 6B

The drive chain and sprockets should be checked periodically for proper tension and CHAIN TAKE-UP BOLTS
alignment. Improper adjustment will cause extensive wear to the drive components. (TORNILLOS TENSORES)

TO MAKE ADJUSTMENTS across the face of both SLOTTED
1. Remove chain guard. SUPPORT CHANNEL

2. Check sprocket alignment by placing a straight edge (CANAL RANURADO)

sprockets. (Figure 6A.) Loosen set screws and adjust reducer sprocket as needed.

Re-tighten set screws.

3. To adjust line shaft drive sprocket, loosen smaller nut (inner ring) of keyless bushing with MOUNTING BOLTS
a 1-3/4 in. open end wrench, while backing up with a 1-3/4 in. open end wrench on flats of (TORNILLOS DE
bushing body (outer ring), which stays stationary. Move to desired location along the shaft, MONTAJE)

keeping sprocket face flush against shoulder of hex flats. Make sure shaft location is free

from oil, grease, and dirt. Do not lubricate bushing or shaft. Note that as the inner ring nut MOTOR BASE
is fully tightened, the assembly will move approximately 1/16 in. axially along shaft, away (BASE DEL MOTOR)

from the nut side. Re-check sprocket alignment, loosen and re-adjust if necessary.

4. To adjust chain tension, loosen bolts that fasten motor base to support channel. Tighten CHAIN
take-up bolts until desired chain tension is reached (Figure 6B & 6C.) Make sure both sides (CADENA)

are adjusted the same amount to prevent mis-alignment of sprockets. Re-tighten FIGURE 6C

mounting bolts.

5. Lubricate chain per lubrication instructions.

6. Replace chain guard so that it does not interfere with drive.

CAUTION! Never remove chain guards while the conveyor is running. Always CHAIN TOO TIGHT
replace guards after adjustments are made. (REQUIRES EXTRA POWER)
(CADENA DEMASIADO TENSA
[REQUIERE MAS POTENCIA]) CHAIN TOO LOOSE
(CADENA DEMASIA

- DO FLOJA)

SPROCKET CENTERS
(CENTROS DE
CATARINAS)

• Trouble Shooting CORRECT SLACK APPROX. 1/4” OR 2%
(TENSION CORRECTA) OF SPROCKET CENTERS
(1/4” O 2% DE CENTROS DE

CATARINAS APPROX.)

TROUBLE SHOOTING DRIVES

TROUBLE CAUSE SOLUTION

Conveyor will not start or 1) Motor is overloaded or drawing too much current. 1) Check for overloading of conveyor.

motor quits frequently. 2) Motor is drawing too much current. 2) Check heater or circuit breaker and change if necessary.

Drivechainandsprockets 1) Sprockets are out of alignment. 1) Align sprockets. See “Drive Chain Alignment and Tension” in this
manual.
wear excessively. 2) Loose chain.
2) Tighten chain.

Loud popping or grinding 1) Defective bearing. 1) Replace bearing.
2) Tighten set screw.
noise. 2) Loose set screw in bearing. 3) Tighten chain.

3) Loose drive chain.

Motor or reducer 1) Conveyor is overloaded. 1) Check capacity of conveyor and reduce load to recommended level.
overheating. 2) Low voltage to motor. 2) Have electrician check and correct as necessary.
3) Low lubricant level in reducer. 3) Relubricate per manufacturer’s recommendations. For HYTROL

reducer, refer to Reducer Bulletin.

Tread Roller not 1) Oil on line shaft. 1) Clean the line shaft with K-2R spot remover or equivalent.
turning under loaded 2) Unit overloaded. 2) Check capacity of conveyor and reduce load to recommended level.
conditions. 3) Package flow obstructed by guard rail or other 3) Clear obstruction.
4) Replace roller assembly.
object. 5) Replace band.
4) Defective bearing in roller.
5) Broken drive band.

6

• Model 190-NSP Parts Drawing Dibujo de Partes del Modelo 190-NSP

19 24 35 "A"

"B" "D"

"B" "C" "C" 28 33 29 38 "A"

34 37 30 23 38 31 42
42
44
"E" 45
46
20 21 27 25 43 27
22 11 25
6
15 16 27
89
26 6
14

10 DETAIL “E”
(detalle “e”)

13 DETAIL “D”
17 4 7 18 12 2 3 5 1 28 (detalle “d”)

DRIVE ASSEMBLY SECTION “B-B”
(ensamble mOtrIz) (seCCIOn “b”)

30 31 37 38 24 19 31 37 38 39 40 41
19
25 24 SECTION “C-C”
(seCCIOn “C”)
VIEW “A-A” 44
(VIsta “a-a”) 36 24 33

45 29 32 31
26 27

25 31 35 29 32 33

46

7

• Model 190-NSP Parts List Lista de Partes del Modelo 190-NSP

Ref. No. Part No. Description Ref. No. Part No. Description

1 — Motor, C-Face 20 B-24269 End Guard (Specify BR)
— 030.7134 1/2 HP - 23/0460 VAC, 3 PH, 60 Hz, TEFC 21 040.302 Hex HD Cap Screw 3/8-16 x 5/8 in Long
— 030.7324 1 HP - 23/0460 VAC, 3 PH, 60 Hz, TEFC 22 049.5285 Small Flange Locknut 3/8-16 in x 5/8 in Long
— 030.7534 2 HP - 23/0460 VAC, 3 PH, 60 Hz, TEFC
2 Speed Reducer 23 B-24268 Splice Plate
— 24 B-24248 Bed Spacer Angle (Specify BR)
— 4AC - RH - 10:1 Ratio 25 010.30116 Bearing - Glass Reinforced Nylon Housed
— R-00153-10R 4AC - LH - 10:1 Ratio 26 099.1289 Keyless Bushing 1 in. Inner Diameter
— R-00153-10L 5AC - RH - 10:1 Ratio 27 B-09029 Drive Shaft (Specify Length)
— R-00164-10R 4AC - LH - 10:1 Ratio
3 R-00164-10L Coupling Kit - Motor to Reducer 28 052.155 Chain Coupling (Includes Sprockets and Chain)
29 094.410 Drive Spool
— — 1/2 - 1 HP 30 090.255 O-Ring - 1/8 in. (Slave)
— 1 1/2 - 2 HP 31 090.256 O-Ring - 3/16 in. (Drive)
4 B-09179-B Sprocket - Reducer 32 094.42510 Spool Spacer - 5/8 in Long
— B-09179-C 50B17 x 1 in. Bore (4AC Reducer)
— 50B17 x 1 1/4 in. Bore (5AC Reducer) 33 094.42527 Spool Spacer - 1-11/16 in Long
— 34 049.220 Nylon Washer - 1/8 in. Thick
5 028.120 Shaft Key - 3/16 in. Sq. x 1 in. Long 35 094.424 Drive Shaft Guard (Specify Length)
6 028.132 Sprocket - Drive Shaft, 50B18 x 1 3/4 in. Bore 36 B-24549 Drive Shaft Guard Retainer Bracket
7 Shaft Key - 1/4 in. Sq. x 1 in. Long 37 B-21914 1.9 in Dia. Roller - Two Grooves (Specify BR)
8 090.202 #50 Riveted Roller Chain
9 028.05018 Connector Link - #50 Roller Chain 38 B-06535 1.9 in Dia. Roller - One Groove (Specify BR)
39 044.120 Cross Brace Rod 70 in Long
10 090.203 Motor Base Channel 40 044.121 Cross Brace Rod 6 in Long
11 029.101 Support Channel (Specify BR) 41 049.308 Turnbuckle
12 029.201 Chain Guard Back 42 098.184 Lock Collar
13 Chain Guard Front
14 B-24594 Chain Guard Top 43 — Narrow MS Pivot Plate - 1-1/2 in Flange (Only)
B-24595 — B-04103 4 in. High
15 B-24227 Take-up Bolt - 3/8-16 x 5 in. Long — B-21027 1-9/16 in High
16 B-24229 Hex Jam Nut - Heavy - 3/8-16 44 MS Pivot Plate - 1-1/2 in Flange
17 B-24230 Truss Head Screw - 1/4-20 x 1/2 in. Long — — 3-11/16 in High
18 U-Type Nut - 1/4-20 B-00913
19 040.313 Frame Channel - 3 in. Roller Centers — 1-9/16 in High
041.300 45 B-02112 Floor Support Frame
— 042.300 2 ft Long — — 6 in High (Specify OAW)
— 049.310 2 ft 6 in Long — 7 in High (Specify OAW)
— 3 ft Long — B-00914 8 in High (Specify OAW)
— — 3 ft 6 in Long B-12777
— 4 ft Long — B-12778 9 in High (Specify OAW)
B-24247 — 11 1/2 in High (Specify OAW)
— B-24246 4 ft 6 in Long — B-00915 14 1/2 in High (Specify OAW)
— B-24245 5 ft Long — B-00916 18 1/2 in High (Specify OAW)
— B-24244 5 ft 6 in Long — B-00917 22 1/2 in High (Specify OAW)
— B-24243 6 ft Long B-02098
— 6 ft 6 in Long — B-00919 32 1/2 in High (Specify OAW)
B-24242 — 44 1/2 in High (Specify OAW)
— B-24241 7 ft Long — B-00921 56 1/2 in High (Specify OAW)
— B-24240 7 ft 6 in Long — B-00923 68 1/2 in High (Specify OAW)
— B-24239 8 ft Long — B-00925 78 1/2 in High (Specify OAW)
— B-24238 8 ft 6 Long B-02107
— 9 ft Long — B-02109 90 1/2 in High (Specify OAW)
B-24237 46 Adjustable Foot Assembly (Specify Length)
— B-24236 9 ft 6 in Long B-02111
— B-24235 10 ft long B-00911
B-24234
B-24233

B-24232
B-24231

8

• Model 190-NSPC 90° Parts Drawing Dibujo de Partes del Modelo 190-NSPC 90°

43 2 11 14 32 34 35 "D" 16 17 7 13 5 9 10

"D" "C" 6

"C" "B" "A"
23 25 11

12 18 19 8
"E" 1
21 27 "B"

28 30
32 29
25 26 "A"

24

3 24 22 12 3 15
1
3 24 12 26

6 34 18
19 10 6
5
32 20 24 9 8
9 SECTION “B-B”
(SECCION “B-B”) 21
33
19 31 7
SECTION “C-C”
35 (SECCION “C-C”)

VIEW “A-A”
(VISTA “A-A”)

11 2

32 OAW
5 BR

34 9-1/2”

35

DETAIL “E”
22 (DETALLE “E”)

SECTION “D-D”
(SECCION “D-D”)

9

• Model 190-NSPC 90° Parts List • Model 190-NSPC 60° Parts List

Lista de Partes del Modelo 190-NSPC 90° Lista de Partes del Modelo 190-NSPC 60°

Ref. No. Part No. Description Ref. No. Part No. Description

1 — Inside Channel 1 — Inside Channel
— B-24439 13 in BR — B-25101 13 in BR
— B-24441 15 in thru 27 in BR — B-25103 15 in thru 27 in BR
— B-24443 31 in thru 39 in BR — B-25105 31 in thru 39 in BR
2 — Outside Channel 2 — Outside Channel

— B-24440 13 in BR — B-25102 13 in BR
— B-24442 15 in thru 27 in BR (Specify) — B-25104 15 in thru 27 in BR (Specify)
— B-24444 31 in thru 39 in BR (Specify) — B-25106 31 in thru 39 in BR (Specify)
3 B-24451 Tangent Channel 3 B-24451 Tangent Channel
4 B-24456 Coupling Angle 4 B-24456 Coupling Angle

5 B-24445 Bed Spacer Assembly - Curve (Specify BR) 5 B-24445 Bed Spacer Assembly - Curve (Specify BR)
6 B-24454 Bed Spacer Channel - Tangent (Specify BR) 6 B-24454 Bed Spacer Channel - Tangent (Specify BR)
7 — Drive Shaft Guard - Curve 7 — Drive Shaft Guard - Curve
— B-24446 13 in BR — B-24525 13 in BR
— B-24447 15 in thru 27 in BR — B-24526 15 in thru 27 in BR

— B-24448 31 in thru 39 in BR — B-24527 31 in thru 39 in BR
8 B-24449 Shaft Guard Mounting Bracket 8 B-24449 Shaft Guard Mounting Bracket
9 094.424 Drive Shaft Guard - Tangent (Specify Length) 9 B-24528 Shaft Guard Support Bracket
10 B-25120-A Shaft Guard Retainer Bracket 10 094.424 Drive Shaft Guard - Tangent (Specify Length)
11 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR) 11 B-25120-A Shaft Guard Retainer Bracket

12 B-06535 1.9 in Dia Roller - One Groove (Specify BR) 12 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR)
13 — Drive Shaft - Curve - Ends 13 B-06535 1.9 in Dia Roller - One Groove (Specify BR)
— B-17611-062 7-3/4 in Long (13 in BR) 14 — Drive Shaft - Curve - Ends
— B-17611-089 11-1/8 in Long (15 in thru 27 in BR) — B-17611-091 11-3/8 in Long (13 in BR)
— B-17611-141 17-5/8 in Long (31 in thru 39 in BR) — B-17611-051 6-3/8 in Long (15 in thru 27 in BR)

14 — Drive Shaft - Curve - Center — B-17611-084 10-1/2 in Long (31 in thru 39 in BR)
— B-17611-062 7-3/4 in Long (13 in BR) 15 — Drive Shaft - Tangent
— B-17611-089 11-1/8 in Long (15 in thru 27 in BR) — B-24515-095 11-7/8 in Long (13 in BR)
— B-17611-135 16-7/8 in Long (31 in thru 39 in BR) — B-24515-074 9-1/4 in Long (15 in thru 27 in BR)
15 — Drive Shaft - Tangent — B-24515-091 11-3/8 in Long (31 in thru 39 in BR)

— B-24515-080 10 in Long (13 in BR) 16 092.155 Universal Joint
049.5025 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened)
— B-24515-093 11-5/8 in Long (15 in thru 27 in BR) 17 B-24450 Universal Joint Guard

— B-24515-116 14-1/2 in Long (31 in thru 39 in BR) 18 010.30116 Bearing - Glass Reinforced Nylon Housed
094.410 Drive Spool
16 092.155 Universal Joint 19 094.4101 Drive Spool - Positive Drive
17 049.5025 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened) 20 052.155 Chain Coupling (Includes Sprockets and Chain)
090.203 Shaft Key - 1/4 in Sq. x 1 in Long
18 B-24450 Universal Joint Guard 21
090.256 O-Ring - 3/16 in (Drive - Tangent)
19 010.30116 Bearing - Glass Reinforced Nylon Housed 22 090.2561 O-Ring - 3/16 in (Drive - Curve)
090.2551 O-Ring - 3/16 in (Slave - Curve)
20 094.410 Drive Spool 23 094.42510 Spool Spacer - 5/8 in Long
094.42523 Spool Spacer - 1-7/16 in Long
21 094.4101 Drive Spool - Positive Drive 24
22 052.155 Chain Coupling (Includes Sprockets and Chain) 25 049.220 Nylon Washer - 1/8 in Thick
049.310 U-Type Nut - 1/4-20
23 090.203 Shaft Key - 1/4 in Sq. x 1 in Long 26 MS Pivot Plate - 1-1/2 in Flange
— 3-11/16 in High
24 090.256 O-Ring - 3/16 in (Drive - Tangent) 27 B-00913 1-9/16 in High
B-02112
25 090.2561 O-Ring - 3/16 in (Drive - Curve) 28 Floor Support Frame
— 6 in High (Specify OAW)
26 090.2551 O-Ring - 3/16 in (Slave - Curve) 29 B-00914 7 in High (Specify OAW)
27 094.42510 Spool Spacer - 5/8 in Long 30 B-12777 8 in High (Specify OAW)
B-12778 9 in High (Specify OAW)
28 094.42516 Spool Spacer - 1 in Long 31 B-00915
11 1/2 in High (Specify OAW)
29 094.42523 Spool Spacer - 1-7/16 in Long — B-00916 14 1/2 in High (Specify OAW)
B-00917 18 1/2 in High (Specify OAW)
30 049.220 Nylon Washer - 1/8 in Thick — B-02098 22 1/2 in High (Specify OAW)
B-00919 32 1/2 in High (Specify OAW)
31 049.310 U-Type Nut - 1/4-20 32 B-00921
32 — MS Pivot Plate - 1-1/2 in Flange — 44 1/2 in High (Specify OAW)
B-00923 56 1/2 in High (Specify OAW)
— B-00913 3-11/16 in High — B-00925 68 1/2 in High (Specify OAW)
B-02107 78 1/2 in High (Specify OAW)
— B-02112 1-9/16 in High — B-02109 90 1/2 in High (Specify OAW)
B-02111
33 — Floor Support Frame — Center Support Leg (Specify Length)
B-00909 Adjustable Foot Assembly (Specify Length)
— B-00914 6 in High (Specify OAW) — B-00911
— B-12777 7 in High (Specify OAW) —

— B-12778 8 in High (Specify OAW) —

— B-00915 9 in High (Specify OAW) —

— B-00916 11 1/2 in High (Specify OAW) —

— B-00917 14 1/2 in High (Specify OAW) —
— B-02098 18 1/2 in High (Specify OAW) —

— B-00919 22 1/2 in High (Specify OAW) —

— B-00921 32 1/2 in High (Specify OAW) —

— B-00923 44 1/2 in High (Specify OAW) —

— B-00925 56 1/2 in High (Specify OAW) 33
— B-02107 68 1/2 in High (Specify OAW) 34

— B-02109 78 1/2 in High (Specify OAW)

— B-02111 90 1/2 in High (Specify OAW)

34 B-00909 Center Support Leg (Specify Length)

35 B-00911 Adjustable Foot Assembly (Specify Length) 10

• Model 190-NSPC 60° Parts Drawing Dibujo de Partes del Modelo 190-NSPC 60°

31 33 34"D"

2 12 14 21 5 16 17
23 7 11
4 13 6

"D" "B" 10
"C" "A"

"E" 26 1 "C" 9 27 "B"
25 3 28 8
22 24 19 30 29 15
3 18 "A"

20

24 13 3

3 24 13

1 26 25 12

19

31 30
20 18

32 11 6
19
8 5
34
24 10 21
VIEW “A-A” SECTION “B-B”
(VISTA “A-A”) (SECCION “B-B”) 30 7
SECTION “C-C”
12 2 (SECCION “C-C”)

31 OAW
5 BR

33

34 DETAIL “E” 9-1/2”
22 (DETALLE “E”)

SECTION “D-D”
(SECCION “D-D”)

11

• Model 190-NSPC 45° Parts Drawing Dibujo de Partes del Modelo 190-NSPC 45°

7 17 5 32 34 35 "D" 2

3 "D" 11 9 6
29 10 "C"
12 19 23 3
4

"A"

"B"

"E" "C" 20 28 24 18
27 1 25
"B" 13 "A"
26 22 8
14 30 15 31
21 16

3 23 12 6

3 23 12 1 25 24 11

18 6 8 5
10 17
32 19 20
9
31 7
33 SECTION “C-C”
(SECCION “C-C”)
18

35

VIEW “A-A” 23 9
(VISTA “A-A”) SECTION “B-B”
(SECCION “B-B”)
11 2

32 OAW
5 BR

34 DETAIL “E” 9-1/2”
21 (DETALLE “E”)
35

SECTION “D-D”
(SECCION “D-D”)

12

• Model 190-NSPC 45° Parts List • Model 190-NSPC 30° Parts List

Lista de Partes del Modelo 190-NSPC 45° Lista de Partes del Modelo 190-NSPC 30°

Ref. No. Part No. Description Ref. No. Part No. Description

1 — Inside Channel 1 — Inside Channel
— B-24495 13 in BR — B-24519 13 in BR
— B-24497 15 in thru 27 in BR — B-24521 15 in thru 27 in BR
— B-24499 31 in thru 39 in BR — B-24523 31 in thru 39 in BR
2 — Outside Channel 2 — Outside Channel

— B-24496 13 in BR — B-24520 12 in BR
— B-24498 15 in thru 27 in BR (Specify) — B-24522 15 in thru 27 in BR (Specify)
— B-24444 31 in thru 39 in BR (Specify) — B-24524 31 in thru 39 in BR (Specify)
3 B-24453-018 Tangent Channel 3 B-24453-018 Tangent Channel
4 B-24456 Coupling Angle 4 B-24456 Coupling Angle

5 B-24445 Bed Spacer Assembly - Curve (Specify BR) 5 B-24445 Bed Spacer Assembly - Curve (Specify BR)
6 B-24248 Bed Spacer Angle - Tangent (Specify BR) 6 B-24248 Bed Spacer Angle (Specify BR)
7 — Drive Shaft Guard - Curve 7 — Drive Shaft Guard - Curve
— B-24446 13 in BR — B-24525 13 in BR
— B-24447 15 in thru 27 in BR — B-24526 15 in 27 in BR

— B-24448 31 in thru 39 in BR — B-24527 31 in 39 in BR
8 B-24449 Shaft Guard Mounting Bracket 8 B-24449 Shaft Guard Mounting Bracket
9 094.424 Drive Shaft Guard - Tangent (Specify Length) 9 B-24528 Shaft Guard Support Bracket
10 B-24549 Shaft Guard Retainer Bracket 10 094.424 Drive Shaft Guard - Tangent (Specify Length)
11 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR) 11 B-24549 Shaft Guard Retainer Bracket

12 B-06535 1.9 in Dia. Roller - One Groove (Specify BR) 12 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR)
13 — Drive Shaft Curve 13 B-06535 1.9 in Tapered Roller - One Groove (Specify BR)
— B-17611-062 7-3/4 in Long (13 in BR) 14 — Drive Shaft - Curve
— B-17611-089 11-1/8 in Long (15 in thru 27 in BR) — Not Req'd (13 in BR)
— B-17611-141 17-5/8 in Long (31 in thru 39 in BR) — B-17611-051 6-3/8 in Long (15 in thru 27 in BR)

14 — Drive Shaft - Tangent — B-17611-084 10-1/2 in Long (31 in thru 39 in BR)
— B-24515-174 21-3/4 in Long (13 in BR) 15 — Drive Shaft - Tangent
— B-24515-187 23-3/8 in Long (15 in thru 27 in BR) — B-24515-189 23-5/8 in Long (13 in BR)
— B-24515-210 26-1/4 in Long (31 in thru 39 in BR) — B-24515-168 21 in Long (15 in thru 27 in BR)
15 092.155 Universal Joint Guard — B-24515-185 23-1/8 in Long (31 in thru 39 in BR)

16 049.5025 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened) 16 092.155 Universal Joint
17 B-24450 Universal Joint Guard 17 049.5025 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened)
18 010.30116 Bearing - Glass Reinforced Nylon Housed 18 B-24450 Universal Joint Guard

19 094.410 Drive Spool 19 010.30116 Bearing - Glass Reinforced Nylon Housed
20 094.4101 Drive Spool - Positive Drive 20 094.410 Drive Spool
21 052.155 Chain Coupling (Includes Sprockets and Chain) 21 094.4101 Drive Spool - Positive Drive
22 090.203 Shaft Key - 1/4 Sq. in x 1 in Long 22 052.155 Chain Coupling (Includes Sprockets and Chain)
23 090.256 O-Ring - 3/16 in (Drive - Tangent) 23 090.203 Shaft Key - 1/4 in Sq. x 1 in Long

24 090.2561 O-Ring - 3/16 in (Drive - Curve) 24 090.256 O-Ring - 3/16 in (Drive - Tangent)
25 090.2551 O-Ring - 3/16 in (Slave - Curve) 25 090.2561 O-Ring - 3/16 in (Drive - Curve)
26 094.42510 Spool Spacer - 5/8 in Long 26 090.2551 O-Ring - 3/16 in (Slave - Curve)
27 094.42516 Spool Spacer - 1 in Long 27 094.42510 Spool Spacer - 5/8 in Long
28 094.42523 Spool Spacer - 1-7/16 in Long 28 094.42523 Spool Spacer - 1-7/16 in Long

29 094.42527 Spool Spacer - 1-11/16 in Long 29 094.42527 Spool Spacer - 1-11/16 in Long
30 049.220 Nylon Washer - 1/8 in Thick 30 049.220 Nylong Washer - 1/8 in Thick
31 049.310 U-Type Nut - 1/4-20 31 049.310 U-Type Nut - 1/4-20
32 — MS Pivot Plate - 1-1/2 in Flange 32 — MS Pivot Plate - 1-1/2 in Flange
— B-00913 3-11/16 in High — B-00913 3-11/16 in High

— B02112 1-9/16 in High — B-02112 1-9/16 in High
33 — Floor Support Frame 33 — Floor Support Frame
— B-00914 6 in High (Specify OAW) — B-00914 6 in High (Specify OAW)
— B-12777 7 in High (Specify OAW) — B-12777 7 in High (Specify OAW)
— B-12778 8 in High (Specify OAW) — B-12778 8 in High (Specify OAW)

— B-00915 9 in High (Specify OAW) — B-00915 9 in High (Specify OAW)
— B-00916 11 1/2 in High (Specify OAW) — B-00916 11 1/2 in High (Specify OAW)
— B-00917 14 1/2 in High (Specify OAW) — B-00917 14 1/2 in High (Specify OAW)
— B-02098 18 1/2 in High (Specify OAW) — B-02098 18 1/2 in High (Specify OAW)
— B-00919 22 1/2 in High (Specify OAW) — B-00919 22 1/2 in High (Specify OAW)

— B-00921 32 1/2 in High (Specify OAW) — B-00921 32 1/2 in High (Specify OAW)
— B-00923 44 1/2 in High (Specify OAW) — B-00923 44 1/2 in High (Specify OAW)
— B-00925 56 1/2 in High (Specify OAW) — B-00925 56 1/2 in High (Specify OAW)
— B-02107 68 1/2 in High (Specify OAW) — B-02107 68 1/2 in High (Specify OAW)
— B-02109 78 1/2 in High (Specify OAW) — B-02109 78 1/2 in High (Specify OAW)

— B-02111 90 1/2 in High (Specify OAW) — B-02111 90 1/2 in High (Specify OAW)
34 B-00909 Center Support Leg (Specify Length) 34 B-00909 Center Support Leg (Specify Length)
35 B-00911 Adjustable Foot Assembly (Specify Length) 35 B-00911 Adjustable Foot Assembly (Specify Length)

13

• Model 190-NSPC 30° Parts Drawing Dibujo de Partes del Modelo 190-NSPC 30°

13 11 12 23 5 "D" 2 13
7 6 10
"D"
4 "B" "C" 3
15 "A"

"E" "C"

20 "B" 26 9 18 21 19 1 29
6 16 8 30 "A"

17

22 24
3 24 13

3 24 13

1 26 25 12

19

32 11

10 20
33

19 65
35 8 18

21

VIEW “A-A” 24 10 31 7 9
(VISTA “A-A”) SECTION “B-B” SECTION “C-C”
(SECCION “B-B”) (SECCION “C-C”)
12 2

28 9 14 5 19 14
15 27 21
16
32 20 17

15

5

34

15"- 27" BR 31"- 39" BR

35
OAW

BR

9-1/2”

SECTION “D-D” DETAIL “E”
(SECCION “D-D”) 22 (DETALLE “E”)

14

• Model 190-NSPS 45° Parts List Lista de Partes del Modelo 190-NSPS 45°

Ref. No. Part No. Description Ref. No. Part No. Description

1 — Inside Channel 35 090.255 O-Ring - 3/16 in (Slave - Spur)
— B-24495 13 in BR 36 090.2561 O-Ring - 3/16 in (Drive - Curve)
— B-24497 15 in thru 27 in BR 37 090.2551 O-Ring - 3/16 in (Slave - Curve)
— B-24499 31 in thru 39 in BR 38 094.42510 Spool Spacer - 5/8 in Long
2 — Outside Channel 39 094.42516 Spool Spacer - 1 in Long

— B-24496 13 in BR 40 094.42523 Spool Spacer - 1-7/16 in Long
— B-24498 15 in thru 27 in BR (Specify) 41 094.42527 Spool Spacer 1-11/16 in Long
— B-24444 31 in thru 39 in BR (Specify) 42 049.220 Nylong Washer - 1/8 in Thick
3 B-24453-018 Tangent Channel 43 049.440 Socket Button Head Screw - 3/8-16 x 3/4 in Long
4 B-25094 Short Spur Channel (Specify BR and RH or LH) 44 049.310 U-Type Nut - 1/4-20

5 B-25095 Long Spur Channel (Specify Length and RH or LH) 45 098.184 Locking Collar - 1 in ID x 1-9/16 in OD x 5/8 in Long
6 — Coupling - Short Spur Channel 46 — MS Pivot Plate - 1-1/2 in Flange
— B-24369-R RH Spur — B-00913 3-11/16 in High
— B-24369-L LH Spur — B-002112 1-9/16 in High
7 — Coupling - Long Spur Channel 47 — Floor Support Frame

— B-24356-R RH Spur — B-00914 6 in High (Specify OAW)
— B-24356-L LH Spur — B-12777 7 in High (Specify OAW)
8 B-24367 Spur Plate (Specify BR and RH or LH) — B-12778 8 in High (Specify OAW)
9 B-04415 Spur Roller Bracket — B-00915 9 in High (Specify OAW)
10 G-00571-012 K-Bracket - 9-1/2 in Channel — B-00916 11 1/2 in High (Specify OAW)

11 B-24456 Coupling Angle — B-00917 14 1/2 in High (Specify OAW)
12 B-24445 Bed Spacer Assembly - Curve (Specify BR) — B-02098 18 1/2 in High (Specify OAW)
13 B-24248 Bed Spacer Angle - Tangent and Spur (Specify BR) — B-00919 22 1/2 in High (Specify OAW)
14 — Drive Shaft Guard - Curve — B-00921 32 1/2 in High (Specify OAW)
— B-24446 13 in BR — B-00923 44 1/2 in High (Specify OAW)

— B-24447 15 in thru 27 in BR — B-00925 56 1/2 in High (Specify OAW)
— B-24448 31 in thru 39 in BR — B-02107 68 1/2 in High (Specify OAW)
15 B-24449 Shaft Guard Mounting Bracket — B-02109 78 1/2 in High (Specify OAW)
16 094.424 Drive Shaft Guard - Tangent/Spur (Specify Length) — B-02111 90 1/2 in High (Specify OAW)
17 B-24549 Shaft Guard Retainer Bracket 48 B-00909 Center Support Leg (Specify Length)
49 B-00911 Adjustable Foot Assembly (Specify Length)
18 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR)
19 B-06535 1.9 in Dia Roller - One Groove (Specify BR)
20 B-01235-024 1.9 in Dia Roller - One Groove 3 in Between Brackets
21 B-01234-048 1.9 in Dia Roller - Two Grooves 6 in Between Brackets
22 — 1.9 in Dia Roller - One Groove

— B-06535-072 9 in Between Rails
— B-06535-096 12 in Between Rails
— B-06535-120 15 in Between Rails
— B-06535-144 18 in Between Rails
— B-06535-168 21 in Between Rails

— B-06535-192 24 in Between Rails
— B-06535-216 27 in Between Rails
— B-06535-240 30 in Between Rails
— B-06535-264 33 in Between Rails
— B-06535-288 36 in Between Rails

23 — Drive Shaft - Curve
— B-17611-062 7-3/4 in Long (13 in BR)
— B-17611-089 11-1/8 in Long (15 in thru 27 in BR)
— B-17611-141 17-5/8 in Long (31 in thru 39 in BR)
24 — Drive Shaft - Tangent
— B-24515-174 21-3/4 in Long (13 in BR)

— B-24515-187 23-3/8 in Long (15 in thru 27 in BR)
— B-24515-210 26-1/4 in Long (31 in thru 39 in BR)
25 — Drive Shaft - Spur
— B-17611-162 20-1/4 in Long (13 in BR)
— B-17611-296 37 in Long (15 in thru 27 in BR)

— B-17611-415 51-7/8 in Long (31 in thru 39 in BR)
26 092.155 Universal Joint
27 049.5025 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened)
28 B-24450 Universal Joint Guard
29 010.30116 Bearing - Glass Reinforced Nylon Housed

30 094.410 Drive Spool
31 094.4101 Drive Spool - Positive Drive
32 052.155 Chain Coupling (Includes Sprockets and Chain)
33 090.203 Shaft Key - 1/4 in Sq. x 1 in Long
34 090.256 O-Ring - 3/16 in (Drive - Tangent)

15

• Model 190-NSPS 45° Parts Drawing Dibujo de Partes del Modelo 190-NSPS 45°

12 23 14"D" 2 18
33
64 16 28
3
13 30
19 42 24 16 11
43 "D" "A"
9 "C"

8

"B"

45 38 "C" 1 36 "E"
5 39 31 26 15 29 32
25 41
40 27 44 "B"
35
22 34

20 21 "A"
10 7

3 34 19 3
13 3 34
19 1 37 36 18

29 46 13 12
16 30 28
17 31
VIEW “A-A” 47 15
(VISTA “A-A”) 44 14
18 29 34 16 SECTION “C-C”
49 SECTION “B-B” (SECCION “C-C”)
2 (SECCION “B-B”)

12 46 5 44 5
48 1 12 12 1
3 22 3
49
13 13

SECTION “D-D” DETAIL “E” L.H. R.H.
(SECCION “D-D”) (DETALLE “E”)
32

16

• Model 190-NSPS 30° Parts List Lista de Partes del Modelo 190-NSPS 30°

Ref. No. Part No. Description Ref. No. Part No. Description

1 — Inside Channel 27 — Drive Shaft - Curve
— B-25101 13 in BR — B-17611-091 11-3/8 in Long (13 in BR)
— B-25103 15 in thru 27 in BR — B-17611-051 6-3/8 in Long (15 in thru 27 in BR)
— B-25105 31 in thru 39 in BR — B-17611-084 10-1/2 in Long (31 in thru 39 in BR)
2 — Outside Channel 28 Drive Shaft - Tangent

— B-25102 13 in BR — 11-7/8 in Long (13 in BR)
— B-25104 15 in thru 27 in BR (Specify) — B-24515-095 9-1/4 in Long (15 in thru 27 in BR)
— B-25106 31 in thru 39 in BR (Specify) — B-24515-074 11-3/8 in Long (31 in thru 39 in BR)
3 B-24451 Tangent Channel 29 B-24515-091 Drive Shaft - Spur
4 B-25099 Short Spur Channel (Specify BR and RH or LH) — 28-1/4 in Long (13 in BR)

5 B-25100 Long Spur Channel (Specify Length and RH or LH) — B-17611-226 49-5/8 in Long (15 in thru 27 in BR)
6 B-24368 Coupling - Short Spur Channel — 72-3/4 in Long (31 in thru 39 in BR)
7 B-24355 Coupling - Long Spur Channel 30 B-17611-397 Universal Joint
8 B-24366 Spur Plate (Specify BR and RH or LH) 31 B-17611-582 Hex Bolt - 3/8-16 x 1-3/4 in Long (Hardened)
9 B-04519 Spur Roller Bracket 32 Universal Joint Guard
092.155
10 G-00571-012 K-Bracket - 9-1/2 in Channel 33 049.5025 Bearing - Glass Reinforced Nylon Housed
11 B-24456 Coupling Angle 34 B-24450 Drive Spool - Positive Drive
12 B-24445 Bed Spacer Assembly - Curve (Specify BR) 35 Drive Spool
13 B-24248 Bed Spacer Angle - Spur (Specify BR) 36 010.30116 Chain Coupling (Includes Sprockets and Chains)
14 B-24454 Bed Spacer Channel - Tangent (Specify BR) 37 094.4101 Shaft Key - 1/4 in Sq. 1 in. Long
094.410
15 — Drive Shaft Guard - Curve 38 052.155 O-Ring - 3/16 in (Drive - Tangent/Spur)
— B-24525 13 in BR 39 090.203 O-Ring - 3/16 in (Slave - Spur)
— B-24526 15 in thru 27 in BR 40 O-Ring - 3/16 in (Drive - Curve)
— B-24527 31 in thru 39 in BR 41 090.256 O-Ring - 3/16 in (Slave - Curve)
16 B-24449 Shaft Guard Mounting Bracket 42 090.255 Spool Spacer - 5/8 in Long
090.2561
17 B-24528 Shaft Guard Support Bracket 43 090.2551 Spool Spacer - 1-7/16 in Long
18 094.424 Drive Shaft Guard - Tangent (Specify Length) 44 094.2510 Spool Spacer - 1-11/16 in Long
19 B-25120-A Shaft Guard Retainer Bracket - Tangent 45 Nylon Washer - 1/8 in Thick
20 B-24549 Shaft Guard Retainer Bracket - Spur 46 094.42523 Socket Button Head Screw - 3/8-16 x 3/4 in Long
21 B-10361 1.9 in Tapered Roller - Two Grooves (Specify BR) 47 094.42527 U-Type Nut - 1/4-20

22 B-06535 1.9 in Dia Roller - One Groove (Specify BR) 48 049.220 Locking Collar - 1 in ID x 1-9/16 in OD x 5/8 in Long
23 G-00420-014 1.9 in Dia Roller - 1-3/4 in Between Brackets 49 049.440 MS Pivot Plate - 1-1/2 in Flange
24 B-01235-027 1.9 in Dia Roller - One Groove 3-3/8 in Between Brackets — 049.310 3-11/16 in High
25 B-01234-041 1.9 in Dia Roller - Two Grooves 5-1/8 in Between Brackets — 1-9/16 in High
26 — 1.9 in Dia Roller - One Groove 50 098.184 Floor Support Frame

— B-06535-055 6-7/8 in Between Rails — 6 in High (Specify OAW)
— B-06535-069 8-5/8 in Between Rails — B-00913 7 in High (Specify OAW)
— B-06535-083 10-3/8 in Between Rails — B-002112 8 in High (Specify OAW)
— B-06535-097 12-1/8 in Between Rails — 9 in High (Specify OAW)
— B-06535-111 13-7/8 in Between Rails — — 11 1/2 in High (Specify OAW)

— B-06535-124 15-1/2 in Between Rails — B-00914 14 1/2 in High (Specify OAW)
— B-06535-138 17-1/4 in Between Rails — B-12777 18 1/2 in High (Specify OAW)
— B-06535-152 19 in Between Rails — B-12778 22 1/2 in High (Specify OAW)
— B-06535-166 20-3/4 in Between Rails — B-00915 32 1/2 in High (Specify OAW)
— B-06535-180 22-1/2 in Between Rails — B-00916 44 1/2 in High (Specify OAW)

— B-06535-194 24-1/4 in Between Rails — B-00917 56 1/2 in High (Specify OAW)
— B-06535-208 26 in Between Rails — B-02098 68 1/2 in High (Specify OAW)
— B-06535-221 27-5/8 in Between Rails — B-00919 78 1/2 in High (Specify OAW)
— B-06535-235 29-3/8 in Between Rails — B-00921 90 1/2 in High (Specify OAW)
— B-06535-249 31-1/8 in Between Rails 51 B-00923 Center Support Leg (Specify Length)
52 Adjustable Foot Assembly (Specify Length)
— B-06535-263 32-7/8 in Between Rails B-00925
— B-06535-277 34-5/8 in Between Rails B-02107
— B-06535-291 36-3/8 in Between Rails B-02109
— B-06535-305 38-1/8 in Between Rails B-02111
B-00909
B-00911

17

• Model 190-NSPS 30° Parts Drawing Dibujo de Partes del Modelo 190-NSPS 30°

37 32 12 27 15 33 "D" 2
20 13 21

4 45 22 3

6 "D" 18 14 28
"A"
46 "C"

8 "B"
9

"C"

34 42 16 1 "B" "E"
43 17 47
48 41 35 36
29 44 30 11
5 40 "A"
31 38

39 26

46 25 3 38 22
24
10 23
3
7 14
38
22 3

35 1 41 40 21
14

33 33 19
18 49

50

38 18 12
32
SECTION “B-B” 34
(SECCION “B-B”)
52 16

VIEW “A-A” 47 15 17
(VISTA “A-A”) SECTION “C-C”
21 2 (SECCION “C-C”)

49 DETAIL “E” 4
12 36 (DETALLE “E”)

51 4
52
5 22 5
SECTION “D-D” 13 12 12 13
(SECCION “D-D”) 1
1
3
3 14 14

L.H. R.H.

18

• Model 190-NSPSS 45° Parts List • Model 190-NSPSS 30° Parts List
Lista de Partes del Modelo Lista de Partes del Modelo
190-NSPSS 45° 190-NSPSS 30°

Ref. No. Part No. Description Ref. No. Part No. Description

1 B-24365 Short Spur Channel (Specify BR and RH or LH) 1 B-24364 Short Spur Channel (Specify BR and RH or LH)
2 — Long Spur Channel 2 — Long Spur Channel
— RH Spur — B-24371-R RH Spur
— B-24363-R LH Spur — B-24371-L LH Spur
3 B-24363-L Coupling - Short Spur Channel 3 B-24368 Coupling - Short Spur Channel

— — RH Spur 4 B-24355 Coupling - Long Spur Channel
— LH Spur 5 B-24366 Spur Plate (Specify BR and RH or LH)
4 B-24369-R Coupling - Long Spur Channel 6 B-04519 Spur Roller Bracket
— B-24369-L RH Spur 7 G-00571-012 K-Bracket - 9-1/2 in Channel
— LH Spur 8 B-24268 Splice Plate

5 B-24356-R Spur Plate ( Specify BR and RH or LH) 9 B-24248 Bed Spacer Angle (Specify BR)
6 B-24356-L Spur Roller Bracket 10 094.424 Drive Shaft Guard (Specify Length)
7 K-Bracket - 9-1/2 in Channel 11 B-24549 Shaft Guard Retainer Bracket
8 B-24367 Splice Plate 12 B-06535 1.9 in Dia Roller - One Groove (Specify BR)
9 B-04415 Bed Spacer Angle (Specify BR) 13 G-00420-014 1.9 in Dia Roller - 1-3/4 in Between Brackets
G-00571-012
10 B-24268 Drive Shaft Guard (Specify Length) 14 B-01235-027 1.9 in Dia Roller - One Groove 3-3/8 in Between Brackets
11 B-24248 Shaft Guard Retainer Bracket 15 B-01234-041 1.9 in Dia Roller - Two Grooves 5-1/8 in Between Brackets
12 1.9 in Dia Roller - One Groove (Specify BR) 16 — 1.9 in Dia Roller - One Groove
13 094.424 1.9 in Dia Roller - One Groove 3 in Between Brackets — B-06535-055 6-7/8 in Between Rails
14 B-24549 1.9 in Dia Roller - Two Grooves 6 in Between Brackets — B-06535-069 8-5/8 in Between Rails
B-06535
15 B-01235-024 1.9 in Dia Roller - One Groove — B-06535-083 10-3/8 in Between Rails
— B-01234-048 9 in Between Rails — B-06535-097 12-1/8 in Between Rails
— 12 in Between Rails — B-06535-111 13-7/8 in Between Rails
— — 15 in Between Rails — B-06535-124 15-1/2 in Between Rails
— B-06535-072 18 in Between Rails — B-06535-138 17-1/4 in Between Rails
B-06535-096
— B-06535-120 21 in Between Rails — B-06535-152 19 in Between Rails
— B-06535-144 24 in Between Rails — B-06535-166 20-3/4 in Between Rails
— 27 in Between Rails — B-06535-180 22-1/2 in Between Rails
— B-06535-168 30 in Between Rails — B-06535-194 24-1/4 in Between Rails
— B-06535-192 33 in Between Rails — B-06535-208 26 in Between Rails
— B-06535-216 36 in Between Rails
B-06535-240 — B-06535-221 27-5/8 in Between Rails
16 B-06535-264 Drive Shaft - 73-1/4 in Long — B-06535-235 29-3/8 in Between Rails
17 B-06535-288 Bearing - Glass Reinforced Nylon Housed — B-06535-249 31-1/8 in Between Rails
18 Drive Spool — B-06535-263 32-7/8 in Between Rails
19 B-10674-586 Drive Spool -Positive Drive
20 010.30116 Chain Coupling (Includes Sprockets and Chain) — B-06535-277 34-5/8 in Between Rails
094.410 — B-06535-291 36-3/8 in Between Rails
21 094.4101 O-Ring - 3/16 in (Drive) — B-06535-305 38-1/8 in Between Rails
22 052.155 O-Ring - 1/8 in (Slave) 17 B-10674-730 Drive Shaft - 91-1/4 in Long
23 Spool Spacer - 5/8 in Long 18 010.30116 Bearing - Glass Reinforced Nylon Housed
24 090.256 Spool Spacer - 1-11/16 in Long
25 090.255 Nylon Washer - 1/8 in Thick 19 094.410 Drive Spool
094.42510 20 094.4101 Drive Spool - Positive Drive
26 094.42527 Socket Button Head Screw - 3/8-16 x 3/4 in Long 21 052.155 Chain Coupling (Includes Sprockets and Chain)
27 049.220 Locking Collar - 1 in ID x 1-9/16 in OD x 5/8 in Long 22 090.256 O-Ring - 3/16 in (Drive)
28 MS Pivot Plate - 1-1/2 in Flange 23 090.255 O-Ring - 1/8 in (Slave)
— 049.440 3-11/16 in High
— 098.184 1-9/16 in High 24 094.42510 Spool Spacer - 5/8 in Long
25 094.42527 Spool Spacer - 1-11/16 in Long
29 — Floor Support Frame 26 049.220 Nylon Washer - 1/8 in Thick
— B-00913 6 in High (Specify OAW) 27 049.440 Socket Button Head Screw - 3/8-16 x 3/4 in Long
— B-02112 7 in High (Specify OAW) 28 098.184 Locking Collar - 1 in ID x 1-9/16 in OD x 5/8 in Long
— 8 in High (Specify OAW)
— — 9 in High (Specify OAW) 29 — MS Pivot Plate - 1-1/2 in Flange
B-00914 — B-00913 3-11/16 in High
— B-12777 11 1/2 in High (Specify OAW) — B-02112 1-9/16 in High
— B-12778 14 1/2 in High (Specify OAW) 30 — Floor Support Frame
— B-00915 18 1/2 in High (Specify OAW) — B-00914 6 in High (Specify OAW)
— 22 1/2 in High (Specify OAW)
— B-00916 32 1/2 in High (Specify OAW) — B-12777 7 in High (Specify OAW)
B-00917 — B-12778 8 in High (Specify OAW)
— B-02098 44 1/2 in High (Specify OAW) — B-00915 9 in High (Specify OAW)
— B-00919 56 1/2 in High (Specify OAW) — B-00916 11 1/2 in High (Specify OAW)
— B-00921 68 1/2 in High (Specify OAW) — B-00917 14 1/2 in High (Specify OAW)
— 78 1/2 in High (Specify OAW)
— B-00923 90 1/2 in High (Specify OAW) — B-02098 18 1/2 in High (Specify OAW)
30 B-00925 Adjustable Foot Assembly (Specify Length) — B-00919 22 1/2 in High (Specify OAW)
B-02107 — B-00921 32 1/2 in High (Specify OAW)
B-02109 — B-00923 44 1/2 in High (Specify OAW)
B-02111 — B-00925 56 1/2 in High (Specify OAW)
B-00911
— B-02107 68 1/2 in High (Specify OAW)
— B-02109 78 1/2 in High (Specify OAW)
— B-02111 90 1/2 in High (Specify OAW)
31 B-00911 Adjustable Foot Assembly (Specify Length)

19

• Model 190-NSPSS 45° Parts Drawing Dibujo de Partes del Modelo 190-NSPSS 45°

1 7
9 10 3 26

"A" 5
"C" 6

20 "A" "B" 23 "B" 24 2

8 12 15 14 22 13
25
16 18 21 17 19 27 4
28
29 12 21 2 RH SPUR LH SPUR
30 5
5
11 1 17 17 1
21 9 9
2 2

9
17

23 18 10
24 16

SECTION “A-A” 9
(SECCION “A-A”)

OAW
BR

9-1/2”

19 24 23 21 18

20 DETAIL “C” SECTION “B-B”
(DETALLE “C”) (SECCION “B-B”)

20

• Model 190-NSPSS 30° Parts Drawing Dibujo de Partes del Modelo 190-NSPSS 30°

9 10 7
13

6

"C" "A" 5 27
21 "A" 25 14
26 24 2 "B" "B"
12 16 15 13
8 23

29 17 19 22 18 20 28 4
30
31 RH SPUR LH SPUR

OAW 1 5 1
BR 5 18 9

18 2
9

2

9-1/2”

12 22 2

9

11 22
9

18

24 19 17 10 20 25 24 22 19 21
25 DETAIL “C”

(DETALLE “C”)

SECTION “A-A” SECTION “B-B”
(SECCION “A-A”) (SECCION “B-B”)

21

ÍNDICE Refaccionamiento Recomendado se Resalta en Gris
Número de Serie HYTROL
INTRODUCCION (Localizado cerca de la Unidad Motriz en Modelos motorizados).
Recepción y Desembalaje . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Como Ordenar Partes de Repuesto . . . . . . . . . . . . . . . . . . . 22

INFORMACIÓN DE SEGURIDAD . . . . . . . . . . . . . . . . . . . . . . . 22, 23 Hytrol Conveyor
INSTALACIÓN Company, Inc.
Instalación de los Soportes . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Instalación de los Soportes a Tech . . . . . . . . . . . . . . . . . . . . 23 JONESBORO, ARKANSAS
Montaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 24
Secciones Escuadradas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SERIAL # 978747
Equipo Eléctrico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25

OPERACION NOTA: Si algún daño ha ocurrido o faltan partes, contacte a su
Arranque del Transportador . . . . . . . . . . . . . . . . . . . . . . . . . . 25 integrador Hytrol.

MANTENIMIENTO INFORMACIÓN DE SEGURIDAD
Lubricación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Alineación y Tensión de la Cadena . . . . . . . . . . . . . . . . . 25, 26 • Instalación
Resolviendo Problemas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lista del Plan de Mantenimiento . . . . . . . . . . Cubierta Posterior PROTECCIÓN Y SEGURIDAD
REPLACEMENT PARTS Interfaz de los equipos. Cuando dos o más piezas de equipo son
190-NSP Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 interconectadas, se deberá prestar especial atención a la zona de la
190-NSP Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 interfaz para asegurar la presencia de guardas y dispositivos de seguridad
190-NSPC 90° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . . 9 adecuados.
190-NSPC 90° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . 10 Localización o posición. Para procurar la protección de los trabajadores ante
190-NSPC 60° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . 10 los riesgos, todas las partes móviles expuestas de la maquinaria deberán ser
190-NSPC 60° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . 11 aseguradas mecánica o eléctricamente, o protegidas mediante el cambio de
190-NSPC 45° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . 12 localización o posición.
190-NSPC 45° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . 13 La presencia alejada del público o empleado constituirá una medida de
190-NSPC 30° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . 13 seguridad por ubicación.
190-NSPC 30° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . 14 Cuando el transportador esté instalado sobre pasillos, corredores o estaciones
190-NSPS 45° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . . 15 de trabajo; se considera protegido únicamente por localización o posición si
190-NSPS 45° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . 16 todas las partes en movimiento están mínimo a 8 pies (2,44 m) por encima
190-NSPS 30° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . . . 17 del piso o área de tránsito. De otra manera se pueden ubicar de tal manera
190-NSPS 30° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . . 18 que los empleados no entren en contacto con partes móviles peligrosas sin
190-NSPSS 45° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . 19 querer.
190-NSPSS 30° Lista de Partes . . . . . . . . . . . . . . . . . . . . . . 19 Aunque los transportadores aéreos pueden estar protegidos por su ubicación,
190-NSPSS 45° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . 20 deben proporcionarse guardas para evitar derrames: guardas laterales e
190-NSPSS 30° Dibjuo de Partes . . . . . . . . . . . . . . . . . . . . . 21 inferiores; Esto si el producto pued e caerse del transportador y así mantener
al personal fuera de peligro.
INTRODUCCIÓN ESPACIO LIBRE SUPERIOR
Cuando los transportadores son instalados sobre pasillos, salidas o corredores;
Este manual proporciona información para instalar, operar y dar mantenimiento se deberá disponer de un espacio libre mínimo de 6 pies 8 pulgadas (2,032
a su transportador. Se proporciona una lista completa de partes, con el m), medido verticalmente desde el suelo o mezanine a la parte más baja del
refaccionamiento recomendado resaltado en gris. También se proporciona transportador o de las guardas
información importante de seguridad a lo largo de este manual. Para seguridad Cuando el funcionamiento del sistema sea afectado al guardar la distancia
del personal y para un mejor funcionamiento del transportador, se recomienda mínima de 6 pies 8 pulgadas (2,032 m), deberán autorizarse pasillos alternos
que se lean y se sigan cada una de las instrucciones proporcionadas en este de emergencia.
manual. Es posible permitir el paso bajo transportadores con menos de 6 pies 8
pulgadas (2.032 m) desde el piso, con excepción de las salidas de emergencia.
• Recepción y Desembalaje Para esto se requiere una señalización apropiada que indique altura baja.

1. Verifique el número de partes recibidas con respecto al conocimiento del • Operación
embarque.
2. Examine las condiciones del equipo para determinar si algún daño ha A) Sólo los empleados capacitados están autorizados a operar los
ocurrido durante el transporte. transportadores. El entrenamiento debe incluir: operación bajo condiciones
3. Traslade todo el equipo al área de instalación. normales y en situaciones de emergencia.
4. Remueva todos los empaques y verifique si hay partes adicionales que B) Cuando la seguridad de los trabajadores dependa de dispositivos de paro
puedan estar sujetas al equipo. Asegúrese de que estas partes (u otras partes y/o arranque, tales dispositivos deben mantenerse libres de obstrucciones
ajenas al equipo) sean removidas. para permitir un acceso rápido.
C) El área alrededor de los puntos de carga y descarga deberá mantenerse
• Cómo Ordenar Refaccionamiento libre de obstrucciones que puedan poner en peligro al personal.
D) Ninguna persona podrá viajar en el elemento de carga de un transportador
En este manual encontrará dibujos de las partes con listas completas de las sin excepción; al menos que esta persona esté específicamente autorizado
refacciones. Partes pequeñas, como tornillos y tuercas no están incluidos. por el propietario o el empleador. En esas circunstancias, el empleado deberá
Para ordenar refaccionamiento: montarse solamente en un transportador que tenga incorporado en sus
1. Contacte al representante que le vendió el transportador o el distribuidor plataformas de estructura de soporte o estaciones de control especialmente
de Hytrol más cercano. diseñadas para el transporte de personal. Esto no es permisible en un
2. Proporcione el Modelo del Transportador y el Número de Serie o Número transportador vertical.
de la Orden de Fabricación. E) El personal que trabaja con un transportador, o cerca de uno; debe
3. Proporcione el Número de las partes y descripción completa que aparece ser notificado de la ubicación y operación de los dispositivos de paro
en la Lista de Partes. pertinentes.
4. Proporcione el tipo de motor. Ejemplo- Unidad Motriz en Extremo Final de F) Un transportador debe ser usado únicamente para transportar el material
8”, Unidad Motriz Central de 8”, etc. que es capaz de cargar.
5. Si su equipo se encuentra en una situación crítica, comuníquese con G) Las indicaciones de seguridad del transportador no deben ser alteradas bajo
nosotros inmediatamente. ninguna circunstancia, especialmente si esto pone en peligro al personal.

22

H) Las Inspecciones de rutina, así como el mantenimiento correctivo y • Instalación de los Soportes a Techo
preventivo deben ser llevados a cabo de modo que todos los dispositivos e Si los transportadores van a ser usados en aplicaciones aéreas o
indicaciones de seguridad sean respetados y funcionen adecuadamente. superiores, soportes a techo pudieron haber sido suministrados en lugar de
I) El personal debe ser notificado del peligro potencial que puede ser causado los soportes de piso.
en los transportadores debido al uso de cabello largo, ropa holgada y La figura 23B muestra como un soporte de techo se instala a una sección
joyería. de un transportador. Los soportes deben montarse en la unión de las
J) Nunca se debe dar mantenimiento o servicio a un transportador mientras se secciones.
encuentre en operación, a menos que el mantenimiento o servicio apropiado NOTA: Cuando se instalan varillas colgantes en una
lo requiera. En este caso, el personal debe ser notificado del peligro que esto
representa y de cómo se puede llevar a cabo el procedimiento de la manera construcción existente, todos los métodos de unión deben
más segura.
K) Los dueños de los transportadores deben asegurarse de que las etiquetas cumplir con los códigos locales de construcción.
de seguridad se encuentren colocadas sobre el transportador, indicando los
peligros que implica la operación de sus equipos. FIGURE 23BCEI(LVIANRGILHLAANCAOGLLETGREACRNHOTOED)

¡PRECAUCIÓN! Debido a que el transportador contiene muchas partes (TORNIMLLOOUSNDTEINMGOBNOTALJTES)
en movimiento, todo el personal que se encuentra en el área debe ser

notificado cuando el equipo esté a punto de arrancar. (CSAIDNEALCLHAATENRNAELL)

• Mantenimiento

Todo mantenimiento, incluyendo lubricación y ajustes, debe ser llevado a
cabo únicamente por personal entrenado y calificado.
Es importante que el programa de mantenimiento establecido asegure B(PALASCEAPBLAASTEE)
que todos los componentes del transportador reciban el mantenimiento en
condiciones que no constituyan un peligro para el personal.
Cuando un transportador es detenido para propósitos de mantenimiento, los
dispositivos de arranque y de potencia deben ser asegurados o etiquetados J(CAOMNTNRUATTUERCA)
de acuerdo a un procedimiento formalizado diseñado para proteger a todas
las personas o grupos que trabajan con el transportador en caso de que
ocurra algún arranque inesperado. P(IPABERRAEZTAADIENREAR) S(TUUPBPOODRETSPOIPPOERTE)
Verifique todos los dispositivos y guardas de seguridad antes de arrancar el
equipo para una operación normal.
Aunque parezca práctico, nunca lubrique los transportadores mientras se
encuentren en movimiento. Sólo el personal capacitado que conoce de los (TORNILLOLOCCANKDBAODLOT) J(CAOMNTNRUATTUERCA)

peligros de un transportador en movimiento puede realizar la lubricación. • Montaje

Guardas de seguridad 1. Marque con tiza una línea en el suelo para ubicar el centro del
Mantenga todas las guardas y dispositivos de seguridad en su posición y en transportador.
buenas condiciones. 2. Coloque la sección motriz en su posición.
Etiquetas de seguridad 3. Instale las secciones restantes colocando el extremo sin soporte en la
Etiquetas de seguridad han sido ubicadas en diferentes puntos del equipo placa pivote del soporte de la sección anterior (Figura 23A). Revise las
para alertar de los peligros potenciales existentes; esto en un esfuerzo por etiquetas de Secuencia de Armado para asegurarse que las secciones
reducir la posibilidad de lesiones en el personal que trabaja alrededor de un unidas estén en el orden correcto.
transportador HYTROL. Por favor, revise el equipo e identifique todas las 4. Asegure las secciones con placas de empalme y placas pivote (Figura 23B
etiquetas de seguridad. Asegúrese de que el personal conozca y obedezca y 24C). Apriete los tornillos manualmente.
estas advertencias. Refiérase al manual de seguridad para ver ejemplos de 5. Revise si el transportador está nivelado a lo ancho y largo de la unidad.
etiquetas de advertencias. Ajuste los soportes como sea necesario.
6. Revise que todas las secciones de cama estén escuadradas. En la página
24 vienen instrucciones de como escuadrar las camas.
¡RECUERDE! No remueva, reúse o modifique el material que incluye 7. Apriete las placas de empalme y los tornillos de montaje del soporte y
el equipo para ningún propósito que no sea para el que fueron ancle el transportador al piso.
diseñados originalmente. 8. Revise si los ejes motrices están alineados apro-piadamente en las

¡PRECAUCIÓN! Sólo personal capacitado debe manipular la uniones de sección. Ajuste las catarinas de unión como se muestra en la
dirección de una banda del transportador, lo cual debe hacerse Figura 23B, “Vista A–A”. Si los ejes quedan desalineados, se causará un
mientras el transportador se encuentra en movimiento. No intente excesivo desgaste de la cadena de unión y las catarinas.
9. Instale la cadena de unión.
direccionar la banda si el transportador está cargado. 10. Instale las guardas de los ejes en los transportadores 190-NSP y 190-

INSTALACIÓN NSPSS (Figura 24A). Los 190-NSPC y 190-NSPS son enviados con las
guardas instaladas.
11. Instale los controles eléctricos y conecte el motor. Vea la página 24-25.
• Instalación de los Soportes

1. Determine la dirección principal del
flujo de producto. Figura 23A indica el FIGURE 23A
flujo preferido en lo relacionado con la INTERMEDIATE SECTION DRIVE SECTION TAIL SECTION
unidad motriz. TAIL SECTION (SECCION INTERMEDIA) (SECCION MOTRIZ) (SECCION DE RETORNO)
2. Refiérase a las “Etiquetas de Secuencia (SECCION DE RETORNO)

de Armado” situadas al final de las
secciones del transportador (figura 23A).
Posicione las secciones en la secuencia
correcta cerca del área de instalación "2" "2"

3. Adhiera los soportes a todas las
secciones (Fig. 23A). Solo apriete los
tornillos manualmente. ADJUST TO DESIRED CONVEYOR A CONVEYOR A
4. Ajuste la elevación a la altura ELEVATION
requerida. ITEM 1 TO 2 ITEM 2 TO 1
(AJUSTE A LA ALTURA
DESEADA) FLOW HYTROL CONVEYOR CO. INC. HYTROL CONVEYOR CO. INC.
JONESBORO, AR JONESBORO, AR

"MATCH-MARK" NUMBERS
(ETIQUETAS DE SECUENCIA DE ARMADO)

"4"

23

• Montaje • Equipo Eléctrico

FIGURE 24A COMPRESSION SPRING ¡ADVERTENCIA! Los controles eléctricos deben ser conectados e instalados
(RESORTE DE COMPRESION) por un electricista calificado. La información sobre el cableado del motor y los
CHAIN PIN
(SEGURO DE CADENA) controles será proporcionada por el fabricante del equipo.

SHAFT

BEARING GUARD SNAPS CONTROLES
(CHUmaCera) OVER BEARING Código Eléctrico: Todos los controles del motor y las conexiones deben
(gUarda de presIOn ajustarse al Código Nacional de Electricidad, (Artículo 670 u otros artículos
del rOdamIentO) aplicables) como fue publicado por la Asociación Nacional de Protección

SHAFT G5/U16A" RD RETAINER Contra Incendios, y aprobado por el Instituto de Estándares Americanos.
VIE(WT"WA-AO" PER SECTION) ESTACIONES DE CONTROL
(VIS(TrA "eAt-Ae")nedOr de gUarda de eJe) A) Las estaciones de control deberán estar ordenadas y ubicadas en lugares
donde el funcionamiento del equipo sea visible y deberán estar claramente
(dOs pOr seCCIOn) marcadas o señalizadas para indicar la función controlada.
B) Un transportador que pueda causar lesiones cuando sea puesto en
SPROCKET WITH SPRING SHAFT GUARD marcha, no deberá ponerse en funcionamiento hasta que los trabajadores en
(CATARINA CON RESORTE) (gUarda de eJe)

FIGURE 24B SIDE CHANNEL el área sean alertados por una señal o por una persona designada.
(Canal lateral) Cuando un transportador pueda causar lesiones al momento de
MOUNTING BOLT arranque y es controlado automáticamente, o es controlado desde una
(tOrnIllO de mOntaJe) ubicación lejana; se deberá proporcionar un dispositivo sonoro el cual pueda

SIDE CHANNEL ser escuchado claramente en todos los puntos a lo largo del transportador
(Canal lateral) donde el personal pueda estar presente. El dispositivo de advertencia

deberá ser activado por el dispositivo de arranque del transportador y deberá
continuar sonando por un determinado periodo de tiempo previo al arranque
del transportador. Si es más efectivo y de acuerdo a las circunstancias se
puede utilizar una luz intermitente o una advertencia visual similar, en lugar
SPLICE PLATE PIVOT PLATE del dispositivo sonoro.
(plaCa de empalme) (plaCa pIVOte) Cuando el funcionamiento del sistema pueda ser seriamente

STATIONARY SUPPORT obstruido o adversamente afectado por el tiempo de retardo requerido, o
(sOpOrte estaCIOnarIO) cuando el intento de advertencia pueda ser mal interpretado (ej., un área
de trabajo con diversas líneas de transportadores y los dispositivos de
advertencia relacionados), advertencias claras, concisas y legibles deben ser
FIGURE 24C SET SCREWS TORQUE proporcionadas. Las advertencias deben indicar que los transportadores y los
equipos relacionados pueden ser puestos en marcha en cualquier momento,
TO BE 141 IN-LBS.

que existe un peligro y que el personal debe mantenerse alejado. Estas
advertencias deben ser proporcionadas a lo largo del transportador en áreas
que no sean protegidas por la posición o la ubicación.
C) Los transportadores controlados automáticamente, desde estaciones
lejanas y los transportadores donde las estaciones de funcionamiento no
estén controladas por una persona o estén más allá del alcance de la voz
SPROCKETS HAVE

SPROCKET INTEGRAL KEYS FIGURE 24D
COUPLING CHAIN

SIDE CHANNEL
(CANAL LATERAL)

5/16” ROLLERS NOT
SHAFT JOINT DETAIL SQUARE WITH
SIDE CHANNELS
• Secciones Descuadradas (RODILLOS
DESCUADRADOS
Es importante revisar que cada sección esté escuadrada. CON CANALES
La Figura 24D muestra una sección descuadrada. LATERALES)

PARA CORREGIR UNA SECCION DESCUADRADA SHORT ROD TURNBUCKLE LONG ROD FIGURE 24E
1. Localice puntos en las esquinas de la sección y mida la (TENSOR) (VARILLA LARGA)
distancia “A” y “B”. Si las dimensiones no son iguales, la (VARILLA CORTA) FRAME
sección necesitará ser escuadrada. (Figura 24E). SPACER
2. Use el tirante tensor transversal suministrado en la parte AB
inferior del transportador para escuadrar cada sección. (ESPACIADOR
Ajuste el tensor hasta que las dimensiones “A” y “B” sean FRAME CHANNEL DE CAMA)
iguales.
3. Después de que todas las secciones hayan sido (CANAL LATERAL) “C”
verificadas y corregidas, apriete todos los tornillos de las
placas de empalme y de las placas pivote. DETAIL “C”
4. Verifique que todas las secciones del transportador estén (DETALLE “C”)
niveladas a lo ancho y a lo largo. Si todo el transportador
está nivelado, los soportes pueden ser anclados al suelo. NOTA: Las varillas se posicionan en la fábrica para que estas escuadren la
sección de cama cuando son apretadas. Puede ser necesario reposicionar las
Secciones descuadradas del transportador hacen que el varillas si la cama está descuadrada, en la dirección opuesta.
producto se mueva hacia un lado del transportador.

¡IMPORTANTE! El transportador no nivelado
puede causar la desviación de las cajas en

líneas largas de transportador.

24

y del contacto visual de las áreas de conducción, áreas de carga, puntos lubricante afecta enormemente el fluido del mismo hacia las áreas internas
de transferencia y otros sitios potencialmente peligrosos localizados en de la cadena. Refiérase a la siguiente tabla para consultar la viscosidad de
la trayectoria del transportador que no tenga protección por posición, lubricante adecuada para su aplicación.
ubicación o guardas, deberán ser equipados con interruptores de parada de El requerimiento de lubricación de la cadena motriz se ve afectado
emergencia, cordones de parada de emergencia, interruptores de límite o considerablemente por las condiciones de operación. En condiciones
dispositivos similares para paradas de emergencia. difíciles tales como: ambientes húmedos, ambientes con polvo, velocidades
Todos estos dispositivos de parada de emergencia deberán excesivas, o temperaturas elevadas, se recomienda lubricar la cadena con
ser fácilmente identificables en las cercanías inmediatas a estos puntos más frecuencia. Lo apropiado sería que bajo estas condiciones se establezca
potencialmente peligrosos, a no ser que estén protegidos dada su ubicación, un programa de lubricación específico para su aplicación. Este programa
posición o protegidos con guardas. No se requieren los dispositivos de podrá llevarse a cabo inspeccionando la lubricación suficiente de la cadena
parada de emergencia donde el diseño, el funcionamiento y la operación de motriz en intervalos regulares de tiempo. Una vez se ha determinado el
tales transportadores no represente un claro peligro para el personal. intervalo en el cual la cadena no se encuentra suficientemente lubricada,
El dispositivo de parada de emergencia debe actuar directamente lubríquela y programe los siguientes intervalos de acuerdo al intervalo
en el control del transportador concerniente y no debe depender de la anterior.
parada de cualquier otro equipo. Los dispositivos de parada de emergencia
deben ser instalados de tal forma que no puedan ser anulados desde otras • Alineación y Tensión de la Cadena Motriz
localidades.
D) Los controles, los actuadores inactivos o no usados y los cables, deberán La cadena motriz y las catarinas deberán ser revisadas pe-riódicamente
ser removidos de las estaciones de control y de los tableros de mando, para mantener una apropiada tensión y ali-neación. Desajustes causarán un
junto con los diagramas, indicadores, etiquetas de control y otros materiales desgaste extensivo a los componentes de la transmisión.
obsoletos, los cuales pueden confundir al operador.
DISPOSITIVOS DE SEGURIDAD PARA HACER AJUSTES
A) Todos los dispositivos de seguridad, incluyendo la conexión de dispositivos 1. Remueva la guarda de la cadena.
eléctricos, deben estar dispuestos para operar en una manera de “Fallo - 2. Verifique la alineación de las catarinas colocando un nivel sobre las caras
Seguro”; es decir, si se presenta una pérdida de corriente o una falla en el de ambas catarinas. (Figura 25A). Afloje los tornillos candados y ajuste como
mismo dispositivo, esto no debe representar ningún peligro. sea necesario. Apriete nuevamente los tornillos candado.
B) Paros de Emergencia y Reinicio. Los controles del transportador deberán 3. Para ajustar la catarina de la flecha motriz, afloje la tuerca mas pequeña
estar dispuestos de tal manera que, en caso de un paro de emergencia (anillo interno) de la boquilla con una llave inglesa de 1-3/4 de pulgada,
se requiera un inicio o arranque manual en la ubicación donde el paro de mientras sujeta el otro extremo(anillo exterior) que permanece estacionario
emergencia se presentó para poder reanudar la operación del transportador con otra llave inglesa de 1-3/4 de pulgada. Muévala a la deseada locación a lo
o transportadores y equipo asociado. largo de la flecha, manteniendo la cara plana de la catarina contra el hombro
C) Antes de volver a poner en marcha un transportador que haya sido de las rondanas. Asegúrese que la locación de la flecha no tiene aceite, grasa
detenido por una emergencia, debe revisarse y determinar la causa del o polvo. No lubrique la boquilla o la flecha. Note que a medida que anillo
paro. El dispositivo de arranque deberá ser bloqueado antes de intentar interno es apretado totalmente, el ensamble se moverá aproximadamente
corregir o remover la causa que originó el paro, a no ser que la operación 1/16 pulgadas a lo largo de la flecha, alejándose del lado de la tuerca. Revise
del transportador sea necesaria para determinar la causa o para solucionar la alineación de la catarina, afloje y reajuste si es necesario.
el problema. 4. Para ajustar la tensión de la cadena, afloje los tornillos que aseguran la
Refiérase a: ANS I Z244.1-1982, “American National Standard for Personnel base del motor con el canal del soporte. Apriete los tornillos tensores hasta
Protection” - Lockout/Tagout of Energy Sources - Minimum Safety alcanzar la tensión deseada (Figura 26A y 26B). Asegúrese de que ambos
Requirements and OSHA Standard Number 29 CFR 1910.147 “The Control lados sean ajustados la misma cantidad para prevenir una mala alineación de
of Hazardous Energy (Lockout/Tagout).” las catarinas. Apriete los tornillos de montaje nuevamente.
5. Lubrique la cadena de acuerdo a las instrucciones de lubricación.
OPERACION 6. Coloque nuevamente la guarda cadena de tal forma que no interfiera con
la transmisión.
• Arranque del Transportador
¡PRECAUCION! Nunca remueva la guarda de la cadena mientras el
Antes de poner en marcha el transportador, revise si hay objetos ajenos que transportador esté en funcionamiento. Siempre vuelva a colocar las guardas
puedan haber sido dejados dentro del transportador durante la instalación.
Estos objetos pueden causar serios daños en el arranque. después de que los ajustes se hayan hecho.
Después de poner en marcha el transportador, cuando esté operando, revise
los motores, reductores y partes en movimiento para estar seguro de que FIGURE 25A
están trabajando libremente.
STRAIGHT EDGE
¡PRECAUCION! Debido a la cantidad de partes en movimiento en el (NIVEL)
transportador, todo el personal en el área del transportador necesita ser

advertido de que este está a punto de ponerse en marcha.

MANTENIMIENTO DRIVE SHAFT REDUCER
• Lubricación SPROCKET SPROCKET
La cadena motriz ha sido pre-lubricada por el fabricante mediante un (CATARINA DEL
(CATARINA DEL EJE REDUCTOR)
DE TRANSMISION)
GEAR REDUCER
SET SCREWS (REDUCTOR)
(TORNILLOS CANDADO)

proceso de sumersión caliente Temperatura Ambiente SAE ISO
que asegura una lubricación (Grados Fº) (Grados Cº)
total de todos sus componentes. 20 46 o 68
Sin embargo, una lubricación 20-40 -07 – 04 30 100
apropiada y continua extenderá 40-100 04 – 38 40 150
su vida útil considerablemente. 100-120 38 – 49

La lubricación de la cadena motriz cumple varios propósitos:
• Proteger contra el desgaste de la unión de pines de la cadena
• Lubricar las superficies de contacto entre la cadena y la catarina
• Prevenir la oxidación o corrosión
En operaciones bajo condiciones ambientales normales, lubrique cada 2080
horas de operación o cada 6 meses, lo que ocurra primero. Hágalo con
un lubricante basado en petróleo no-detergente de buen grado o sintético
(ej. Shell Rotella o Mobil 1). Para mejores resultados, siempre utilice una
brocha para lubricar la cadena generosamente. La viscosidad apropiada del

25

• Alineación y Tensión de la Cadena Motriz FIGURE 26B

FIGURE 26A CHAIN TAKE-UP BOLTS
(TORNILLOS TENSORES)
CHAIN TOO TIGHT CHAIN TOO LOOSE
(REQUIRES EXTRA POWER) (CADENA DEMASIA SLOTTED
(CADENA DEMASIADO TENSA SUPPORT CHANNEL
[REQUIERE MAS POTENCIA]) - DO FLOJA)
(CANAL RANURADO)
SPROCKET CENTERS
(CENTROS DE MOUNTING BOLTS
CATARINAS) (TORNILLOS DE
MONTAJE)
CORRECT SLACK APPROX. 1/4” OR 2%
(TENSION CORRECTA) OF SPROCKET CENTERS MOTOR BASE
(1/4” O 2% DE CENTROS DE (BASE DEL MOTOR)

CATARINAS APPROX.) CHAIN
(CADENA)

• Resolviendo Problemas

Los siguientes cuadros describen posibles problemas que pueden ocurrir en la operación de un transportador motorizado.

RESOLVIENDO PROBLEMAS DE TRANSMISION

PROBLEMA CAUSA SOLUCION

El transportador no arranca 1) El motor está sobrecargado o pasa demasiada corriente. 1) Revise si hay sobrecarga del transportador.
o el motor se detiene 2) El motor está atrayendo mucha corriente. 2) Revise los circuitos e interruptores de protección y sobrecarga, y cámbielos
frecuentemente. si es necesario.
1) Alinee catarinas. Vea “Alineación y Tensión de Cadena Motriz” en este manual.
Desgaste excesivo de la 1) Las catarinas están desalineadas. 2) Tensione la cadena.
cadena motriz y las catarinas. 2) La cadena está floja. 1) Reemplace rodamientos.
2) Apriete el tornillo candado.
Funcionamiento muy ruidoso. 1) Rodamientos defectuosos. 3) Tensione la cadena.
2) El tornillo candado está flojo. 1) Revise la capacidad del transportador y reduzca la carga al nivel
3) La cadena está floja. recomendado.
2) Haga un chequeo por un electricista y corrija si es necesario.
Motor o reductor recalentado. 1) Transportador está sobrecargado. 3) Vuelva a lubricar de acuerdo a las recomendaciones del fabricante. Para el
2) Bajo voltaje al motor. reductor HYTROL, refiérase al manual adjunto.
3) Bajo nivel de lubricante en el reductor. 1) Limpie la línea eje con removedor de manchas K-2R o el equivalente.
2) Revise la capacidad del transportador y reduzca la carga al nivel
El rodillo de paso no gira 1) Hay aceite en la línea eje. recomendado.
cuando está cargado. 2) La unidad está sobrecargada. 3) Remueva la obstrucción.
3) El flujo de carga está obstruido por la guarda lateral u otro 4) Reemplace el ensamble del rodillo.
objeto. 5) Reemplace la banda.
4) El rodamiento del rodillo está defectuoso.
5) La banda motriz está rota.

26

27

We know conveyor.

• Preventive Maintenance Checklist

(Lista de Mantenimiento Preventivo)

The following is a general maintenance checklist which covers the major components of your conveyor. This will be helpful in establishing a standard
maintenance schedule.

190-NSP PLANNED MAINTENANCE CHECKLIST

Component Suggested Action Schedule (Horario)
(Componente) (Acción Sugerida)
Weekly Monthly Quarterly
(Semanal) (Mensual) (Trimestral)

Check Noise (Revisar el Ruido)

Motor Check Temperature (Revisar la Temperatura)

Check Mounting Bolts (Revisar los Tornillos de Montaje)

Reducer Check Noise (Revisar el Ruido)
(Reductor) Check Temperature (Revisar la Temperatura)
Check Oil Level (Revisar el Nivel de Aceite)

Bearings Check Noise (Revisar el Ruido)
Rodamientos Check Mounting Bolts (Revisar los Tornillos de Montaje)

Drive Chain Check Tension (Revisar la Tension)
(Cadena Motriz) Lubricate (Lubricar)
Check for Wear (Revisar el Desgaste)

Sprockets Check for Wear (Revisar el Desgaste)
(Catarinas) Check Set Screws & Keys (Revisar los Tornillos de fijación y prisioneros)

Structural (Estructura) General Check: All loose bolts, etc., tightened (Revision General: Tornillos sueltos, etc.)

Note: Check set screws after the first 24 hours of operation.
Nota: Revise los tornillos tensores después de las primeras 24 horas de operación.
W = WEEKLY (Semanal) M = MONTHLY (Mensual) Q = QUARTERLY (Trimestral)

A : 2020 HYTROL STREET T: (870) 935.3700 W: WWW.HYTROL.COM
JONESBORO, ARKANSAS 72401 F: (870) 931.1877

190-ACC Horizontal Power Conveyor HYTROL CONVEYOR COMPANY, INC.
(Accumulating Type)
The simplest method ever devised for accumulating • 12 Bed Widths
cartons, boxes, etc. Basic design eliminates • 2% Minimum Back Pressure Conveyor shown with
complicated adjustments and allows a minimum • Finger Tip Snub Roller Adjustment, No Tools Needed optional floor supports
2% back pressure. • Reversible
• Adjustable MS-Type Floor Supports Available

SIZE TO Between 13" 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"
ORDER Rail Width 16" 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"
Overall
Length "A" Overall
Frame
Width

5’ 231 238 252 263 277 289 299 314 337 350 375 387

10’ 370 384 410 429 455 477 495 522 564 588 633 655

15’ 509 530 568 595 633 665 691 730 791 826 891 923

20’ 648 676 726 761 811 853 887 938 1018 1064 1149 1191

25’ 787 822 884 927 989 1041 1083 1146 1245 1302 1407 1459

30’ 926 968 1042 1093 1167 1229 1279 1354 1472 1540 1665 1727

35’ 1065 1114 1200 1259 1345 1417 1475 1562 1699 1778 1923 1995

40’ WEIGHTS 1204 1260 1358 1425 1523 1605 1671 1770 1926 2016 2181 2263 Conveyor shown with
45’ (Lbs.) 1343 1406 1516 1591 1701 1793 1867 1978 2153 2254 2439 2531 featured option - shaft

50’ Weights 1482 1552 1674 1757 1879 1981 2063 2186 2380 2492 2697 2799 mounted drive.

55’ Based on 1621 1698 1832 1923 2057 2169 2259 2394 2607 2730 2955 3067 SPEED CHART FOR SHAFT MOUNTED
3" Roller DRIVE ON 190ACC
60’ Centers 1760 1844 1990 2089 2235 2357 2455 2602 2834 2968 3213 3335 MAX MOTOR
65’ 1899 1990 2148 2255 2413 2545 2651 2810 3061 3206 3471 3603 SPEED FPM HP FRAME
26 1/2 56C
70’ 2038 2136 2306 2421 2591 2733 2847 3018 3288 3444 4503 3871 32 1 56C
43 1 56C
75’ 2177 2282 2464 2587 2769 2921 3043 3226 3515 3682 3987 4139 52 1 56C
64 2 140TC
80’ 2316 2428 2622 2753 2947 3109 3239 3434 3742 3920 4245 4407 86 2 140TC
103 2 140TC
85’ 2455 2574 2780 2919 3125 3297 3435 3642 3969 4158 3503 4675 129 2 140TC
*172 2 140TC
90’ 2594 2720 2938 3085 3303 3485 3631 3850 4196 4396 4761 4943 *257 2 140TC
*343 2 140TC
95’ 2733 2886 3096 3251 3481 3673 3827 4058 4423 4634 5019 5211

100’ 2872 3012 3254 3417 3659 3861 4023 4266 4650 4872 5277 5479

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.
NOTE: Stockyard drives are located on 10 ft beds only.
NOTE: 16”, 20”, 22”, 26”, 28”, 34”, 36”, 40”& 42”Overall Frame Widths - 1 Week Stockyard
NOTE: Intermediate bed sections are available in multiples of 4 ft., 5 ft., 6 ft., 7 1/2 ft., 8 ft., and 10 ft lengths only.

OVERALL LENGTH "A" RETURN OVERALL
TAKE-UP FRAME WIDTH
1-1/4” DIA. DRIVE SHAFT SHEAVE
BETWEEN
END GUARD 1” DIA. TAIL AND "Y" "X" 5-3/4" DIA. 1-1/2" RAIL WIDTH 1.9" DIA.
18-11/16" INTERMEDIATE SHAFT DOUBLE 1/4" TREAD ROLLER
MAX. GROOVE DRIVE V-BELT
2" SHEAVE 6-1/2"
SUSPENSION
12-1/8" MAX. 2" ANGLE

13-1/4" 16" 1.9" DIA. KNURLED NUT
MAX. PRESSURE ROLLER
RETURN
"Y" "X" TAKE-UP
SHEAVE

29-1/4"
ALLOW 16"

OPTIONAL MS SUPPORT SHOWN SECTION “X-X”

3/8” 1-1/8” 4-3/8"
1/4”
6-3/4”

6-1/2” FEATURED OPTION- 10-1/2" TOTALLY
10-1/2” SHAFT MOUNTED DRIVE 3-3/4" ENCLOSED
SHOWN MOUNTED HORIZONTAL CHAIN GUARD

SECTION “Y-Y”

HYTROL CONVEYOR CATALOG 5.9
01012017

HYTROL CONVEYOR COMPANY, INC. • STANDARD SPECIFICATIONS 190-ACC

BED–Roller bed with 1.9 in. dia. roller x 16 ga. galvanized tube spaced every 3 in. and 1.9 in. dia. BEARINGS–Tread & pressure rollers have pre-lubricated ball bearings. Flange and pillow block
pressure rollers x 16 ga. galvanized tube spaced every 6 in. Mounted in 6 1/2 in. x 12 ga. powder bearings are sealed, pre-lubricated with eccentric lock collar.
painted formed steel channel frame bolted together with butt couplings. SPEED REDUCTION–Sealed worm gear C-Face speed reducer. No. 50 roller chain to drive shaft.
CROSS BRACING–Rods with turnbuckles are fastened to underside of bed to provide proper MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz. Totally Enclosed C-Face.
alignment of bed rollers and insure tracking. (1) supplied in first 50' of bed section lengths and (1) CONVEYING SPEED–Constant 25 - 120 FPM.
per 50' of bed section length thereafter. Supplied in approximate center of lengths. CAPACITY–Maximum load per linear foot of conveyor 150 lbs. NOT TO EXCEED capacity in chart.
DRIVE–Mounted underneath, placed near center of conveyor. FLOOR SUPPORTS–Now supplied as optional equipment.
DRIVE BELT–Endless B-section aramid core V-Belt drives each section of conveyor.
RETURN TAKE-UP SHEAVE–3 1/4 in. dia. x 1/2 bore flat idler has seven position adjustment to
maintain proper V-belt tension.

• HOW IT WORKS

The driving of the tread rollers on the HYTROL minimum pressure conveyor is accomplished with the top surface of a standard section endless flat belt. The strength and wear qualities of the tread rollers
and this belt have been thoroughly tested for continuous duty.
To maintain the driving of the tread roller, the pressure roller is mounted in spring adjusted carriers (See Photo) which sense the required driving friction regardless of the length of accumulated load. This
pressure can be maintained constantly to give a 2% minimum back pressure in either a forward or reverse direction.
In the event of extreme changes in unit load (weight of box or package), convenient knurled thumb adjusting nuts can be turned to accept this heavier load.
This method eliminates the need for selecting proper tension spring holes in trigger mechanisms or jogging cleats on driving belt and
eccentric (off center) tread rollers.
By maintaining a constant minimum pressure on the tread rollers, long loads may be conveyed, accumulated or stopped on the conveyor at any point using very little motor horsepower and giving
practically no pressure between boxes or packages.

LOAD CAPACITY CHART @ 65 FPM

Minimum Back Pressure HP OVERALL FRAME WIDTHS OVERALL FRAME WIDTHS OVERALL FRAME WIDTHS
(2% of Total Distributed Load) 16" to 22" 24" to 30" 34" to 42"

TOTAL LOAD (Lbs.) TOTAL LOAD (Lbs.) TOTAL LOAD (Lbs.)
UP TO 100' UP TO 100' UP TO 100'
500
1/2 1000 800 2000
1 2600
2 2400 2200

3500 3000

Tread Knurled Spring
Roller Thumb Adjusted
Adjusting Carrier

Nut

Conveyor shown with optional floor supports

• OPTIONAL EQUIPMENT

FLOOR SUPPORTS–MS Type floor supports are available with a wide range of adjustment. Specify PACKAGE STOPS–Roller or pin type stops available.
top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in GUARD RAILS–Adjustable Universal Channel Guard Rail, fixed channel, type A & B angle. (See
feet for lagging to floor. Knee braces recommended above MS-6 support. Accessory section.) NOTE: If product comes in contact with guard rails, product flow will be affected.
CONVEYING SPEED–Other constant speeds from 25 to 120 FPM. V-belt drive supplied under 56 FPM Fixed channel overlapping, one direction. Fixed channel non-overlapping, reversing.
(with 1 HP). NOTE: Capacity and accumulation feature affected with speed change. ROLLER CENTERS–Tread rollers spaced every 2 in. and 4 in. (NOT AVAILABLE in 7 ft. 6 in. bed).
SHAFT MOUNTED DRIVE – Motor reducer unit mounted on extended drive shaft. Can be mounted SPRING BALANCED GATE – See 190-E24G powered or gravity die spring balanced gate.
with standard sheave retainer for 10 ½ in. elevation (motor horizontal), or can be mounted with low POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.
elevation sheave retainer for 8 3/4 in. elevation (motor vertical). Mounting bracket and torque arm CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized
allows for multiple mounting positions. rods available.
See above chart for speeds. MOTORS–Energy efficient, single phase, brakemotor, other characteristics. 2 HP maximum.
SIDE MOUNTED DRIVE–Motor reducer unit mounted to side of conveyor. Elevation 10 1/2 in. with ELECTRICAL CONTROLS–Non-reversing or reversible magnetic starters and push-button stations.
standard sheave retainer. 9 3/8 in. elevation at drive, 8 3/4 in. elevation at intermediate when low AC variable frequency drive.
elevation sheave retainer used.
V-BELT DRIVE–V-belt supplied between motor and reducer.
O-RING DRIVE CHAIN–With sealed in lubricant (Recommended for applications that do not permit
regular lubrication).

5.10

HYTROL CONVEYOR CATALOG

01012017


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