ceno 2016 catalog pages 1 thru 88

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Polishing 101

Aggregate hardness is one important factor Difficulty Aggregate Size

when cutting concrete. Because hard Harder to cut 1-1/2” or more

aggregate dulls diamond grit more quickly, (Blades wear slower) 1-1/2” to 3/4”
segment bonds generally need to be softer 3/4” to 3/8”

when cutting hard aggregate. Easier to cut Pea gravel (Less than 3/8”)
This allows the segment to wear normally and (Blade wears faster)

bring new sharp diamond grit to the surface.

Softer aggregate will not dull diamond grit as Mohs’ scale 1=soft 10=hard
quickly, so harder segment bonds are needed 1 - Talc
6 - Feldspar

to hold the diamond in place long enough to 2 - Gypsum 7 - Quartz (SiO2)

use their full potential. 3 - Calcite 8 - Topaz
Most aggregates fall into the 2 to 9 range on 4 - Fluorite 9 - Corundum (AI2O3)
the Mohs’ scale. 5 - Apatite 10 - Diamond

Some commonly used aggregates measure AGGREGATE CLASSIFICATION MAP
this was on the Mohs’ scale. OF THE UNITED STATES

Hard

Granite
Marble
Limestone
Travertine
Soapstone
Slate
Sandstone
Soft

Creating a Polished Concrete Floor 71

The concept is simple: 1. Remove any adhesive seal, paint, oil, grease, etc. from area to be polished. 2. Grind the floor flat, exposing some aggregate, removing any imperfections and broom
marks, filling cracks. Then use finer and finer grits to hone out the coarse scratches left from the 2 steps; in total, there are 12 steps, including maintenance. Most jobs have budgets or
limitations for time and labor, therefore 12 steps is impractical. Many times we must adjust our procedures and expectations to meet the budget. For steps 2-4, use metal diamonds to expose
aggregate and save scratching. These steps are time-consuming and diamonds are the more expensive variety. By eliminating some of these steps, you save money but sacrifice final quality.
You may also eliminate steps 9-12 (these are the gloss steps), leaving the customer with a semi-satin gloss floor. However, by leaving out both of these, you have reduced the customer’s cost
by 75%. The purpose of each sequential cut is to remove the scratches generated by the previous cut. Skipping a cut causes many of those scratches to remain in the final product.

Full Polish Auto Scrubber Refurbish Refurbish Maintenance Polished “Look”
12 Step Program Commercial System Diamabrush Pro 3 + 1 System Cyclone Diamond Pads Basic 3 + 1 System

Cost High Cost Moderate Cost Low Cost Moderate Cost Moderate Cost Very Low Cost Very Low
Time 2-3 hrs
Time 7 hrs Time 4-5 hrs Time 1 hr Time 4 hrs Time 2 hrs Time 1 hr Skill 1
Equip 1
Skill 3.5 Skill 2-3 Skill 1-2 Skill 2 Skill 2 Skill 1 Gloss Good
Durability Good
Equip 3 Equip 2-3-5 Equip 7 Equip 1 Equip 4 Equip 1

Gloss Very High Gloss Good Gloss Good-High Gloss Good Gloss Very High Gloss Good

Durability Very High Durability High Durability Good-High Durability Good Durability Very High Durability Good

1. Floor Prep - Removal of all 1. Floor Prep - Removal of all 1. Floor Prep - Removal of all Step 1 - Floor Prep, removal The same basic program as Step 1: Floor Prep, removal of Step A: Floor Prep, removal of all contaminants
contaminants contaminants contaminants of all contaminants Basic 3+1 except a Pro all contaminants Step 1: (220 grit) Place 4 Basic 3+1 Helix
2. Post Prep - 6, 12, 30 g 4. Transition Phase - 30, 50, 2. Week 1: for older dirty floors, deep Step 2 - 100 grit: A 100 Polisher Turbo and a 9-head Step 2: 400 Grit - Will remove Diamond Polishing Discs on the Hogshair Pad
(discretionary) Very aggressive to 120 grit. Begin polishing, clean floor with triple action & diamond grit is bonded to planetary (Satellite) are scratches and surface stains at 12, 3, 6, and 9 o’clock (see photo). With the
minimize scratches, lippage, moving from Metal Bond abrasive ceramic 46 grit brushes metallic backing and required. The initial cost is from concrete & stone floors pad under the buffer, begin to polish, moving
broom marks and imperfections. diamonds to Resin Bond with daily for one week. assembled to a flexible, about 3 times more and the East to West, overlapping 50% each direction,
3. Pre-Polish - 30, 50, 70 g a planetary. Use semi metal 3. Month 1: use a 2 pass diamond spring-steel blade. The diamonds cost about 3 times and prepare surface for steps complete a designated area, then repeat
(discretionary) Minimize scratches & or ceramic diamonds. polishing regiment beginning with Pro flexible blade allows the more, however, the production 2 and 3. Leaves floor with a moving North to South, overlapping 100% to
imperfections left from steps 1-2. 5. Densifier - Apply this Con Semi Metal 50 (KA880-050) & diamond to remain in rate is about 5 times faster ensure complete coverage.
4. Transition Phase - 30, 50, chemical to make the floor triple action cleaner and cutting aid constant contact with the and the diamonds last 5 satin finish. Step 1B: Clean area thoroughly with mop or
120 grit. Begin polishing, moving easier to polish and maintain. daily. Scrub the floor with Triple Action floor, maximizing the tool’s times longer. Also, the overall vaccum. You must remove all contaminants
from Metal bond diamonds to 6. Polishing Phase - 120 grit, Cleaner at slowest speed. Repeat effectiveness. New diamond gloss and durability is very Step 3: 800 Grit - Removes (spent grits, concrete, stone, etc). Rinse and
Resin Bond with a planetary. you should begin to see a twice. Be sure not to let slurry dry. particles are continuously high. This is the best overall the 400 Grit scratches and clean again to just to be sure.
5. Densifier - Apply this chemical shine. Any imperfections in 4. Month 2: begin using Pro Con Wet exposed, retaining sharp system when square footage micro embedded dirt. Leaves Step 2: (400 grit) Remove Step 1 Helix
to make the floor easier to polish the floor will be there from 120 (KA1750-120) & triple action edges throughout the life of exceeds 10,000 sq. ft. the floor with a semi-gloss Diamond Discs, clean pads, apply step 2
and maintain. now on. daily for one month. At the end of the tool. 1. Floor Prep - Removal of all finish and prepares the floor discs and repeat procedure.
6. Polishing Phase - 120 grit for a 7. Polishing Phase - 220 grit, month 1, you may choose to densify Step 3 - 100 grit contaminants for micro polishing to achieve
shine. Any imperfection in the floor hone the floor with resin (Densifier 4.0 page 76) to strengthen Step 4 - 200 grit 6. Polish/Honing phase - 120 grit
will be there from now on. diamonds. You should have a the concrete and discourage staining. Step 5 - 400 grit 5. Densifier - Apply this a higher gloss. 178-300 RPM Step 2B: Repeat step 1B.
7. Polishing Phase - 220 grit for matte finish when done. NOTE: You must have a daily Step 6 - 1000 grit chemical to make the floor machine recommended. Step 3: (800 grit) Remove Step 2 Helix
a matte finish. 8. Polishing Phase - 400 grit schedule for this to work. Step 7 - 2000 grit: easier to polish and maintain. Step 4: 1500 Grit - Continues Diamond Discs, clean pads, apply step 3
8. Polishing Phase - 400 grit diamonds produce a satin 5. Month 3: Repeat with triple action Progressing thru a series of 7. Polishing Phase - 220 grit discs and repeat procedure.
satin finish. Some contractors stop finish. Some contractors stop & Pro Con Wet 200. increasing finer diamond 8. Polishing Phase - 400 grit. the polishing process and Step 3B: Repeat step 1B.
here if they don’t want more gloss. here if they don’t want more Month 4: Use Pro Con Wet 400. grits, the pores of the Some contractors stop here if Step 3C: Rinse and buff with Reflexon 303
9. Polishing Phase - 800 grit for gloss. Month 5: Use Pro Con Wet 800. concrete are progressively they don’t want more gloss. achieves a well polished floor. pads.
a beautiful gloss finish. Month 6: Use Pro Con Wet 1800. closed, ultimately resulting in 9. Polishing Phase - 800 grit This level normally meets NOTE: At this point, you will have a well
10-11. Optional Polishing Phase When you are basically satisfied with a retail-like finish. The 12. MCS - Also called “Final customer expectations of honed floor with a semi gloss finish. You
- 1800, 3500 grit for a very high gloss. the “look” you can stop at any time. multi-step system provides Polish”, a creamy substance medium-high gloss.
12. MCS - Also called “Final 6. When you are finished with the 4 the flexibility for the user to buffed in with a hogshair pad
Polish”, a creamy substance steps and are basically satisifed with choose how many steps are to increase gloss. Step 5: 3000 Grit - Polishes may stop now or continue with the next
buffed in with a hogshair pad to the results, it is time to being out the needed to achieve the to a wet look. This step will step for a High Gloss look.
increase gloss. shine with your buffer, a Hogs Hair Pad desired surface finish. Step +1: Apply 1-2 coats of Rino Hide to
and Final Polish (MCS200 page 76) produce a safe high gloss floor with T-Bar, mop or roller. Allow 2-3
creating a beautiful wet look shine. hours before 2nd coat and 12 hours before
7. You can maintain your floor with floor. Use a 178-2000 RPM cured, then buff the finish with Reflexon
1800 grit Cyclone Diamond pads or polisher.
3000 grit for a higher gloss.
303 High Shine Pads.

Cost per sq. ft. Time Skill Equipment 4 Pro Polisher Turbo/Vac/3 in 1/Satellite Gloss Durability
Very Low Per 1000 1 Unskilled 1 Buffer/Mop/Bucket/Vac 5 Pro Polisher Turbo/Vac/3 in 1/Predator Good Good
Low Moderate square feet 2 Custodial 3 Skilled 2 Pro Polisher/Vac/3 in 1/Satellite 6 Road Runner/Vac/3 in 1/Satellite High High
Average High 4 Professional 3 Pro Polisher/Vac/3 in 1/Predator 7 Auto Scrubber Very High Very High













utilize the same technology &▲
diamonds as the large mechanical grinders and polishers.

Ceno applies the diamonds to an industrial floor pad, making it
simple for the average maintenance crew
with standard floor machines to refresh a
floor to the original gloss or higher.
• Gives new life to dull or worn out

concrete floors
• High Performance Diamond Coated Pads

yield great results with less labor, no special
equipment or training, and no chemicals.
• No need for sealers or finishes that need to
be stripped and refinished every 6 months
• Pads contain millions of microscopic diamonds
• Pads have wear indicators making it easy for
the operator to know when to replace them.
• Great on concrete, marble, granite, limestone.

Cleaning the floor prior to Diamond Polishing is essential. Removing Make 6 to 8 passes over
any glue, paint seals and coatings will not only save time, but money surface & clean throroughly
as well. Using Diamond Pads to repair the floor can be expensive. between grits.

4 steps to a Diamond Shine
Grits 400, 800, 1500, 3000

»Satin Semi Gloss High Gloss »

Step 1 Step 2 Step 3 Step 4

400 Grit 800 Grit 1500 Grit 3000 Grit

Will remove Removes the Continues the Polishes to a

scratches and 400 Grit polishing wet look. This

surface stains scratches and process and step will

from concrete & micro embed- achieves a well produce a safe

stone floors and ded dirt. Leaves polished floor. This level high gloss floor. Use a 178-2000
prepare surface for steps 2 and 3. the floor with a semi-gloss finish and normally meets customer RPM polisher.
prepares the floor for micro polishing
Leaves floor with a satin finish. to achieve a higher gloss. 178-300 expectations of medium-high

RPM machine recommended. gloss.

2
Pads
per box = In Stock = Special Order

78