SCS PREVENTIVE & CORRECTIVE MAINTENANCE-PPT

SCS PREVENTIVE & CORRECTIVE MAINTENANCE

Part 1 : Company Background
Part 2 : Company Strength
Part 3 : Company Track Record
Part 4 : Company Contribution

A total of 38 (sets) was assigned to CKM Landas MRO Sdn. Bhd. (CKML) to perform the Preventive
Maintenance and Corrective Maintenance for the period from 15 February 2017 to 14 February 2022.

Preventive Maintenance: Maintenance Corrective Maintenance:
work scope
To carry out the service To repair / replace the
work specified in damaged or faulty, system
/ parts – manpower from
Maintenance Manual –
manpower and materials CKML and spare parts
from MOT
provided by CKML

Additional Services:

To replace the damaged or
faulty, system / parts –

manpower and spare parts
from CKML

CKM Landas MRO Sdn. Bhd. (CKML) is a locally incorporated company. The shareholders
are as follows:

No Company Share (%)
1 Landas Efektif Sdn. Bhd. (100% Bumiputera owned) 30
2 Darul Mulia Development Sdn. Bhd. (100% Bumiputera owned) 21
3 CRRC Kuala Lumpur Maintenance Sdn. Bhd. (CKM) 49

Company Functions

Landas Efektif  Both leading in development of local engineers in train MRO works and

Darul Mulia Development developments of local suppliers

CRRC Kuala Lumpur  provides the technical support and sourcing of parts and materials from CRRC
Maintenance
Zhuzhou (OEM)
 provides credit terms for purchasing of materials from China based suppliers

and technology inputs

CKM Landas MRO Sdn. Bhd. (CKML) list of Project;

No Project Client Contract Period Status
Completed
1 Maintenance, Repair & Overhaul CRRC Kuala Lumpur Maintenance 1/1/2015 – 14/2/2017
(MRO) for Level 1&2 of 38 sets Six Car Sdn Bhd (a wholly owned (2 years)
Sets (SCS) company of CRRC Zhuzhou
Locomotive Co Ltd)

2 Maintenance, Repair & Overhaul Kementerian Pengangkutan 15/2/2017 – 14/2/2020 Completed
(MRO) for Level 1&2 of 38 sets Six Car Malaysia (3 years)
Sets (SCS)
15/2/2020 – 14/2/2022 In-progress
3 Maintenance, Repair & Overhaul Kementerian Pengangkutan (2 years)

(MRO) for Level 1&2 of 38 sets Six Car Malaysia 1/1/2016 – 31/12/2020 Completed
(5 years)
Sets (SCS)

4 Maintenance, Repair and Overhaul Rapid Rail Sdn Bhd
(MRO) of 50 sets LRV Ampang Line

Part 1 : Company Background
Part 2 : Company Strength
Part 3 : Company Track Record
Part 4 : Company Contribution

Group Strength – Total MRO Activity : 148 employees

BACKGROUND

Non Engineering , 28%

Engineering , 72%

Development of local expertise

LOCAL vs EXPATRIATE

CRRC ZhuZhou
23%

Non-Bumi Bumi
16% 61%

Bumi Non-Bumi CRRC ZhuZhou

Maintenance
Management Information

System (MMIS)

Certifications Systems SAP System
ISO 9001:2015 (Quality)

ISO 14001:2015
(Environmental)
ISO 45001:2018 (Health and

Safety)

Maintenance Skills
Development

Maintenance Progress
Monitoring

Standardised and MMIS Data Management
updated maintenance System

procedures

Fault Management
- Fault Analysis

Technologies to fulfill
client’s requirements

To assist client to achieve Access to OEM’s expertise
the optimal operational to help client to solve faults

performance

Technical
Support

To provide latest updates Data information system to
on maintenance regimes manage the maintenance

and improved parts work

 Custom-made supply chain management

i. To access various OEM suppliers for all spares and material supplies
ii. To assist client to achieve high availability of supplies with a more affordable cost
iii. Data base of previous usage and projection for future consumption

Part 1 : Company Background
Part 2 : Company Strength
Part 3 : Company Track Record
Part 4 : Company Contribution

Industrial Collaboration Programme (ICP) Under SCS MRO;

No ICP Programmes Description Cost Incurred
(MYR)
1 MRO TRAINING FOR KTMB’S STAFF CLASS ROOM AND ON THE JOB TRAINING FOR KTMB’S SECONDED 2.2 mil
ENGINEER AND TECHNICIANS
2 VEHICLE SAFETY MONITORING 8.4 mil
SYSTEM (VSMS) INSTALLATION OF AXLE BEARING MONITORING DEVICE WITH SOFTWARE
AND TRAINING FOR KTMB TO UTILISE AND MAINTAIN THE SYSTEM 8 mil
3 OUTSOURCED PARTS AND SERVICES OUTSOURCED SUPPLY OF WINDOW GLASS AND CONSUMABLES, WHEEL
PROFILING AND CLEANING OF SCS SETS 0.5 mil
4 INTERNATIONAL TRAINING AND
CONFERENCE EXPERIENCE AND KNOWLEDGE EXCHANGE AT INTERNATIONAL TRAINING 1.4 mil
AND CONFERENCE
5 SKIM LATIHAN 1 MALAYSIA 0.25 mil
(SL1M/PROTÉGÉ) PROVIDED TRAINING FOR 59 GRADUATES TO ENABLE THEM TO BE
EMPLOYED IN RAIL INDUSTRY 5.1 mil
6 TRAIN MODEL MODERNIZATION AT 0.4 mil
MYRA TRAINING CENTRE BUILDING OF NEW TRAIN MODEL FOR TRAINING PURPOSE 2.1 mil

7 INTERNSHIP FOR UTHM STUDENTS THEORITICAL AND ON THE JOB TRAINING

8 SCS TRAIN REPAIR PROJECT SCS 11,33 & 36 BOGIE & COUPLER REPLACEMENT& REPAIR

9 SCS INTERIOR PARTS GRANT PROJECT PROVISION OF SCS INTERIOR PARTS FOR FUTURE REPAIR AND OVERHAUL
WORKS

Secondment Program (KTMB) - (MRO) for 38 sets Six Car Sets (SCS)

16 participants from Secondment 19 participants from
KTMB Program KTMB

- Contract period with KTMB - Contract period
(15/2/2017 - 14/02/2020) (15/2/2020 - 14/02/2022)

Provided to participants; Provided to participants;
- Monthly Salary and - Monthly Salary and
Monthly Allowance Monthly Allowance
- PPE & Uniform - PPE & Uniform
- Training Refreshment - Training Refreshment

20 modules classroom 19 modules classroom
and practical trainings for and practical trainings for

MRO work MRO work
- Examination and - Examination and

Certification Certification
(ICP) (ICP)

SCS Contract – Train Availability

Train Availability for 2017 – 2021

100.00%

95.38% 95.52% 96.30% 95.98% 95.45%

95.00% 82.80% 83.16%

90.00% 89.50% 2020 2021
85.00% 95.98% 95.45%
86.44% 86.39% 82.80% 83.16%

80.00%

75.00% 2017 2018 2019
95.38% 95.52% 96.30%
ACTUAL 89.50% 86.44% 86.39%
CONTRACT
CONTRACT
ACTUAL

SCS Contract – Minor & Major failure

Minor & Major Failure For Year 2017 - 2021

140

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

120

100

80

60 56 55 57 61 64
50 48 51
43
40 34 39 37 40
31
32 31 30

24

20

7 8 38 38 28 18 18 28 18 08 08 08 08 08 08 18 48 08
8 8

0
Q1 (2017) Q2 (2017) Q3 (2017) Q4 (2017) Q1 (2018) Q2 (2018) Q3 (2018) Q4 (2018) Q1 (2019) Q2 (2019) Q3 (2019) Q4 (2019) Q1 (2020) Q2 (2020) Q3 (2020) Q4 (2020) Q1 (2021) Q2 (2021)

MAJOR FAILURE 7 8 3 3 2 1 1 2 1 0 0 0 0 0 0 1 4 0

MINOR FAILURE 56 34 55 32 31 39 30 50 37 43 57 31 40 61 64 48 51 24

CONTRACT (MINOR) 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

CONTRACT (MAJOR) 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

MAJOR FAILURE MINOR FAILURE CONTRACT (MAJOR) CONTRACT (MINOR)

SCS Contract – Total Mileage for each sets for the year 2017 - 2021

KM Total Mileage (12/8/2021)
1,800,000.00

1,600,000.00

1,400,000.00

1,200,000.00

1,000,000.00

800,000.00

600,000.00

400,000.00

200,000.00

-

T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38

*T20 = Under repair at CRM Batu Gajah Train No.
*T16 = Detained due to accident from 03 August 2018
*T06 = Detained due to accident from 18 October 2018

SCS Contract – Additional Services

RM Additional Service – Total Cost For Each Train For The Year 2017 - 2021
RM600,000.00

RM500,000.00

RM400,000.00

RM300,000.00

RM200,000.00

RM100,000.00

RM-
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38

*T20 = Under repair at CRM Batu Gajah Train No.
*T16 = Detained due to accident from 03 August 2018
*T06 = Detained due to accident from 18 October 2018

Part 1 : Company Background
Part 2 : Company Strength
Part 3 : Company Track Record
Part 4 : Company Contribution

Classroom Training & On The Job training for Secondment KTMB program
Classroom Training & On The Job training for PROTÉGÉ & UTHM program

 Continuous Skill Development – Classroom & On-site practical Training

THANK YOU!