Komet 2016

KOMET®

Recommended cutting data for copy milling cutter Q55-KCM | RP../ RD..12

Feed fz (mm/tooth) at ae/D 1
2
Order No. ISO code p.ex. mill dia. 100mm, engagement width ae 10 mm = ae = 10 = 0,1 Cutting depth 3
D 100 ap 4
Material mm 5
group ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 6
7
medium roughing Q55 42010.118425 RPMX1204MO-01 BK8425 P 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 4,0 8
operations

super alloys Q55 42250.116435 RPHX1204MO-25 BK6435 S 0,21 0,26 0,30 0,15 0,18 0,21 0,12 0,135 0,15 0,10 0,115 0,13 4,0
titanium / Q55 42250.117740 RPHX1204MO-25 BK7740 4,0
titanium alloys

precision-machining Q55 42210.112740 RPMX1204MO-21 BK2740 M 0,21 0,33 0,45 0,15 0,24 0,32 0,12 0,18 0,23 0,12 0,15 0,19
and finishing

Q55 42050.116110 RPMX1204MO-05 BK6110 K 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 4,0

Q55 42120.1523 RDHX1204MO-12 K10 N 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 4,0

Q55 42020.152710 RDHW1204MO-02 BK2710 H 0,21 0,23 0,25 0,15 0,165 0,18 0,12 0,125 0,13 0,10 0,105 0,11 0,7

Cutting speed vc (m/min)

Indexable insert Q55 42.. (RP.. / RD.. 12)

Coating type PVD CVD PVD PVD CVD – PVD
K10 BK2710
Cutting material designation BK8425 BK6435 BK7740 BK2740 BK6110 23 2710

Cutting material code 8425 6435 7740 2740 6110

Material Material example, Strength Material dry wet dry wet dry wet dry + wet wet dry
material code DIN Rm (N/mm²) group
non-alloy steels Hardness
non-alloy / low alloy steels 1.0037 (S235JR) HB
lead alloys 1.0715 (11SMn30)
low alloy steels 1.0044 (S2575JR) #500 1.0 100-220 70-180
high alloy steels 1.0050 (E295) 500-
1.0535 (C55) 900 2.0 80-220 70-170
1.7131 (16MnCr5) <500
2.1 100-220 70-170
1.0718 (11SMnPb30) >900 P

1.7225 (42CrMo4) >900 3.0 80-200 70-160
1.1221 (C60E)
4.0 80-170 70-150
1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1 80-140 60-120

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0 25-75
Nimonic, stc. 2.4631 (Nimonic 80A) S 25-75

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 160-250 60-140
stainless steels 1.4401 (X5CrNiMo17-12-2) 150-220 60-140
stainless / fireproof steels 100-250 60-140
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1
1.4571 (X10CrNiMoTi17-12-2) 140-350

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 120-320

spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 100-250
ferritic 120-320
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1 120-320
ferritic/perlitic 0.7055 (GJS-55) 120-320
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0 100-250
perlitic, malleable iron 0.7060 (EN-GJS-600-3)
0.8165 (GTS-65) 300-1000
300-1000
alloyed spheroidal graphite 0.7661 200 10.1 200-3000
cast iron (EN-GJSA-XNiCr20-2) 300-500
300-400
vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0 40-60
hardened steels > 45 HRC 1800 H 30-50

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae. Further cutting parameters see page 172-173.
Important: See chapter 8 for more application details and safety notes ! 151

KOMET®

Copy milling cutter Q55-KCM | SDMX..

1 Material DIN 1835 DIN 8030 A
PMK N S H T1 A
§§§ §

2

1
ap

L1

3L
xD
xd
xD
xd
x d1

1

ap
L

4

§ § §

Z = effective number of teeth for calculating vf
End milling cutter

X D Order No. Xdh6 L Spindle Z Clamping screw Indexable insert
speed 3 TORX®
max. Order No.
L1 ap rpm 1 ISO Code
max. Q43 38..
Order No. SDMX 11
F55 14130 100,3 40,3 19.000 Article
24,5 32 4
N00 57910
F55 15130 130,3 70,3 17.000 S4085-T15-55°

4,25 Nm

Arbor milling cutter

Differential screw Clamping screw Indexable insert

Spindle Order No.
ISO Code
speed 1
Q43 38..
max. Order No. SDMX 11
X D Order No. X dH7 X d1 L ap rpm Article
max. Z Order No.
N00 57890
32,5 F55 16150 16 38 40,3 4 15.900 4 L02 30980 15Nm S40110-15IP
–
42,5 F55 16170 22 43 40,3 4 12.700 5 – 4,3 Nm
–
55,5 F55 16190 22 48 40,3 4 10.100 6 –

72,5 F55 16210 27 58 50,3 4 7.950 8

92,5 F55 16230 32 78 50,3 4 6.350 10

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Supply includesarbor milling cutter X 40 mm:
Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105) and differential screw.
Please order inserts separately. Screwdriver see chapter 8.

Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

TORX® is a registered trademark for the Acument Intellectual Properties, LLC, Troy Mich., US

152

ap max. 4 mm KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
Order No. ISO code p.ex. mill dia. 100mm, engagement width ae 10 mm = ae = 10 = 0,1 Cutting depth
D 100 ap
Material mm
group ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3

medium roughing Q43 38010.158425 SDMX1105AE-01 BK8425 P 0,20 0,28 0,36 0,15 0,20 0,26 0,12 0,17 0,22 0,10 0,15 0,19 4
operations

super alloys Q43 38250.156435 SDMX1105AE-25 BK6435 S 0,16 0,21 0,25 0,12 0,15 0,18 0,10 0,115 0,13 0,08 0,10 0,11 4
titanium / Q43 38250.157740 SDMX1105AE-25 BK7740 M 0,21 0,28 0,35 0,15 0,20 0,25 0,12 0,15 0,18 0,10 0,13 0,15 4
titanium alloys

precision-machining Q43 38210.152740 SDMX1105AE-21 BK2740
and finishing

Q43 38050.156110 SDMX1105AE-05 BK6110 K 0,20 0,28 0,36 0,15 0,20 0,26 0,12 0,17 0,22 0,10 0,15 0,19 4

Cutting speed vc (m/min)

Indexable insert Q43.. (SDMX..) 3
4
Coating type PVD CVD PVD PVD CVD 5
BK2740 BK6110 6
Cutting material designation BK8425 BK6435 BK7740 2740 6110 7
8
Cutting material code 8425 6435 7740

Material Material example, Strength Material dry wet dry wet dry wet dry + wet
material code DIN Rm (N/mm²) group 100-220 70-180 25-75
non-alloy steels Hardness 70-170
non-alloy / low alloy steels 1.0037 (S235JR) HB 1.0 70-170
lead alloys 1.0715 (11SMn30) 70-160
low alloy steels 1.0044 (S2575JR) #500 2.0 80-220 70-150
high alloy steels 1.0050 (E295) 500- 60-120
1.0535 (C55) 900 2.1 100-220
1.7131 (16MnCr5) <500 P

1.0718 (11SMnPb30) >900 3.0 80-200

1.7225 (42CrMo4) >900 4.0 80-170
1.1221 (C60E)

1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1 80-140

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1 25-75

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 160-250 60-140
stainless steels 1.4401 (X5CrNiMo17-12-2) 150-220 60-140
stainless / fireproof steels 100-250 60-140
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 140-350
0.6035 (EN-GJL-350) 120-320
100-250
alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 120-320
120-320
spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 120-320
ferritic 100-250
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1
ferritic/perlitic 0.7055 (GJS-55)
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0
perlitic, malleable iron 0.7060 (EN-GJS-600-3)
0.8165 (GTS-65)

alloyed spheroidal graphite 0.7661 200 10.1
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
hardened steels > 45 HRC 1800 H

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae. Further cutting parameters see page 172-173.

Important: See chapter 8 for more application details and safety notes ! 153

KOMET®

Copy milling cutter Q55-KCM | RP..1204MO..

1 Material DIN 1835 DIN 8030 A High-quality surface finish thanks to wiper geometry.
PMK N S H T1 A In order to guarantee the function of the wiper geometry, the milling cutter
§§§ must be fully equipped.

2 xD
xd
xD
xd
x d1
1

ap 1
L1
ap
L L

3

§§§§§ §§

Z = effective number of teeth for calculating vf

End milling cutter

4 Spindle Clamping screw Indexable insert
speed TORX®
Order No.
max. 1 ISO Code
Q55 42260.11....
X D Order No. Xdh6 L L1 ap rpm Z Order No. Q55 42460.11....
max. Article
RP.. 12
24,75 F55 14110 25 85,87 29,87 6 25.000 2 N00 57910
F55 15110 115,87 59,87 18.000 S4085-T15-55°

31,75 F55 14130 32 99,87 39,87 6 19.000 3 4,25 Nm
F55 15130 129,87 69,87 17.000

Arbor milling cutter

Differential screw Clamping screw Indexable insert

XD Order No. Spindle Z Order No. 1 Order No.
speed ISO Code
39,75 F55 16150 max. 4 L02 30980 15Nm Order No.
49,75 F55 16170 X dH7 X d1 L ap rpm 5 – Article Q55 42260.11....
62,75 F55 16190 max. 6 – Q55 42460.11....
79,75 F55 16210 16 38 39,87 6 15.900 8 – N00 57890
99,75 F55 16230 10 – S40110-15IP RP.. 12
22 43 39,87 6 12.700
4,3 Nm
22 48 39,87 6 10.100

27 58 49,87 6 7.950

32 78 49,87 6 6.350

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high- With decreasing cutting depth the tooth
temperature paste, order no.: 47001 00105). feed can be increased.
Supply includes arbor milling cutter X 40 mm: Example given for ae/D > 0,3-1
Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.:
47001 00105) and differential screw. Q55 42
Please order inserts separately. Screwdriver see chapter 8.
Recommendation: Change the clamping screws regularly to ensure the smooth run- ap (mm)
ning of the milling cutter. 4,0
3,5
3,0
2,5
2,0
1,5
1,0
0,5

0
0,10
0,20
0,30
0,40
0,50

TORX® is a registered trademark for the Acument Intellectual Properties, LLC, Troy Mich., US fz (mm)
§ very good | $ good
154

ap max. 6 mm KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
Order No. ISO code p.ex. mill dia. 100mm, engagement width ae 10 mm = ae = 10 = 0,1 Cutting depth
D 100 ap
Material mm
group ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3

medium roughing Q55 42260.118425 RPMX1204MO-26 BK8425 P 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 6
operations

super alloys Q55 42460.116435 RPHX1204MO-46 BK6435 S 0,21 0,26 0,30 0,15 0,18 0,21 0,12 0,135 0,15 0,10 0,115 0,13 6
titanium / Q55 42460.117740 RPHX1204MO-46 BK7740
titanium alloys

Q55 42260.116110 RPMX1204MO-26 BK6110 K 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 6

Cutting speed vc (m/min)

Indexable insert Q55.. (RP..1204MO..) 3
4
Coating type PVD CVD PVD CVD 5
BK6110 6
Cutting material designation BK8425 BK6435 BK7740 6110 7
8
Cutting material code 8425 6435 7740

Material Material example, Strength Material dry wet dry wet dry + wet
material code DIN Rm (N/mm²) group 70-180 25-75
non-alloy steels Hardness 70-170 25-75
non-alloy / low alloy steels 1.0037 (S235JR) HB 70-170
lead alloys 1.0715 (11SMn30) 70-160 140-350
low alloy steels 1.0044 (S2575JR) #500 1.0 100-220 70-150 120-320
high alloy steels 1.0050 (E295) 500- 60-120 100-250
1.0535 (C55) 900 2.0 80-220 120-320
1.7131 (16MnCr5) <500 120-320
2.1 100-220 120-320
1.0718 (11SMnPb30) >900 P 100-250

1.7225 (42CrMo4) >900 3.0 80-200
1.1221 (C60E)
4.0 80-170
1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1 80-140

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0
stainless steels 1.4401 (X5CrNiMo17-12-2)
stainless / fireproof steels
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1

spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0
ferritic
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1
ferritic/perlitic 0.7055 (GJS-55)
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0
perlitic, malleable iron 0.7060 (EN-GJS-600-3)
0.8165 (GTS-65)

alloyed spheroidal graphite 0.7661 200 10.1
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
hardened steels > 45 HRC 1800 H

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae. Further cutting parameters see page 172-173.

Important: See chapter 8 for more application details and safety notes ! 155

KOMET®

Copy milling cutter Q55-KCM | EOMT..

1 Material DIN 1835 DIN 8030 A
PMK N S H T1 A
§§

2

1
ap

L1

3L
xD
xd
xD
xd
x d1

1

ap
L

4

§§§§§

Z = effective number of teeth for calculating vf
End milling cutter

X D Order No. Xdh6 L Spindle Z Clamping screw Indexable insert
speed 3 TORX®
max. Order No.
L1 ap rpm 1 ISO Code
max. Q47 34..
Order No.
F55 14130 99,5 39,5 19.000 Article EOMT
31,7 32 1,5
129,5 69,5 17.000 N00 57910
F55 15130 S4085-T15-55°

4,25 Nm

Arbor milling cutter

Differential screw Clamping screw Indexable insert

Spindle Order No.
ISO Code
speed 1
Order No. Q47 34..
max. EOMT
X D Order No. X dH7 X d1 L ap rpm Article
max. Z Order No.
N00 57890
39,7 F55 16150 16 38 39,5 1,5 15.900 4 L02 30980 15Nm S40110-15IP
–
49,7 F55 16170 22 43 39,5 1,5 12.700 5 – 4,3 Nm
–
62,7 F55 16190 22 48 39,5 1,5 10.100 6 –

79,7 F55 16210 27 58 49,5 1,5 7.950 8

99,7 F55 16230 32 78 49,5 1,5 6.350 10

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Supply includes arbor milling cutter X 40 mm:
Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105) and differential screw.
Please order inserts separately. Screwdriver see chapter 8.

Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

TORX® is a registered trademark for the Acument Intellectual Properties, LLC, Troy Mich., US

156

ap max. 1,5 mm KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
Order No. ISO code p.ex. mill dia. 100mm, engagement width ae 10 mm = ae = 10 = 0,1 Cutting depth
D 100 ap
Material mm
group ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3

medium roughing Q47 34210.168425 EOMT120416-21 BK8425 P 0,83 1,62 2,41 0,60 1,17 1,74 0,50 0,97 1,45 0,41 0,84 1,28 1,5
operations

precision-machining Q47 34210.162740 EOMT120416-21 BK2740 M 0,83 1,16 1,48 0,60 0,83 1,07 0,50 0,70 0,89 0,41 0,60 0,79 1,5
and finishing

Cutting speed vc (m/min)

Indexable insert Q47.. (EOMT..)

Coating type PVD PVD
BK2740
Cutting material designation BK8425 2740

Cutting material code 8425 3
4
Material Material example, Strength Material dry wet dry wet 5
material code DIN Rm (N/mm²) group 100-220 70-180 6
non-alloy steels Hardness 80-220 70-170 160-250 60-140 7
non-alloy / low alloy steels 1.0037 (S235JR) HB 1.0 100-220 70-170 150-220 60-140 8
lead alloys 1.0715 (11SMn30) 80-200 70-160 100-250 60-140
low alloy steels 1.0044 (S2575JR) #500 2.0 80-170 70-150
high alloy steels 1.0050 (E295) 500- 80-140 60-120
1.0535 (C55) 900 2.1
1.7131 (16MnCr5) <500 P

1.0718 (11SMnPb30) >900 3.0

1.7225 (42CrMo4) >900 4.0
1.1221 (C60E)

1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0
stainless steels 1.4401 (X5CrNiMo17-12-2)
stainless / fireproof steels
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1

spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0
ferritic
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1
ferritic/perlitic 0.7055 (GJS-55)
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0
perlitic, malleable iron 0.7060 (EN-GJS-600-3)
0.8165 (GTS-65)

alloyed spheroidal graphite 0.7661 200 10.1
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
hardened steels > 45 HRC 1800 H

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae. Further cutting parameters see page 172-173.

Important: See chapter 8 for more application details and safety notes ! 157

KOMET® X 25 – 32 mm

Copy milling cutter Q36

1 Material DIN 1835
PMK N S H part 1 form B
§§§§

2

1

a
L1

3L
xD
xd

4

§ §

Y = number of inserts | Z = effective number of teeth for calculating vf
End milling cutter

Clamping screw Indexable insert

1

X D Order No. Xdh6 L L1 ap Y Z Order No. Order No.
max Article ISO Code

25 F51 50620 25 100 32 11 3 3 0,30 Q36 24000.04....
32 F51 50660 25 100 42 11 4 4 0,37 APKT 120316PD-R
N00 57341 Q36 24000.05....
S3066-9IP
2,25 Nm APKT 120324PD-R
Q36 24000.06....
APKT 120332PD-R

For further details on selecting the cutting material, see page 159. Enter cutting material code G

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Please order insert separately. Screwdriver see chapter 8.
Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

158 § very good | $ good

ap max. 11 mm KOMET®

Recommended cutting data

ae 10 = 0,1 Feed fz (mm/tooth) at ae/D 1
D 100 2
p.ex. mill dia. 100mm, engagement width ae 10mm = = ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 3
0,06 0,13 0,21 4
P 1.0 0,13 0,26 0,39 0,09 0,19 0,28 0,08 0,15 0,23 0,06 0,12 0,17 5
2.0 6
2.1 0,13 0,23 0,32 0,09 0,16 0,23 0,08 0,14 0,19 0,06 0,10 0,14 7
3.0 0,11 0,20 0,29 8
ap 4.0 0,11 0,28 0,45
ap
S PVD
Strength BK8425
Rm (N/mm²) M 0,13 0,19 0,26 0,09 0,14 0,19 0,08 0,12 0,15 8425
Hardness 0,23 0,39 0,55 0,16 0,28 0,39 0,14 0,23 0,33
ae ae = x D HB K 0,23 0,53 0,84 0,16 0,38 0,60 0,14 0,32 0,50

N

H

Cutting speed vc (m/min)

Indexable insert Q36.. (APKT..)

Coating type – CVD CVD

Cutting material designation K10 BK64 BK68

Cutting material code 21 64 68

Material Material example, #500 Material 100 - 180 90 - 160 100 - 180
material code DIN 500- group 100 - 180 90 - 160 100 - 180
non-alloy steels 900 100 - 180 90 - 160 100 - 180
1.0037 (S235JR) <500 1.0 60 - 120 50 - 110 70 - 130
non-alloy / low alloy steels 1.0715 (11SMn30) 60 - 120 50 - 110 70 - 130
1.0044 (S2575JR) >900 2.0

1.0050 (E295) >900 2.1
1.0535 (C55) P
1.7131 (16MnCr5)
3.0
lead alloys 1.0718 (11SMnPb30)
4.0
low alloy steels: heat resistant 1.7225 (42CrMo4)
structural, heat treated, nitride 1.1221 (C60E)
and tools steels

high alloy steels 1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 60 - 140 80 - 160
stainless steels 1.4401 (X5CrNiMo17-12-2) 60 - 140 80 - 160
stainless / fireproof steels 60 - 140 80 - 160
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1 140 - 200
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 60 - 150 60 - 140
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 60 - 150 60 - 140 140 - 200
60 - 150 60 - 140 140 - 200
spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 60 - 150 60 - 140 140 - 200
ferritic 60 - 150 60 - 140 140 - 200
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1 60 - 150 60 - 140 140 - 200
ferritic/perlitic 0.7055 (GJS-55) 60 - 100
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0 200 - 500
perlitic, malleable iron 0.7060 (EN-GJS-600-3) 200 - 500
0.8165 (GTS-65) 200 - 500
200 - 500
alloyed spheroidal graphite 0.7661 200 10.1 200 - 500
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
1800 H
hardened steels > 45 HRC
16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae 159
Important: See chapter 8 for more application details and safety notes !

KOMET® X 32 – 100 mm

Copy milling cutter Q75-KCM

1 Material DIN 1835 DIN 8030 A
PMK N S H T1 A
§§§ §

2
1
ap
L1
L

3
xD
xd
xD
xd
x d1

1

ap
L

§§ §

Z = effective number of teeth for calculating vf Clamping screw Indexable insert

4 End milling cutter 1 Order No.
Order No. ISO Code
Spindle Q75 42..
Article RNKU | ROHU
speed N00 57890
S40110-15IP
max.
4,3 Nm
X D Order No. Xdh6 L L1 ap rpm Z
max.

32 F55 20130 32 131 70 4,5 19.000 3
F55 21130 165 17.000

Arbor milling cutter

Differential screw Clamping screw Indexable insert

Spindle Order No.
ISO Code
speed 1
Q75 42..
max. Order No. RNKU | ROHU
Article
X D Order No. X dH7 X d1 L ap rpm Z Order No.
max.

40 F55 00150 16 38 40 4,5 15.900 4 L02 30980 15Nm

50 F55 00170 22 43 40 4,5 12.700 5 – N00 57890
63 F55 00190 22 48 40 4,5 10.100 6 0,43 – S40110-15IP
80 F55 00210 27 58 50 4,5 7.950 8 –
4,3 Nm

100 F55 00230 32 78 50 4,5 6.350 10 –

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high- With decreasing cutting depth the tooth
temperature paste, order no.: 47001 00105). feed can be increased.
Example given for ae/D > 0,3-1
Supply includes arbor milling cutter X 40 mm:
Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, Q75 42
order no.: 47001 00105) and differential screw.
ap (mm)
Please order inserts separately. Screwdriver see chapter 8. 4,0
3,5
Recommendation: Change the clamping screws regularly to ensure the 3,0
smooth running of the milling cutter. 2,5
2,0
1,5
1,0
0,5

0
0,10
0,20
0,30
0,40
0,50

fz (mm)
160 § very good | $ good

ap max. 4,5 mm KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
Order No. ISO code p.ex. mill dia. 100mm, engagement width ae 10 mm = ae = 10 = 0,1 Cutting depth
D 100 ap
Material mm
group ≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3

medium roughing Q75 42010.008425 RNKU1204MO-01 BK8425 P 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 4,5
operations

super alloys Q75 42250.036435 ROHU1204MO-25 BK6435 S 0,21 0,26 0,30 0,15 0,18 0,21 0,12 0,135 0,15 0,10 0,115 0,13 4,5
titanium / Q75 42250.037740 ROHU1204MO-25 BK7740 4,5
titanium alloys

precision-machining Q75 42210.032740 ROHU1204MO-21 BK2740 M 0,21 0,33 0,45 0,15 0,24 0,32 0,12 0,18 0,23 0,10 0,15 0,19
and finishing

Q75 42050.006110 RNKU1204MO-05 BK6110 K 0,21 0,33 0,46 0,15 0,24 0,33 0,13 0,20 0,27 0,10 0,17 0,24 4,5

Cutting speed vc (m/min)

Indexable insert Q75.. (RNKU.. / ROHU..) 3
4
Coating type PVD CVD PVD PVD CVD 5
BK6110 6
Cutting material designation BK8425 BK6435 BK7740 BK2740 6110 7
8
Cutting material code 8425 6435 7740 2740

Material Material example, Strength Material dry wet dry wet dry wet dry + wet
material code DIN Rm (N/mm²) group 70-180 25-75
non-alloy steels Hardness 70-170
non-alloy / low alloy steels 1.0037 (S235JR) HB 70-170
lead alloys 1.0715 (11SMn30) 70-160
low alloy steels 1.0044 (S2575JR) #500 1.0 100-220 70-150
high alloy steels 1.0050 (E295) 500- 60-120
1.0535 (C55) 900 2.0 80-220
1.7131 (16MnCr5) <500
2.1 100-220
1.0718 (11SMnPb30) >900 P

1.7225 (42CrMo4) >900 3.0 80-200
1.1221 (C60E)
4.0 80-170
1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1 80-140

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1 25-75

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 160-250 60-140
stainless steels 1.4401 (X5CrNiMo17-12-2) 150-220 60-140
stainless / fireproof steels 100-250 60-140
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 140-350
0.6035 (EN-GJL-350) 120-320
100-250
alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 120-320
120-320
spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 120-320
ferritic 100-250
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1
ferritic/perlitic 0.7055 (GJS-55)
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0
perlitic, malleable iron 0.7060 (EN-GJS-600-3)
0.8165 (GTS-65)

alloyed spheroidal graphite 0.7661 200 10.1
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
hardened steels > 45 HRC 1800 H

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae. Further cutting parameters see page 172-173.

Important: See chapter 8 for more application details and safety notes ! 161

KOMET® Quatron Chamfer X 12 – 44 mm

Chamfer milling cutter reverse
machining
1 Material Thread DIN 1835 x D2
PMK N S H T1 B xD
§§§§ xD
forward x D3
machining
chamfer
width

2 Width across flats WAFxD xd
x D1 xD
145° x D1
45°
L1 xd
L 1
L1
3
L

§§

Z = effective number of teeth for calculating vf

Screw-in cutter

4 Chamfering Clamping screw Indexable insert
from slot width
Spindle Width Tighte-

for- reverseCwhaidmtfher speed across ning 1
ward max. flats torque

X D X D1 X D2 X D3 max. Order No. X d L L1 rpm WAF Nm Z Order No. Order No.

Article ISO Code

12 6 6 8 2×45° F53 30220 M10 25 12 38.000 15 40 1 0,03 N00 56041 W83 13..
17,5 11,5 12 11,5 2×45° F53 30230 M10 30 15 32.000 15 S/M2×4,3-6IP SOEX 05..

40 2 0,04 0,62 Nm

23 17 17 17 3×45° F53 30240 M12 35 18 24.000 17 N00 57553 W83 18..
60 3 0,07 S/M2,2×5,5-6IP SOEX 06..

1,01 Nm

30 22 22 22 4×45° F53 30250 M12 35 35 17.000 17 N00 57571 W83 23..
60 3 0,09 S/M2,5×6,3-8IP SOEX 07..

1,28 Nm

35 25 25 25 5×45° F53 30260 M12 40 40 18.000 17 60 3 0,18 N00 57261 W83 32..
44 34 34 34 5×45° F53 30270 M16 40 40 16.000 27 S3575-15IP SOEX 09..

80 3 0,26 2,8 Nm

End milling cutter

Chamfering Clamping screw Indexable insert

from slot width Spindle 1 Order No.
speed Order No. ISO Code
for- reverseCwhaidmtfher max. W83 13..
ward L1 rpm Z Article SOEX 05..
W83 18..
X D X D1 X D2 X D3 max. Order No. Xdh6 L SOEX 06..

12 6 6 8 2×45° F53 30120 16 75 17 38.000 1 0,08 N00 56041
S/M2×4,3-6IP

17,5 11,5 12 11,5 2×45° F53 30130 16 82 26 32.000 2 0,09 0,62 Nm

N00 57553
23 17 17 17 3×45° F53 30140 20 90 33 24.000 3 0,17 S/M2,2×5,5-6IP

1,01 Nm

30 22 22 22 4×45° F53 30150 20 95 N00 57571 W83 23..
– 17.000 3 0,22 S/M2,5×6,3-8IP SOEX 07..

1,28 Nm

35 25 25 25 5×45° F53 30160 25 110 50 18.000 3 0,37 N00 57261 W83 32..
44 34 34 34 5×45° F53 30170 S3575-15IP SOEX 09..
32 115 50 16.000 3 0,67 2,8 Nm

For further details on selecting the cutting material, see page 163.

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Please order insert separately. Screwdriver see chapter 8.
Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

162 § very good | $ good

KOMET® Quatron Chamfer

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 3
4
P 0,14 0,20 0,27 0,10 0,15 0,20 0,08 0,12 0,16 0,07 0,11 0,15 5
S 6
ae ae = x Dap M 0,14 0,25 0,36 0,10 0,18 0,26 0,08 0,15 0,22 0,07 0,13 0,19 7
ap K 0,14 0,20 0,27 0,10 0,15 0,20 0,08 0,12 0,16 0,07 0,11 0,15 8
N 0,14 0,20 0,27 0,10 0,15 0,20 0,08 0,12 0,16 0,07 0,11 0,15
Strength H
Rm (N/mm²)
p.ex. mill dia. 100mm, engagement Hardnesswidthae10mm=ae=11000=0,1
HBD

Cutting speed vc (m/min)

Indexable insert W83 13--0.04---- / W83 18--0.06---- / W83 23--0.08---- / W83 32--0.08----
Topography code 01 21

Coating type PVD PVD PVD PVD

Cutting material designation BK7935 BK8425 BK8430 BK7710

Cutting material code 7935 8425 8430 7710

Material Material example, #500 Material 250 - 300 250 - 300 250 - 300
material code DIN 500- group 200 - 250 200 - 250 200 - 250
non-alloy steels 900 250 - 300 250 - 300 250 - 300
1.0037 (S235JR) <500 1.0 150 - 200 150 - 200 150 - 200
non-alloy / low alloy steels 1.0715 (11SMn30) 130 - 180 130 - 180 130 - 180
1.0044 (S2575JR) >900 2.0

1.0050 (E295) >900 2.1
1.0535 (C55) P
1.7131 (16MnCr5)
3.0
lead alloys 1.0718 (11SMnPb30)
4.0
low alloy steels: heat resistant 1.7225 (42CrMo4)
structural, heat treated, nitride 1.1221 (C60E)
and tools steels

high alloy steels 1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 80 - 120 80 - 160
stainless steels 1.4401 (X5CrNiMo17-12-2) 80 - 120 80 - 160
stainless / fireproof steels 80 -120 80 - 160
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1 140 - 200
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 80 - 120
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 140 - 200 80 - 120

spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 140 - 200 80 - 120
ferritic 140 - 200 80 - 120
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1 140 - 200 80 - 120
ferritic/perlitic 0.7055 (GJS-55) 140 - 200 80 - 120
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0 80 - 120
perlitic, malleable iron 0.7060 (EN-GJS-600-3) –
0.8165 (GTS-65)

alloyed spheroidal graphite 0.7661 200 10.1
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0 120 - 250
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn) 120 - 250
120 - 250
copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1 120 - 250
average cut 2.0060 (E-Cu57) 120 - 250

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
hardened steels > 45 HRC 1800 H

16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae 163
Important: See chapter 8 for more application details and safety notes !

KOMET® X 10 – 80 mm

Circular milling cutter

1 Material DIN 1835 DIN 6358 A
PMK N S H T1 B
§§§§

Design:
The dimension b is determined by the slot widths with H13 tolerance for holding rings to DIN 471 and DIN 472; this is the
higher tolerance limit for the slot widths which can be produced.

2

a xd xd 1
xD
x D1

3 L1
bL

Q12 18000.36..

4 Q12 32000.38..
a
a 1

xD
x D1
RR

b 0,05× 0,05× b 0,05× L1
45° 45° 45° L

Q12 32000.38..
Q12 44000.87..
a
a 1

xD
xd
x d1
RR

b 0,05× 0,05× b 0,05× L
45° 45° 45°

164 § very good | $ good

KOMET® 1

Circular milling cutter

§

Y = number of inserts 2
Z = effective number of teeth for calculating vf 3
4
End milling cutter 5
6
Clamping screw Indexable insert 7
8
1 .36..
.38..

X D bH13 a R Order No. Xdh6 XD1 L L1 Y Z Order No. Order No. for
1
Article ISO Code b

10 1,1 0,9 – F51 70050 16 8,2 84 24 3 0,09 N00 57221 Q12 18000.10.. 1,1
S2553-7IP TPAX1103ZZ R

0,9 Nm

1,1 0,9 – F51 70080 16 13 84 24 1 3 0,10 N00 57281 Q12 32000.15.. 1,1
16 1,3 1,3 S3598-15IP 1,3
Q12 32000.16.. 1,6
1,6 1,4 2,8 Nm
Q12 32000.17..
TCAX16T3ZZ

25 1,6 1,0 0,1 F51 70121 25 20,5 100 42 3 3 0,35 Q12 18000.31.. 1,6
1,85 1,25 0,1 F51 70140 25 20,5 100 42 3 3 0,30
N00 57221 Q12 18000.32.. 1,85
25 2,15 1,5 0,1 S2553-7IP Q12 18000.33.. 2,15
2,65 1,75 0,2 Q12 18000.34.. 2,65
0,9 Nm Q12 18000.36.. 2,65

TNAX1103ZZ R

2,65 1,75 0,2 Q12 32000.41.. 2,65
N00 57281 Q12 32000.42.. 3,15
40 3,15 1,75 0,2 F51 70201 32 33 110 49,5 3 3 0,65 S3598-15IP Q12 32000.43.. 4,15
4,15 2,5 0,3
2,8 Nm Q12 32000.38.. 4,15

TNAX1604ZZ R

Arbor milling cutter

Clamping screw Indexable insert

1 .38..
.87..

X D bH13 a R Order No. X dH7 X d1 L Y Z Order No. Order No. for

Article ISO Code b

Q12 32000.41.. 2,65
2,65 1,75 0,2 N00 57281 Q12 32000.42.. 3,15
63 3,15 1,75 0,2 F51 71031 16 8,2 84 6 6 0,63 S3598-15IP Q12 32000.43.. 4,15

4,15 2,5 0,3 2,8 Nm Q12 32000.38.. 4,15

TNAX1604ZZ R

Q12 44000.84.. 4,15
4,15 2,5 0,3 N00 57301 Q12 44000.85.. 4,65
80 4,65 3,4 0,3 F51 71101 27 68 50 6 6 1,25 S45100-20IP Q12 44000.86.. 5,15

5,15 4,0 0,3 6,25 Nm Q12 44000.87.. 5,15

NAX2206ZZ R

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Please order insert separately. Screwdriver see chapter 8.
Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

Calculations for circular milling see page 166 | Cutting values for milling: Page 167. 165

KOMET®

Calculations for circular milling

1 The average chip thickness is determined by considering workpiece and tool geometry data.
The total cutting time must allow for the entry and exit times. Axial "chambering" is also possible with these interpolating
milling cutters.

R = workpiece radius in mm
r = milling cutter radius in mm

2 ar = radial cutting depth in mm
 = approach angle in °
hm = average chip thickness in mm
n = spindle speed in min–1
z = number of teeth (effectively cutting)

3 ae radial material removal
Circular milling, internal D wz Di
Da
4

ae = Da² – Di²
4 (Da – Dwz)

vf = (Da – Dwz) × n × zeff × fz
Da

ae > radial material removal

Circular milling, external

Da
Di Dwz
removal
material
ae = Da² – Di² radial
4 (Di – Dwz)

ae

vf = (Di – Dwz) × n × zeff × fz ae < radial material removal
Di

166 Important: See chapter 8 for more application details and safety notes!

KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 3
0,05 0,08 0,12 4
P 0,10 0,16 0,23 0,07 0,12 0,16 0,06 0,10 0,14 5
S 0,05 0,07 0,10 6
M 0,10 0,14 0,19 0,07 0,10 0,14 0,06 0,09 0,12 0,05 0,10 0,15 7
K 0,10 0,19 0,29 0,07 0,14 0,21 0,06 0,12 0,17 0,05 0,15 0,26 8
N 0,10 0,29 0,48 0,07 0,21 0,35 0,06 0,17 0,29
H PVD
BK8425
p.ex. mill dia. 100mm, engagement width ae 10mm = ae =11000=0,1 8425
D
.36..
Cutting speed vc (m/min) .38..
.87..
Indexable insert Q12
100-180
Coating type – PVD 100-180
100-180
Cutting material designation K20 BK2715 70-130
70-130
Cutting material code 22 2715

Material Material example, Strength Material .36.. .36..
material code DIN Rm (N/mm²) group .38.. .38..
non-alloy steels Hardness .87.. .87..
1.0037 (S235JR) HB 1.0
non-alloy / low alloy steels 1.0715 (11SMn30)
1.0044 (S2575JR) #500 2.0

1.0050 (E295) 500-
1.0535 (C55) 900
1.7131 (16MnCr5)

lead alloys 1.0718 (11SMnPb30) <500 2.1
>900 P
low alloy steels: heat resistant 1.7225 (42CrMo4) >900
structural, heat treated, nitride 1.1221 (C60E) 3.0
and tools steels
4.0
high alloy steels 1.2341 (6CrMo15-5)
1.2601 (X165CrMoV12)

HSS 4.1

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 80-160
stainless steels 1.4401 (X5CrNiMo17-12-2) 80-160
stainless / fireproof steels 80-160
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1 140-200
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 60-150 140-250
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 60-150 110-200 140-200
60-150 130-230 140-200
spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 60-150 110-200 140-200
ferritic 60-150 100-180 140-200
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1 60-150 100-180 140-200
ferritic/perlitic 0.7055 (GJS-55) 60-100 90-150
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0 200-500
perlitic, malleable iron 0.7060 (EN-GJS-600-3) 200-500
0.8165 (GTS-65) 200-500
200-500
alloyed spheroidal graphite 0.7661 200 10.1 200-500
cast iron (EN-GJSA-XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
1800 H
hardened steels > 45 HRC
16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae 167
Important: See chapter 8 for more application details and safety notes !

KOMET® X 17,5 – 47 mm

T-slot milling cutter

1 Material DIN 1835 DIN 1835
PMK N S H T1 B T1 D
§§§§

2

1
h 

3 L1
L
xD
x D1
xd

4

§ §

Y = number of inserts | Z = effective number of teeth for calculating vf
End milling cutter

Clamping screw Indexable insert

1

X D Order No. Xdh6 XD1 h -0,1 L L1 Y Z Order No. Order No.
25 2
2 Article ISO Code
2
4 N00 57221 Q09 13000.0103
17,5 F51 60081 16 9 8,0 80 1 0,09 S2553-7IP Q09 13000.0122
0,9 Nm
SPGW050204

20,5 F51 60101 16 11 9,0 85 30 1 0,10 Q15 18000.018425

N00 57221 Q15 18000.018440
CPMT060304
23,5 F51 60121 25 13 10,0 95 32 1 0,26 S2553-7IP

0,9 Nm Q15 18000.0261

30,5 F51 60151 25 17 11,6 105 40 2 0,30 CPMW060304

37,5 F51 60191 32 21 16,0 115 50 4 2 0,53 N00 57261 Q15 32000.048425
47,0 F51 60231 32 27 20,0 125 60 4 Q15 32000.048440
CPMT09T308
S3575-15IP

1 0,65 2,8 Nm Q15 32000.0322
CPMW09T308

For further details on selecting the cutting material, see page 169.

Supply includes: Milling cutter with clamping screws 1 (pre-fitted with high-temperature paste, order no.: 47001 00105).
Please order insert separately. Screwdriver see chapter 8.
Recommendation: Change the clamping screws regularly to ensure the smooth running of the milling cutter.

§ very good | $ good
168 Guideline values for milling: Page 169.

KOMET®

Recommended cutting data

Feed fz (mm/tooth) at ae/D 1
2
≤ 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 3
0,05 0,08 0,12 4
P 0,10 0,16 0,23 0,07 0,12 0,16 0,06 0,10 0,14 5
S 6
ae ae = x Dap M 0,10 0,14 0,19 0,07 0,10 0,14 0,06 0,09 0,12 0,05 0,07 0,10 7
ap K 0,10 0,19 0,29 0,07 0,14 0,21 0,06 0,12 0,17 0,05 0,10 0,15 8
N 0,10 0,19 0,29 0,07 0,14 0,21 0,06 0,12 0,17 0,05 0,10 0,15
Strength H
Rm (N/mm²)
p.ex. mill dia. 100mm, engagement Hardnesswidthae10mm=ae=11000=0,1
HBD

Cutting speed vc (m/min)

Indexable insert Q09 Q15

Coating type – – PVD PVD CVD –
BK8425 K20
Cutting material designation P25M K20 8425 BK8440 BK61 22

Cutting material code 03 22 8440 61

Material Material example, #500 Material 30 - 50 50 - 90 40 - 80
material code DIN 500- group 50 - 90 40 - 80
non-alloy steels 900 50 - 90 40 - 80
1.0037 (S235JR) <500 1.0 35 - 65 30 - 55
non-alloy / low alloy steels 1.0715 (11SMn30) 35 - 65 30 - 55
1.0044 (S2575JR) >900 2.0 30 - 50

1.0050 (E295) >900
1.0535 (C55)
1.7131 (16MnCr5)

lead alloys 1.0718 (11SMnPb30) 2.1 30 - 50
P 20 - 35
low alloy steels: heat resistant 1.7225 (42CrMo4)
structural, heat treated, nitride 1.1221 (C60E) 3.0
and tools steels

high alloy steels 1.2341 (6CrMo15-5) 4.0 20 - 35
1.2601 (X165CrMoV12)

HSS 4.1

super alloys: Inconel, Hastelloy, 2.4668 (NiuCr19Fe19Nb5Mo3) 250 5.0
Nimonic, stc. 2.4631 (Nimonic 80A) S

titanium, titanium alloys 3.7115 (TiAl5Sn2.5) 400 5.1

stainless steels 1.4306 (X2CrNi19-11) #600 6.0 40 - 80 35 - 75
stainless steels 1.4401 (X5CrNiMo17-12-2) 40 - 80 35 - 75
stainless / fireproof steels 40 - 80 35 - 75
gray cast iron 1.4511 (X3CrNb17) <900 M 6.1 140 - 200
1.4571 (X10CrNiMoTi17-12-2)

1.4713 (X10CrAlSi7) >900 7.0
1.4862 (X8NiCrSi38-18)

0.6025 (EN-GJL-250) 180 8.0 30 - 75 60 - 175 30 - 75
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL-NiCr20 2) 250 8.1 30 - 75 140 - 200 75 - 140 30 - 75
30 - 75 140 - 200 80 - 160 30 - 75
spheroidal graphite cast iron, 0.7040 (EN-GJS-400-15) #600 130 9.0 30 - 75 140 - 200 75 - 140 30 - 75
ferritic 30 - 75 140 - 200 65 - 125 30 - 75
spheroidal graphite cast iron, 0.7050 (EN-GJS-500-7) 230 K 9.1 30 - 75 140 - 200 65 - 125 30 - 75
ferritic/perlitic 0.7055 (GJS-55) 30 - 50 55 - 105 30 - 50
spheroidal graphite cast iron, 0.8055 (GTW-55) >600 250 10.0 100 - 250
perlitic, malleable iron 0.7060 (EN-GJS-600-3) 100 - 250 100 - 250
0.8165 (GTS-65) 100 - 250 100 - 250
100 - 250 100 - 250
alloyed spheroidal graphite 0.7661 200 10.1 100 - 250 100 - 250
cast iron (EN-GJSA-XNiCr20-2) 100 - 250

vermicular cast iron EN-GJV Ti < 0,2 300 10.2
EN-GJV Ti > 0,2

copper alloy, brass, lead-alloy 2.0375 (CuZn36Pb3) 90 12.0
bronze, lead bronze: good cut 2.1182.01 (G-CuPb15Sn)

copper alloy, brass, bronze: 2.0550 (CuZn40Al2) 100 12.1
average cut 2.0060 (E-Cu57)

wrought aluminium alloys 3.3315 (AlMg1) 60 N 13.0
3.0517 (AlMnCu)

cast alum. alloy: Si-content 3.3561 (G-AlMg5) 75 13.1
<10% magnesium alloy 3.2373.61 (G-AlSi9Mg wa)

cast alum.alloy: Si-content 3.2381.01 (G-AlSi10Mg) 100 14.0
>10%

hardened steels < 45 HRC 1400 15.0
1800 H
hardened steels > 45 HRC
16.0

Cutting speed vc can be increased by reducing the width of cutting edge engagement ae 169
Important: See chapter 8 for more application details and safety notes !

KOMET® D ap
n b
Calculation information
vf ae
1 ae = milling width in mm
ap = cutting depth in mm
b = chip width in mm
D = tool diameter in mm
fz = feed/tooth in mm
n = speed in rpm
kc = specific cutting force in N/mm²

2 Pe = power requirement in KW
vc = cutting speed in m/min
vf = feed rate in mm/min
z = tooth load
 = working angle

fz

3

Cutting speed: Power requirement: Feed rate: Spindle speed:
vf = fz × z × n (mm/min)
vc = n×p×D (m/min) Pe = ap × ae × vf × kc (kW) n= vc × 1000 (rpm)
1000 60 × 106 ×  p×D

4 Workpiece material Brinell-hardness Specific cutting force kc (N/mm²)
HB Feed fz (mm/tooth)

0,1 0,2 0,3 0,4

Carbon steel 0,2%C 150 3200 2700 2450 2300

Carbon steel 0,45%C 190 3550 3000 2750 2550

Carbon steel 0,83%C 250 3900 3300 3000 2800

Alloy steel up to 200 3550 3000 2750 2550

MP 200 - 250 3900 3300 3000 2800

275 - 325 4300 3600 3300 2100

325 - 375 4600 3900 3600 3300

375 - 425 4850 4100 3750 3500

425 - 475 5000 4300 3900 3700

Stainless steel, ferritic 135 - 175 3100 3600 2350 2200

175 - 225 4150 3500 3200 3000

Stainless steel, martensitic 275 - 325 4700 4000 3650 3400

375 - 425 5300 4500 4100 3850

Stainless steel, austenitic 135 - 425 4150 3500 3200 3000

Cast steel, carbon up to 150 2850 2400 2200 2050

150 - 200 3150 2650 2400 2250

Cast steel, alloy 200 - 250 3400 2900 2650 2450

250 - 300 3700 3200 2900 2700

Malleable iron, ferritic 110 - 145 2000

K Malleable iron, perlitic 200 - 250 2000

Grey cast iron, low tensile strengh 180 1400

Grey cast iron, high tensile strengh, alloy 250 1800

Spheroidal graphite cast iron, ferritic 160 1500

Spheroidal graphite cast iron, perlitic 250 2250

Chill cast iron 400 3500

170

Fax to +49 7143 373577 KOMET® Special grooving inserts

Order No. / Order date Please state Customer No. Signature KOMET internal

Company: n Inquiry Contact: 1
Adress: Department: 2
Phone:
n Order Fax:
E-Mail:

Quantity:

Material to be machined:

symmetrical b=
R=
Insert Groove Parameters Radius Chamfer 3
size width R angle
Groove a
b depth
30° – 60°
a max.
30° – 60°
XQ12 18... 1,60 – 2,65 2,2 0,1 – 0,5 a= a=
30° – 60°
XQ12 32... 2,65 – 4,15 3,2 0,1 – 0,5

XQ12 44... 4,15 – 5,80 5,2 0,1 – 0,5 4

max. 0,2

asymmetrical b=
R1 =
Parameters 5
6
Insert Groove Groove Radius Chamfer R2 =
size width depth angle
a1 / a2
b a1 a2 R1 / R2
15° – 75°
XQ12 18... 1,60 – 2,65 2,5 2,2 0,0 – b a1 =
2 30° – 60° a2 = a2 =

XQ12 32... 2,65 – 4,15 3,5 3,2 0,0 – b 30° – 60°
2

XQ12 44... 4,15 – 5,80 5,5 5,2 0,0 – b a1 =
2

Please provide workpiece sketch !

7

This order is subject to the KOMET GROUP GmbH conditions of supply and payment. 8

171

KOMET®

Recommended cutting data for Q40 | Q43 | Q55 | Q56 | Q63 | Q75

1 Guideline values for milling Cutting speed vc (m/min)

Material group BK8425 BK6110 K10 BK2740
Strength
Rm (N/mm²) Material Material example,
Hardness HB material code/DIN

dry wet dry wet dry wet dry wet

2 1.0 non-alloy steels 1.0037 (S235JR) 100-220 70-180 150-260 90-180
3 #500 1.0715 (11SMn30)
4 1.0044 (S2575JR)

172 2.0 non-alloy / 1.0050 (E295) 80-220 70-170 80-200 70-160
500-900 low alloy steels 1.0535 (C55)
1.7131 (16MnCr5)

P lead alloys 1.0718 (11SMnPb30) 100-220 70-170 150-260 90-180
2.1
<500 90-180 70-140

3.0 non alloy / 1.7225 (42CrMo4) 80-200 70-160 120-200 60-140
>900 low alloy steels: 1.1221 (C60E) 80-170 70-150 70-180 60-130
heat resistant 1.2341 (6CrMo15-5)
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 >900 structural, heat 1.2601 (X165Cr- 20-60
treated, nitride MoV12) 20-70
and tools steels 160-250 60-140
high alloy steels 150-220 60-140

HSS 80-140 60-120

100 75 60 100 90 300 200 250 230 130 250 180 250 super alloys: 2.4668 (NiuCr19Fe19N-
Inconel, Hastelloy, b5Mo3)
Nimonic, stc. 2.4631 (Nimonic 80A)
MS
>900 <900 #600 400 titanium, 3.7115 (TiAl5Sn2.5)
titanium alloys

1.4306 (X2CrNi19-11) 160-220 70-140
stainless steels 1.4401 (X5CrNi-
Mo17-12-2)

stainless steels 1.4511 (X3CrNb17) 70-140 70-140
1.4571 (X10CrNiMo-
Ti17-12-2)

stainless / 1.4713 (X10CrAlSi7) 70-140 70-140 100-250 60-140
fireproof steels 1.4862 (X8NiCrSi38-18)

gray cast iron 0.6025 (EN-GJL-250) 140-350 140-350 80-160
0.6035 (EN-GJL-350) 120-320 120-320 80-160

alloy gray cast iron 0.6660 (GGL-NiCr20 2)

#600 spheroidal graphite 0.7040 (EN- 100-250 100-250 80-160
cast iron, ferritic GJS-400-15) 120-320 120-320 80-160
120-320 120-320 80-160
spheroidal graphite 0.7050 (EN-GJS-500-7) 120-320 120-320 80-160
cast iron, ferritic / 0.7055 (GJS-55)
K perlitic 0.8055 (GTW-55)

>600 spheroidal graphite 0.7060 (EN-GJS-600-3)
cast iron, perlitic 0.8165 (GTS-65)
malleable iron

alloyed spheroidal 0.7661 (EN-GJSA-
graphite cast iron XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 100-250 100-250 80-160
EN-GJV Ti > 0,2

copper alloy, brass, 2.0375 (CuZn36Pb3) 300-1000
lead-alloy bronze, 2.1182.01 (G-
lead bronze: CuPb15Sn) 300-1000
good cut 200-3000
300-500
HN copper alloy, 2.0550 (CuZn40Al2) 300-400
brass, bronze: 2.0060 (E-Cu57)
average cut 3.3315 (AlMg1)
wrought 3.0517 (AlMnCu)
aluminium alloys

cast alum. alloy: 3.3561 (G-AlMg5)
Si-content <10% 3.2373.61 (G-AlSi9Mg
magnesium alloy wa)

cast alum.alloy: 3.2381.01 (G-Al-
Si-content >10% Si10Mg)

1800 1400 hardened steels
< 45 HRC

hardened steels
> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.

KOMET®

Recommended cutting data for Q40 | Q43 | Q55 | Q56 | Q63 | Q75

Cutting speed vc (m/min) 1

BK6435 BK7740 BK2710 BK6130 BK2735
dry wet
dry wet dry wet dry wet dry wet

120-280 80-150 160-240 100-140 1.0 2
3
80-250 70-140 120-220 90-120 3.0 2.1 2.0 4
5
120-280 80-150 160-240 100-140 K MS P 6

80-220 70-140 120-220 90-120

60-140 80-130 60-90 80-110 60-80 16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0
60-140 80-140 60-120 80-140 60-120

25-75 10-60
25-75

220-350 60-180 120 110

220-350 60-140 110 100

150-240 60-140 100 90

180-350 180-350 180-350 140-190
100-250 100-250 180-350 140-190
100-250 100-250 130-210 80-120
100-250 100-250 130-210 80-120
120-250 120-250 160-200 90-120
120-250 120-250 180-250 100-180
100-250 100-250 100-160 80-120

HN 7

40-60 8

30-50 173
Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.
Important: See chapter 8 for more application details and safety notes !

KOMET® Countersinking and chamfering tools

1

2

KOMET®  Countersinking tool KWS
for producing 60° and 90º

3 counterbores

KOMET®  Countersinking tool KWZ
for producing 90º counterbores to DIN 974 T1
for cap head screws

4

5

KOMET®  SEA and SX countersinks KOMET®  SE countersink
attract customers due to a perfect machining result. The cutting edge is formed by the specially designed
countersink cone.
The relief-ground cone on the tool forms the cutting
edge at the hole exit. The  KOMET®  countersinks guar- As a result of this design, the countersinking area almost
antee smooth running even for deep countersinking corresponds to the countersink diameter. The structural
operations. design of these countersinks ensures optimum chip flow
as well as burr-free and smooth-running countersinking
This is achieved due to a special  KOMET®  relief-grind- and deburring on almost all types of material.
ing process on the cone envelope, which also prevents
damage to machine, workpiece and tool.

174

Countersinking Page 1
2
Countersinking tool inch 176 – 177 3
KWZ x 0.437" – 1.375" 178 – 179 4
KWS x 0.748" – 1.457" programme

Countersinking Page

Countersinking tool 180 – 181
KWZ x 10 – 48 mm 182 – 183
KWS x 19 – 37 mm
184
Countersinking and chamfering tools 184
DSE x 1 – 4 mm 184
SE x 2 – 15 mm 185
SEA x 2 – 30 mm 185
SX x 2,5 – 35 mm
SID x 8 – 20 mm with pilot

5

6

7

8

175

KOMET® Countersinking and chamfering tools X 0.437" – 1.375"

Countersinking tool KWZ

1 Material DIN 1835 DIN 1835
PMK N S H T1 A T1 B

§ § § § § § ≥ x15

for producing 90º x d1 1 xd
counterbores to xD xd
DIN 974 T1 for cap L1
head screws L

2

x d1
xD
1

3 L1

L

Y = number of inserts
Z = effective number of teeth for calculating vf

4
§ § § § § § X § XX

KWZ Basic recommendation

Rough Clamping Indexable insert
bore x
Counter- screw 1
sink depth
for

workpiece material

X D Order No. Xd1 Xd L L1 Y Z Order No. Order No. ISO-Code
hh size
5 Article min max Article PMK N S H

0.437 F10 30021 0.281 0.625 3.15 0.75 1 1 0.33 N00 56041 W29 10010.048425 WOEX 030204-01 BK8425 § § §§
KWZ 1/4-1 1 0.33 S/M2×4.3-6IP
§§
0.531 F10 30031 0.344 0.625 3.15 0.75 1 5.5 in-lbs W29 10010.0421 WOEX 030204-01 K10
KWZ 5/16-1

0.625 F10 30040 0.406 0.625 3.15 0.75 1 1 0.33 N00 55581 W29 24010.048425 WOEX 05T304-01 BK8425 § § §§ §§
KWZ 3/8-1 M2.5×4.5-8IP W29 24010.0421 WOEX 05T304-01 K10

11.3 in-lbs

0.781 F10 30050 0.469 0.625 3.15 1.00 1 1 0.33
KWZ 7/16-1
N00 57511
0.812 F10 30060 0.531 1.000 3.94 1.25 1 1 0.77 S/M2.5×7.2-8IP W29 24010.048425 WOEX 05T304-01 BK8425 §§ §§ §§
KWZ 1/2-1 W29 24010.0421 WOEX 05T304-01 K10
11.3 in-lbs
F10 30070
1.000 KWZ 5/8-2 0.656 1.000 3.94 1.25 2 2 0.77

1.187 F10 30080 0.781 1.000 3.94 1.25 2 2 0.77 N00 57521 W29 34010.048425 WOEX 06T304-01 BK8425 §§ §§ §§
KWZ 3/4-2 S/M3.5×7.3-10IP W29 34010.0421 WOEX 06T304-01 K10

11.3 in-lbs

1.375 F10 30090 0.906 1.000 3.94 1.25 2 2 0.88 N00 57531 W29 42010.048425 WOEX 080404-01 BK8425 §§ §§ §§
KWZ 778-2 S/M4.5×9-15IP W29 42010.0421 WOEX 080404-01 K10

55.3 in-lbs

Supply includes: Countersinking tool with clamping screw 1.
Please order inserts separately. Screwdriver see chapter 8.

§ very good | $ good | & possible | X not possible
176

KOMET® Countersinking and chamfering tools

Recommended application areas

Guideline values for countersinking vc Max. f (in/rev) for better chip control 1
Alternative indexable insert 2
3
Material group Material Material Cutting speed XD -01 -03 -11 for workpiece 4
Strength example, vc (fpm) Order No. ISO code material 5
Rm (lbf/In²) material x 0.437 – 0.531 6
Hardness HB code/DIN x 0.625 – 0.781 PMK N S H 7
x 0.812 – 1.375 8
0.625 – 1.000 0.437 – 0.531
1.0 non-alloy steels A570.36 590 - W29 10030.046425 WOEX 030204-03 BK6425 §§ $
# 1213 790 W29 10110.0477 WOEX 030204-11 BK77 §$
72500 A573.81 0.002 -
0.004
0.004 -
0.008
0.006 -
0.010

2.0 non-alloy / low 5120 530 590 - 790 0.002 - W29 24030.046425 WOEX 05T304-03 BK6425 §§ $
72500- alloy steels 1055 0.004 W29 24110.0477 WOEX 05T304-11 BK77 §$
130000 5115 0.004 -
0.008
0.010 -
0.016

P lead alloys 12L13 0.002-
2.1 0.004
< 0.008
72500 0.008-
0.012

3.0 low alloy steels: 460 1.187 W29 34030.046425 WOEX 06T304-03 BK6425 §§ $
> heat resistant 0.002 - W29 34110.0477 WOEX 06T304-11 BK77 §$
130000 structural, heat 4140 0.004
treated, nitride and 1064 0.007
0.008 -
tools steels 0.014

4.1 4.0 high alloy steels H13 – 390 0.002 - – 0.006 0.008 - 1.375 W29 42030.046425 WOEX 080404-03 BK6425 §§ $
> H21 0.003 0.012 W29 42110.0477 WOEX 080404-11 BK77 §$

130000 HSS – –

S 250 super alloys: Inconel® 718 160 160 660 820 980 980 980 330 390 390 390 460 460 530 330 390 390 100 100 for higher cutting speed
6.0 5.1 5.0 Inconel, Hastelloy, Nimonic® 80A 0.002 0.002 0.004 0.002 0.002 0.002 0.002 0.004 0.004 0.004 0.005 0.006 0.006 0.006 0.002 0.003 0.003 0.002 0.002
Nimonic, stc. 0.004 0.004 0.008 0.006 0.005 0.004 0.004 0.006 0.007 0.007 0.008 0.010 0.010 0.012 0.004 0.006 0.006 0.004 0.004
0.006 0.006 0.010 0.008 0.006 0.005 0.005 0.008 0.008 0.010 0.010 0.012 0.012 0.016 0.004 0.006 0.006 0.005 0.005 0.625 – 1.000 0.437 – 0.531
58000 titanium, titanium AMS R54520 –
alloys

# stainless steels 304L
87000 316

M 9.0 8.1 8.0 7.0 6.1 >< stainless steels 630 W29 24010.046425 WOEX 05T304-01 BK6425 §
130000 130000 W29 24010.047615 WOEX 05T304-01 BK7615 §

stainless / fireproof 420
steels 403

130 250 180 gray cast iron No 35 B 1.187 W29 34010.0460 WOEX 06T304-01 BK60 §
No 50 B W29 34010.0461 WOEX 06T304-01 BK61 §

alloy gray cast iron A436 Type 2

# ductile graphite 60-40-18
87000 cast iron, ferritic
§
K ductile graphite 80-55-06 1.375 W29 42010.0460 WOEX 080404-01 BK60 §
10.1 10.0 9.1 cast iron, ferritic/ 100-70-03 W29 42010.0461 WOEX 080404-01 BK61
perlitic 70003
> ductile graphite for greater strength
87000 cast iron, perlitic,
200 250 230 malleable iron

alloyed ductile A43D2 0.625 – 1.000 0.437 – 0.531
graphite cast iron

10.2 W29 10010.047930 WOEX 05T304-01 BK7930 § § § § §
300
vermicular cast iron

12.0 copper alloy, brass,
90 lead-alloy bronze,
lead bronze: good UNS C36000

cut W29 24010.047930 WOEX 05T304-01 BK7930 § § § §§
W29 34010.047930 WOEX 06T304-01 BK7930 § § § §§
HN copper alloy, brass, §§
16.0 15.0 14.0 13.1 13.0 12.1 bronze: 177
average cut
261000 203000
wrought alumini- GD-AlSi12
100 75 60 100 um alloys

cast alum. alloy: 1.187
Si-content <10%
magnesium alloy

cast alum.alloy: Si- A360.2
content >10%

hardened steels 1.375 W29 42010.047930 WOEX 080404-01 BK7930 § § §
< 45 HRC
hardened steels
> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.

Important: See chapter 8 for more application details and safety notes !

KOMET® Countersinking and chamfering tools X 0.748" – 1.457"

Countersinking tool KWS 90°

1 Material DIN 1835
PMK N S H T1 B

§§§§§§

2

1
90° xd
x Dmax

x d1
xDmin

3.940

3

Y = number of inserts

Z = effective number of teeth for calculating vf

for producing the 90° countersinks to for milling of trapezoidal slots for circular milling on machining centres for chamfering
DIN 74, page 1, Form A, fine on machining centres

4 KWS 90° Basic recommendation

Clamping Indexable insert
screw 1
Rough for
bore x Order No. workpiece material
Article
X D X D Order No. X d1 X d Y Z Order No. ISO-Code PMK N S H
hh size
max min Article min

5 0.748 0.276 F10 20151 0.374 0.625 2 2 0.44 N00 56111 W30 14660.338425 TOHX 090204EN-U8.77 BK8425 § §
KWS-M10-5/8 2 0.44 S/M2.6×6.2-8IP W30 14660.3321 TOHX 090204EN-U8.77 K10

0.906 0.433 F10 20161 0.472 0.625 2 11.3 in.lbs § § § §
KWS-M12-5/8

1.024 0.433 F10 20171 0.472 0.625 2 1 0.44 N00 56111 W30 14720.048425 TOHX 090204EN-G12 BK8425 §§
KWS-M14-5/8 S/M2.6×6.2-8IP W30 14720.0421 TOHX 090204FN-G12 K10 §§§§

11.3 in.lbs

1.181 0.472 F10 20181 0.472 0.750 2 2 0.66
KWS-M16-3/4
N00 56211
1.339 0.630 F10 20191 0.669 0.750 2 2 0.77 S/M3.5×7.3-10IP W30 26720.0560 TOHX 140305EN-G12 BK60 §§
KWS-M18-3/4 W30 26720.0521 TOHX 140305FN-G12 K10 §§§§
25.0 in.lbs
F10 20201
1.457 0.748 KWS-M20-3/4 0.787 0.750 2 2 0.77

Supply includes: Countersinking tool with clamping screw 1.
Please order inserts separately. Screwdriver see chapter 8.

§ very good | $ good | & possible | X not possible
178

KOMET® Countersinking and chamfering tools

Recommended application areas

Guideline values for countersinking vc Max. f (in/rev) 1
2
Feed 3
4
Material group Material Material Cutting speed x 0.748 – 1.457 5
Strength example, vc (fpm) 6
Rm (lbf/In²) material 7
Hardness HB code/DIN 8

1.0 non-alloy steels A570.36 820 0.006
# 1213
72500 A573.81

2.0 non-alloy / low 5120 660 0.008
72500- alloy steels 1055
130000 5115

P lead alloys 12L13 820 0.012
2.1
< 0.008
72500
0.006
3.0 low alloy steels: 0.007
> heat resistant 0.005
130000 structural, heat 4140 490 0.008
treated, nitride and 1064 0.006

tools steels

4.1 4.0 high alloy steels H13 390
> H21

130000 HSS 330

S 250 super alloys: Inconel® 718 160
6.0 5.1 5.0 Inconel, Hastelloy, Nimonic® 80A 330
Nimonic, stc.

58000 titanium, titanium AMS R54520
alloys

# stainless steels 304L 520
87000 316

M 9.0 8.1 8.0 7.0 6.1 >< stainless steels 630 390 0.006
130000 130000
stainless / fireproof 420 330 0.006
steels 403 490 0.016
390 0.012
130 250 180 gray cast iron No 35 B 390 0.012
No 50 B 330 0.012
330 0.008
alloy gray cast iron A436 Type 2 260 0.008

# ductile graphite 60-40-18
87000 cast iron, ferritic

K ductile graphite 80-55-06
10.1 10.0 9.1 cast iron, ferritic/ 100-70-03
perlitic 70003
> ductile graphite
87000 cast iron, perlitic,
200 250 230 malleable iron

alloyed ductile A43D2
graphite cast iron

10.2 vermicular cast iron 160 0.008
300

12.0 copper alloy, brass,
90 lead-alloy bronze,
lead bronze: good UNS C36000 820 0.012

cut 820 0.008
820 0.008
HN copper alloy, brass, 490 0.012
16.0 15.0 14.0 13.1 13.0 12.1 bronze:
average cut
261000 203000
wrought alumini- GD-AlSi12
100 75 60 100 um alloys

cast alum. alloy:
Si-content <10%
magnesium alloy

cast alum.alloy: Si- A360.2 390 0.010
content >10%

hardened steels 160 0.006
< 45 HRC

hardened steels 80 0.004
> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.

Important: See chapter 8 for more application details and safety notes ! 179

KOMET® Countersinking and chamfering tools X 10 – 48 mm

Countersinking tool KWZ

1 Material DIN 1835 DIN 1835
PMK N S H T1 A T1 B

§ § § § § § ≥ x15

for producing 90º x d1 1 xd
counterbores to xD xd
DIN 974 T1 for cap L1
head screws L

2

x d1
xD
1

3 L1

L

Y = number of inserts
Z = effective number of teeth for calculating vf

4
§ § § § § § X § XX

KWZ Basic recommendation

Rough Clamping Indexable insert
bore x
Counter- screw 1
sink depth
for

workpiece material

X D Order No. Xd1 Xd L L1 Y Z Order No. Order No. ISO-Code
hh size
5 Article min max Article PMK N S H

10 F10 10021 5,3 16 80 10 1 1 0,09 N00 56041 W29 10010.048425 WOEX 030204-01 BK8425 § § §§ §§
11 KWZ-M5K1 6,4 16 80 11 1 1 0,10 S/M2×4,3-6IP W29 10010.0421 WOEX 030204-01 K10

F10 10031 0,62 Nm
KWZ-M6K1

15 F10 10040 8,4 16 80 15 1 1 0,10 N00 55581 W29 24010.048425 WOEX 05T304-01 BK8425 § § §§ §§
KWZ-M8K1 M2,5×4,5-8IP W29 24010.0421 WOEX 05T304-01 K10

1,28 Nm

18 F10 10050 10,4 16 80 18 1 1 0,11
KWZ-M10K1

20 F10 10060 13 25 100 20 1 1 0,28 N00 57511 W29 24010.048425 WOEX 05T304-01 BK8425 §§ § §
24 KWZ-M12K1 2 2 0,29 S/M2,5×7,2-8IP W29 24010.0421 WOEX 05T304-01 K10
§§
F10 11070 15 25 100 24 1,28 Nm
KWZ-M14K2

26 F10 11080 17 25 100 26 2 2 0,31
KWZ-M16K2

30 F10 11090 19 25 100 30 2 2 0,34 N00 57521 W29 34010.048425 WOEX 06T304-01 BK8425 §§ §§ § §
KWZ-M18K2 S/M3,5×7,3-10IP W29 34010.0421 WOEX 06T304-01 K10

2,8 Nm

33 F10 11100 21 25 100 33 2 2 0,36
36 KWZ-M20K2 2
40 2 N00 57531
F10 11110 21 25 100 36 2 0,39 S/M4,5×9-15IP W29 42010.048425 WOEX 080404-01 BK8425 § § §§ §§
KWZ-M22K2 W29 42010.0421 WOEX 080404-01 K10
6,25 Nm
F10 11120
KWZ-M24K2 25 25 100 40 2 0,45

48 F10 11130 28 32 120 48 2 2 N00 57531 W29 50010.048425 WOEX 100504-01 BK8425 § § §§ §§
KWZ-M30K2 0,85 S/M4,5×9-15IP W29 50010.0421 WOEX 100504-01 K10

6,25 Nm

Supply includes: Countersinking tool with clamping screw 1.
Please order inserts separately. Screwdriver see chapter 8.

§ very good | $ good | & possible | X not possible
180

KOMET® Countersinking and chamfering tools

Recommended application areas

Guideline values for countersinking vc Max. f (mm/rev) for better chip control 1
Alternative indexable insert 2
Feed 3
4
Material group Material Material Cutting speed 0,06-0,12 0,06-0,12 x 10 – 15 0,18 0,20 0,12-0,20 0,12-0,20 x 18 – 20 0,25-0,40 0,15-0,25 x 24 – 30 0,25-0,40 0,20-0,30 x 33 – 48 XD -01 -03 -11 for workpiece 5
Strength example, vc (m/min) Order No. ISO code material 6
Rm (N/mm²) material 7
Hardness HB code/DIN PMK N S H 8

1.0 non-alloy steels 1.0037 (S235JR) 180-240 10 – 11 W29 10030.046425 WOEX 030204-03 BK6425 §§ $
#500 1.0715 (11SMn30) W29 10110.0477 WOEX 030204-11 BK77 §$
1.0044 (S2575JR)

2.0 non-alloy / 1.0050 (E295) 180-240 15 – 26 W29 24030.046425 WOEX 05T304-03 BK6425 §§ $
500-900 low alloy steels 1.0535 (C55) W29 24110.0477 WOEX 05T304-11 BK77 §$
1.7131 (16MnCr5)

P lead alloys 1.0718 (11SMn- 160 0,06- 0,20- 0,20- 30 W29 34030.046425 WOEX 06T304-03 BK6425 §§ $
2.1 non alloy / Pb30) 0,12 0,30 0,40 W29 34110.0477 WOEX 06T304-11 BK77 §$
<500 low alloy steels: 1.7225 (42CrMo4)
heat resistant 1.1221 (C60E)
3.0 structural, heat 1.2341 (6CrMo15-5) 140 – 0,04-0,08 0,06-0,10 – 0,20-0,30 0,20-0,35 – 0,20-0,35 0,25-0,40 33 – 40 W29 42030.046425 WOEX 080404-03 BK6425 §§ $
>900 treated, nitride 1.2601 (X165Cr- W29 42110.0477 WOEX 080404-11 BK77 §$
and tools steels MoV12)
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 >900 high alloy steels 50 50 200 250 300 300 300 100 120 120 120 140 140 160 100 120 120 30 30 – 120 0,10 0,10 0,20 0,16 0,12 0,10 0,10 0,15 0,18 0,18 0,20 0,25 0,25 0,30 0,10 0,15 0,15 0,10 0,10 – 0,15

48 W29 50030.046425 WOEX 100504-03 BK6425 §§ $
W29 50110.0477 WOEX 100504-11 BK77 §$
HSS

100 75 60 100 90 300 200 250 230 130 250 180 250 super alloys: 2.4668 (NiuCr- 0,08 0,05 0,05 0,16 0,12 0,12 0,18 0,15 0,15 for higher cutting speed
Inconel, Hastelloy, 19Fe19Nb5Mo3)
MS Nimonic, stc. 2.4631 (Nimonic
80A)
10 – 11
>900 <900 #600 400 titanium, 3.7115 (Ti- –
titanium alloys Al5Sn2.5)

stainless steels 1.4306 (X2Cr- 0,08 0,16 0,18 15 – 26 W29 24010.046425 WOEX 05T304-01 BK6425 §
stainless steels Ni19-11) W29 24010.047615 WOEX 05T304-01 BK7615 §
stainless / 1.4401 (X5CrNi-
fireproof steels Mo17-12-2) 0,10 0,10 0,10 0,12 0,15 0,15 0,15 0,05 0,20 0,20 0,25 0,25 0,30 0,30 0,40 0,10 0,25 0,30 0,30 0,35 0,35 0,40 0,60 0,12 30 W29 34010.0460 WOEX 06T304-01 BK60 §
1.4511 W29 34010.0461 WOEX 06T304-01 BK61 §
(X3CrNb17)
1.4571 (X10CrNi-
MoTi17-12-2)
1.4713 (X10CrAl-
Si7)
1.4862 (X8NiCr-
Si38-18)

gray cast iron 0.6025 (EN-GJL-250)
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL- 33 – 40 W29 42010.0460 WOEX 080404-01 BK60 §
NiCr20 2) W29 42010.0461 WOEX 080404-01 BK61 §

#600 spheroidal graphite 0.7040 (EN-
cast iron, ferritic GJS-400-15)

spheroidal graphite 0.7050 (EN-GJS-500-7) 48 W29 50010.0460 WOEX 100504-01 BK60 §
cast iron, ferritic / 0.7055 (GJS-55) W29 50010.0461 WOEX 100504-01 BK61 §
K perlitic 0.8055 (GTW-55)

>600 spheroidal graphite 0.7060 (EN-
cast iron, perlitic GJS-600-3)
malleable iron 0.8165 (GTS-65) for greater strength

alloyed spheroidal 0.7661 (EN-GJSA- 10 – 11 W29 10010.047930 WOEX 05T304-01 BK7930 § § § § §
graphite cast iron XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2
EN-GJV Ti > 0,2

copper alloy, brass, 2.0375 (CuZ- 0,05 0,12 0,15 15 – 26 W29 24010.047930 WOEX 05T304-01 BK7930 § § § § §
lead-alloy bronze, n36Pb3) W29 34010.047930 WOEX 06T304-01 BK7930 § § § § §
lead bronze: 2.1182.01 (G- W29 42010.047930 WOEX 080404-01 BK7930 § § § § §
good cut CuPb15Sn) W29 50010.047930 WOEX 100504-01 BK7930 § § § § §

HN copper alloy, 2.0550 (CuZ- 0,05 0,05 0,10 0,06 0,05 0,05 0,15 0,15 0,25 0,20 0,15 0,12 0,20 0,20 0,30 0,25 0,20 0,15 30
brass, bronze: n40Al2)
average cut 2.0060 (E-Cu57)
wrought 3.3315 (AlMg1)
aluminium alloys 3.0517 (AlMnCu)

cast alum. alloy: 3.3561 (G-AlMg5) 33 – 40
Si-content <10% 3.2373.61 (G-
magnesium alloy AlSi9Mg wa)

cast alum.alloy: 3.2381.01 (G-
Si-content >10% AlSi10Mg)

1800 1400 hardened steels 48
< 45 HRC

hardened steels
> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given. 181
Important: See chapter 8 for more application details and safety notes !

KOMET® Countersinking and chamfering tools X 19 – 37 mm

Countersinking tool KWS 90° | 60°

1 Material DIN 1835
PMK N S H T1 B

§§§§§§

90° x 16 x d
x Dmax

x d1
xDmin
1

2 100

60°
x Dmax
x d1
x Dmin
31

Y = number of inserts 100

Z = effective number of teeth for calculating vf for circular milling on machining centres

for producing the 90° | 60° countersinks to for milling of trapezoidal slots for chamfering
DIN 74, page 1, Form A, fine on machining centres

4 KWS 90° Basic recommendation

Clamping Indexable insert

Rough screw 1
bore x
for

workpiece material

X D X D Order No. X d1 X d Y Z Order No. Order No. ISO-Code
hh size PMK N S H
max min Article min Article

5 19 7 F10 00051 9,5 16 2 2 N00 56111 W30 14660.338425 TOHX 090204EN-U8.77 BK8425 § §
KWS-M10 S/M2,6×6,2-8IP W30 14660.3321 TOHX 090204EN-U8.77 K10
§ § § §
23 11 F10 00061 12 16 22 1,28 Nm
KWS-M12

26 11 F10 00071 12 16 21 N00 56111 W30 14720.048425 TOHX 090204EN-G12 BK8425 §§
KWS-M14 S/M2,6×6,2-8IP W30 14720.0421 TOHX 090204FN-G12 K10 §§§§

1,28 Nm

30 12 F10 00081 13 20 22
KWS-M16
N00 56211
34 16 F10 00091 17 20 22 S/M3,5×7,3-10IP W30 26720.0560 TOHX 140305EN-G12 BK60 §§
KWS-M18 W30 26720.0521 TOHX 140305FN-G12 K10 §§§§
2,8 Nm
F10 00101
37 19 KWS-M20 20 20 22

KWS 60° Basic recommendation

Clamping Indexable insert
screw 1
Rough for
bore x Order No. workpiece material
Article
X D X D Order No. X d1 y z Order No. ISO-Code PMK N S H
max min Article min hh size

16,5 8,1 F10 00350 8,5 1 1 0,14
2
KWS-M10/12-60 2 N00 56101
S/M2,6×5,2-8IP
20 11,6 F10 00370 12 2 0,14 W30 14660.338425 TOHX 090204EN-U8.77 BK8425 § § §§§§
KWS-M14-60 1,28 Nm W30 14660.3321 TOHX 090204EN-U8.77 K10

22 13,6 F10 00380 14 2 0,15
KWS-M16-60

23,5 15,1 F10 00390 15,5 2 2 0,15 N00 56111 W30 14720.048425 TOHX 090204EN-G12 BK8425 §§
KWS-M18-60 2 2 0,16 S/M2,6×6,2-8IP W30 14720.0421 TOHX 090204FN-G12 K10 §§§§

25,5 17,1 F10 00400 17,5 1,28 Nm
KWS-M20-60

Supply includes: Countersinking tool with clamping screw 1.

Please order inserts separately. Screwdriver see chapter 8.

§ very good | $ good | & possible | X not possible
182

KOMET® Countersinking and chamfering tools

Recommended application areas

Guideline values for countersinking vc Max. f (mm/rev) 1
2
Feed 3
4
Material group Material Material Cutting speed x 16,5 – 37 5
Strength example, vc (m/min) 6
Rm (N/mm²) material 7
Hardness HB code/DIN 8

1.0 non-alloy steels 1.0037 (S235JR) 0,16
#500
1.0715 (11SMn30) 250

1.0044 (S2575JR)

2.0 non-alloy / 1.0050 (E295) 200 0,20
500-900 low alloy steels 1.0535 (C55)
1.7131 (16MnCr5)

P lead alloys 1.0718 (11SMn- 250 0,30
2.1 non alloy / Pb30) 0,20
<500 low alloy steels: 0,15
heat resistant
3.0 structural, heat 1.7225 (42CrMo4) 150
>900 treated, nitride 1.1221 (C60E)
and tools steels
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0 9.1 9.0 8.1 8.0 7.0 6.1 6.0 5.1 5.0 4.1 4.0 >900 high alloy steels 1.2341 (6CrMo15-5)

1.2601 (X165Cr- 120

MoV12)

HSS 100 0,18
0,12
100 75 60 100 90 300 200 250 230 130 250 180 250 super alloys: 2.4668 (NiuCr- 50 0,20
Inconel, Hastelloy, 19Fe19Nb5Mo3) 0,15
MS Nimonic, stc. 2.4631 (Nimonic
80A) 0,15

>900 <900 #600 400 titanium, 3.7115 (Ti- 100 0,15
titanium alloys Al5Sn2.5) 0,40
0,30
stainless steels 1.4306 (X2Cr- 160 0,30
stainless steels Ni19-11) 120 0,30
stainless / 1.4401 (X5CrNi- 100 0,20
fireproof steels Mo17-12-2) 0,20
1.4511
(X3CrNb17)
1.4571 (X10CrNi-
MoTi17-12-2)
1.4713 (X10CrAl-
Si7)
1.4862 (X8NiCr-
Si38-18)

gray cast iron 0.6025 (EN-GJL-250) 150
0.6035 (EN-GJL-350)

alloy gray cast iron 0.6660 (GGL- 120
NiCr20 2)

#600 spheroidal graphite 0.7040 (EN- 120
cast iron, ferritic GJS-400-15)

spheroidal graphite 0.7050 (EN-GJS-500-7) 100
cast iron, ferritic / 0.7055 (GJS-55) 100
K perlitic 0.8055 (GTW-55)

>600 spheroidal graphite 0.7060 (EN-
cast iron, perlitic GJS-600-3)
malleable iron 0.8165 (GTS-65)

alloyed spheroidal 0.7661 (EN-GJSA- 80
graphite cast iron XNiCr20-2)

vermicular cast iron EN-GJV Ti < 0,2 50 0,20
EN-GJV Ti > 0,2

copper alloy, brass, 2.0375 (CuZ-
lead-alloy bronze, n36Pb3)
lead bronze: 2.1182.01 (G- 250 0,30

good cut CuPb15Sn) 0,20
0,20
HN copper alloy, 2.0550 (CuZ- 250
brass, bronze: n40Al2) 250
average cut 2.0060 (E-Cu57)
wrought 3.3315 (AlMg1)
aluminium alloys 3.0517 (AlMnCu)

cast alum. alloy: 3.3561 (G-AlMg5) 150 0,30
Si-content <10% 3.2373.61 (G-
magnesium alloy AlSi9Mg wa)

cast alum.alloy: 3.2381.01 (G- 120 0,25
Si-content >10% AlSi10Mg)

1800 1400 hardened steels 50 0,15
< 45 HRC

hardened steels 25 0,10
> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.

Important: See chapter 8 for more application details and safety notes ! 183

KOMET® Countersinking and chamfering tools

Countersinking tool SE X 2 - 15 mm

with cylindrical shank

1 head and shank in HSS
x D1
x Dmax
x Dmin


xd

L1
L

2 SE

for bore dia. a Article Order No. X d X D1 L L1

XD H20 21011
min – max H20 21511
H20 21021
2–5 90° SE2/5-90ZYL H20 21521 6 10 45 28,5 0,01
60° SE2/5-60ZYL H20 21031 6 10 50 25 0,01
6 14 56 30,5 0,02
3 5 – 10 90° SE5/10-90ZYL 6 14 63 28 0,02
60° SE5/10-60ZYL 10 21 67 31,5 0,05

10 – 15 90° SE10/15-90ZYL

Countersinking tool DSE X 1 - 4 mm x Dmax
x Dmin
60° taper angle can be supplied on request

4 xd

L

DSE

5 for bore dia. Article Order No.
XD a Xd L

min – max

1–4 90° DSE2/5-90ZYL H20 21111 6,35 45 0,01

Countersinking tool SEA X 2 - 30 mm

head and shank in HSS, *shank section in steel

single cutting edge

x Dmax
x Dmin


xd
x Dmax
x Dmin

xd

L L1
SEA 6 / SEA 9 L

SEA L1
– 0,02
for bore dia. a Article Order No. Xd L – 0,03
XD 52 0,04
90° SEA6-90 H20 43011 5 50 48 0,06
min – max 90° SEA9-90 H20 43021 10 60 50 0,07
2–5 90° SEA13-90 H20 43111 10 65 52 0,11
2 – 10 90° SEA19-90 H20 43121 10 73
2 – 15 90° SEA25-90 H20 43121 10 80
2 – 20 90° SEA32-90* H20 43141 12 82
2 – 25
3 – 30

184

KOMET® Countersinking and chamfering tools 1

Countersinking tool SX X 2,5 - 25 mm

with cylindrical shank
produced in HSS

x Dmax
x Dmin

90°
xd

L1 for 2
L 3
SX countersink screw 4

for bore dia. Xd L DIN inch
XD
Article Order No. 6 50 L1 963 63 84 size
min – max 6 50
2,5 – 10,0 SX10/74-90ZYL H20 42011 8 56 964 91
SX10,4-90ZYL H20 42021 10 60
2,5 – 10,4 SX12,4-90ZYL H20 42041 10 60 40,2 0,01 M5
SX15/74-90ZYL H20 42061 10 63
2,8 – 12,4 SX16,5-90ZYL H20 42071 10 67 40,1 0,01 M6 M5 3/16
SX20,5-90ZYL H20 42101
3,2 – 15,0 SX25-90ZYL H20 42121 44,2 0,02 M6 1/4

3,2 – 16,5 46 0,04 M8

3,5 – 20,5 44,8 0,04 M10 M8 5/16

3,8 – 25,0 44,6 0,05

45,3 0,06 M12

BENEFITS for you:
Efficient - 3 cutting edges cut simultaneously, making higher feed rates possible
Cuts evenly because each of the 3 cutting edges has only to cut a third of the material
Very well suited for deburring work due to their completely chatter-free operation

5

Countersinking tool SID X 8 - 20 mm

with pilot for through hole

DIN ISO 273 fine

xD 6
x D1

xd

l
L

SID

7

for bore dia. Article Order No. Xd×l X D1 L
XD

8,0 SID-M4F H20 32121 5 × 31,5 4,3 71 0,01

10,0 SID-M5F H20 32131 8 × 35,5 5,3 80 0,03

11,0 SID-M6F H20 32141 8 × 35,5 6,4 80 0,04 8

15,0 SID-M8F H20 32151 12,5 × 40 8,4 100 0,06

18,0 SID-M10F H20 32161 12,5 × 40 10,5 100 0,08

20,0 SID-M12F H20 32171 12,5 × 40 13,0 100 0,10

185

KOMET®

Cutting elements

1 KOMET® inserts and the appropriate tools
provide the user with an efficient system for
machining any materials.

2
3
4
5
6

186

Cutting elements for milling 90° Indexable inserts Q43

Cutting tool materials 189 Q43 28 – SDHT | SDKT 1
• Corner milling cutter Q43-KSM 2
90° Indexable inserts W83 E 166 • Extremely soft-cutting 3
4
W83..01 – SOEX 45° Indexable inserts Q43 5
• KOMET® Quatron hi.feed, KOMET® Quatron Chamfer 6
E 153 • High feed rate milling Q43 38 – SDMX 7
• Chamfer milling • Copy milling cutter Q55-KCM with insert seat size 12 8
• Universal topography with stable cutting edge • Additional geometry for 45° face milling operations with

W83..21 – SOEX E 167 the Q55-KCM copy milling cutter
• KOMET® Quatron Chamfer
E 154 • Chamfer milling
• Sharp, highly positive topography for non-ferrous metals

Indexable inserts Q47

90° Indexable inserts Q09 Q47 – EOMT
• Copy milling cutter Q55-KCM with insert seat size 12
E 168 • Additional geometry for 45° face milling operations with

the Q55-KCM copy milling cutter

Q09 – SPGW | SPMT | SEHW | SEHT
• Face milling cutter
• 45° placement

E 155 - 157 Indexable inserts Q55

60° Indexable inserts Q12 Q55 – RPMX | RPHX | RDHW | RDHX
• Copy milling cutter Q55-KCM
E 169 • Circular insert with eight indexing positions

Q12 – TCAA | TNAA | TCAX | TNAX | TPAX Q55..26 – RPMX | RPHX
• Circular milling cutter • Copy milling cutter Q55-KCM
• Slot milling cutter • Circular insert with four indexing positions
• Has three cutting edges with different widths and radii • With wiper for excellent surface quality

E 158 - 161

80° Indexable inserts Q15 E 170

E 162 Q15 – CPMT / CPMW Indexable inserts Q56
• T slot milling cutter Q56 – XPLT | XDLT | XOLT
• Circumferentially positive for steel • Face milling cutter Q56-KHF
• Circumferentially chamfered for cast iron • High feed rate milling
• Optimised angled cutting edge for maximum feed rate
E 171
and excellent surface quality

85° Indexable inserts Q36

45° Indexable inserts Q63

E 163 Q36 – APKT: Q63 – SOKU
• Corner milling cutter KOMET® hi.apQ • Face milling cutter Q63-KFM
• Shell end face milling cutter • Double-sided, with eight cutting edges
• Highly positive stable topography • With wiper for excellent surface quality

E 172

E 164 Q36 – APKT: Indexable inserts Q75
• Copy milling cutter
• Highly positive stable topography

Indexable inserts Q40 Q75 – RNKU | ROHU
• Copy milling cutter Q75-KCM
E 173 • Double-sided circular insert with eight cutting edges
• With wiper for excellent surface quality

E 165 Q40 53 – HOKT | HPCT | HPKT 90° Tangential indexable inserts Q80
• Face milling cutter Q40-KFM
• Has six cutting edges and is highly positive
• With wiper for excellent surface quality

E 174 - 175 Q80 – LNGU:
• Face milling cutter KOMET® hi.aeQ
• Multifunctional in special tools
• Eight usable cutting edges
• Extremely stable for maximum productivity

187

Summary and list of codes

1 Guidelines Selecting the top rake
for selecting inserts
Recommendations for using inserts
All dimensions shown are subject to tolerance in with ground chip grooves
accordance with the relevant requirement.
(W00, W01, W04, W30, W32, W34, W37, W60)

Workpiece material rounded sharp-edged chamfered
P Steel: EFT

All types of steel and cast steel, except for stainless steel with an P P P
M M
2 austenitic microstructure M K K
M Stainless steel: N PKD55 N
Stainless, austenitic and austenitic-ferritic steel and cast steel K S
PKD5520 H
K Cast iron: N P
Gusseisen mit Lamellengrafit, Gusseisen mit Kugelgrafit, Temper- S M
guss, Vermikularguss S H K
P N
3 N Non-ferrous metals: H M S
Aluminium and other non-ferrous metals, non-metallic materials K H
P N P
S Superalloys and titanium: S M
Highly heat-resistant iron-, nickel- and cobalt-based alloys, titanium M H K
and titanium alloys 6° K P N
M S
H Hardened materials: N K H
N P
4 Hardened steel, hardened cast iron materials, white cast iron S S M
H K
H P N
M S
P K H
N
M S
12° K H

N

S

Key H

Abbreviations used P

5 d1 mm Incircle diameter 20° M
s mm Indexable insert thickness K
l mm Theoretical usable length of cutting edge
N

S

g° Rake angle H

f mm Construction auxiliary dimension

R mm Corner radius

d2 mm Hole diameter

6 New 4-digit cutting material code e.g.
BK6115 Toughness grade (05...50)

Coating type (e.g. CVD Al2O3)

Cutting material designation: carbide + coating

188

Summary and list of codes

Cutting material Norm code uncoated Properties Cutting 1
designation element 2
Code Application range 3
4
+ Wear resistance – 5
– Toughness factor + 6
01 05 10 15 20 25 30 35 40 45 50 7
8
P25M HW-P25 P uncoated: W01 Q09
03 M • with excellent wear resistance and good toughness factor W27 Q36
HW-K10 K • suitable for medium to high cutting speeds for roughing and W29
HW-M10 N W30
HW-K15 S finishing, also for interrupted cut W34
H • for non-alloy steel, malleable cast iron, stainless steel and cast steel W59
HW-K20 P W60
M W79
K
N W00 W37
S W01 W59
H W04 W60
P uncoated:
M • chamfered and neutral cutter geometry suitable for all grades of cast W24 W79
K10 22 23 21 K iron W27 W83
N • positively sintered (PD) and ground geometry is used for aluminium W29 W85
S e.g.: 12° and 20° top rake, ground sharply and not rounded W30 Q36
H W32
W34
P
K10 / fine grain M uncoated: W57..12
K • fine grain carbide with high wear and thermal resistance W58..12
N • mainly for machining aluminium; PVD coated, also C83..
S C85..
H suitable for machining general steels and rust-resistant materials C86..
Q40..
Q43..
Q55..
Q80..

K20 uncoated: Q09..
• with large application range for cast iron materials Q12..
• medium to high cutting speeds for roughing and finishing Q15..
• wet and dry machining also possible
• for cast iron, malleable cast iron, aluminium/copper/brass and bronze

alloys; main application area in milling

01 05 10 15 20 25 30 35 40 45 50 main area of application suitable in some cases

CVD coated

Cutting material Application range
designation
Code Norm code + Wear resistance – Properties Cutting
– Toughness factor + element

01 05 10 15 20 25 30 35 40 45 50

P

BK61 HC-K15 M CVD-TiC-Al2O3: Q15..
61 K • aluminium oxide coating (ceramic) for higher cutting speeds in all
HC-P10 N
HC-K10 cast iron materials
S • not for use with aluminium materials !
HC-P20
HC-K20 H < 52 HRC

BK6110 P CVD-TiCN-TiN-Al2O3: W30 Q36
6110 M • for final machining bores in cast iron and steel materials W59 Q40
K • excellent dimensional stability due to combination of wear resistant H80 Q43
N
S substrate and ceramic, surface treated coating Q55
H < 52 HRC Q56
Q63
Q75

BK6115 P CVD-TiCN-TiN-Al2O3: W01..
6115 M • high quality, surface treated coating W29..00
K • mainly for machining cast iron materials under standard to stable W29..01
N W30..
S conditions, also at high cutting speeds W80..01
H <52HRC W83..01
Q80..

01 05 10 15 20 25 30 35 40 45 50 main area of application suitable in some cases

189

Summary and list of codes

CVD coated

Cutting material1 Norm code Application range
designation
Code + Wear resistance – Properties Cutting
– Toughness factor + element

01 05 10 15 20 25 30 35 40 45 50

HC-P30 PBK6130 CVD-TiCN-TiN-Al2O3: W83..21
M6130 • high quality, surface treated coating Q40..
K • mainly for machining cast iron materials
N • thanks to stabilised cutting edge excellent suitability for steel and
S
stainless steel
2H
HC-P35 PBK64 CVD-TiC-TiN: Q09..
HC-M15 M64 • multiple coating on P 40 carbide base Q36..
K • suitable for interrupted cut
N
S
H

3 HC-P20 P CVD-TiCN-Al2O3-TiN:
BK6420 M • considerable level of toughness with extremely high wear resistance
6420 • for full cut at high cutting speeds in steel, cast steel and stainless
K W29..01
steels W83..01
N W83..13

S

H

BK6435 P CVD-TiN-Ti (C,N);Al2O3; Ti (N,B) coated: Q40..
6435 HC-M35 M • very tough and wear-resistant grade for use in special materials Q43..
Q55..
4K Q56..
N Q63..
HC-S35 S Q75..
H

BK68 HC-P20 P CVD-TiCN: Q36..
68 M • coated milling tools for high cutting speeds, particularly in the areas Q80..
K
N of steel and iron casting
• high wear resistance, even with insufficient cooling lubricant supply
5S
H
P

HC-M25 M
K
BK74 N CVD-TiCN-TiC-Al2O3: W83..01
74 S • extremely tough carbide substrate W83..13
H • for machining rust-resistant and stainless steels

6 HC-P30 P
BK7525 M C83..
7525 C84..
K CVD-TiCN-Al2O3-TiN: C85..
• grade for universal use with balanced wear and toughness properties C86..
N

S

H

P

BK7610 HC-K10 M CVD-TiCN-Al2O3: C83..
7610 K • high wear-resistant grade for machining grey cast iron, S.G. cast iron C84..
N C85..
S and cast iron material C86..

H

BK7615 HC-K15 P CVD-TiCN-Al2O3: W01..
7615 M • main high wear-resistant grade for wet and dry machining of all cast W27..01
K W29..00
N iron materials W29..01
S • extremely good edge stability due to new type of surface finish W30..
H <52HRC • can therefore also be used for interrupted cut W59..
• highly productive cutting material grade W79..
W83..01

01 05 10 15 20 25 30 35 40 45 50 main area of application suitable in some cases

190

Summary and list of codes

CVD coated

Cutting material Norm code Application range Properties Cutting 1
designation element 2
Code + Wear resistance – 3
– Toughness factor + Q43 4
Q55.. 5
01 05 10 15 20 25 30 35 40 45 50 Q56.. 6
Q75.. 7
P 8

BK7740 HC-M40 M CVD-TiN+TiB2 coated:
7740 HC-S40 K • very tough and wear-resistant grade for use in titanium alloys and
N
S special materials
H

Cutting material Norm code PVD coated Properties Cutting
designation element
Code Application range

+ Wear resistance –
– Toughness factor +
01 05 10 15 20 25 30 35 40 45 50

BK2710 HC-K10 P PVD-TiAlN: W00..
2710 M • extremely wear resistant carbide W30..
K • for bore end machining stainless steels, structural and tool steels and W60..
N W79..
S cast materials H80..
H • excellent dimensional stability due to combination of hard substrate Q55..

and TiAln coating with high aluminium content

< 52 HRC

BK2715 HC-K20 P PVD-TiAlN: H60..
2715 HC-M25 M • models designed especially for continuous drilling and milling in GJL Q12..
K Q80..
N and GJS
S • high wear resistance, good edge stability and sufficient toughness
H
reserves
P • for double-edged continuous drilling, also suitable for high-strength
M
K steels and non-ferrous metals
N
BK2725 S PVD-TiAlN: H71..
2725 H • coated carbide in the P15-P30, M20-M25 and K15-K25 application Q09..

P areas with universal properties, for a wide scope of applications, also
M for difficult conditions in the medium speed range
K
BK2730 N PVD-TiAlN: W29..20
2730 S • extremely fine grades W82..21
H • extremely good edge stability and maximum wear resistance at Q80..

medium and high speed ranges

HC-P35 P
HC-M30
BK2735 HC-P35 M PVD-TiAlTaN coated:
2735 • extremely tough grade with outstanding coating adhesion and wear Q40..
HC-K10 K

N resistance
• post-treated
S

H

P Q40..
Q43..
BK2740 M PVD-TiAlN: Q47..
2740 K • coating with high aluminium content on extremely tough substrate Q55..
N • completes the grades for solid drilling steel materials in the medium Q56..
S Q63..
H cutting speed ranges Q75..

P W29..11
PVD-TiB2: W32..
BK7710 M • coating on extremely high wear resistance K10 carbide W57..12
7710 K • for finish and rough machining aluminium up to approx. 10% Si W58..12

N content and titanium alloys W80..01
• optimum coating properties to prevent build-up on W82..21
S cutting edges
W83..21
H H62..

01 05 10 15 20 25 30 35 40 45 50 main area of application suitable in some cases

191

Summary and list of codes

PVD coated

Cutting material1 Norm code Application range
designation
Code + Wear resistance – Properties Cutting
– Toughness factor + element

01 05 10 15 20 25 30 35 40 45 50

HC-P25 PBK78 PVD-TiAlN: Q36..
M78 • coated carbide on P25M base with high wear resistance
K • medium to high cutting speed for roughing and finishing and with
N
interrupted cut
2S • for non alloy steel, cast steel and die steels
H
PBK7935 PVD-AlTiN: W80..01
M7935 • coating with high aluminium content on tough substrate for W83..01
K W83..13
N continuous drilling of rust- and acid-resistant steels, and special alloys W83..21
S • Use as continuous drilling inner indexable insert and for difficult W83..32
H Q80..
conditions recommended

3 HC-P35 P PVD-TiCN:
M • for milling with a wide range of applications in steel and cast iron

BK80 K materials Q36..
80 • excellent balance between wear resistance and srength makes this
N
suitable for universal use
S

H

BK8425 HC-P25 P PVD-TiAlN/TiN: W01 Q15
8425 M • universally usable grade with increased wear resistance thanks to W29 Q36
W30 Q40
BK84304K innovative multi-layer design of PVD coating W59 Q43
8430 N PVD-TiAlN/TiN: W80 Q47
S • extremely fine grades W83 Q55
H • extremely good edge stability and maximum wear resistance at H70 Q56
HC-P30 P Q09 Q63
M medium and high speed ranges Q12 Q75
K W29..15
N W29..16
W29..20
5S W57..14
H W57..18
W80..03
W83..03
W83..21

HC-P35 P
M
BK8440 K PVD-TiCN/TiN: W00..
8440 N • coating on extremely tough substrate H60..
S • for medium cutting speeds and also suitable for interrupted cut Q15..

H

6 HC-P35 P PVD-TiN:
M • coated carbide on P40 base
• medium to high cutting speeds for roughing and finishing and with
BK87 K Q09..
87 interrupted cut
N • for non alloy steel, cast steel and die steels

S

H

01 05 10 15 20 25 30 35 40 45 50 main area of application suitable in some cases

Cutting material Norm code Cermet uncoated Properties Cutting
designation element
Code Application range
W29..00
+ Wear resistance – W30..
– Toughness factor + W79..
01 05 10 15 20 25 30 35 40 45 50 Q09..

HT-P20 P
M
CK37 K uncoated:
37 N • good balance of wear resistance and toughness
S • allows interrupted cuts and light roughing operations
H

192

SOEX KOMET® W83..01

Application range: Indexable insert

• KUB Quatron®, KUB Centron® Powerline 1
• KOMET® Quatron hi.feed
• KOMET® Quatron Chamfer Cutter geometry:
• TwinKom® double insert tools
• Kometric® mounted seatings R 8° sintered chipbreaker 2
d1=l
Optimum solution for all roughing operations.
Suitable for medium and strong steels and cast iron s
according to quality.
All-round geometry: 3
Wear-resistant insert for universal use for internal and
external cutting.

Substrate Carbide 4
5
Coating type CVD CVD CVD CVD PVD PVD 6
Cutting material designation BK7615 BK6115 BK6420 BK74 BK7935 BK8425 7

ISO Code Order No.

SOEX 050204-01 Enter code H___ 7615 6115 6420 74 7935 8425 d1 s l R
W83 13000.01.. G G G G G G
G G G 5,56 2,38 5,56 0,4
W83 13010.04.. G G G G G G
G G G 6,35 3,18 6,35 0,6
SOEX 060306-01 W83 18000.09.. G G G G G G
W83 18010.06.. 7,94 3,58 7,94 0,8
§ G G $ § G
SOEX 07T308-01 W83 23000.01.. § § 9,52 4,37 9,52 0,8
W83 23010.08.. $ G G G
§ $ 12,7 5,16 12,7 0,8
SOEX 090408-01 W83 32000.15.. $ § § Order example:
W83 32010.08.. § § § ISO Code
$ § SOEX 050204-01
SOEX 120508-01 W83 44000.18.. Cutting material
W83 44010.08.. BK6420
Order No.
Steel P W83 13010.046420

Stainless steel M

Cast iron K

Non-ferrous metals N
Superalloys and titanium S

Hardened materials H $<52HRC

External cutting edge BK8425 BK8425 BK8425
Internal cutting edge Recommendation

§ Main area of application $ Suitable in some cases 8
Important: See chapter 8 for more application details and safety notes!
193

KOMET® W83..21 SOEX

Indexable insert Cutter geometry:

1 R 8° sintered chipbreaker
d1=l
Application range:
s
• KUB Quatron®, KUB Centron® Powerline

2 • KOMET® Quatron Chamfer
• TwinKom® double insert tools
• Kometric® mounted seatings
For cutting stainless and general steels and aluminium
materials.

3

4 Substrate PVD Carbide CVD
Coating type PVD PVD

Cutting material designation BK8430 BK7935 BK7710 BK6130

ISO Code Order No.

Enter code H___ d1 s l R

8430 7935 7710 6130
G G G
SOEX 050204-21 W83 13210.04.. G G G G 5,56 2,38 5,56 0,4
G G G
5 SOEX 060306-21 W83 18210.06.. G G G G 6,35 3,18 6,35 0,6
SOEX 060308-21 W83 18210.08.. G G G G 0,8
G G G
SOEX 07T308-21 W83 23210.08.. G G G G 7,94 3,58 7,94 0,8

SOEX 090408-21 W83 32210.08.. G § § § 9,52 4,37 9,52 0,8
§ §
SOEX 110508-21 W83 39210.08.. G $ $ 11,1 4,76 11,1 0,8

SOEX 120508-21 W83 44210.08.. G $ 12,7 5,16 12,7 0,8

Steel P § Order example:
§ ISO Code
Stainless steel M $
$ SOEX 050204-21
6 Cast iron K $ Cutting material
Non-ferrous metals N
Superalloys and titanium S BK2730
Order No.
Hardened materials H
W83 13210.042730

External cutting edge W83..01 – BK8425 W83..01 – BK8425
Internal cutting edge Recommendation

§ Main area of application $ Suitable in some cases
194 G Availability: for delivery see current price and stock list

SPGW KOMET® Q09

Application range: Indexable insert

T slot cutter 1
Precision inserts ground on all sides with rounded
cutting edges. Suitable for machining steel and Cutter geometry:
cast iron materials in conjunction with positive axial
position. R 11° 2
d1 d2

s

3

Substrate Carbide 4

Coating type – –
Cutting material designation P25M K20

ISO Code Order No.

Enter code H___ d1 d2 s R
Q09 13000.01..
SPGW 050204 03 22 5,57 2,8 2,38 0,4

Steel P GG Order example: 5
ISO Code 6
Stainless steel M § SPGW 050204
§ Cutting material
Cast iron K P25M
§ Order No.
Non-ferrous metals N § Q09 13000.0103

Superalloys and titanium S

Hardened materials H

7

§ Main area of application $ Suitable in some cases 8
Important: See chapter 8 for more application details and safety notes!
195

KOMET® Q09 SPMT

Indexable insert Cutter geometry:

1 R 11° sintered chip groove
d1 d2
Application range:
s
Chamfering

2 Inserts with sintered positive chip groove and rounded
cutting edge. Because of its positive chip geometry,
this insert produces a good cutting result even under
difficult and critical cutting conditions.

3

4 Substrate – Carbide PVD
Coating type PVD BK87
Cutting material designation K20
BK2725 87
ISO Code Order No. G
2725
SPMT 060304 Enter code H___ 22 G § d1 d2 s R
Q09 18000.17.. G $
§ 6,35 2,8 3,18 0,4
5 Steel P § § Order example:
Stainless steel M § ISO Code
Cast iron K § SPMT 060304
Non-ferrous metals N Cutting material
Superalloys and titanium S BK2725
Order No.
Hardened materials H Q09 18000.172725

6

§ Main area of application $ Suitable in some cases
196 G Availability: for delivery see current price and stock list

SEHW / SEHT KOMET® Q09

Application range: Indexable insert

Face milling cutter 1
Insert precision ground on all sides.
Cutter geometry: 2
3
20°
d1 d2

45°
2,7 s

Substrate – Carbide PVD Cermet 4
K20 BK8425 5
Coating type CVD – 6
Cutting material designation 22 BK64 CK37 7
G 8
ISO Code Order No.
§
Enter code H___ § d1 d2 s R
Q09 44000.02.. 64 8425 37

SEHW 1204 AFFN-V G 1,0

SEHW 1204 AFTN-V Q09 44000.15.. G G 12,7 5,5 4,76 1,0

SEHT 1204 AFEN Q09 44000.23.. G 1,0

Steel P § § § Order example:
Stainless steel M $ $ § ISO Code
$ $ SEHW 1204 AFFN-V
Cast iron K Cutting material
Non-ferrous metals N
Superalloys and titanium S K20
Hardened materials H
Order No.

Q09 44000.0222

Q09 44000.02.. : With chamfering (blending radius) from main to secondary cutting edge, sharp edged.
The insert provides a specially shaped, positive cutter geometry for machining CrNi and unusual materials. Materials which tend
R to produce a build-up on the cutting edge can also be successfully machined with this geometry. Used in the lower cutting speed
ranges with medium chip cross sections.

Q09 44000.15.. : With chamfering (blending radius) from main to secondary cutting edge, main edge chamfered. For
roughing and finishing at medium to high cutting speeds and feed rates. Main cutting edge stabilised by chamfer. The rounded
R transition to the sharp secondary cutting edge produces a high quality surface finish. The wide application range is particular
suitable for steel and cast iron materials.

Q09 44000.23..

R

§ Main area of application $ Suitable in some cases 197
Important: See chapter 8 for more application details and safety notes!

KOMET® Q12 TCAA / TNAA

Indexable insert Cutter geometry:

1 8°
d1 d2
Application range:

Slot milling cutter

2 Slot milling cutter adaptor
Positive chip angle produces soft cut. The cutting edge
is designed for machining steel or cast iron/aluminium.

s

3

4 Substrate – Carbide PVD
Coating type PVD BK8425
Cutting material designation K20
BK2715 8425
ISO Code Order No. G for
2715 G milling
Enter code H___ G G d1 d2 s width
G G
22 G G
G G
TCAA 1102ZZ R Q12 18000.01.. G G G 6,35 2,8 2,6 4-5
G G
5 TCAA 1102ZZ L Q12 18000.02.. G G G 6,35 2,8 3,2 6
TCAA 1103ZZ R Q12 18000.03.. G G G
G G 9,52 4,4 3,97 7
TCAA 1103ZZ L Q12 18000.04.. G G
G § 9,52 3,4 4,76 8-9
TNAA 16T3ZZ R Q12 32000.05.. G $
§ $ 9,52 4,4 4,76 8-9
TNAA 16T3ZZ L Q12 32000.06.. G
9,52 4,4 6,4 10-12
TNAA 1604ZZ N Q12 32000.07.. G
Order example:
TNAA 1604ZZ R Q12 32000.52.. G ISO Code
TCAA 1102ZZ R
TNAA 1604ZZ L Q12 32000.53.. G Cutting material
G K20
6 TNAA 1606ZZ R Q12 32000.08.. G Order No.
TNAA 1606ZZ L Q12 32000.09.. Q12 18000.0122

Steel P

Stainless steel M

Cast iron K §
Non-ferrous metals N

Superalloys and titanium S

Hardened materials H

§ Main area of application $ Suitable in some cases
198 G Availability: for delivery see current price and stock list

TCAX / TNAX KOMET® Q12

Indexable insert

1

Application range: Cutter geometry: 2
3
Circular milling b
a
Internal and external circular milling of longitudinal or d1 d2
annular slots for circlips/safety rings.
The cutting edge geometry produces a good machining s
result for steel, cast iron and aluminium when used with
the appropriate carbide grades.

Design:
Dimension b is aligned with the slot width to H13
tolerance for circlips to DIN 471 and DIN 472. This relates
to the upper tolerance limit for the slot widths which can
be still be produced to the correct dimension after wear.

Substrate – Carbide PVD 4
K20 PVD BK8425 5
Coating type 6
Cutting material designation 22 BK2715 7
G
ISO Code Order No. G 2715
G G
Enter code H___ G G d1 d2 s bH13 a
Q12 18000.11.. G G max.
TCAX 1103ZZ R-160 G G 8425 1,60 1,4
G G G 1,7
TCAX 1103ZZ R-185 Q12 18000.12.. G G G 6,35 2,8 3,2 1,85 2,0
G G G 2,15 2,2
TCAX 1103ZZ R-215 Q12 18000.13.. G G G 2,2
G G G 2,2
TCAX 1103ZZ R-265 Q12 18000.14.. G G 2,65 3,2
§ G G 4,0
TNAX 1604ZZ R-265 Q12 32000.18.. G 2,65 4,5
§ G 4,5
TNAX 1604ZZ R-315 Q12 32000.19.. G 9,52 3,4 4,76 3,15 6,0
G
TNAX 1604ZZ R-415 Q12 32000.20.. 4,15
§
TNAX 2206ZZ R-415 Q12 44000.21.. $ 4,15
$
TNAX 2206ZZ R-465 Q12 44000.22.. 12,7 5,5 6,4 4,65
5,15
TNAX 2206ZZ R-515 Q12 44000.23..

TNAX 2206ZZ R-620 Q12 44000.25.. 6,20

Steel P Order example:
Stainless steel M ISO Code

Cast iron K TCAX 1103ZZ R-160
Non-ferrous metals N Cutting material
Superalloys and titanium S
Hardened materials H K20
Order No.

Q12 18000.1122

§ Main area of application $ Suitable in some cases 8
Important: See chapter 8 for more application details and safety notes!
199

KOMET® Q12 TPAX / TCAX / TNAX

Indexable insert

1

Application range: Cutter geometry:

Circular milling b
a
2 Internal and external circular milling of longitudinal d1 e d2
or annular slots for circlips/safety rings.
The cutting edge geometry produces a good machining s
result for steel, cast iron and aluminium when used with
the appropriate carbide grades.

Design:

3 Dimension b is aligned with the slot width to H13
tolerance for circlips to DIN 471 and DIN 472. This relates
to the upper tolerance limit for the slot widths which can
be still be produced to the correct dimension after wear.

Dimensions "a" and "b" apply
for the resulting workpiece contour.

4 Substrate – Carbide PVD
Coating type PVD BK8425
Cutting material designation K20
BK2715 8425
ISO Code Order No. G chamfer
2715 G
Enter code H___ G G d1 d2 s bH13 a e
G G
22 G G
G G
TPAX 1103ZZ R-110F Q12 18000.10.. G G G 6,35 2,9 3,2 1,1 0,9 –
G G 45°
5 TNAX 1103ZZ R-160F Q12 18000.31.. G G G 1,6 1,0 –
TNAX 1103ZZ R-185F Q12 18000.32.. G G G 45°
G G 6,35 2,9 3,2 1,85 1,25 45°
TNAX 1103ZZ R-215F Q12 18000.33.. G G G 2,15 1,5
G G
TNAX 1103ZZ R-265F Q12 18000.34.. G G G 2,65 1,75
G G
TCAX 16T3ZZ R-110F Q12 32000.15.. G G 1,1 0,9
G §
TCAX 16T3ZZ R-130F Q12 32000.16.. G $ 9,52 4,4 3,96 1,3 1,3
§ $
TCAX 16T3ZZ R-160F Q12 32000.17.. G 1,6 1,4

TNAX 1604ZZ R-265F Q12 32000.41.. G 2,65 1,75
G
6 TNAX 1604ZZ R-315F Q12 32000.42.. G 9,52 4,4 4,76 3,15 1,75
TNAX 1604ZZ R-415F Q12 32000.43..
4,15 2,5

TNAX 2206ZZ R-415F Q12 44000.84.. G 4,15 2,5

TNAX 2206ZZ R-465F Q12 44000.85.. G 12,7 5,5 6,4 4,65 3,4
5,15 4,0
TNAX 2206ZZ R-515F Q12 44000.86.. G

TNAX 2206ZZ R-515F Q12 44000.87.. G 5,15 4,0

Steel P Order example:
ISO Code
Stainless steel M
TPAX 1103ZZ R-110F
Cast iron K § Cutting material
Non-ferrous metals N
K20
Superalloys and titanium S Order No.

Hardened materials H Q12 18000.1022

§ Main area of application $ Suitable in some cases
200 G Availability: for delivery see current price and stock list