TRANSPORTATION COLLECTION
DISCOVER SURFACE FASCINATION
TRANSPORTATION COLLECTION
O‘SULLIVAN FILMS: YOUWRhSYUhPPOLRIEnRSOCFhUCHCOhICGEROUP
TRanSPORTaTIOn?
60+ Years of Leadership
Supplier in Function &
Reliability
Design
Innovation Variety
leadership PVC
PUR
TPO
Compounding Sustainability
for your and
process
Recyclabity
Global Project Worldwide tech
Management and process
from R&D to support
serial
production
Overall cost of quality is a key measurement for the automotive industry.
We are driven to increase process efficiencies for our customers to reduce costs through:
• Wider manufacturing processing window
• Reduced scrap rates
• Recycle friendly
• Efficient processing due to single layer film
• Consistency in compounds for consistent customer process
• Seamless ABD readthrough and minimal residual wall thickness
• Support for IMG, IMGL, LPM and positive vacuum form processes
Our TPO films offer advantages through our dedicated production processes:
• Gauge & Width Consistency
• Color & Grain Consistency
We offer added value to our customers and the industry through our:
• Onsite state-of-the-art compounding facility
• Onsite formulation technology which permits formulation adaptations from standard to specialized
• New material, lacquer & coating technology development
• Global technical suppport team
• Global sales and product management support team
TRANSPORTATION COLLECTION
ABOUT US RESEARCH & DEVELOPMENT
The Hornschuch Group is the world market leader in the Innovative and comprehensive research and product
development and production of decorative and functional development are prerequisites in our creation process.
films and artificial leather.
Our experienced technical people and fully equipped
As a member of the Hornschuch Group, O‘Sullivan on-site testing laboratories are essential ingredients for
Films, Inc. prides itself in innovative solutions for unique the success of our innovations, qualification, development
applications. and performance.
Our new business development team has initiated
With our know-how, pioneering technology and our systems to carry our ideas from conception to product
expertise we work to make our customers successful realization through stage gate processes.
today and in the future. Our quality assurance systems set the benchmark
for responsibility and continuous improvement in
When it comes to product design, we create and develop manufacturing. We regularly audit and certify our systems
our solutions in close cooperation with our customers. to exceed internationally respected standards.
We are proud to carry the Made in the USA label PRODUCTION
for over 118 years.
Our products are manufactured in-house at our
PRODUCTS Winchester, Virginia facility. We utilize our Calender,
Spread Coat, Lamination, Printing and Embossing
In each individual market, we distinguish ourselves with equipment to the highest potential applying and
our high level of competence reflected in our products pioneering the newest industrial practices.
and services. As a custom compounder, O’Sullivan Films is By constantly improving our efficiencies, we are more
flexible and responsive towards our customer needs.
Awardscapable of providing combinations of physical properties
specific to the end-user’s requirements.
With our innovations based in custom development,
we are able to create products to meet a wide range
of certifications and quality standards. Each creative
solution for a custom product generates solutions
applicable to new potential projects, and we strive to use
this synergy whenever possible.
DESIGN
As a surface design specialist, apApewalinagrddessign is a
key selling point for us and an excellent opportunity to
differentiate ourselves from the Acomwpaetritidons.
Innovative ideas require a creative base on which they
can be developed into an recognized product of the skai®
brand. At O’Sullivan Films we work with you to develop
quality products to meet your specifications.
To add creative power to our portfolio, we work closely
with the renowned Hornschuch Design Center, which has
received numerous international Design Awards.
Awards
YesVirginia.org virginia
best state for business environmental excellence
program
TRANSPORTATION COLLECTION
GLOBAL QUALITY PRESENCE
BRINGING OUR EXPERTISE TO YOU
Under the Hornschuch Group‘s skai® label falls brands and products of all members of the Hornschuch Group.
WhY hORnSChUCh GROUPWith numerous support locations and manufacturing facilites, skai® demonstrates its high quality around the world.
TRanSPORTaTIOn?The skai® product range includes applications for interior, exterior, transportation, healthcare and more.
Hornschuch Stolzenau GmbH Leadership Exclusive Partner Representation
Seoul, Republic of Korea Bejing, PR China
Stolzenau, Germ6an0y + Years of
Supplier in Function &
Reliability Design
000 Hornschuch RUS
Hornschuch UK Ltd. Moscow, Russia
Purley Surrey, Great Britain
O’Sullivan Films, Inc. InHonrnoscvhuachtFiroannce SARL Hornschuch CS spol. s r.o
Winchester, VA, USA leFoantdenaey-rsosush-Boiips, France
VarietyKrálův Dvůr, Czech Republic
kek-Kaschierungen GmbH Hornschuch Italia S.r.l. PVCHornschuch (Shanghai)
Herbolzheim, Germany Arese, Italy
Exclusive Partner Surface Technology Co. Ltd.
Pune, India
PURShanghai, P.R. China
TPO
Exclusive Partner Exclusive Partner
Buenos Aires, Argentina Bangkok, Thailand
Compounding Hornschuch Group GmbH Sustainability
for your Weißbach, Germany and
process
Konrad Hornschuch AG Recyclabity
Weißbach, Germany
Global Project Worldwide tech
Management and process
from R&D to support
serial
production
TRANSPORTATION COLLECTION
CUTTING-EDGE TECHNOLOGIES
“It feels like rubbing a puppy belly!” was the excited response from our customer, after
she touched it for the very first time.
You know that unbeatable softness you feel when you rub the belly of a puppy. That’s the feeling you get when you choose
O’Sullivan’s O’Soft® TPO material.
O’Soft® delivers supreme comfort, elegant design and world-class luxury for automotive interior trim. It’s unlike any other
brand on the market. With its unique combination of our softest TPO topskin and the softest and most durable foams and
lacquer systems, O’Soft® is the industry leader.
In addition to the highest quality in style and comfort, O’Soft® delivers performance. The material is designed to be abrasion
and scratch resistant and easy to clean.
With O’Soft®, you’ll set a new standard of luxury for your automotive interiors.
TRANSPORTATION COLLECTION
LIGHTWEIGHT
CUTTING-EDGE TECHNOLOGIES
Weight
Comparisons
by
Construction
Unsupported PVC TPO
Expanded
Foam Foam
At O’Sullivan Films, we agree with and value theSkinc
ont0i.nV0i2numylemd emBpi-0‐la.h6mmainmsaties onBi-a0‐la.6dmmivnmaatences in lightweight technologies for the
automotive industry.
Foam
or
Expanded
Layer
0.48mm 2mm 2mm
2nd
Foam
or
Expanded
Layer 2mm -‐-‐ -‐-‐
Taking “light” to a new level, we are wcohmeTrmoWetaeiloi t
Tgthhuetic
(rkdgn/pemtsr2so)
o bdeu2ic1n.5t4mg1s0malirgehtuisne2.d86o5m.0umr envir2o.6mnmmental impact, focusing on sustainability and
providing a clean, safe environment 680
9/4/14
Our products fit the lightweight criteria easily- we combine low-density TPO with low-density foams to create lightweight
constructions that hold solid color, grain, gauge and width consistency- and thanks to our quality processes, the cost impact
is also light.
Weight
(g/m2)
1600
1410
850
680
1400
Unsupported
PVC
1200
Foam
TPO
1000
Expanded
Bi-‐laminate
Foam
Vinyl
Bi-‐laminate
800
600
400
200
0
TRANSPORTATION COLLECTION
CUTTING-EDGE TECHNOLOGIES
cool colors ™ technology for films and synthetics
reflect sunlight and reduce surface heat by 20%.
The secret of the ‘cool colors’ technology lies in
the radical improvement of radiation reflection
in the near infrared range (approx. 780 to 1500
nanometers).
Spectrometer measurements show that ‘cool
color’ synthetic leathers are powerful reflectors of
the energy-charged infrared spectrum of sunlight.
They perform considerably better than standard
synthetic leathers.
Up to 80% of the NIR is reflected, while the
appearance remains unchanged- even with darker
colors. cool colors ™ technology is applicable to
synthetic leather and plastic films.
Vertura Sheffield Standard cool colors Vertura Sheffield Black Standard White Standard
176 *in accordance with ASTM D 4803-97
167
158
149
140
131
122
113
°F 104
95
86
77
68
59
50
41
32
11:15:48
11:17:48
11:19:48
11:21:48
11:23:48
11:25:48
11:27:48
11:29:48
11:31:48
11:33:48
11:35:48
11:37:48
11:39:48
11:41:48
11:43:48
11:45:48
11:47:48
11:49:48
11:51:48
11:53:48
11:55:48
11:57:48
11:59:48
12:01:48
12:03:48
12:05:48
12:07:48
12:09:48
12:11:48
12:13:48
12:15:48
Time
The result: significantly improved application properties and greater durability of the materials.
TRANSPORTATION COLLECTION
CUTTING-EDGE TECHNOLOGIES
semPURO™ is the first result of an innovative stay-clean technology and our new brand for stain-resistance.
Our materials are designed to stand up to life’s little mishaps. With semPURO™ by Hornschuch Group, O’Sullivan introduces
leading-edge stain resistant technology, featuring in particular impressive and unmatched coffee and denim stain resistance.
For today’s consumers, the materials are super easy to take care of without impacting the hand or the color. Our customers
get the best of all worlds: extremely durable materials and the softness and luxurious styling they want.
TRANSPORTATION COLLECTION
MATERIALS urethane/ acrylic topcoat
0.4-1.30 mm TPO base sheet
COMPACT (single-ply compact sheets)
primer
LIGHT (bi- or tri-laminate constructions)
urethane/ acrylic topcoat
0.4 - 0.8 mm TPO base sheet
1.0 - 4.5 mm foam (PP, PE or blend)
primer
LIGHT OE construction LIGHT OL construction LIGHT OS construction
COMPACT TG construction COMPACT TJ construction
TRANSPORTATION COLLECTION
SURFACE
APPLICATIONS
CONTURA INSTRA
instrument panel lowers instrument panel uppers
section 2 section 1
PORTA ENTRA
door panel uppers door panel lowers
section 3 section 4
SPECIAL APPLICATIONS
lining, trim & flooring
section 5
TRANSPORTATION COLLECTION
INSTRA
IP UPPERS
TRANSPORTATION COLLECTION
INSTRA
IP UPPERS
INSTRA
INSTRA
INSTRA
INSTRA
INSTRA
COMPACT
COMPACT
LIGHT
LIGHT
LIGHT
TG
TJ
OE
OS
OL
DEPLOYABLE
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★
Mechanical
Score
Laser
Score
25
(shore
D)
35
(shore
D)
65
(shore
A)
50
(shore
A)
30
(shore
A)
Non-‐Score
HAPTICS
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Hardness
Soft-‐Touch
Feel
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
APPEARANCE
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Gloss
Color
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
VAC-‐FORMABLE
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
In-‐Mold-‐Grain
(IMG)
★★★★ ★★★★★ ★★★★ ★★★★ ★★★
Grain
Replication
★★★★ ★★★★★ ★★★★ ★★★★ ★★★
Male
Vac-‐Form
Grain
Retention
★★★★ ★★★★ ★★★★★ ★★★★★ ★★★★★
WEIGHT
Light
Weight
★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
SINGLE
PLY
SKIN
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Gauge
Control
Versatility
★★★★ ★★★ ★★★★ ★★★★★
OTHER
PROCESSES
★★★ ★★★★ ★★★★★
Hand-‐Wrap
Cut
&
Sew
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
SUSTAINABILITY
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Low
Emissions
Phthalate
Free
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
SURFACE
DURABILITY
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Stain
Resistance
★★★★★
Cleanability
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★
Chemical
Resistance
★★★★★ ★★★★★ ★★★★★ ★★★★★
Scuff/Mar
Resistance
HHHHH OPTIMAL CHOICE H NOT RECOMMENDED
TRANSPORTATION COLLECTION
INSTRA IP UPPERS
COMPACT
ANCONA GRAIN IN SHALE
Instra Compact TG
Instra Compact TJ ANCONA GRAIN IN BLACK
TRANSPORTATION COLLECTION
INSTRA IP UPPERS
COMPACT
INSTRA COMPACT single-ply TPO constructions are formulated for high sunload instrument panels and similar applications.
This durable product is designed for in-mold-grain (IMG) vacuum forming processes as well as male form applications, and
can be scored for PAB deployment. The backside is treated for foam-in-place processes.
Product
Overview
Description:
Single-‐ply
TPO
compact
sheet
with
clear
soft-‐touch
urethane
lacquer
Applications:
Instrument
Panel
(PAB
integrated)
and
similar
applications
Processing:
Negative
(IMG)
vacuum
forming
or
male
vacuum
forming
Dimensional
Proper9es
Skin
Thickness : 0.9
-‐
1.3
mm
Density : 0.92
Width : up
to
1900
mm
Mass : 1017
g/m2
(nominal,
dependent
on
construction)
Physical
Proper9es*
Elongation COMPACT
TG COMPACT
TJ ISO
37
Type
1
/
ASTM
D412
: >500
% >500
% ISO
37
Type
1
/
ASTM
D412
Tensile
Strength : >950
N/cm2 >1200
N/cm2 ISO
34
Meth
B-‐A
/
ASTM
D1004
Tear
Strength : >400
N/mm >600
N/mm SAE
J323
Meth.
A
&
B
Low
Temperature : -‐30°C -‐30°C ASTM
D2240
(Shore
D)
Hardness : 25 35
ISO
105-‐B05
Cond
5
/
SAE
J2412
*Typical
values
shown.
Results
vary
based
on
the
specific
construction.
ASTM
E145
(168
h
@
100°C)
ISO
105-‐X12
Colorfastness
&
Surface
Durability
Gray
Scale
4
min.
(1240
kJ/m2) SAE
J948
Taber
Method
Gray
Scale
4
min. SAE
J365
Xenon
Accelerated
Aging : Gray
Scale
4
min.
(1240
kJ/m2) Gray
Scale
4
min.
No
Lacquer
Wear-‐Thru FMVSS
302
Heat
Resistance : Gray
Scale
4
min. No
Change SAE
J1756
(3
hr
@
100°C)
SAE
J1756
(3
hr
@
100°C)
Crocking
Resistance : Gray
Scale
4
min.
SAE
J1351
Heat
+
Cold
+
Humidity
Cycling
Abrasion
Resistance : No
Lacquer
Wear-‐Thru
Scuffing
Resistance : No
Change
Addi9onal
Proper9es
Flammability : <
100
mm/minute <
100
mm/minute
Volatility
(Gravimetric
Fog) : <
1.5
mg <
1.5
mg
Volatility
(Phoometric
Fog) : >
70 >
70
Odor : Rating
3
or
Better Rating
3
or
Better
Environmental
Cycling : Gray
Scale
4
min. Gray
Scale
4
min.
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
INSTRA IP UPPERS
LIGHT
FRENCH CALF GRAIN IN COCOA
Instra Light OE
Instra Light OL MATTE GRAIN IN MINK
Instra Light OS
AUSTIN JR GRAIN IN BLACK
TRANSPORTATION COLLECTION
INSTRA IP UPPERS
LIGHT
INSTRA LIGHT offers the highest quality durable TPO skins that can be mated with a variety of foam types based on
application, down-stream processing and desired properties. INSTRA is ideal for instrument panel uppers that will match or
complement adjacent components like door uppers and IP lowers.
This durable product can support IMG and IMGL (in-mold-grain) vacuum forming and male vacuum forming processes.
Versions of INSTRA LIGHT are ideal for scored and non-scored PAB deployable instrument panels.
Product
Overview
Description:
Single
ply
TPO
skin
with
clear
soft-‐touch
urethane
lacquer,
heat-‐laminated
to
durable
PEF
(foam).
Applications:
Instrument
Panel
(PAB
integrated)
and
similar
applications
Processing:
Negative
(IMG)
vacuum
forming
or
male
vacuum
forming
Dimensional
Proper;es
Skin
Thickness : 0.5
-‐
0.9
mm
Foam
Thickness : 1
-‐
3
mm
Composite
Thickness : 1.5
-‐
3.9
mm
Mass : 500
-‐
900
g/m2
(nominal,
dependent
on
construction)
Physical
Proper;es*
Elongation LIGHT
OE LIGHT
OS LIGHT
OL ISO
37
Type
1
/
ASTM
D412
: >300
% >300
% >300
%
Tensile
Strength : >275
N/cm2 >200
N/cm2 >165
N/cm2 ISO
37
Type
1
/
ASTM
D412
Tear
Strength : >175
N/mm >125
N/mm ISO
34
Meth
B-‐A
/
ASTM
D1004
Low
Temperature : -‐30°C -‐30°C >100
N/mm SAE
J323
Meth.
A
&
B
Hardness : 65 50 -‐30°C ASTM
D2240
(Shore
A)
30
*Typical
values
shown.
Results
vary
based
on
the
specific
construction.
Gray
Scale
4
min.
Colorfastness
&
Surface
Durability
Gray
Scale
4
min.
Gray
Scale
4
min.
Xenon
(1240
kJ/m2) : Gray
Scale
4
min. No
Wear-‐Thru Gray
Scale
4
min. ISO
105-‐B05
Cond
5
/
SAE
J2412
: Gray
Scale
4
min. No
Change Gray
Scale
4
min. ASTM
E145
(168
h
@
100°C)
Heat
Resistance : Gray
Scale
4
min.
Gray
Scale
4
min.
ISO
105-‐X12
Crocking
Resistance : No
Wear-‐Thru No
Wear-‐Thru SAE
J948
Taber
Method
Abrasion
Resistance : No
Change No
Change SAE
J365
Scuffing
Resistance
Addi;onal
Proper;es
FMVSS
302
SAE
J1756
(3
hr
@
100°C)
Flammability : <
100
mm/minute <
100
mm/minute <
100
mm/minute SAE
J1756
(3
hr
@
100°C)
Fog
(Gravimetric) : <
1.5
mg <
1.5
mg <
1.5
mg SAE
J1351
Fog
(Photometric) : >
70 >
70 >
70 Heat
+
Cold
+
Humidity
Cycling
Odor : Rating
3
or
Better Rating
3
or
Better Rating
3
or
Better
Environmental
Cycling : Gray
Scale
4
min. Gray
Scale
4
min. Gray
Scale
4
min.
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
CONTURA
IP LOWERS
TRANSPORTATION COLLECTION
CONTURA
IP LOWERS
CONTURA
CONTURA
CONTURA
CONTURA
COMPACT
LIGHT
LIGHT
LIGHT
OE
OS
OL
TG
HAPTICS
Hardness
25
(shore
D)
65
(shore
A)
50
(shore
A)
30
(shore
A)
Soft-‐Touch
Feel
★★★★★ ★★★★★ ★★★★★ ★★★★★
APPEARANCE
Gloss
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Color
VAC-‐FORMABLE
In-‐Mold-‐Grain
(IMG)
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Grain
Replication
★★★★ ★★★★ ★★★★ ★★★
★★★★ ★★★★ ★★★★ ★★★
Male
Vac-‐Form
Grain
Retention
WEIGHT
Light
Weight
★★★★ ★★★★★ ★★★★★ ★★★★★
SINGLE
PLY
SKIN
Gauge
Control
★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Versatility
OTHER
PROCESSES
Hand-‐Wrap
★★★ ★★★★ ★★★★★
★★★ ★★★★ ★★★★★
Cut
&
Sew
★★★★
SUSTAINABILITY
Low
Emissions
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Phthalate
Free
SURFACE
DURABILITY
Stain
Resistance
★★★★★ ★★★★★ ★★★★★ ★★★★★
Cleanability
★★★★★ ★★★★★ ★★★★★ ★★★★★
Chemical
Resistance
★★★★★ ★★★★★ ★★★★★ ★★★★★
Scuff/Mar
Resistance
★★★★★ ★★★★★ ★★★★★ ★★★★★
HHHHH OPTIMAL CHOICE H NOT RECOMMENDED
TRANSPORTATION COLLECTION
CONTURA IP LOWERS
COMPACT
Contura Compact TG CADILLAC GRAIN IN CHOCCACHINO
TRANSPORTATION COLLECTION
CONTURA IP LOWERS
COMPACT
CONTURA COMPACT single-ply TPO constructions are an excellent choice for instrument panel lowers and similar
applications that will match or complement adjacent components like IP uppers and door panels.
This durable product can support IMG (in-mold-grain) vacuum forming and male vacuum forming processes. The backside is
treated for foam-in-place processes.
Product
Overview
Description:
Single-‐ply
TPO
compact
sheet
with
clear
soft-‐touch
urethane
lacquer
Applications:
Instrument
Panel
(PAB
integrated)
and
similar
applications
Processing:
Negative
(IMG)
vacuum
forming
or
male
vacuum
forming
Dimensional
Proper8es
Skin
Thickness : 0.9
-‐
1.3
mm
Density : 0.92
Width : up
to
1900
mm
Mass : 1017
g/m2
(nominal,
dependent
on
construction)
Physical
Proper8es*
Elongation : COMPACT
TG ISO
37
Type
1
/
ASTM
D412
>500
% ISO
37
Type
1
/
ASTM
D412
Tensile
Strength : >950
N/cm2 ISO
34
Meth
B-‐A
/
ASTM
D1004
Tear
Strength : SAE
J323
Meth.
A
&
B
Low
Temperature : >400
N/mm ASTM
D2240
(Shore
D)
Hardness : -‐30°C
25 ISO
105-‐B05
Cond
5
/
SAE
J2412
ASTM
E145
(168
h
@
100°C)
*Typical
values
shown.
Results
vary
based
on
the
specific
construction. ISO
105-‐X12
SAE
J948
Taber
Method
Colorfastness
&
Surface
Durability
SAE
J365
Xenon
Accelerated
Aging : Gray
Scale
4
min.
(1240
kJ/m2)
Heat
Resistance :
Crocking
Resistance : Gray
Scale
4
min.
Abrasion
Resistance : Gray
Scale
4
min.
Scuffing
Resistance : No
Lacquer
Wear-‐Thru
No
Change
Addi8onal
Proper8es
Flammability : <
100
mm/minute FMVSS
302
Volatility
(Gravimetric
Fog) : <
1.5
mg SAE
J1756
(3
hr
@
100°C)
Volatility
(Photometric
Fog) : >
70 SAE
J1756
(3
hr
@
100°C)
Odor : Rating
3
or
Better SAE
J1351
Environmental
Cycling : Gray
Scale
4
min. Heat
+
Cold
+
Humidity
Cycling
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
CONTURA IP LOWERS
LIGHT
FRENCH CALF GRAIN IN BLACK
Contura Light OE
Contura Light OL MATTE GRAIN IN FIG
Contura Light OS
AUSTIN JR GRAIN IN BLACK
TRANSPORTATION COLLECTION
CONTURA IP LOWERS
LIGHT
CONTURA LIGHT offers the highest quality durable TPO skins that can be mated with a variety of foam types based on
application, down-stream processing and desired properties. Ideal for instrument panel lowers and similar applications that
will match or complement adjacent components like IP uppers, door panels, knee bolsters, etc.
This durable product can support IMG and IMGL (in-mold-grain) vacuum forming, low-pressure molding, and male vacuum
forming processes.
Product
Overview
Description:
Single
ply
TPO
skin
with
clear
soft-‐touch
urethane
lacquer,
heat-‐laminated
to
durable
PEF
(foam).
Applications:
Door
panel
lowers,
bolsters,
inserts
and
similar
applications
Processing:
IMG
or
IMGL,
LPM
and
male
vacuum
forming
Dimensional
Proper;es
Skin
Thickness : 0.5
-‐
0.9
mm
Foam
Thickness : 1
-‐
3
mm
Composite
Thickness : 1.5
-‐
3.9
mm
Mass : 500
-‐
900
g/m2
(nominal,
dependent
on
construction)
Physical
Proper;es*
Elongation LIGHT
OE LIGHT
OS LIGHT
OL ISO
37
Type
1
/
ASTM
D412
: >300
% >300
% >300
%
Tensile
Strength : >275
N/cm2 >200
N/cm2 >165
N/cm2 ISO
37
Type
1
/
ASTM
D412
Tear
Strength : >175
N/mm >125
N/mm ISO
34
Meth
B-‐A
/
ASTM
D1004
Low
Temperature : -‐30°C -‐30°C >100
N/mm SAE
J323
Meth.
A
&
B
Hardness : 65 50 -‐30°C ASTM
D2240
(Shore
A)
30
*Typical
values
shown.
Results
vary
based
on
the
specific
construction.
Gray
Scale
4
min.
Colorfastness
&
Surface
Durability
Gray
Scale
4
min.
Gray
Scale
4
min.
Xenon
(1240
kJ/m2) : Gray
Scale
4
min. No
Wear-‐Thru Gray
Scale
4
min. ISO
105-‐B05
Cond
5
/
SAE
J2412
: Gray
Scale
4
min. No
Change Gray
Scale
4
min. ASTM
E145
(168
h
@
100°C)
Heat
Resistance : Gray
Scale
4
min.
Gray
Scale
4
min.
ISO
105-‐X12
Crocking
Resistance : No
Wear-‐Thru No
Wear-‐Thru SAE
J948
Taber
Method
Abrasion
Resistance : No
Change No
Change SAE
J365
Scuffing
Resistance
Addi;onal
Proper;es
FMVSS
302
SAE
J1756
(3
hr
@
100°C)
Flammability : <
100
mm/minute <
100
mm/minute <
100
mm/minute SAE
J1756
(3
hr
@
100°C)
Fog
(Gravimetric) : <
1.5
mg <
1.5
mg <
1.5
mg SAE
J1351
Fog
(Photometric) : >
70 >
70 >
70 Heat
+
Cold
+
Humidity
Cycling
Odor : Rating
3
or
Better Rating
3
or
Better Rating
3
or
Better
Environmental
Cycling : Gray
Scale
4
min. Gray
Scale
4
min. Gray
Scale
4
min.
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
PORTA
DP UPPERS
TRANSPORTATION COLLECTION
PORTA
DP UPPERS
PORTA
PORTA
PORTA
PORTA
COMPACT
LIGHT
LIGHT
LIGHT
TG
OE
OS
OL
HAPTICS
Hardness
25
(shore
D)
65
(shore
A)
50
(shore
A)
30
(shore
A)
Soft-‐Touch
Feel
★★★★★ ★★★★★ ★★★★★ ★★★★★
APPEARANCE
Gloss
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Color
VAC-‐FORMABLE
In-‐Mold-‐Grain
(IMG)
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Grain
Replication
★★★★ ★★★★ ★★★
★★★★ ★★★★ ★★★★ ★★★
Male
Vac-‐Form
★★★★
★★★★★ ★★★★★ ★★★★★
Grain
Retention
★★★★★ ★★★★★ ★★★★★
WEIGHT
★★★★★ ★★★★★ ★★★★★
Light
Weight
★★★★
SINGLE-‐PLY
SKIN
Gauge
Control
★★★★
★★★★★
Versatility
OTHER
PROCESSES
Hand-‐Wrap
★★★ ★★★★ ★★★★★
★★★ ★★★★ ★★★★★
Cut
&
Sew
★★★★
★★★★★
SUSTAINABILITY
★★★★★ ★★★★★
★★★★★
Low
Emissions
★★★★★ ★★★★★
★★★★★ ★★★★★
Phthalate
Free
SURFACE
DURABILITY
Stain
Resistance
★★★★★ ★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Cleanability
★★★★★
★★★★★ ★★★★★ ★★★★★ ★★★★★
Chemical
Resistance
★★★★★ ★★★★★ ★★★★★
Scuff/Mar
Resistance
HHHHH OPTIMAL CHOICE H NOT RECOMMENDED
TRANSPORTATION COLLECTION
PORTA DP UPPERS
COMPACT
ANCONA GRAIN IN BLACK
Porta Compact TG
TRANSPORTATION COLLECTION
PORTA DP UPPERS
COMPACT
PORTA COMPACT single-ply TPO constructions are an excellent choice for door panel uppers and similar applications that
will match or complement adjacent components like bolsters and instrument panels.
This durable product can support IMG (in-mold-grain) vacuum forming and male vacuum forming processes. The backside
can treated for foam-in-place processes.
Product
Overview
Description:
Single-‐ply
TPO
compact
sheet
with
clear
soft-‐touch
urethane
lacquer
Applications:
Instrument
Panel
(PAB
integrated)
and
similar
applications
Processing:
Negative
(IMG)
vacuum
forming
or
male
vacuum
forming
Dimensional
Proper8es
Skin
Thickness : 0.9
-‐
1.3
mm
Density : 0.92
Width : up
to
1900
mm
Mass : 1017
g/m2
(nominal,
dependent
on
construction)
Physical
Proper8es*
Elongation : COMPACT
TG ISO
37
Type
1
/
ASTM
D412
>500
% ISO
37
Type
1
/
ASTM
D412
Tensile
Strength : >950
N/cm2 ISO
34
Meth
B-‐A
/
ASTM
D1004
Tear
Strength : SAE
J323
Meth.
A
&
B
Low
Temperature : >400
N/mm ASTM
D2240
(Shore
D)
Hardness : -‐30°C
25 ISO
105-‐B05
Cond
5
/
SAE
J2412
ASTM
E145
(168
h
@
100°C)
*Typical
values
shown.
Results
vary
based
on
the
specific
construction. ISO
105-‐X12
SAE
J948
Taber
Method
Colorfastness
&
Surface
Durability
SAE
J365
Xenon
Accelerated
Aging : Gray
Scale
4
min.
(1240
kJ/m2)
Heat
Resistance :
Crocking
Resistance : Gray
Scale
4
min.
Abrasion
Resistance : Gray
Scale
4
min.
Scuffing
Resistance : No
Lacquer
Wear-‐Thru
No
Change
Addi8onal
Proper8es
Flammability : <
100
mm/minute FMVSS
302
Volatility
(Gravimetric
Fog) : <
1.5
mg SAE
J1756
(3
hr
@
100°C)
Volatility
(Photometric
Fog) : >
70 SAE
J1756
(3
hr
@
100°C)
Odor : Rating
3
or
Better SAE
J1351
Environmental
Cycling : Gray
Scale
4
min. Heat
+
Cold
+
Humidity
Cycling
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
PORTA DP UPPERS
LIGHT
FRENCH CALF GRAIN IN FIG
Porta Light OE
Porta Light OL MATTE GRAIN IN COCOA
Porta Light OS
FRENCH CALF GRAIN IN BLACK
TRANSPORTATION COLLECTION
PORTA DP UPPERS
LIGHT
PORTA LIGHT offers the highest quality durable TPO skins that can be mated with a variety of foam types based on
application, down-stream processing and desired properties. PORTA Light is ideal for door panel uppers and similar
applications that will match or complement adjacent components like door lowers and bolsters and IPs.
This durable product can support IMG and IMGL (in-mold-grain) vacuum forming, low-pressure molding, and male vacuum
forming processes.
Product
Overview
Description:
Single
ply
TPO
skin
with
clear
soft-‐touch
urethane
lacquer,
heat-‐laminated
to
durable
PEF
(foam).
Applications:
Door
Panel
Uppers
and
similar
applications
Processing:
IMG
and
IMGL
or
male
vacuum
forming
Dimensional
Proper;es
Skin
Thickness : 0.5
-‐
0.9
mm
Foam
Thickness : 1
-‐
3
mm
Composite
Thickness : 1.5
-‐
3.9
mm
Mass : 500
-‐
900
g/m2
(nominal,
dependent
on
construction)
Physical
Proper;es*
Elongation LIGHT
OE LIGHT
OS LIGHT
OL ISO
37
Type
1
/
ASTM
D412
: >300
% >300
% >300
%
Tensile
Strength : >275
N/cm2 >200
N/cm2 >165
N/cm2 ISO
37
Type
1
/
ASTM
D412
Tear
Strength : >175
N/mm >125
N/mm ISO
34
Meth
B-‐A
/
ASTM
D1004
Low
Temperature : -‐30°C -‐30°C >100
N/mm SAE
J323
Meth.
A
&
B
Hardness : 65 50 -‐30°C ASTM
D2240
(Shore
A)
30
*Typical
values
shown.
Results
vary
based
on
the
specific
construction.
Gray
Scale
4
min.
Colorfastness
&
Surface
Durability
Gray
Scale
4
min.
Gray
Scale
4
min.
Xenon
(1240
kJ/m2) : Gray
Scale
4
min. No
Wear-‐Thru Gray
Scale
4
min. ISO
105-‐B05
Cond
5
/
SAE
J2412
: Gray
Scale
4
min. No
Change Gray
Scale
4
min. ASTM
E145
(168
h
@
100°C)
Heat
Resistance : Gray
Scale
4
min.
Gray
Scale
4
min.
ISO
105-‐X12
Crocking
Resistance : No
Wear-‐Thru No
Wear-‐Thru SAE
J948
Taber
Method
Abrasion
Resistance : No
Change No
Change SAE
J365
Scuffing
Resistance
Addi;onal
Proper;es
FMVSS
302
SAE
J1756
(3
hr
@
100°C)
Flammability : <
100
mm/minute <
100
mm/minute <
100
mm/minute SAE
J1756
(3
hr
@
100°C)
Fog
(Gravimetric) : <
1.5
mg <
1.5
mg <
1.5
mg SAE
J1351
Fog
(Photometric) : >
70 >
70 >
70 Heat
+
Cold
+
Humidity
Cycling
Odor : Rating
3
or
Better Rating
3
or
Better Rating
3
or
Better
Environmental
Cycling : Gray
Scale
4
min. Gray
Scale
4
min. Gray
Scale
4
min.
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
ENTRA
DP LOWERS
TRANSPORTATION COLLECTION
ENTRA
DP LOWERS
ENTRA
ENTRA
ENTRA
LIGHT
LIGHT
LIGHT
HAPTICS
Hardness
OE
OS
OL
Soft-‐Touch
Feel
APPEARANCE
65
(shore
A)
50
(shore
A)
30
(shore
A)
Gloss
Color
★★★★★ ★★★★★ ★★★★★
VAC-‐FORMABLE
In-‐Mold-‐Grain
(IMG)
★★★★★ ★★★★★ ★★★★★
Grain
Replication
★★★★★ ★★★★★ ★★★★★
Male
Vac-‐Form
Grain
Retention
★★★★★ ★★★★★ ★★★★★
WEIGHT
★★★★★ ★★★★★ ★★★★★
Light
Weight
★★★★ ★★★★ ★★★
SINGLE-‐PLY
SKIN
★★★★ ★★★★ ★★★
Gauge
Control
Versatility
★★★★★ ★★★★★ ★★★★★
OTHER
PROCESSES
Hand-‐Wrap
★★★★★ ★★★★★ ★★★★★
Cut
&
Sew
★★★★★ ★★★★★ ★★★★★
SUSTAINABILITY
Low
Emissions
★★★ ★★★★ ★★★★★
Phthalate
Free
★★★ ★★★★ ★★★★★
SURFACE
DURABILITY
Stain
Resistance
★★★★★ ★★★★★ ★★★★★
Cleanability
★★★★★ ★★★★★ ★★★★★
Chemical
Resistance
Scuff/Mar
Resistance
★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★
★★★★★ ★★★★★ ★★★★★
HHHHH OPTIMAL CHOICE H NOT RECOMMENDED
TRANSPORTATION COLLECTION
ENTRA DP LOWERS
LIGHT
FRENCH CALF GRAIN IN BLACK
Entra Light OE
Entra Light OL MATTE GRAIN IN CHOCCACHINO
Entra Light OS
FRENCH CALF GRAIN IN BLACK
TRANSPORTATION COLLECTION
ENTRA DP LOWERS
LIGHT
ENTRA LIGHT offers the highest quality durable TPO skins that can be mated with a variety of foam types based on
application, down-stream processing and desired properties. ENTRA is ideal for door panel lowers and similar applications
that will match or complement adjacent components like door uppers and bolsters.
This durable product can support IMG and IMGL (in-mold-grain) vacuum forming, low-pressure molding, and male vacuum
forming processes.
Product
Overview
Description:
Single
ply
TPO
skin
with
clear
soft-‐touch
urethane
lacquer,
heat-‐laminated
to
durable
PEF
(foam).
Applications:
Door
panel
lowers,
bolsters,
inserts
and
similar
applications
Processing:
IMG
or
IMGL,
LPM
and
male
vacuum
forming
Dimensional
Proper;es
Skin
Thickness : 0.5
-‐
0.9
mm
Foam
Thickness : 1
-‐
3
mm
Composite
Thickness : 1.5
-‐
3.9
mm
Mass : 500
-‐
900
g/m2
(nominal,
dependent
on
construction)
Physical
Proper;es*
Elongation LIGHT
OE LIGHT
OS LIGHT
OL ISO
37
Type
1
/
ASTM
D412
: >300
% >300
% >300
%
Tensile
Strength : >275
N/cm2 >200
N/cm2 >165
N/cm2 ISO
37
Type
1
/
ASTM
D412
Tear
Strength : >175
N/mm >125
N/mm ISO
34
Meth
B-‐A
/
ASTM
D1004
Low
Temperature : -‐30°C -‐30°C >100
N/mm SAE
J323
Meth.
A
&
B
Hardness : 65 50 -‐30°C ASTM
D2240
(Shore
A)
30
*Typical
values
shown.
Results
vary
based
on
the
specific
construction.
Gray
Scale
4
min.
Colorfastness
&
Surface
Durability
Gray
Scale
4
min.
Gray
Scale
4
min.
Xenon
(1240
kJ/m2) : Gray
Scale
4
min. No
Wear-‐Thru Gray
Scale
4
min. ISO
105-‐B05
Cond
5
/
SAE
J2412
: Gray
Scale
4
min. No
Change Gray
Scale
4
min. ASTM
E145
(168
h
@
100°C)
Heat
Resistance : Gray
Scale
4
min.
Gray
Scale
4
min.
ISO
105-‐X12
Crocking
Resistance : No
Wear-‐Thru No
Wear-‐Thru SAE
J948
Taber
Method
Abrasion
Resistance : No
Change No
Change SAE
J365
Scuffing
Resistance
Addi;onal
Proper;es
FMVSS
302
SAE
J1756
(3
hr
@
100°C)
Flammability : <
100
mm/minute <
100
mm/minute <
100
mm/minute SAE
J1756
(3
hr
@
100°C)
Fog
(Gravimetric) : <
1.5
mg <
1.5
mg <
1.5
mg SAE
J1351
Fog
(Photometric) : >
70 >
70 >
70 Heat
+
Cold
+
Humidity
Cycling
Odor : Rating
3
or
Better Rating
3
or
Better Rating
3
or
Better
Environmental
Cycling : Gray
Scale
4
min. Gray
Scale
4
min. Gray
Scale
4
min.
Properties listed do not constitute a warranty or specification. Test values are based on materials conditioned and tested in a controlled laboratory using established standards and procedures.
Properties vary based on embossed grain, color, multiply lamination and other variables.
TRANSPORTATION COLLECTION
SPECIAL
APPLICATIONS
CONTURA INSTRA
instrument panel lowers instrument panel uppers
section 2 section 1
PORTA ENTRA
door panel uppers door panel lowers
section 3 section 4
SPECIAL APPLICATIONS
lining, trim & flooring
section 5
TRANSPORTATION COLLECTION
LITESKIN
LINING & TRIM
The demands for vehicle interiors continue to increase. New models are being offered with greater variety of interior
lining than ever before. Special editions need that “certain something“. The era of uniform interiors is over- the market
demands innovative surface.
ITtthhsLienintraePemsPiksesinah: LenmLieetiaettwiecsn,shkgkctinioncF.soabtvh-reeirnfrzgfseesutclhgitfeiievnetcnooeaamnlutreptäoroumnnmaoetteniivvlteee. bitnReotoensrbdtiuoiagrsnstd, acrudstionmduizsatrbyleparancdtiwceitshL- iiatnentshakteitnrpavlLcaeittcrieeevsdekoeiffnleteueIxphlp,grieretanidOsseibesveesyrpoifuenlärcjecisahcultrelifyoaclnieg-mhto. lded parts,
SUITABLE FOR:
Large and Small-Scale Installations for
Instrument Panel, Door Panel, Lining
and Trim
• Print, logo, lettering capable
• Super-smooth feel
• Lightweight construction and
superior durability for 0.35 mm
• High Elasticity
• Impact Resistant
• Wear Resistant
• Light Resistant
• Easy-to-clean
EF2600320 EF2600321
EF2600318 EF2600323
EF2600319
TRANSPORTATION COLLECTION
TEC LINE
FLOORING & BEYOND
design possibilities
- low gloss levels
- print designs possible
- own design center to develop new print designs
based on customers input
- tranfer know how from other industries (furniture, fashion)
Hornschuch is supplying
TRUNK LINER HEEL & TOE PADS CARGOTEC
FOOTMAT BINDING GROUNTEC
© HornschuchGroup 2013 MONOTEC 5
5
skai® Monotec, skai® Grountec, and skai® Cargotec TPO flooring is used around the world in heavy trucks and light
commercial vehicles. The technical properties of all materials include abrasion resistance, high scratch resistance, easy
cleaning, chemical and oil resistance, anti-slip-treatments, and formulations on the same polymer basis as the heaviest layer
possible.
The tec line can come as a low-gloss or matte customized product with the possibility of adding print designs. Our inhouse
design center is fully equipped to help develop new print designs based upon customer’s needs. We can to customize the
surface according to the specifications as we are able do it with any other product we offer.
Beyond the TPO solutions for the automotive industry, we offer a full range of TPO products that extend to material for
flooring, footmats, footmat binding and protective trim, heel and toe pads and trunk liners. We also provide additional
components to completely outfit the vehicles, such as trim, visor, artificial leather applications, security covers and
convertible top windows.
TRANSPORTATION COLLECTION
O’Sullivan Films Inc.
1944 Valley Avenue
Winchester, VA 22601
USA
Phone +1 540 667 6666
Toll Free +1 800 336 9882
Fax +1 540 678 5550
www.osul.com
[email protected]
Detroit Sales Office
100 West Long Lake Road
Suite 211
Bloomfield Hills, MI 48304
Phone +1 540 667 6666 x469
Fax +1 540 772 2695
TRANSPORTATION COLLECTION