CEMKRETE COMPANY PROFILE Cemkrete Company Limited was established in 1993 under the name UBAU (Thailand) Company Limited. It has specialized in producing high quality chemicals used in construction for more than 20 years using international standard technology. To produce Dry Pre-Mixed Mortar, concrete, special cement for specific applications and construction chemicals under the brands "Bee Brand and Cemkrete" “Cemkrete” develop mortar and chemical diverse construction products suitable for construction work. Both in terms of climate, convenience, speed, and safety, the factory at Cemkrete Co., Ltd. uses high-tech machinery from America and Europe. To control the entire production system with a Programmable Logic Control computer (PLC) designed and installed by engineers from Canada. It is the first factory. The production process starts with baking sand in a modern oven. This causes the sand to have no moisture that will cause the cement to harden. Sieving sand for size using a high-performance sifter. Detailed and precise Can separate fine sand grades from small to large rocks. This allows production to cover all types of ready-made cement products to bag concrete and various special products. Substitute imports from abroad Later in 2022, merged with Cemkrete Inter Company Limited under the brand "Cemkrete" and changed the company name to Cemkrete Company Limited in 2023. “Cemkrete” is an international company founded on British technology. Germany and Australia have quickly grown to become successful manufacturers of specialist construction chemicals including waterproofing, grouting, industrial flooring. concrete repair and specialized mixing systems. Cemkrete has been present in Malaysia since 1980 and China since 2000 as a construction chemicals manufacturing company that tends to provide high quality construction chemicals. In 1993, we established a production facility and Laboratory on 16 acres of land completed This has driven us to become one of the largest construction chemicals manufacturers in Thailand. We now produce more than 100 types of construction chemicals. Through our network, international production and marketing in over 15 countries gives the company a global presence and a recognized leader in specialty products for ready-mixed concrete, civil engineering and construction industry. The company is dedicated to the pursuit of excellence in construction chemical technology, which reflects “Cemkrete” develop personnel, products and services of Company, a leading technology organization that provides. A constant focus on innovation and excellence. Resulting in high quality products and high quality services under ISO9001 : 2015 standards. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] Bee Mortar– “The Professional’s Choice”
Dry Mortar for Masonry No. 125 is suitable for general masonry works. It can be used with brick or concrete blocks. No. 125 contain dried and sieved aggregate of high quality, mixed with cement, binders, and additives in controlled proportion to ensure good workability and adhesion making your work easy and durable. This product was developed by specification and test methods covered by TIS Standard No. 598-2547. MATERIALS : Cement : Portland Cement ASTM C - 150 Sand : Clean, dried, and sieved Additives : Ensure workability and adhesion. APPLICATION : 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint and other contaminates. Wet the surface to partially dry before applying the Mortar. 2) Mix clean water and Dry Mortar for Masonry No.125 ( 7 - 8 litres per 50 kg. bag) thoroughly. Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3) Follow steps of masonry laying procedures (spacing 1-1.5 cm.) and recommend to cure 1-3 days. COVERAGE 1.3 – 1.5 sq.m. / bag (clay brick) 2.5 – 2.9 sq.m / bag (concrete block) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occured. 3. Please ask for more information from our technicians. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] TIS. 598-2547 BEEMORTAR NO. 125 DRY MORTAR FOR MASONRY
PRODUCT : Dry Masonry Mortar NO. 250 is suitable for laying light – weight concrete / block. It is specially designed with high bond strength, delay set time, good water retention making laying concrete / block works easier, faster and better quality. MATERIALS : Cement : Portland Cement ASTM C - 150 Sand : Clean, dried, and sieved Additives : Ensure workability and adhesion. APPLICATION : 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint and other contaminates. Damp light-weight concrete / block before applying the Mortar. 2) Mix clean water and Dry Masonry Mortar No.250 thoroughly. ( 12 -14 litres per 50 kg. bag for thickness 5 mm.or more, 15 -18 litres per 50 kg. bag for thickness less than 5 mm. using special trowel ) Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3) Lay concrete / block in a staggered pattern. COVERAGE Approximate 33 sq.m. / 50 kilograms (spacing 2 mm., block 7.5 cm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occured. 3. Please ask for more information from our technicians. DRY MASONRY MORTAR FOR LIG HT-WEIGHT CONCRETE BLOCK www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 250 TIS. 2706-2559
Dry Mortar for Plastering No.101 is suitable for plastering on brick and concrete block walls. No. 101 is standard grade used for general purpose with single coat and double coat and can be applied with plastering machine. The mortar contain dried and sieved aggregate of high quality, mixed with cement, binders, and additives in controlled proportion to give superior adhesion, workability and reduced shrinkage. This product was developed by specification and test methods covered by TIS Standard No. 1776-2542. MATERIALS Cement : Portland Cement ASTM C - 150 Sand : Clean, dried, and sieved Standard suitable for base coat or single coat (if fine appearance not required.) Additives : Ensure workability and adhesion. Proportion : Cement : Sand = 1 : 2 by volume (approx.) APPLICATION 1. Clean the surface thoroughly to remove all dirt, moss, oil, paint and other contaminates. Wet the surface to partially dry before applying the mortar. 2. Mix clean water and Dry Plaster Mortar (10-12 litres per 50 kg. bag) thoroughly. Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3. Trowel the Mortar over the area to a thickness of 1-2 cm. for each layer. Avoid overtrowelling. COVERAGE Approximate 2.0-2.8 sq.m. / bag (thickness 10 mm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION : 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occurred. 3. Please ask for more information from our technicians. Choice” DRY MORTAR FOR PLASTERING www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 101 TIS. 1776-2542
PRODUCT Dry Plaster Mortar No.111 is suitable for plastering on light-weigth concrete/block.It is specially designed with high bond strength, delay set time, good water retention making plaster works finish faster and better quality. MATERIALS Cement : Portland Cement ASTM C 150 Fine aggregates : Clean, Dried, Screened Additives : Ensure Suitable Workability, Adhesion Properties, Increase Water Retention and Superior Durability APPLICATION 1. Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface before applying the mortar. 2. Mix clean water and Mortar No.111 (10 –12 litres per 50 kg. bag) thoroughly. Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3. Trowel the Mortar over the area to a thickness of 5-15 mm. If more than 15 mm. is required, let the first layer initial set before trowelling next layer. COVERAGE Approximate 2.2 – 3.0 sq.m. / 50 kilograms ( thickness 1 cm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms /bag RECOMMENDATION 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occured. 3. Please ask for more information from our technicians. DRY PLASTER MORTAR FOR LIGHT- WEIGHT CONCRETE BLOCK www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 111 TIS. 1776-2542
DRY MORTAR FOR CONCRETE PLASTERING PRODUCT Dry Mortar for Concrete Plastering No.120 is suitable for plastering on concrete surfaces, including fully - bonded repairs to concrete slabs, path and steps. MATERIALS Cement : Portland Cement ASTM C 150 Fine aggregates : Clean, Dried, Screened Additives : Ensure Suitable Workability, Adhesion Properties and Superior Durability APPLICATION 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface and allow to partially dry before applying the Mortar. A scratch coat or Vitaflex primer is required when the surface is considered very smooth. 2) Mix clean water and Dry Mortar 10 – 12 litres per 50 kg. Bag thoroughly. Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3) Trowel the Mortar over the area to a thickness of 5-10 mm. If more than 10mm. is required, let the first layer dry before trowelling next layer. COVERAGE Approximate 2.2-2.8 sq.m. / 50 kilograms ( thickness 10 mm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occured. 3. Please ask for more information from our technicians. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 120 TIS. 1776-2542
www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] PRODUCT Dry Mortar for Concrete Plastering No.120 S is suitable for plastering on concrete surfaces, including fully - bonded repairs to concrete slabs, path and steps. MATERIALS Cement : Portland Cement ASTM C 150 Fine aggregates : Clean, Dried, Screened Additives : Ensure Suitable Workability, Adhesion Properties and Superior Durability APPLICATION 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface and allow to partially dry before applying the Mortar. A scratch coat or Vitaflex primer is required when the surface is considered very smooth. Dry Mortar # 120 S does not require the application of a primer coat or scratch coat. 2) Mix clean water and Dry Mortar 10 – 12 litres per 50 kg. Bag thoroughly. Avoid excessive mixing as this may reduce the strength and cohesion of the Mortar. 3) Trowel the Mortar over the area to a thickness of 5-10 mm. If more than 10mm. is required, let the first layer dry before trowelling next layer. COVERAGE Approximate 2.2-2.8 sq.m. / 50 kilograms ( thickness 10 mm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the Mortar after initial set has occured. 3. Please ask for more information from our technicians. DRY MORTAR FOR CONCRETE PLASTERING BEEMORTAR NO. 120 S TIS. 1776-2542
PRODUCT Thin Coat Plaster Mortar # 123 is suitable for repairing minor surface defects on precast concrete or similar surfaces due to bubbles, demoulding, etc, can use single layer or multi-layers. If need black gray and more fine surface, No.123 is recommended. MATERIALS Cement : Portland Cement (ASTM C - 150) Fine aggregates : Clean, Dried, Screened Additives : Ensure Suitable Workability, Good Adhesion, Good Water Retention and Reduce Hair Cracking. APPLICATION 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface and allow to partially dry before applying the Mortar. Plastering with the Mortar does not require the application of a primer coat, scratched coat, texturing, jacking. 2) Mix clean water and Thin Coat Plaster Mortar (6.5-7.5 litres per 25 kg. bag) thoroughly for approximate 1-3 minutes. 3) Follow the ordinary steps of applying Thin Coat Plaster Mortar at thickness 1 - 6 mm. COVERAGE Approximate 13-17 sq.m. / 25 kilograms (thickness 1 mm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 25 kilograms / bag RECOMMENDATION 1. For proper application, please ask for more information from our technicians. 2. Use within one hour after mixing and do not add water after achieving the initial workability requirement. 3. Do not use the Mortar after initial set has occurred. THIN COAT PLASTER MORTAR BEEMORTAR NO. 123 TIS. 1776-2542 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
PRODUCT: Skim Coat Mortar No. 124 L is a polymer modified mortar which consists of cement, graded sand and special chemicals to increase water retention, bonding and strength. It is designed for smoothing surface concrete works including fully-bonded concrete slabs, precast panels, parapets, and any other concrete structures. It is can be used for repairing air bubble and concrete joint. Only water is required without cement addition. Option for light gray color is No.124 L MATERIALS: CEMENT : Portland Cement ASTM C 150 : White Portland Cement (124 W) FINE AGGREGATES : Clean, dried, screened, extra fine fillers ADDITIVES : Ensure suitable workability, High adhesion properties and superior durability APPLICATION: 1. Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface and allow to partially dry before applying the mortar. 2. Mix clean water and #124 Mortar (8.75– 10 litres per 20 kg.bag) thoroughly. Avoid excessive mixing as this may entrap air bubbles. 3. Patch by a scraper or a steel trowel the mortar over the area to thickness of 1-2 mm. STORAGE : Keep in a dry condition and in a well ventilated area. COVERAGE : 14-16 sq.m. per 20 kg. bag at 1 mm. thickness. PACKAGE : 20 kg. / bag RECOMMENDATION : 1. Use the whole mortar within one hour after mixing and do not add water after mixing. 2. Do not use the mortar after initial set has occured. Please ask for more information from our technicians if required www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] SKIM COAT MORTAR BEEMORTAR NO. 124 L TIS. 1776-2542
PRODUCT Thin Coat Plaster Mortar # 123 L is suitable for repairing minor surface defects on precast concrete or similar surfaces due to bubbles, demoulding, etc, can use single layer or multi-layers.. MATERIALS Cement : Portland Cement (ASTM C - 150) Fine aggregates : Clean, Dried, Screened Additives : Ensure Suitable Workability, Good Adhesion, Good Water Retention and Reduce Hair Cracking. APPLICATION 1) Clean the surface thoroughly to remove all dirt, moss, oil, paint, and other contaminates. Wet the surface and allow to partially dry before applying the Mortar. Plastering with the Mortar does not require the application of a primer coat, scratched coat, texturing, jacking. 2) Mix clean water and Thin Coat Plaster Mortar (6.5-7.5 litres per 25 kg. bag) thoroughly for approximate 1-3 minutes. 3) Follow the ordinary steps of applying Thin Coat Plaster Mortar at thickness 1 - 6 mm. COVERAGE Approximate 13-17 sq.m. / 25 kilograms (thickness 1 mm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 25 kilograms / bag RECOMMENDATION 1. For proper application, please ask for more information from our technicians. 2. Use within one hour after mixing and do not add water after achieving the initial workability requirement. 3. Do not use the Mortar after initial set has occurred. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] THIN COAT PLASTER MORTAR BEEMORTAR NO. 123 L TIS. 1776-2542
PRODUCT High Strength Levelling Floor Screed No.234 OL consists of accurately weighed Portland cement, fine aggregate, admixtures. The motar will have high strength and little or no plastic shrinkage. An air-entraining agent is included in this product to give improved resistance to freezing and thawing. Typical uses include horizontal Slab applications to parking floor, road surface, factory floor. non-toxic and contains no chloride or gypsum that is harmful to reinforced steel. APPLICATION Self Levelling Floor Screed No.234 OL is designed for uses such as the following: 1. Self -Leveling for Floor Screed and repairing concrete road surfaces outside buildings 2. Adjust the level, thin 2 - 8 mm. 3. Fast Setting 4. reduce cracking and durable 5. save time and labor. easy to work 6. Can be placed using conventional equipment and techniques. 7. Superior abrasion resistance. 8. Exceptional Freeze / thaw durability. 9. Predictable set time over a wide range of temperatures. 10. Low volume change. 11. Superior bond strength. PROCEDURES 1. Prepare the repair areas by chipping, saw-cutting, sandblasting or other means that will ensure that deleterious materials are removed from the repair area. It is always preferable to have a 3-5 mm. minimum horizontal edge where contact between new and old concrete occurs. Feather edging is generally not recommended, except when vitabond polymer bonding agent is primer 2. Remove any dust or loose material from the area to be patched or filled. The surface should be thoroughly saturated with water and maintained wet for at least one hour before filling operations begin. Remove all free surface water prior to filling. 3. Empty No.234 OL into a clean wheel-barrow, pail or mixer and add clean water, Mix thoroughly until a stiff plastic consistency is achieved. (Certain applications may require a dry pack consistency), The temperature of the mix should be 20O C to 30O C . 4. Mix only as much material as can be used within 60-90 minutes after the addition of mixing liquid. 5. Place the repair mix in the prepared area and firmly consolidate. Strike off level with a trowel or float . 6. Adequate curing is extremely important. As soon as the concrete has hardened, maintain the patch in a continuously damp condition for not less than 24 hours by water spray, ponding, wet burlap or plastic, or use curing compound. Protect from temperatures below 5OC (41OF) or above 35O C (95O F) for at least 72 hours after placing. CAUTIONS 7. Self Levelling Floor Screed No.234 OL is intended for use in a dry pack or stiff plastic consistency in thickness of up to 8 mm. Where pourable material is required, consult technical services. 8. Must use vitabond polymer bonding agent TYPICAL PROPERTIES Water: Powder 24-28% (6-7 litres) Compressive strength, ASTM C109 (MPa) 28 days 40 Bond Strength to Concrete, ASTM C 882-91 (MPa) 28 days 2.5 Mix Ratio Water : Powder 24-28% (6-7 litres) Application Thickness Min. (mm.) 2 min Max. (mm.) 8 min Density, kg/m3 (lb/ft3 ) 2,100 –2,300 Setting Time, ASTM C 807 at 20OC approximately 5 hours TIS. 15 PRODUCT High Strength Levelling Floor Screed No.234 OL consists of accurately weighed Portland cement, fine aggregate, admixtures. The motar will have high strength and little or no plastic shrinkage. An air-entraining agent is included in this product to give improved resistance to freezing and thawing. Typical uses include horizontal Slab applications to parking floor, road surface, factory floor. non-toxic and contains no chloride or gypsum that is harmful to reinforced steel. APPLICATION Self Levelling Floor Screed No.234 OL is designed for uses such as the following: 1. Self -Leveling for Floor Screed and repairing concrete road surfaces outside buildings 2. Adjust the level, thin 2 - 8 mm. 3. Fast Setting 4. reduce cracking and durable 5. save time and labor. easy to work 6. Can be placed using conventional equipment and techniques. 7. Superior abrasion resistance. 8. Exceptional Freeze / thaw durability. 9. Predictable set time over a wide range of temperatures. 10. Low volume change. 11. Superior bond strength. PROCEDURES 1. Prepare the repair areas by chipping, saw-cutting, sandblasting or other means that will ensure that deleterious materials are removed from the repair area. It is always preferable to have a 3-5 mm. minimum horizontal edge where contact between new and old concrete occurs. Feather edging is generally not recommended, except when Vitabond polymer bonding agent is primer 2. Remove any dust or loose material from the area to be patched or filled. The surface should be thoroughly saturated with water and maintained wet for at least one hour before filling operations begin. Remove all free surface water prior to filling. 6. Adequate curing is extremely important. As soon as the concrete has hardened, maintain the patch in a continuously damp condition for not less than 24 hours by water spray, ponding, wet burlap or plastic, or use curing compound. Protect from temperatures below 5OC (41OF) or above 35O C (95O F) for at least 72 hours after placing. CAUTIONS 1. Self Levelling Floor Screed No.234 OL is intended for use in a dry pack or stiff plastic consistency in thickness of up to 8 mm. Where pourable material is required, consult technical services. 2. Must use vitabond polymer bonding agent TYPICAL PROPERTIES Water: Powder 24-28% (6-7 litres) Compressive strength, ASTM C109 (MPa) 28 days 40 Bond Strength to Concrete, ASTM C 882-91 (MPa) 28 days 2.5 Mix Ratio Water : Powder 24-28% (6-7 litres) Application Thickness Min. (mm.) 2 Max. (mm.) 8 Density, kg/m3 (lb/ft 3 ) 2,100 –2,300 Setting Time, ASTM C 807 at 20OC approximately 5 hours www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] SELF LEVELLING MORTAR FOR CONCRETE ROAD BEEMORTAR NO. 234 OL
ผลิตภัณฑ์ ปูนฉาบซ่อมบางก าลังอัดสูง เบอร์134 ประกอบด้วย ปูนซีเมนต์ปอร์ตแลนด์ประเภท 1 มวลผสมละเอียด ซิลิก้าฟูม และเคมีปูนฉาบซ่อมบางสามารถรับก าลังอัดได้เร็วและสูง สามารถใช้กับงานโครงสร้างคอนกรีตต่างๆ ปราศจากสารพิษ ไม่มีคลอไรด์ที่เป็นอันตรายต่อเหล็กเสริม การใช้งาน ปูนฉาบซ่อม เบอร์134 เหมาะที่จะใช้กับงานซ่อมรอยแยก รอยแตก รูโพรง ของคอนกรีตโครงสร้าง หรือคอนกรีตรับแรง ต่างๆ เช่น เสา คาน ของอาคาร โรงงาน และสะพานเป็นต้น สามารถท างานได้ทั้งแนวระนาบ แนวดิ่ง และแนวเหนือศรีษะ ขั้นตอนการท างาน 1.เตรียมพื้นผิวที่จะท าการซ่อม โดยการสกัดผิวหน้าออก หรือ พ่นทรายเพื่อให้คอนกรีตที่ไม่ดีออกอย่างน้อย1 ซม. และ สามารถใช้น ้ายาประสานทารองพื้นได้ 2.ท าความสะอาดพื้นผิวให้ปราศจากฝุ่น,คราบน ้ามัน หรือสิ่งที่ จะท าให้เกิดปัญหาในภายหน้าได้ กรณีฉาบซ่อมแซมคอนกรีตเสริมเหล็กที่เป็นสนิม ควรท าความ สะอาดเหล็ก และใช้อีพ๊อกซี่ VITAPOX 100 ทาเคลือบก่อน ฉาบ 3.ควรจะใช้สว่านหรือโม่ผสม 4.ควรใช้ให้หมดภายใน 45 นาทีหลังจากผสมน ้าแล้ว 5.ควรจะบ่มอย่างน้อย1 -3 วันโดยในระหว่างบ่มให้ป้ องกัน บริเวณที่บ่มจากแสงแดดส่องโดยตรงและลมแรง ข้อมูลเทคนิค อัตราส่วนการผสม น ้า : 4.25-4.75 ลิตร พื้ นที่ใช้งาน ที่ความหนา 6 มม. ได้ 2.25 ตร.ม. รับก าลังอัด 1 วัน18 MPa, 7 วัน 35 MPa, 28 วัน 45 MPa ความหนาในการท างาน ตั้งแต่ 1 -20 มม. ค าแนะน า 1.ปูนฉาบซ่อม การผสม ความข้นเหลว ขึ้นอยู่กับลักษณะงาน 2.หลีกเลี่ยงการท างานที่มีอุณหภูมิเย็นหรือร้อนเกินไป(อุณหภูมิที่ เหมาะสม 5-350C) การเก็บรักษา เก็บในที่ร่ม ไม่ชื้น อากาศถ่ายเทสะดวก การบรรจุ 25 กิโลกรัม www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] THIN COAT REPAIR MORTAR BEEMORTAR NO. 134 TIS. 1776-2542
ผลิตภัณฑ์ ปูนฉาบซ่อมก าลังอัดสูง เบอร์135 F ประกอบด้วย ปูนซีเมนต์ ปอร์ตแลนด์ ซิลิก้าฟูมและเคมีสามารถรับก าลังอัดได้เร็วและ สูง สามารถใช้กับงานโครงสร้างคอนกรีตต่างๆ การใช้งาน ปูนฉาบซ่อมก าลังอัดสูง เบอร์135 F เหมาะที่จะใช้กับงาน ซ่อมคอนกรีตโครงสร้าง หรือคอนกรีตรับแรงต่างๆ เช่น เสา คาน ของอาคาร โรงงาน และสะพานเป็นต้น สามารถท างานได้ ทั้งแนวระนาบ แนวดิ่ง และแนวเหนือศรีษะ ขั้นตอนการท างาน 1.เตรียมพื้นผิวที่จะท าการซ่อม โดยการสกัดผิวหน้าออก หรือ พ่นทราย เพื่อให้คอนกรีตที่ไม่ดีออกอย่างน้อย 10 มม.และ สามารถใช้น ้ายาประสานทารองพื้นได้ แต่ห้ามผสมลงในปูน ฉาบซ่อม เบอร์ 135 F 2.ท าความสะอาดพื้นผิวให้ปราศจากฝุ่น,คราบน ้ามัน หรือสิ่งที่ จะท าให้เกิดปัญหาในภายหน้าได้ 3.ควรจะใช้สว่านหรือโม่ผสม 4.ควรใช้ให้หมดภายใน 45 นาที หลังจากผสมน ้าแล้ว 5. กรณีที่ต้องการฉาบหลายชั้น ให้ทิ้งช่วงการฉาบระหว่างชั้น ประมาณ 10 -15 นาที 6.ควรจะบ่มอย่างน้อย 1 -3 วัน ข้อมูลเทคนิค อัตราส่วนการผสม น ้า : # 135 F 16 –20 % โดยน ้าหนัก พื้ นที่ใช้งาน ที่ความหนา 6 มม. ได้ 1.5 ตร.ม. รับก าลังอัด 1 วัน 25 MPa, 7 วัน 40 MPa, 28 วัน 60 MPa ค าแนะน า 1.ปูนฉาบซ่อม เบอร์ 135 F การผสม ความข้นเหลวขึ้นอยู่กับ ลักษณะงาน 2.หลีกเลี่ยงการท างานที่มีอุณหภูมิเย็นหรือร้อนเกินไป(อุณหภูมิที่ เหมาะสม 5-350C) การเก็บรักษา เก็บในที่ร่ม ไม่ชื้น อากาศถ่ายเทสะดวก การบรรจุ 25 กิโลกรัม HIGH STRENGTH REPAIR MORTAR NO. 135 F www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] HIGH STRENGTH REPAIR MORTAR BEEMORTAR NO. 135 F
PRODUCT SC 100-TD consists of accurately weighed Portland cement, aggregates and chemical admixtures. The product is designed to be used as original or repair shotcrete in situations requiring a high-quality concrete with a choice of maximum aggregate size of 5 mm. It may be mixed to any consistency from semi dry to plastic. TYPICAL PROPERTIES OF SC 100-TD WATER ADDED 7.5-8.5 Lites SLUMP, mm (in) 150-175 (6-7) kg/50 kg bag Flow table COMPRESSIVE STRENGTH at 7 days 35 (5040) MPa (lb/in2 ) Cylinder at 28 days 42 (6037) * The exact value will vary, depending on the consistency of the mix and mixing procedures adopted. The values given are typical for drum mixers. USES SC 100-TD is designed for uses such as the following : • Grouting of keyways or general grouting operations where a maximum aggregate size of 5mm. is desirable. • Leveling beds with a thickness of 25mm or more. • Void filing where a 5 mm. aggregate is desirable or where the minimum dimension of the pour exceeds 25mm . • Structural applications or repairs requiring a high quality concrete at required consistency where the quantities involved or placement conditions make the use of conventional ready-mixed concrete impractical. PROCEDURES 1. Prepare existing concrete surfaces for application of SC 100-TD by thoroughly cleaning, using appropriate techniques to remove dirt, oil, laitance, efflorescence or deteriorated concrete. 2. Add SC 100-TD to water with continuous mixing to achieve the required consistency. 3. Place and consolidate within 30 minutes of mixing, using methods suited to the application and consistency required. 4. Use conventional concrete finishing procedures to obtain the required surface finish. 5. Place only at ambient temperatures above 5 o C (40 o F) and below 40 o C (104 o F). Protect from freezing and from temperatures above 45 o C (113 o F) during the first three days after placing. CAUTION SC 100-TD is a cement-rich material and while it is formulated for minimum plastic shrinkage. It should be used with caution in large exposed areas in excess of 100 ft2 . Adequate moist curing for at least 3 days from the time of placing is essential to reduce the potential for drying shrinkage cracking. APPROXIMATE YIELD Consistency Plastic Stiff Plastic Bags/m3 41 43 Based on 50 kg bag. Shotcrete www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR SC 100 TD
PRODUCT : SELF COMPACTING MICRO CONCRETE SC 100MR is suitable for a variety of concrete works, e.g. general floors, walls, masonry beams, etc. SC 100MR provides good compressive strength and resistance to chloride penetration. Suitable for concrete work Structures near or adjacent to the sea Concrete will flow easily, for example, suitable for structures, columns, beams, floors, convenience, ease of operation, and can be used near the seaside, estuaries, harbors and areas with high chloride and sulfate content. MATERIALS Additives : Micro Silica Ensure Workability, Suitable Setting Time and Strengths Cement : Portland Cement (ASTM C 150) Fine aggregates : Clean, Dried, Screened Coarse aggregates : Clean, Dried, Screened TECHNICAL DATA : Flow : 25+ 2.5 cm Compressive Strength : 600 ksc. (Cylinder 28 days) Initial Setting Time : approx. 4 hours APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Dry Premixed Concrete # SC 100MR (Water 5.5-6.5 litre /50 kg.bag) If need more workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the COVERAGE Approximate 22-25 litres wet concrete per 50 kg.bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION : 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within one hour after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured SELF COMPACT ING MICRO CONCRETE www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR SC 100 MR
PRODUCT Topping Mortar # 220 is suitable for repair work, leveling floors, paths, steps or others which need a smooth and durable surface texture with excellent adhesion properties. MATERIALS Cement : Portland Cement (ASTM C – 150) Fine aggregates : Clean, Dried, Screened Additives : Ensure suitable workability and adhesion APPLICATION 1) Substrate should be roughly and clean. Remove all dirt, moss, oil, paint, and other contaminates. 2) Saturate the surface with clean water and allow the surface to partially dry before applying Topping Mortar. To ensure proper bonding, Vitaflex bonding agent, is recommended as primer. 3) Mix clean water and Topping Mortar ( 6-7 litres per 50 kg. bag) thoroughly. 4) Follow the ordinary steps of applying Topping Mortar. 5) Cure the surface with water for 1-2 days after finishing leveling 24 hrs. COVERAGE Approximate 0.9-1.1 sq.m. / 50 kilograms (thickness 3 cm.) STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. Use the whole bag within one hour after mixing and do not add water after achieving the initial workability requirement.. 2. Do not use the Mortar after initial set has occurred. 3. For proper application, please ask for more information from our technicians. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 220 TOPPING MORTAR
www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] การใช้งาน : เหมาะสําหรับงานปรับระดับพื้นห้องในบ้านพักอาศัย ทั่วไปหรืออาคารสํานักงาน ให้ได้ระดับที่ต้องการ ด้วยมวลคละละเอียดและเคมีพิเศษ ไหลตัวเองได้ ทําให้สามารถปรับระดับได้ บาง 1 - 5 มม. วัตถุดิบ : ปูนซีเมนต์ : มอก. 15 - 2555 (ASTM C 150) ทราย : สะอาด แห้ง และร่อนคัดขนาด ที่ละเอียดเหมาะสม เคมีพิเศษ : เพื่อทํางานง่าย ไหลลื่น เพิ่มแรงยึดเกาะ กับผิวคอนกรีต ไม่มีแคลเซียมคลอไรด์ หรือสารที่ก่อให้เกิดสนิมในเหล็ก วิธีการใช้งาน : 1. เตรียมพื้นผิวคอนกรีตให้สะอาดปราศจาก สิ่งสกปรก เศษวัสดุ คราบนํ้ามัน สี เคมี และอื่นๆและพรมนํ้าให้หมาด ควรสกัด/ตัดขอบของพื้นที่เทให้ลึกประมาณ 2-3 มม. 2. ทาด้วยนํ้ายาประสานคอนกรีต (Primer) และทิ้งไว้จนแห้ง หมาด 3. ใช้อัตราส่วนผสม ปูน 1 ถุง (25 กก.) ต่อนํ้า 6 – 7 ลิตร (22 - 24%) 4. ถ้าใช้สว่านในการผสม ให้เทนํ้าลงในถังก่อนแล้ว เริ่มปั่นด้วยสว่านติดใบปั่น ค่อยๆ เท ปูนปรับระดับบาง เบอร์ 234 SF ลงไปจนหมด ให้ปั่นประมาณ 2-3 นาทีเพื่อให้ได้เนื้อปูนที่เหลว ทํางานง่าย และป้ องกันการเกิดฟองอากาศ 5. ถ้าใช้โม่ ให้เทนํ้าลงไปสามส่วนสี่ของที่จะใช้ เปิดให้โม่ทํางาน แล้วค่อยๆเท ปูนปรับระดับบาง เบอร์ 234 SF จนหมดถุง เติมนํ้าที่เหลืออีก ให้ผสมประมาณ 3 – 4 นาที 6. เท234SF ในพื้นที่กําหนด ควบคุมปริมาณการผสมที่เหมาะสมกับเวลาและลักษณะพื้นที่ ใช้เกรียงปาด ลูกกลิ้งหนาม เพื่อปรับระดับให้สมํ่าเสมอและ กําจัดฟองอากาศที่ผิวหน้า 7. เมื่อเริ่มแห้งต้องบ่มด้วยนํ้าหรือนํ้ายาบ่ม อุณหภูมิพื้นผิวก่อนเทปูนควรอยู่ระหว่าง 5o c-35o c ปริมาณการใช้งาน : เทได้พื้นที่ประมาณ 4 ตร.ม. ที่ความหนา 3 มม. หรือ 1 ถุง (25 กก.) ผสมนํ้าตามสัดส่วนจะได้ปริมาตรประมาณ 16 ลิตร การบรรจุ : 25 กิโลกรัม การเก็บรักษา : เก็บในที่ร่ม ไม่ชื้น อากาศถ่ายเทสะดวก BEE MORTAR NO. 234 SF SELF LEVELING MORTAR
PRODUCT High Strength Levelling Floor Screed No.235 consists of accurately weighed Portland cement, fine aggregate, silica fume and admixtures. The motar will have high strength and little or no plastic shrinkage. An air-entraining agent is included in this product to give improved resistance to freezing and thawing. Typical uses include horizontal roads applications to parking floor, road surface, factory floor. High Strength Levelling Floor Screed No. 235 is non-toxic and contains no chloride or gypsum that is harmful to reinforced steel. No.235 is semi-self leveling while No.235 S No.235S is Option High Compressive, Beeding. APPLICATION High Strength Levelling Floor Screed No.235 is designed for uses such as the following: 1. Can be placed using conventional equipment and techniques. 2. Superior abrasion resistance. 3. Exceptional Freeze / thaw durability. 4. Predictable set time over a wide range of temperatures. 5. Low volume change. 6. Superior bond strength. PROCEDURES 1. Prepare the repair areas by chipping, saw-cutting, sandblasting or other means that will ensure that deleterious materials are removed from the repair area. It is always preferable to have a 5 mm. minimum horizontal edge where contact between new and old concrete occurs. Feather edging is generally not recommended, except when Vitaflex polymer bonding agent is primer 2. Remove any dust or loose material from the area to be patched or filled. The surface should be thoroughly saturated with water and maintained wet for at least one hour before filling operations begin. Remove all free surface water prior to filling. 3. Empty No.235 into a clean wheel-barrow, pail or mixer and add clean water, Mix thoroughly until a stiff plastic consistency is achieved. (Certain applications may require a dry pack consistency), The temperature of the mix should be 20O C to 30O C . 4. Mix only as much material as can be used within 60-90 minutes after the addition of mixing liquid. 5. Place the repair mix in the prepared area and firmly consolidate. Strike off level with a trowel or float . 6. Adequate curing is extremely important. As soon as the concrete has hardened, maintain the patch in a continuously damp condition for not less than 24 hours by water spray, ponding, wet burlap or plastic, or use curing compound. Protect from temperatures below 5OC (41OF) or above 35O C (95O F) for at least 72 hours after placing. CAUTIONS 1. High Strength Levelling Floor Screed No.235 is intended for use in a dry pack or stiff plastic consistency in thickness of 5 up to 10 mm. Where pourable material is required, consult technical services. 2. Do not apply High Strength Levelling Floor Screed No.235 when the surface temperature of the area to 3. repaired is less than 5OC (41 OF). TYPICAL PROPERTIES (Water : Powder 16% (4 litres) No. 235 Compressive strength, ASTM C109 (MPa) 1 days 15 3 days 18 7 days 22 28 days 30 Bond Strength to Concrete, ASTM C 882-91 (MPa) 28 days 2.8 Mix Ratio Water : Powder 3.75 – 4.5 Lite Application Thickness Min. (mm.) 5 Max. (mm.) 10 Density, kg/m3 (lb/ft3 2,100 –2,300 Setting Time, ASTM C 807, at 20OC approximately 5 hours At a thickness of approximately 5 mm, each 25 kg.(55 lb)bag of High Strength Levelling Floor Screed No.235, 235S, 253SF will cover approximately 3 m2 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 235 HIGH STRENGTH LEVELLING FLOOR SCREED
PRODUCT High Strength Topping Mortar No.236/ 236-S consists of accurately weighed Portland cement, fine aggregate and admixtures. The mortar will have high strength and little or no plastic shrinkage. An airentraining agent is included in this product to give improved resistance to freezing and thawing. Typical uses include horizontal roads applications to parking floor, road surface, factory floor. High Strength Topping Mortar is non-toxic and contains no chloride that is harmful to reinforced steel. No.236 – S contains polymer filler to improve high Compressive bonding without using any primer and can be applied steel trowel finishing. APPLICATION High Strength Topping Mortar is designed for uses such as the following: 1. Can be placed using conventional equipment and techniques. 2. Superior abrasion resistance. 3. Predictable set time over a wide range of temperatures. 4. Low volume change. CAUTIONS 1. High Strength Topping Mortar is intended for use in a dry pack or stiff plastic consistency in thickness of 10 up to 30 mm. Where pourable material is required, consult technical services. 2. Do not apply High Strength Topping Mortar when the surface temperature of the area to be repaired is less than 5 OC (41 OF). PROCEDURES 1.Prepare the repair areas by chipping, saw-cutting, sandblasting or other means that will ensure that deleterious materials are removed from the repair area. It is always preferable to have a 10 mm. minimum horizontal edge where contact between new and old concrete occurs. Feather edging is generally not recommended, except when Vitaflex polymer bonding agent is primer 2.Remove any dust or loose material from the area to be patched or filled. The surface should be thoroughly saturated with water and maintained wet for at least one hour before filling operations begin. Remove all free surface water prior to filling. SPECIFICATION GUIDE High Strength Topping Mortar shall contain no calcium chloride or gypsum. High Strength Topping Mortar No.236-S 3.Empty High Strength Topping Mortar into a clean wheel-barrow, pail or mixer and add clean water,Mix thoroughly until a stiff plastic consistency 4.Mix only as much material as can be used within 60-90 minutes after the addition of mixing liquid. 5.Place the repair mix in the prepared area and firmly consolidate. Strike off level with a trowel or float . 6.Adequate curing is extremely important. As soon as the concrete has hardened, maintain the patch in a continuously damp condition for not less than 24 hours by water spray, ponding, wet burlap or plastic, or use curing compound. protect from temperatures below 5OC or above 30O C for at least 72 hours after placing. TYPICAL PROPERTIES #236 #236-S Compressive strength, ASTM C109 (Mpa) 1 days 20 3 days 35 7 days 24 42 28 days 30 50 Bond Strength to Concrete, ASTM C 882-91 28 days (Mpa) 2.7 5.5 Mix Ratio Water : Powder 3.75 – 4.5 Lite Application Thickness Min. (mm.) 10 10 Max. (mm.) 30 30 Density, kg/m3 (lb/ft3) 2,100 – 2,300 Bleeding, % volume 0 Setting Time, ASTM C 807, at 20OC approximately 5 hours At a thickness of approximately 5 mm, each 25 kg. (55 lb) bag of High Strength Topping Mortar No.236/ 236-S / 236-SF will cover approximately 3 m2 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 236 S HIGH STRENGTH TOPPING MORTAR
PRODUCT Dry Premixed Concrete # 400 is suitable for a variety of concrete works, e.g. general floors, walls, masonry beams, etc. MATERIALS Cement : Portland Cement (ASTM C 150) Fine aggregates : Clean, Dried, Screened Coarse aggregates : Clean, Dried, Screened Additives : Ensure Workability, Suitable Setting Time and Strengths TECHNICAL DATA Aggregates Slump Compressive Strength Initial Setting Time : ½ - 3/8 inches : 7.5 + 2.5 cm. (Water 5-6 litre / 50 kg.bag) : 320 ksc. (Cylinder 28 days) : approx. 3 hours APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Dry Premixed Concrete # 400 (Water 5 - 6 litre /50 kg.bag) If need more workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the normal way. COVERAGE Approximate 25 – 26 litres wet concrete per 50 kg.bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION : 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within one hour after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 400 DRY PREMIXED CONCRETE 320 ksc. (Cylinder 28 days)
PRODUCT Dry Premixed Concrete # 400-GP is suitable for a variety of concrete works, e.g. general floors, walls, masonry beams, etc. MATERIALS Cement : Portland Cement (ASTM C 150) Fine aggregates : Clean, Dried, Screened Coarse aggregates : Clean, Dried, Screened Additives : Ensure Workability, Suitable Setting Time and Strengths TECHNICAL DATA Aggregates Slump Compressive Strength Initial Setting Time : ½ - 3/8 inches : 7.5 + 2.5 cm. (Water 5-6 litre / 50 kg.bag) : 240 ksc. (Cylinder 28 days) : approx. 3 hours APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Dry Premixed Concrete # 400-GP (Water 5-6 litre / 50 kg.bag) If need more workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the normal way. COVERAGE Approximate 25- 26 litres wet concrete per 50 kg.bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION : 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within one hour after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 400 GP DRY PREMIXED CONCRETE 240 ksc. (Cylinder 28 days)
DRY CONCRETE NO.400 - HP is suitable for a variety of concrete works, especially where you need high strength and workability, e.g.floors, streets, columns,and beams etc. MATERIALS Cement Fine aggregates Coarse aggregates Additives TECHNICAL DATA Aggregates Slump Compressive Strength Initial Setting Time : Portland Cement (ASTM C 150) : Clean, Dried, Screened : Clean, Dried, Screened : Ensure Workability and High Strengths : 1/2 - 3/8 inchs : 12.5 + 2.5 cm. (Water 4 – 5 litres / 50 kg. bag) : 440 ksc. at 28 days (cylinder) : approx. 4 hours APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Dry Premixed Concrete # 400HP (Water 4 – 5 litres /50 kg. bag) For increased workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the normal way or use a compound. COVERAGE Approximatly 25-26 litres of wet concrete per 50 kg. bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION : 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within one hour after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 400 HP DRY PREMIXED CONCRETE 440 ksc. 28 days (cylinder)
PRODUCT DRY CONCRETE NO.400 - ES is suitable for a variety of concrete works,especially where you need high early strength within 24 hours, e.g. street repairing works etc. MATERIALS Cement Fine aggregates Coarse aggregates Additives TECHNICAL DATA Aggregates Slump Compressive Strength Initial Setting Time : Portland Cement (ASTM C 150) : Clean, Dried, Screened : Clean, Dried, Screened : Ensure Workability, Early High Strengths : 1/2 - 3/8 inches : 11.5 + 2.5 cm. (Water 4-5 litre / 50kg.bag) : 300 ksc. at 24 hours ( cylinder ) : approx. 3 hours APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Dry Premixed Concrete # 400 ES (Water 4-5 litre /50 kg.bag) For increased workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the normal way or use a curing compound. COVERAGE Approximatly 25-26 litres of wet concrete per 50 kg.bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 50 kilograms / bag RECOMMENDATION 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within one hour after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEEMORTAR NO. 400 GP DRY PREMIXED CONCRETE 300 ksc. at 24 hours ( cylinder )
PRODUCT Quick-Repair Dry Concrete # 460-QR is suitable for repairing concrete works, especially where you need high early strength within 6 hours, e.g. road repairing works, concrete floors, etc. MATERIALS Cement Fine aggregates Coarse aggregates Additives TECHNICAL DATA Aggregates Slump Compressive Strength Initial Setting Time : Portland Cement (ASTM C 150) : Clean, Dried, Screened : Clean, Dried, Screened : Ensure Workability, Accelerate Setting Time and Strengths : 1/2 - 3/8 inches : 22.5 + 2.5 cm. (Water 3 - 3.6 litre / 30kg.bag) : 240 ksc. ( Cylinder 6 hours.) : approx. 30 minute APPLICATION 1) Empty the whole bag into the mixer. 2) Mix clean water and Quick-Repair Dry Concrete # 460-QR (Water 3 - 3.6 litre /30 kg.bag) If need more workability, additional water can be added. 3) Pour wet concrete into the prepared mold and moisture cure the concrete in the normal way. COVERAGE Approximate 15 – 16 litres wet concrete per 30 kg.bag STORAGE Keep in a dry condition and in a well ventilated area. PACKAGE 30 kilograms / bag RECOMMENDATION : 1. For proper application, please ask for more information from our technicians. 2. Use the whole bag within 45 minutes after mixing and do not add more water after achieving the initial workability requirement. 3. Do not use the Premixed Concrete after initial set has occured. BEEMORTAR NO. 400 QR DRY PREMIXED CONCRETE 240 ksc. ( Cylinder 6 hours.) www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
PRODUCT Tile Adhesive Mortar # 300 A is suitable for laying mosaic and ceramic tiles. MATERIALS Cement : Portland Cement (ASTM C150) Fine aggregates: Clean, Dried, Screened Additives : Ensure Suitable Workability, Adhesion and Setting time. PROCEDURES 1) Clean the surface to remove all dirt, moss, oil,paint, and other contaminates. 2) Moisten the substrate. 3) Add Tile adhesive Mortar to clean water using 10 litre per 40 kg.bag. Mix thoroughly and remix before applying to the substrate. Avoid excessive mixing as this may reduce the strength and cohesion of the mortar. Low speed mixer is recommended to gain good property of mortar and work faster and easier. 4) Trowel the mortar over the area to a thickness of 3-5 mm. and comb properly. Adjust the tiles to the desired alignment. Do not use the mortar or adjust the tiles after initial set has occurred. 5) The tiles should be laid for at least 24 hrs. before the joints are grouted. COVERAGE Approximate 10-12 sq.m. / 40 kg. (Thickness 3-5 mm.) STORAGE Keep in dry condition and in a well-ventilated area. PACKING 40 kilograms / bag RECOMMENDATION 1) Use comb trowel when apply Tile Adhesive Mortar. 2) Do not apply the mortar more than 1 sq.m. each time. 3) Do not use the mortar after initial set has occurred. 4) Please ask for more information from our technicians for tile size 12 X 12 or over. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] TILE ADHESIVE MORTAR BEEMORTAR NO. 300 A
PRODUCT Tile Adhesive Mortar # 300 C1 The mortar will be fast absorptive setting and have higher bond strength and resistance to weather and waterproof. Typical uses interior and exterior include vertical and horizontal application to RC.wall, plastering wall, column, floor. Applicable standards conforms to requirements for mortar in ANSI A118.1 MATERIALS Cement : Portland Cement (ASTM C150) Fine aggregates: Clean, Dried, Screened Additives : Ensure Suitable Workability, Adhesion and Setting time PROCEDURES 1) Clean the surface to remove all dirt, moss, oil, paint, and other contaminates. 2) Moisten the substrate. 3) Add Tile adhesive Mortar to clean water using max. 5.5 – 6.0 litre per 20 kg.bag Mix thoroughly and remix before applying to the substrate. Avoid excessive mixing as this may reduce the strength and cohesion of the mortar. Low speed mixer is recommended to gain good property of mortar and work faster and easier. 4) Trowel the mortar over the area to a thickness of 3-5 mm. and comb properly. Adjust the tiles to the desired alignment. Do not use the mortar or adjust the tiles after initial set has occurred. 5) The tiles should be laid for at least 24 hrs. before the joints are grouted. COVERAGE Approximate 5-6 sq.m. / 20 kg. STORAGE Keep in dry condition and in a well-ventilated area. PACKING 20 kilograms / bag RECOMMENDATION 1) Use comb trowel when apply Tile Adhesive Mortar. 2) Do not apply the mortar more than 1 sq.m. each time. 3) Do not use the mortar after initial set has occurred. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] TILE ADHESIVE MORTAR BEEMORTAR NO. 300 C1
PRODUCT Machine Base Grout is a premium quality non-metallic, non-shrink grout designed for use under severe service conditions. The grout consists of a precisely proportioned blend of Portland cement, stable natural aggregates, supplementary cementing materials including silica fume, expansion agents and special water reducing admixtures. The expansion agents are designed to give non-destructive expansion in both the plastic and hardened states, and include a crystal growth material to compensate for drying shrinkage. The grout is formulated to reduce the amount of mixing water required to give flowable mixes. The grout can be placed at dry-pack, plastic or flowable consistencies as defined in ASTM Standard C1107. USES Machine Base Grout is suitable for a wide range of cementitious grouting operations from the most demanding non-shrink precision grouting to routine work. Typical grouting applications include: • Pulp and paper machine sole plates. • Under heavy machinery which transmits high stress to the grout, including milling machines and printing presses. • Base plates of equipment with dynamic loading. • Column base plates. • General machine base grouting. • General grouting where the grout can be exposed to mild or moderate concentrations of many industrial chemicals. If required, the grout can be supplied with sulphate-resistant cement. • Most situations where a very fluid, sanded grout is needed. • Any situation where protection of embedded steel against corrosion is required. • Patching or filling blockouts, tie rod and plastic cone holes, and general concrete repairs. • Installing anchor bolts or tie rods. • When used in conjunction with Polymer Bonding Agent, a polymer-modified grout with low absorption and high bond strength is produced. ADVANTAGES The major advantages of Machine Base Grout include: 1. Can be used at any consistency from dry-pack to flowable. 2. Contains no metallic aggregates, making it suitable for service under wet or wet/dry conditions. 3. Suitable for voids with least dimensions as small as 16 mm (0.6 inch). 4. Service temperatures from below freezing to +150oC (328oF) are acceptable after curing as directed. 5. Confinement is not essential -- may be placed with exposed surfaces. 6. Conforms to ASTM C1107 Type C expansion, both before and after initial set. CAUTIONS 1. Ambient temperatures should be between 10oC (50oF) and 30oC (86oF). Cooler temperatures will retard the rate of strength gain, particularly in flowable mixes. If grouting is to be carried out at cooler temperatures, contact our Technical Representative for special procedures. 2. Foundation and base plate temperatures should be kept above 5 oC (41oF) and below 35oC (95oF) for at least 72 hours after grouting. Machine Base Grout can be supplied in a custom formulation to give accelerated strength gain for installation under colder conditions, or where early exposure to service conditions is desirable. 3. If the minimum dimension of the grout is 150 mm (6 inches) or more, clean pea gravel should be added to the mix at up to 20 percent by weight of the original grout weight or flowcrete can be used. Non-metallic, Non-shrink Grout www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT
PROCEDURES 1. Surface Preparation 1.1 Remove all laitance, loose material, grease, oil and other contaminants from surfaces that will be in contact with the grout. Water blast or sand blast if necessary. 1.2 Saturate the substrate with clean water for 24 hours prior to grouting. Just before grouting, remove all excess water and allow the substrate to become saturated surface-dry or surface damp when the grout is placed. 2. Mixing 2.1 All Cases: Always add dry grout to water and mix to a uniform consistency, scraping the sides of the container as necessary. Mix continuously for a minimum of three minutes before use, and continue mixing during placement. Use the grout within 30 minutes of the start of mixing. The temperature of the mixed grout should be 10 o C to 25oC (50 o F to 77 o F). 2.2 For Flowable Consistency: To ensure adequate mixing of the grout use a high shear mixer. Use approximately 3.5 –5 litres of water per 25 kg. f stiffening of the mix occurs, retempering with water within 20 minutes of the start of mixing is acceptable, provided the recommended total water content is not exceeded. 2.3 For Plastic or Dry Pack Consistency: Use a mortar mixer or equivalent and reduce the water content of the mix to achieve the required consistency. The first part of each batch should be mixed to a flowable consistency, then dry grout andmore water can be added as necessary until the specified consistency is obtained. 3. Placing 3.1 Ensure that the surfaces which will be in contact with the grout have been prepared as detailed in " Surface Preparation", and that no free water is present. 3.2 For flowable mixes, use formwork and header boxes in accordance with standard grouting practices to ensure that grout is able to totally fill the voids. Flowable mixes can be placed by gravity flow, or by pumping. 3.3 Always place grout from one side of a void to allow air to be expelled ahead of the grout .Where necessary, provide vents so that air will not be trapped. 3.4 Use straps or light tapping if necessary to assist the flow of grout into voids. Machine Base Grout will normally flow into most voids without assistance. Do not use insertion vibrators. For dry-pack mixes, ensure that the voids are totally filled and that the grout is properly compacted. Consult our Technical Representative for guidance in difficult or complex grouting job. 4. Curing 4.1 Maintain base plate, substrate and grout temperatures in the range 5oC to 35oC (40oF to 95oF) for at least 72 hours after grouting. 4.2 Exposed grout surfaces should be kept moist for at least three days after grouting. Alternatively, the use of curing compounds meeting the requirements of ASTM C309 is permitted after 24 hours of moist curing. COMPRESSIVE STRENGTH (KSC.) Pouring consistency 1 DAY ≥ 350 7 DAYS ≥ 500 28 DAYS ≥ 700 Plastic consistency 1 DAY ≥ 600 7 DAYS ≥ 700 28 DAYS ≥ 900 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT Non-metallic, Non-shrink Grout
PRODUCT Machine Base Grout-GP is a premium quality non-metallic, non-shrink grout designed for use under severe service conditions. The grout consists of a precisely proportioned blend of Portland cement, stable natural aggregates, supplementary cementing materials including silica fume, expansion agents and special water reducing admixtures. The expansion agents are designed to give non-destructive expansion in both the plastic and hardened states, and include a crystal growth material to compensate for drying shrinkage. The grout is formulated to reduce the amount of mixing water required to give flowable mixes. The grout can be placed at dry-pack, plastic or flowable consistencies as defined in ASTM Standard C1107. USES Machine Base Grout-GP is suitable for a wide range of cementitious grouting operations from the most demanding non-shrink precision grouting to routine work. Typical grouting applications include: • Pulp and paper machine sole plates. • Under heavy machinery which transmits high stress to the grout, including milling machines and printing presses. • Base plates of equipment with dynamic loading. • Column base plates. • General machine base grouting. • General grouting where the grout can be exposed to mild or moderate concentrations of many industrial chemicals. If required, the grout can be supplied with sulphate-resistant cement. • Most situations where a very fluid, sanded grout is needed. • Any situation where protection of embedded steel against corrosion is required. • Patching or filling blockouts, tie rod and plastic cone holes, and general concrete repairs. • Installing anchor bolts or tie rods. • When used in conjunction with Polymer Bonding Agent, a polymer-modified grout with low absorption and high bond strength is produced. ADVANTAGES The major advantages of Machine Base Grout-GP include: 1. Can be used at any consistency from dry-pack to flowable. 2. Contains no metallic aggregates, making it suitable for service under wet or wet/dry conditions. 3. Suitable for voids with least dimensions as small as 16 mm (0.6 inch). 4. Service temperatures from below freezing to +150oC (328oF) are acceptable after curing as directed. 5. Confinement is not essential -- may be placed with exposed surfaces. 6. Conforms to ASTM C 1107 Type C expansion, both before and after initial set. CAUTIONS 1. Ambient temperatures should be between 10oC (50oF) and 30oC (86oF). Cooler temperatures will retard the rate of strength gain, particularly in flowable mixes. If grouting is to be carried out at cooler temperatures, contact our Technical Representative for special procedures. 2. Foundation and base plate temperatures should be kept above 5 oC (41oF) and below 35oC (95oF) for at least 72 hours after grouting. Machine Base Grout-GP can be supplied in a custom formulation to give accelerated strength gain for installation under colder conditions, or where early exposure to service conditions is desirable. 3. If the minimum dimension of the grout is 150 mm (6 inches) or more, clean pea gravel should be added to the mix at up to 5-20 percent by weight of the original grout weight or flowcrete can be used. Contact our Technical Representative for specific job recommendations. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT Non-metallic, Non-shrink Grout
PROCEDURES 1. Surface Preparation 1.1 Remove all laitance, loose material, grease, oil and other contaminants from surfaces that will be in contact with the grout. Water blast or sand blast if necessary. 1.2 Saturate the substrate with clean water for 24 hours prior to grouting. Just before grouting, remove all excess water and allow the substrate to become saturated surface-dry or surface damp when the grout is placed. 2. Mixing 2.1 All Cases: Always add dry grout to water and mix to a uniform consistency, scraping the sides of the container as necessary. Mix continuously for a minimum of three minutes before use, and continue mixing during placement. Use the grout within 30 minutes of the start of mixing. The temperature of the mixed grout should be 10 o C to 25oC (50 o F to 77 o F). 2.2 For Flowable Consistency: To ensure adequate mixing of the grout use a high shear mixer. Use approximately 3.5 – 4.5 litres of water per 25 kg. f stiffening of the mix occurs, retempering with water within 20 minutes of the start of mixing is acceptable, provided the recommended total water content is not exceeded. 2.3 For Plastic or Dry Pack Consistency: Use a mortar mixer or equivalent and reduce the water content of the mix to achieve the required consistency. The first part of each batch should be mixed to a flowable consistency, then dry grout andmore water can be added as necessary until the specified consistency is obtained. 3. Placing 3.1 Ensure that the surfaces which will be in contact with the grout have been prepared as detailed in " Surface Preparation", and that no free water is present. 3.2 For flowable mixes, use formwork and header boxes in accordance with standard grouting practices to ensure that grout is able to totally fill the voids. Flowable mixes can be placed by gravity flow, or by pumping. 3.3 Always place grout from one side of a void to allow air to be expelled ahead of the grout .Where necessary, provide vents so that air will not be trapped. 3.4 Use straps or light tapping if necessary to assist the flow of grout into voids. Machine Base Grout-GP will normally flow into most voids without assistance. Do not use insertion vibrators. For dry-pack mixes, ensure that the voids are totally filled and that the grout is properly compacted. Consult our Technical Representative for guidance in difficult or complex grouting job. 4. Curing 4.1 Maintain base plate, substrate and grout temperatures in the range 5oC to 35oC (40oF to 95oF) for at least 72 hours after grouting. 4.2 Exposed grout surfaces should be kept moist for at least three days after grouting. Alternatively, the use of curing compounds meeting the requirements of ASTM C309 is permitted after 24 hours of moist curing. PACKAGING Machine Base Grout-GP is supplied in 25 kg bags. Custom packaging for larger projects is available on request. At flowable consistency, yield and quantity estimating values (excluding wastage allowance) are: 14 liters per bag or 70 bags per cu.m. These values are based on standard 25 kg.bags. COMPRESSIVE STRENGTH (KSC.) Pouring consistency 1 DAY ≥ 250 7 DAYS ≥ 450 28 DAYS ≥ 550 Plastic consistency 1 DAY ≥ 300 7 DAYS ≥ 600 28 DAYS ≥ 750 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT Non-metallic, Non-shrink Grout
PRODUCT Machine Base Grout-GPA is a premium quality non-metallic, non-shrink grout designed for use under severe service conditions. The grout consists of a precisely proportioned blend of Portland cement, stable natural aggregates, supplementary cementing materials including silica fume, expansion agents and special water reducing admixtures. The expansion agents are designed to give non-destructive expansion in both the plastic and hardened states, and include a crystal growth material to compensate for drying shrinkage. The grout is formulated to reduce the amount of mixing water required to give flowable mixes. The grout can be placed at dry-pack, plastic or flowable consistencies as defined in ASTM Standard C1107. USES Machine Base Grout-GPA is suitable for a wide range of cementitious grouting operations from the most demanding nonshrink precision grouting to routine work. Typical grouting applications include: • Pulp and paper machine sole plates. • Under heavy machinery which transmits high stress to the grout, including milling machines and printing presses. • Base plates of equipment with dynamic loading. • Column base plates. • General machine base grouting. • General grouting where the grout can be exposed to mild or moderate concentrations of many industrial chemicals. If required, the grout can be supplied with sulphate-resistant cement. • Most situations where a very fluid, sanded grout is needed. • Any situation where protection of embedded steel against corrosion is required. • Patching or filling blockouts, tie rod and plastic cone holes, and general concrete repairs. • Installing anchor bolts or tie rods. • When used in conjunction with Polymer Bonding Agent, a polymer-modified grout with low absorption and high bond strength is produced. ADVANTAGES The major advantages of Machine Base Grout-GPA include: 1. Can be used at any consistency from dry-pack to flowable. 2. Contains no metallic aggregates, making it suitable for service under wet or wet/dry conditions. 3. Suitable for voids with least dimensions as small as 16 mm (0.6 inch). 4. Service temperatures from below freezing to +150oC (328oF) are acceptable after curing as directed. 5. Confinement is not essential -- may be placed with exposed surfaces. 6. Conforms to ASTM C 1107 Type C expansion, both before and after initial set. CAUTIONS 1. Ambient temperatures should be between 10oC (50oF) and 30oC (86oF). Cooler temperatures will retard the rate of strength gain, particularly in flowable mixes. If grouting is to be carried out at cooler temperatures, contact our Technical Representative for special procedures. 2. Foundation and base plate temperatures should be kept above 5 oC (41oF) and below 35oC (95oF) for at least 72 hours after grouting. Machine Base Grout-GPA can be supplied in a custom formulation to give accelerated strength gain for installation under colder conditions, or where early exposure to service conditions is desirable. 3. If the minimum dimension of the grout is 150 mm (6 inches) or more, clean pea gravel should be added to the mix at up to 5-20 percent by weight of the original grout weight or flowcrete can be used. Contact our Technical Representative for specific job recommendations. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT Non-metallic, Non-shrink Grout
PROCEDURES 1. Surface Preparation 1.1 Remove all laitance, loose material, grease, oil and other contaminants from surfaces that will be in contact with the grout. Water blast or sand blast if necessary. 1.2 Saturate the substrate with clean water for 24 hours prior to grouting. Just before grouting, remove all excess water and allow the substrate to become saturated surface-dry or surface damp when the grout is placed. 2. Mixing 2.1 All Cases: Always add dry grout to water and mix to a uniform consistency, scraping the sides of the container as necessary. Mix continuously for a minimum of three minutes before use, and continue mixing during placement. Use the grout within 30 minutes of the start of mixing. The temperature of the mixed grout should be 10 o C to 25oC (50 o F to 77 o F). 2.2 For Flowable Consistency: To ensure adequate mixing of the grout use a high shear mixer. Use approximately 3.5 – 4.5 litres of water per 25 kg. bag of grout to produce a fluid mix. The actual amount of water required will vary with the temperature of the mix. Do not use water contents of more than 5.0 litres per bag. If stiffening of the mix occurs, retempering with water within 20 minutes of the start of mixing is acceptable, provided the recommended total water content is not exceeded. 2.3 For Plastic or Dry Pack Consistency: Use a mortar mixer or equivalent and reduce the water content of the mix to achieve the required consistency. The first part of each batch should be mixed to a flowable consistency, then dry grout andmore water can be added as necessary until the specified consistency is obtained. 3. Placing 3.1 Ensure that the surfaces which will be in contact with the grout have been prepared as detailed in " Surface Preparation", and that no free water is present. 3.2 For flowable mixes, use formwork and header boxes in accordance with standard grouting practices to ensure that grout is able to totally fill the voids. Flowable mixes can be placed by gravity flow, or by pumping. 3.3 Always place grout from one side of a void to allow air to be expelled ahead of the grout .Where necessary, provide vents so that air will not be trapped. 3.4 Use straps or light tapping if necessary to assist the flow of grout into voids. Machine Base Grout-GPA will normally flow into most voids without assistance. Do not use insertion vibrators. For dry-pack mixes, ensure that the voids are totally filled and that the grout is properly compacted. Consult our Technical Representative for guidance in difficult or complex grouting job. 4. Curing 4.1 Maintain base plate, substrate and grout temperatures in the range 5oC to 35oC (40oF to 95oF) for at least 72 hours after grouting. 4.2 Exposed grout surfaces should be kept moist for at least three days after grouting. Alternatively, the use of curing compounds meeting the requirements of ASTM C309 is permitted after 24 hours of moist curing. PACKAGING Machine Base Grout-GPA is supplied in 25 kg bags. Custom packaging for larger projects is available on request. At flowable consistency, yield and quantity estimating values (excluding wastage allowance) are: 14 liters per bag or 70 bags per cu.m. These values are based on standard 25 kg.bags. COMPRESSIVE STRENGTH (KSC.) Pouring consistency 1 DAY ≥ 200 7 DAYS ≥ 350 28 DAYS ≥ 500 Plastic consistency 1 DAY ≥ 250 7 DAYS ≥ 500 28 DAYS ≥ 650 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT Non-metallic, Non-shrink Grout
PRODUCT Machine Base Grout-PS is a premium quality non-metallic, non-shrink grout designed for use under severe service conditions. The grout consists of a precisely proportioned blend of Portland cement, stable natural aggregates, supplementary cementing materials including silica fume, expansion agents and special water reducing admixtures. The expansion agents are designed to give non-destructive expansion in both the plastic and hardened states, and include a crystal growth material to compensate for drying shrinkage. The grout is formulated to reduce the amount of mixing water required to give flowable mixes. The grout can be placed at drypack, plastic or flowable. USES Machine Base Grout-PS is suitable for a wide range of cementitious grouting operations from the most demanding non-shrink precision grouting to routine work. Typical grouting applications include: • Pulp and paper machine sole plates. • Under heavy machinery which transmits high stress to the grout, including milling machines and printing presses. • Base plates of equipment with dynamic loading. • Column base plates. • General machine base grouting. • General grouting where the grout can be exposed to mild or moderate concentrations of many industrial chemicals. If required, the grout can be supplied with sulphate-resistant cement. • Most situations where a very fluid, grout is needed. • Any situation where protection of embedded steel against corrosion is required. • Patching or filling blockouts, tie rod and plastic cone holes, and general concrete repairs. • Installing anchor bolts or tie rods. • When used in conjunction with Polymer Bonding Agent, a polymer-modified grout with low absorption and high bond strength is produced. ADVANTAGES The major advantages of Machine Base Grout-PS include: 1. Can be used at any consistency from dry-pack to flowable. 2. Contains no metallic aggregates, making it suitable for service under wet or wet/dry conditions. 3. Suitable for voids with least dimensions as small as 30 mm (1 inch). 4. Service temperatures from 15oC (59oF) to 60oC (140oF) are acceptable after curing as directed. 5. Suitable for vertical joint precast 6. Confinement is not essential -- may be placed with exposed surfaces. 7. CAUTIONS 1. Ambient temperatures should be between 20oC (68oF) and 30oC (86oF). Cooler temperatures will retard the rate of strength gain, particularly in flowable mixes. If grouting is to be carried out at cooler temperatures, contact our Technical Representative for special procedures. 2. Foundation and base plate temperatures should be kept above 15 oC (59oF) and below 35oC (95oF) for at least 72 hours after grouting. Machine Base Grout-PS can be supplied in a custom formulation to give accelerated strength gain for installation under colder conditions, or where early exposure to service conditions is desirable. Contact our Technical Representative for specific job recommendations. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT - PS Non-metallic, Non-shrink Grout
PROCEDURES 1. Surface Preparation 1.1 Remove all laitance, loose material, grease, oil and other contaminants from surfaces that will be in contact with the grout. Water blast or sand blast if necessary. 1.2 Saturate the substrate with clean water for 24 hours prior to grouting. Just before grouting, remove all excess water and allow the substrate to become saturated surface-dry or surface damp when the grout is placed. 2. Mixing 2.1 All Cases: Always add dry grout to water and mix to a uniform consistency, scraping the sides of the container as necessary. Mix continuously for a minimum of three minutes before use, and continue mixing during placement. Use the grout within 15 minutes of the start of mixing. The temperature of the mixed grout should be 15 o C to 35 oC (30 o F to 95 o F). 2.2 For Flowable Consistency: To ensure adequate mixing of the grout use a high shear mixer. Use approximately 5.5 – 6 litres of water per 50 kg. bag of grout to produce a fluid mix. The actual amount of water required will vary with the temperature of the mix. Do not use water contents of more than 6.0 litres per bag. If stiffening of the mix occurs, retempering with water within 20 minutes of the start of mixing is acceptable, provided the recommended total water content is not exceeded. 2.3 For Plastic or Dry Pack Consistency: Use a mortar mixer or equivalent and reduce the water content of the mix to achieve the required consistency. The first part of each batch should be mixed to a flowable consistency, then dry grout andmore water can be added as necessary until the specified consistency is obtained. 3. Placing 3.1 Ensure that the surfaces which will be in contact with the grout have been prepared as detailed in " Surface Preparation", and that no free water is present. 2.2 For flowable mixes, use formwork and header boxes in accordance with standard grouting practices to ensure that grout is able to totally fill the voids. Flowable mixes can be placed by gravity flow, or by pumping. 2.3 Always place grout from one side of a void to allow air to be expelled ahead of the grout .Where necessary, provide vents so that air will not be trapped. 2.4 Use straps or light tapping if necessary to assist the flow of grout into voids. Machine Base Grout-PS will normally flow into most voids without assistance. Do not use insertion vibrators. For dry-pack mixes, ensure that the voids are totally filled and that the grout is properly compacted. Consult our Technical Representative for guidance in difficult or complex grouting job. 4. Curing 4.1 Maintain base plate, substrate and grout temperatures in the range 15 oC to 35oC (59oF to 95oF) for at least 72 hours after grouting. 4.2 Exposed grout surfaces should be kept moist for at least three days after grouting. Alternatively, the use of curing compounds meeting the requirements of ASTM C309 is permitted after 24 hours of moist curing. PACKAGING 50 kg bags. COMPRESSIVE STRENGTH 1 day 24.0 MPa 3 days 32.0 MPa MPa 7 days 37.0 MPa 28 days 42.0 MPa www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR MACHINE BASE GROUT - PS Non-metallic, Non-shrink Grout
PRODUCT SC 100 WF consists of accurately weighed Portland cement, aggregates and chemical admixtures. The product is designed to be used as original or repair concrete in situations requiring a high-quality concrete with a maximum aggregate size of 10mm (3 /8 inch). It may be mixed to any consistency from stiff plastic to flowing. An air-entraining agent is incorporated in the dry product to produce a concrete having good resistance to freezing and thawing. Shrinkage compensating agents are included to minimize plastic shrinkage. SC 100 WF is suitable for use in areas requiring high sulphate-resistance. TYPICAL PROPERTIES OF SC 100 WF Mix consistency Flowable Standard WATER ADDED Litre/25 kg bag SLUMP, mm CSA A23.2-5C,ASTM C143 AIR CONTENT, % volume* CSA A23.2-4C, ASTM C260 VOLUME CHANGE, % expansion Prior to initial set, unrestrained, CSA A23.2-1B After final set, CRD-C621 at 3 days at 7 days at 28 days CHLORIDE ION PENETRATION ASTM C 1202 COMPRESSIVE STRENGTH MPa (lb/in2 ) CSA A23.2-3C, 9C,ASTM C 31 100mm diameter cylinders at 1 day at 3 days at 7 days at 28 days 3.0 200 5.2 0 0.002 0.002 0.002 520 13 (1900) 25 (3600) 34 (4900) 40 (5800) 2.5 75 4.8 Trace 0.001 0.001 0.001 510 20 (2900) 35 (5100) 44 (6400) 50 (7300) * The exact air content will vary, depending on the consistency of the mix and mixing procedures adopted. The values given are typical for rotating drum mixers. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR SC 100 WF Silica Fume Modified Concrete
USES A high performance concrete suitable for new construction and repair application. Typical uses include vertical application to bridges, piers, beams, tunnels parking structures, water and sewage treatment facilities, pulp and paper process areas, petrochemical process area, dams and marine structures. SC 100 WF is designed for uses such as the following : • Grouting of keyways or general grouting operations where a maximum aggregate size of 10mm ( 3 /8 inch) is desirable. • Leveling beds with a thickness of 25mm (1 inch) or more. • Void filing where a 10mm (3 /8 inch) aggregate is desirable or where the minimum dimension of the pour exceeds 25mm (1 inch).For smaller dimensions,use Machine Base Grout(Non-shrink Grout). • Structural repairs and applications requiring a high quality concrete at any consistency between stiff plastic and flowing where the quantities involved or placement conditions make the use of conventional ready-mixed concrete impractical. For decreased permeability Silica Fume can be added at the plant on request. • Excellent barrier to chlorides ion diffusion and thus enhanced resistance to corrosion of embedded reinforcing steel. PROCEDURES 1. Prepare existing concrete surfaces for application of SC 100 WF by thoroughly cleaning, using appropriate techniques to remove dirt, oil, laitance, efflorescence or deteriorated concrete. Note : In some cases, such as overlays, leveling beds or repair work, a bonding slurry of Vitaflex with a mixture of one part by volume of Vitaflex Bonding Agent to two parts by volume of clean water is required. See product literature for Vitaflex Bonding Agent for additional details. Placing of SC 100 WF over the slurry coat should be completed before the slurry dries and within one hour of mixing the slurry. 2. Add clean water to a suitable mixing container. Appropriate mixers include paddle mixers powered by a 1 /2 inch drill, or conventional mortar a concrete mixers where batch sizes warrant the use of a larger mixer. Rotating drum mixers are suitable only if the batch size is 50% to 75% of the nominal capacity of the mixer, and the mixer fins are in good condition. 3. Add SC 100 WF to water with continuous mixing to achieve the required consistency. 4. Mix for not less than 2 minutes. If a mixing period of less than 5 minutes is used, remix before placing. 5. Place and consolidate within 30 minutes of mixing, using methods suited to the application and consistency required. 6. Use conventional concrete finishing procedures to obtain the required surface finish. The use of magnesium of Plexiglass trowels has been found to give improved finishes to flatwork. 7. Place only at ambient temperatures above 5 o C (40 o F) and below 30 o C (86o F). Protect from freezing and from temperatures above 35 o C (95 o F) during the first three days after placing. CAUTION SC 100WF is a cement-rich material and while it is formulated for minimum plastic shrinkage. It should be used with caution in large exposed areas in excess of 10 ft2 . Adequate moist curing for at least 3 days from the time of placing is essential to reduce the potential for drying shrinkage cracking. APPROXIMATE YIELD Consistency Flowing Plastic Stiff Plastic Bags/m3 70 83 85 Based on 25 kg bag. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR SC 100 WF Silica Fume Modified Concrete
HF34 Polymer is a polymer powder of ethylene, vinyl laurate and vinyl chloride. It is dispersible in water. HF34 Polymer performs as binder and hydrophobizing agent. When blended with inorganic binders, the resin will provide improved adhesion, flexural strength in bending, deformability and abrasion resistance and are easier to process. Due to the hydrophobizing resin’s special composition and production method, compounds modified with HF 34 Polymer will have extensive and lasting water repellency on alkaline building materials, significantly reducing water absorption and increasing waterproofing properties. APPLICATION PROCESSING For the production of ready-mixed powders, such as dry mortars, adhesives and premixed concrete blend HF34 Polymer with the other dry ingredients in appropriate equipment. Temperatures should not be allowed to rise excessively during mixing because otherwise the dispersible polymer powder could agglomerate and lead to the formation of small lumps of resin. The mortar or troweling compound is prepared for use by adding the recommended amount of water and mixing by hand or machine. Since hand mixing generates little shear force, we recommend allowing the fresh mortar to slake for 5 minutes and then stirring it again. This is usually unnecessary where mechanical mixers are employed. STORAGE HF 34 Polymer should be stored in a cool place and protected against moisture. Since the product is thermoplastic, It should not be subjected to pressure or high temperatures during storage because of risk of caking. PACKING 25 kg paper bags. Application Recommendation Renders/Plasters Basic renders / plasters Finishing renders /plasters Skim Coats Indoor Outdoor Floor / Wall Troweling compounds Fine leveling compounds Coarse leveling compounds Grout Mortars /Concrete Patching Fluid BEE MORTAR SC 100 HF Waterproofing Polymer Powder www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
ADDITIONAL INFORMATION If HF 34 Polymer is used in applications other than those mentioned, the choice, processing and use of HF 34 Polymer is the sole responsibility of the purchaser, All legal and other regulation must be complied with. Slight discoloration may occur without impairing the product’s functionality. Product data Specification data Inspection Method Value Solid content DIN EN ISO 3251 98-100 % Bulk density DiN EN ISO 60 400 – 500 kg/m3 Typical general characteristics Appearance Visual White to light beige powder Particle size DIN EN ISO 4610 Max. 4 % over 400 m Predominant particle size redispersion Specific method 0.3 -9 m Minimum film forming temperature Din ISO 2115 0 0C Film properties of the redispersion Specific method Cloudy, flexible BEE MORTAR SC 100 HF Waterproofing Polymer Powder www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
PRODUCT SC 100-TD consists of accurately weighed Portland cement, aggregates and chemical admixtures. The product is designed to be used as original or repair shotcrete in situations requiring a high-quality concrete with a choice of maximum aggregate size of 5mm (1/16 in.). It may be mixed to any consistency from semi dry to plastic. TYPICAL PROPERTIES OF SC 100-TD WATER ADDED 7.5-8.5 Lites SLUMP, mm (in) 150-175 (6-7) kg/50 kg bag Flow table COMPRESSIVE STRENGTH at 7 days 35 (5040) MPa (lb/in2 ) Cylinder at 28 days 42 (6037) * The exact value will vary, depending on the consistency of the mix and mixing procedures adopted. The values given are typical for drum mixers. USES SC 100-TD is designed for uses such as the following : • Grouting of keyways or general grouting operations where a maximum aggregate size of 5mm. (1/16 in.) is desirable. • Leveling beds with a thickness of 25mm (1 in.) or more. • Void filing where a 5 mm. (1/16 in.) aggregate is desirable or where the minimum dimension of the pour exceeds 25mm (1 in.). • Structural applications or repairs requiring a high quality concrete at required consistency where the quantities involved or placement conditions make the use of conventional ready-mixed concrete impractical. PROCEDURES 1. Prepare existing concrete surfaces for application of SC 100-TD by thoroughly cleaning, using appropriate techniques to remove dirt, oil, laitance, efflorescence or deteriorated concrete. 2. Add SC 100-TD to water with continuous mixing to achieve the required consistency. 3. Place and consolidate within 30 minutes of mixing, using methods suited to the application and consistency required. 4. Use conventional concrete finishing procedures to obtain the required surface finish. 5. Place only at ambient temperatures above 5 o C (40 o F) and below 40 o C (104 o F). Protect from freezing and from temperatures above 45 o C (113 o F) during the first three days after placing. CAUTION SC 100-TD is a cement-rich material and while it is formulated for minimum plastic shrinkage. It should be used with caution in large exposed areas in excess of 100 ft2 . Adequate moist curing for at least 3 days from the time of placing is essential to reduce the potential for drying shrinkage cracking. APPROXIMATE YIELD Consistency Plastic Stiff Plastic Bags/m3 41 43 Based on 50 kg bag. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] BEE MORTAR SC 100 TD Shotcrete
1/2 PRODUCT Aquaplug-Vconsists of accurately weighed hydraulic cements, non-metallic aggregate and chemical admixtures. These materials are preblended and require only mixing with water before use. Aquaplug-Vcontains no chlorides or other mineral admixtures which could promote corrosion of reinforcing steel or prestressing steel cables. Aquaplug-Vsets within 1-2 minutes at 20oC with no plastic shrinkage. USES Aquaplug-Vcan be used in interior and exterior applications both above and below grade. Typical applications include: 1. Stopping running water or seepage at defects or joints in concrete manholes, sewer pipes, tanks, elevator pits, basement walls and concrete or masonry surfaces experiencing water penetration. 2. Sealing wall/floor joints in below grade concrete or masonry walls. 3. Anchoring handrail posts or metal fixtures in concrete where high early strength is required. 4. Concrete repair and anchoring underwater. 5. Grouting of soil- or rock-anchor plates. APPLICATION PROCEDURES 1. Chip out cracks and honeycombed or deteriorated concrete to a minimum depth of 20 mm. and width of 20 mm. Undercut or square cut edges - do not use V-cut. 2. Remove all loose material from repair area. 3. Add Aquaplug-Vto clean water with continuous kneading to bring to a dry pack consistency (i.e. to a putty-like consistency). Prepare only as much material as can be placed within three minutes of the start of mixing. 4. In colder weather (below 5oC) store the dry material in a warm area before use and preheat the mixing water to approximately 20oC. If possible, preheat the repair area with a tiger torch or similar before applying Aquaplug-V. 5. In warm weather (above 25oC) cool the mixing water with ice, if necessary, to give increased working time. 6. To stop active streams of running water, start at the top of the crack and force Aquaplug-V in firmly. Hold in position with a trowel or by hand until slight warmth is felt or the material starts to set. For high hydrostatic pressures, bleeder tubes may be necessary to direct and control leakage during Aquaplug-Vinstallations. 7. To anchor posts or metal fixtures in concrete, drill hole of sufficient depth to provide secure anchorage. Provide at least 10 mm clearance on all sides of posts or fixtures. Remove all dust and loose material from hole and fill with Aquaplug-V. Centre post or fixture in hole. AQUAPLUG-V RAPID SETTING WATERPLUG www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
2/2 Tamp Aquaplug-Varound post or fixture to minimize voids. Hold post or fixture in position until final set (approximately 2 mins.). Keep moist for 30 minutes and do not apply load to post or fixture until the desired strength is attained. For special applications contact UBAU (THAILAND) LTD. for technical advice. PACKAGING 25 kg. / pail TYPICAL PROPERTIES APPROXIMATE WATER ADDED LITRES 25.0 kg pail (55 lbs.) 4.1 – 5.0 L (1.08-1.32 U.S. gals.) SETTING TIME, mins. Initial 2 Final 3.5 COMPRESSIVE STRENGTH, MPa 30 mins. 6 ( 870 psi) 60 mins. 18 (2,610 psi) 1 day 28 (4,060 psi) 3 days 42 (6,090 psi) 7 days 50 (7,250 psi) 28 days 55 (7,975 psi) APPROXIMATE YIELD 25.0 kg pail 13.25 L (0.468 ft.3) Note: 1. Mixing conducted at 23oC. 2. 50 x 50 mm cubes standard moist cured at 23oC before testing for compressive strength. 3. Mixing of entire pail at once is not recommended. AQUAPLUG-V RAPID SETTING WATERPLUG
1/2 PRODUCT Aquaplug consists of accurately weighed hydraulic cements, non-metallic aggregate and chemical admixtures. These materials are preblended and require only mixing with water before use. Aquaplug contains no chlorides or other mineral admixtures which could promote corrosion of reinforcing steel or prestressing steel cables. Aquaplug sets within 3-4 minutes at 22oC with no plastic shrinkage. USES Aquaplug can be used in interior and exterior applications both above and below grade. Typical applications include: 1. Stopping running water or seepage at defects or joints in concrete manholes, sewer pipes, tanks, elevator pits, basement walls and concrete or masonry surfaces experiencing water penetration. 2. Sealing wall/floor joints in below grade concrete or masonry walls. 3. Anchoring handrail posts or metal fixtures in concrete where high early strength is required. 4. Concrete repair and anchoring underwater. 5. Grouting of soil- or rock-anchor plates. APPLICATION PROCEDURES 1. Chip out cracks and honeycombed or deteriorated concrete to a minimum depth of 20mm and width of 20 mm. Undercut or square cut edges - do not use V-cut. 2. Remove all loose material from repair area. 3. Add Aquaplug to clean water with continuous kneading to bring to a dry pack consistency (i.e. to a putty-like consistency). Prepare only as much material as can be placed within three minutes of the start of mixing. 4. In colder weather (below 5oC) store the dry material in a warm area before use and preheat the mixing water to approximately 20oC. If possible, preheat the repair area with a tiger torch or similar before applying Aquaplug. 5. In warm weather (above 25oC) cool the mixing water with ice, if necessary, to give increased working time. 6. To stop active streams of running water, start at the top of the crack and force Aquaplug in firmly. Hold in position with a trowel or by hand until slight warmth is felt or the material starts to set. For high hydrostatic pressures, bleeder tubes may be necessary to direct and control leakage during Aquaplug installations. 7. To anchor posts or metal fixtures in concrete, drill hole of sufficient depth to provide secure anchorage. Provide at least 10 mm clearance on all sides of posts or fixtures. Remove all dust and loose material from hole and fill with Aquaplug. Centre post or fixture in hole. 1/2 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected] AQUAPLUG RAPID SETTING WATERPLUG
2/2 Tamp Aquaplug around post or fixture to minimize voids. Hold post or fixture in position until final set (approximately 5 mins.). Keep moist for 30 minutes and do not apply load to post or fixture until the desired strength is attained. For special applications contact UBAU (THAILAND) LTD. for technical advice. PACKAGING Aquaplug is available in convenient sizes, 5 kg (11 lbs.) and 25 kg (55 lbs.) size. TYPICAL PROPERTIES APPROXIMATE WATER ADDED LITRES 5 kg bag (11 lbs.) 0.8 L (0.21 U.S. gals.) 25.0 kg pail (55 lbs.) 4.1 L (1.08 U.S. gals.) SETTING TIME, mins. Initial 3 Final 5 COMPRESSIVE STRENGTH, MPa 30 mins. 10 (1880 psi) 60 mins. 13 (2180 psi) 7 days 30 (4350 psi) 28 days 35 (5080 psi) APPROXIMATE YIELD 5 kg bag 2.78 L (0.095 ft.3) 25.0 kg pail 13.42 L (0.474 ft.3) Note: 1. Mixing conducted at 23oC. 2. 50 x 50 mm cubes standard moist cured at 23oC before testing for compressive strength. 3. Mixing of entire pail at once is not recommended. AQUAPLUG RAPID SETTING WATERPLUG
1/ VITAFLEX is a concentrate modified emusion especially formulated for use with cementitious mixes. It is used in mortar and concrete to improve the flexibility waterproofing, wear resistance and bonding properties. Mortars containing VITAFLEX may be used for vertical, horizontal and overhead works. USE & ADVANTAGES 1. Higher flexibility. 2. Excellent adhesion to concrete manner, metal, stone work, plaster & blockboard 3. Improves cohesion & workability 4. Improved flexural & tensile properties allow for thin application 5. Plastifcising effect and reduces shrinkage 6. Improved corrosion protection 7. Non toxic 8. Economical 9. Good resistance to many salts and chemicals PROPERTIES The below results are approximated and achieved by considering the properties of a sand: cement mortar at 3:1 combined with VITAFLEX at 10 kg. per 50 kg. of cement. Appearance : White Liquid Specific gravity: 1.01 – 1.10 kg/l. pH 4.5 – 6.5 Ion charge nonionic Residual monomer content 0.5% max. Freeze-thaw stability -10 0C High temperature stability good Mechanical Stability good Minimum temperature for film formation 0 0C Storage Condition: Free form frost and under shade Compressive Strength : 40 – 45 N/mm2 Tensile Strength : 4 – 4.5 N/mm2 Flexural Strength : 9 – 11 N/mm2 Slant shear bond: 50 –54 N/mm2 Chemical resistance: Adding VITAFLEX to cement mortars reduces permeability and therefore helps reduce the rate of attack by aggressive chemicals, acid gases and water. APPLICATION In all situations the surface must be in a clean, laitance free and roughened state. Absorbent surfaces should be saturated thoroughly with water, but avoid ponding. MATERIALS Aggregates and sand should be clean and well graded. Sand particle size should relate to applied thickness of mortars and required surface finish. MIXING A forced action mixer or low speed drill with appropriat paddle should be used. Hand mixing should only be undertaken with small quantities. Weigh the cement, sand and, where required, aggregate into the mixer and dry blend together for one minute. With the machine in operation, add the premixed VITAFLEX and water. Continue mixing for 3 minutes to ensure complete dispersal into the sand and cement. Make any small adjustment to the quantity of clean water. Mix until lump free with creamy consistency. Bonding Coat for Rendering / Bonding between old & new concrete VITAFLEX : water –1:1 Dry mix : Cement : Fine Sand –1:1 or cement only. VITAFLEX POLYMER BONDING AGENT & WATERPROOFING ADMIXTURE www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
2/ SLURRY PRIMING The substrate should be thoroughly soaked with clean water and any excess removed prior to commencement. A slurry primer should be prepared consisting of 1 volume VITAFLEX to 1 volume clean water to 3 volume fresh cement. The slurry should be stirred frequently during use to offset settlement & worked well into the surface. Avoid ponding. The repair mortar, topping or render must be applied on the wet slurry primer. If the slurry primer dries before application of the mortar. It must be removed and the area reprimed before continuing. VITAFLEX mortars, topping and renders must be well-compacted on to the primed substrate by trowel. Exposed steel reinforcement should be completely encapsulated by the mortar. VITAFLEX mortars can be applied at a minimum thickness of 6 mm. and up to 40 mm. thickness, dependent on the location and configuration of the repair zone. Where thick sections up to a total thickness of 40 mm. are to be built up by hand or trowel application, the surface of the intermediate layers should be scratch-keyed. Application of the slurry primer and a further application VITAFLEX mortar may proceed as soon as this layer has set. MIX DESIGN Repair Mortar – Mix Design Thickness : 6 mm. – 40 mm. 10 kg. of VITAFLEX 8 litres of clean water. 5o kgs. of ordinary portland cement. 150 kgs. of sand – fine to coarse depending on layer thickness. Floor Screeds – Mix Design Thickness : 10 mm. –40 mm. 10 kg. of VITAFLEX 6 litres of clean water. 50 kgs. of ordinary portland cement 150 kgs. of sand – coarse sand up to 6 mm. Depending on coat thickness. The screed should be semi dry. Render – mix design Thickness : 5 mm. – 10 mm. 10 kg. of VITAFLEX 6 litres of clean water 5o kgs. of ordinary portland cement 150 kgs. of fine sand The render should be semi dry & cohesive. Mix as mixing instruction above. Apply slurry to prewetted substrate in 1-2 mm. thickness & place new concrete or water immediately before the slurry dries. Place wet on wet.The above mixer are based on dry sand & aggregate. Site conditions & varying moisture contents will effect final performance. Dry mix cement, sand and aggregate (if need) for at least before adding the premixed VITAFLEX & water. Mix for at least another 5 minutes. Do not use excess amounts for water. Allowance must be made for the water content in the sand. VITAFLEX can be finished with a steel, plastic or wood float, or by a damp sponge technique, to achieve the desired surface texture. The completed surface should not be overworked. HEALTH AND SAFETY Wear suitable protective clothing. Gloves and eye protection. In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. If swallowed, do not induce vomiting – give a glass of water. If in eye, hold eyes open, flush with water for at least 15 minutes and see a doctor. If skin contact occurs, remove contaminated clothing and wash skin thoroughly with soap and water. VITAFLEX POLYMER BONDING AGENT & WATERPROOFING ADMIXTURE
VITAPLAS VITAPLAS is a cement-based dry powder waterproofing chemicals to be applied on masonry or concrete. VITAPLAS has ability to seal all voids and minute holes on the concrete surface preventing through-passages of water and moisture. VITAPLAS, after fully hardened, maintains high compressive strength and good bond acting like an integral part of the substrate. It can be applied on positive side or negative side of water pressure. VITAPLAS is non-toxic and allowed to be used in water tanks or foodprocessing areas. The organic chemicals in VITAPLAS are the key to the success of this concrete waterproofing system. When applied after mixing with water, a solution that is much more saline than ordinary ground water is formed and the process of osmosis that carries the chemicals deep into the concrete begins .This process can occur against , as well as with, the water pressure, and in the absence of water lies inactive until water again resumes the growth. At that point even more crystals develop and seal deeper into the concrete pores. As the presence of moisture is required to initiate crystal growth, new concrete provides an excellent basis for the application of VITAPLAS. VITAPLAS applications are frequently found in these areas, such as Waterproofing Chemicals for Concrete & Masonry WHERE TO USE - swimming pools - foundation - water tanks - lift shafts - basements - water reservoirs - roof decks - drainage - washing areas - silos - masonry walls - tunnels, etc. www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
1. Surface Preparation Surface must be thoroughly cleaned. All loose materials and foreign objects such as paint, dust, laitance, oil, grease, mold, etc. shall be removed from the surface. Repair all cracks, voids, honey combs any stop and traces of running water. Dampen the surface adequately before apply VITAPLAS. 2. VITAPLAS Application Use 3 parts VITAPLAS to 1 part water by volume, thoroughly mix to get homogeneous brushable thick paste mortar. Evenly apply over the area, use 1kg. VITAPLAS per square meter. Depending on the water pressure, 1 to 2 coats of VITAPLAS mixture may be applied, minimum ½ kg. VITAPLAS / square meter per coat. Curing with water for 48 hours. Back fill can be done after 5 days. To improve bond strength and weather resistance, use VITAFLEX : WATER 1:4 as surface primer and also as mixing water for VITAPLAS and VITAPLAS FINISH. In case of high water pressure, 5 parts VITAPLAS FINISH to 2 parts water to be mixed and trowelled over the VITAPLAS first coat, minimum 6 kg. VITAPLAS FINISH per square meter. VITAPLAS 1.5-2.5 kg. per square meter. VITAPLAS FINISH 3-7 kg. per square meter. VITAPLAS standard white and grey color are available. VITAPLAS FINISH is standard grey color. Avoid contact with eyes. Wear gloves and goggles when apply. COVERAGE COLORS HOW TO APPLY CAUTION VITAPLAS FINISH (for trowel application) Choice” www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
( VITAPOX 100 is two-component, modified epoxy compound possessing superior ability to bond almost any construction material with excellent compressive and tensile strengths greater than Portland cement concrete. Moreover it exhibits high impact strength and good chemical resistance. MIXING: The VITAPOX 100 should be mixed in the proportion 10 parts of base to 1 part of hardener by weight or 9 parts of base to 1 part of hardener volumetrically. VITAPOX 100 is particularly suitable for bonding concrete to concrete. It is used where the joint structure is expected to act as a monolithic unit, where a new topping is laid over existing concrete or where the improved impact resistance is required. It is used in :- Bonding new concrete to old where water resistance is required. Grouting of anchor bolts. Securing overlays on Portland cement concrete surfaces (ceramic tiles, marbles,granite and many industrial floor toppings). Repairing scaled areas, broken slabs and cracks. Bonding non-slip aggregates on concrete surface (bridges, work areas, walkways, loading docks, roof decks, etc.) Surface protective coatings. VITAPOX MORTAR: The VITAPOX 100 mixed should be mixed together with Part - C (up to 1:5 by weight). PACKAGING AND COVERAGE: Standard pack of VITAPOX 100 comprises 3.55 kgs. of base with a 0.36 kg. of hardener to give 3.3 liters. Mixed with Part - C aggregates at 1:5 ratio, this will yield approximately 13 liters of epoxy mortar. USE: The surface of substrates should be clear of all loose and unsound materials. Grease, butterfat, oil,paint and other contaminants must be removed by mechanical or chemical means. PROPERTIES: VITAPOX 100 Typ. concrete Compressive strength (psi) 13,900 3,700 Flexural strength(psi) 8,000 1,100 Tensile strength (psi) 6,000 450 Shrinkage nil Cure time approx. 72 hrs. Pot life 250C 1½ hrs. VITAPOX 100 CONCRETE BONDING EPOXY www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
( Instructions of Use for Epoxy VITAPOX 100 VITAPOX 100 is a very good bonding epoxy for most of the construction materials such as concrete, steel, etc. It is designed to be used in various applications according to the table below. The component A and B are liquid and should be mixed properly before pouring as a grout material or brushing onto the substrate as a primer. The component C is a special blended aggregates to be mixed with the mixture of component A and B according to the table below. Procedures 1. Clean the substrate from dust, oil stain, loose materials and leave it to dry. 2. Prepare containers for part A, part B, part C and the mixing container separately. Failure to separate containers and the equipment used will cause the chemical reaction take place prematurely. 3. Mix VITAPOX PART A and PART B together to get homogeneous mix before putting part C in and then mix again according to the table below. Description VITAPOX 100 A VITAPOX 100 B EPOXY PART C Remarks 1. Fixing Steel Rebars 9 1 0-20 Drill at least 10 cm. Depth depending on the steel size. 2. Grouting of Machine Base Plate 9 1 0-30 At least 1.5 cm. Gap 3. Structural Repair 9 1 20-40 Primer required 4. Patching 9 1 40-60 Primer required 5. Bonding Primer 9 1 - For general application *by volume Note : Mix in the quantity that is used in 15-20 min. Containers and equipment should be cleaned with the thinner V10 before VITAPOX 100 is hardened. VITAPOX 100 CONCRETE BONDING EPOXY www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]
VITACRETE GR is an expansive additive specially formulated for mortar and concrete mixes. All plain mortars, grouts and concrete shrink upon hardening. Excess water evaporates from the mix resulting in shrinkage and shrinkage stresses. VITACRETE GR reacts with cement and water and produces stable expansion power that compensates shrinkage occuring in the hardening stage with no seggregation. VITACRETE GR contains no chloride or any substance that could aggravate corrosion of steel. Advantages VITACRETE GR offers many advantages over unmodified cement mortar mixes. VITACRETE GR compensates shrinkage. improves workability. increases early and ultimate strength. increases density. is non-rusting. Types of Work 1. Grouting machinery base. 2. Grouting anchor bolts and dowels. 3. Setting structural column. 4. Setting bearing plates. 5. Grouting foundation underpinning. 6. Repairing honeycombs. Mix Proportions I. Cement/Sand Grout Cement Type I 50 kgs Dry Graded Sand 50 kgs VITACRETE GR (1 bag) 220 gms Water (approx.) 20 liters Yield approximately 50 liters. For more sand mixes or concrete mixes, use 2 bags of VITACRETE GR. VITACRETE GR GROUT ADDITIVE 1/2 www.cemkrete.com Telephone Office : Email : 086-341-4053 [email protected]