GlobalFiltration_PROPOSAL FAA PMA PARTS Boeing # KIT2050118-301GF

Proposal For FAA-PMA Global Filtration
KIT2050118-301GF
Nitrogen Gas Filter 6115 Skyline
from Global Filtration, Houston, TX 77057
Inc.

Rick Caouette
Producer

Global Filtration, Inc.
4927 Cranswick Road
Houston, TX 77041

[email protected] www.globalfilration.com
Toll Free- 1-800-980-2525
Direct +713-856-9800 X 104 Fax - 713-856-9822

Global Filtration

Table of Contents

Service Team............................................................................................................................................................3
Alternate Part Numbers ...........................................................................................................................................4
OEM vs PMA Review and Certified Test Results..................................................................................................5
FAA PMA Approval Ltr ........................... ..................................................................................................................9
Part Introduction............ ..........................................................................................................................................11
Background of Vendor............................................................................................................................................12
Part Marking per 14CFR § 45.15, and Order 8110.42C ........................................................................................13
Photos (OEM and PMA)....... ..................................................................................................................................14
Service History Review..........................................................................................................................................15
Compliance with Airworthiness Standards..........................................................................................................16
Drawings ..................................................................................................................................................................17
Failure Mode Analysis .............................................................................................................................................19
OEM Sample Tracability ..........................................................................................................................................20
ICA, Safety Assessment and Statement of Non-Criticality...................................................................................21
Design Methodology Analysis ................................................................................................................................22
Material Analysis, Certifications/Conformity Inspections......................................................................................23
Dimentional Mode Analysis.....................................................................................................................................24

Global Filtration, Inc.

Global Filtration

Service Team

Rick Caouette has primary servicing responsibility for your company. We operate using a team approach.
Your Service Team consists of:

NAME/TITLE PHONE/FAX/MOBILE EMAIL
Rick Caouette [email protected]
President .... – 20 years Aviation Experience 713-856-9800 X 104(o)
Gayle Caouette- New Client Set Up / AR Manager 713-856-9822(f) [email protected]

Faiz Bobsaith- Quality Control - Inventory 713-856-9800 X 105(o) [email protected]
713-856-9822(f)

713-856-9800 X 1046o)
713-856-9822(f)

Global Filtration, Inc. Phone Number: Toll
Free(800)980-2525 / +713-856-9800/ Fax
713-856-9822

Global Filtration, Inc.

3

Global Filtration Global Filtration, Inc. Alternate Part Number(s)

OEM / Alternate Part Numbers Global PN - KIT2050118-301GF

OEM Part Numbers

Parker PN - KIT2050118-301

Global Filtration, Inc.

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Global Filtration FAA-PMA vs. OEM Test Reports

Global Filtration, Inc.



Chemical Analysis

Company: Global Filtration Date: February 20, 2017
Attention: Richard Caouette Lab Report #: 17-0215-06

P.O. #: Global Filtration

SAMPLE IDENTIFICATION
ID Nut and Spring for P/N 2050118-301GF (kit)
Spring - Similar to SS 302
A

B Nut - Similar to aluminum alloy 6061

A B

C .15 1.25
Si 1.0 .49
Mn 2.0
P .045 .25
S .030
Cr .17 .50
Mo .75 .10
Ni 8.0 1.00
Fe 0.20
.010
Cu .75
Mg

Zn

Ti
N .10

Test specimen retained for three (3) months, unused material is retained for one (1) month.
Analysis performed in accordance with ASTM test methods and analytical procedures and WH Laboratories Quality
Assurance Manual.

Chemist Approved by:

G.H. Kabirzadeh Howard E. Heinsohn

CDJ Services, Inc. 8450 Rayson Houston, TX 77080 Office 713-895-8855 Fax 713-895-8906

NON-DESTRUCTIVE CHEMICAL ANALYSIS

Lab Report #: CJ16-0623-3

Customer: GLOBAL FILTRATION Date of Inspection: 6/23/2016

Attention: RICK CAOUETTE Purchase Order # VERBAL: R. CAOUETTE

Job / Project Title: PMI Equipment: NITON XL2 GOLDD, S/N: 81717

Inspection Jobsite: CDJ SERVICES, INC. Last Detector Cal.: 6/23/2016

Material Specification / Grade: TBD Operator: CARL JOHNSON

Procedure: PMI 103 REV. 3

Description: NC MATERIAL GRADE
(Similar To:)

Si Mn Cr Ni Mg Cu Fe Zn Mo Ti P

NITROGEN GEN. SYSTEM AIR FILTER

ELEMENT ASSEMBLY

Part Number #2050118-301 Parker Hannifin

ITEM #1, Nut 0.68 1.20 0.10 0.10 0.75 4.20 0.50 0.25 0.15 AA L168, T6511, 2014
ITEM #2, Spring 1.0 2.0 .17 .75 0.04
.10 .15 .75 .045 302 SS

APPROVED BY: CARL D. JOHNSON
Analysis Performed in accordance with ASTM test methods and analytical procedures and CDJ Services, Inc. Quality Assurance Manual.
CHEM-F01 (1) CDJ Services, Inc. is an ISO 9001 Certified Organization.

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Global Filtration

FAA PMA Approval Supplement and Letter

Arthur J. Gallagher Risk Management Services, Inc.

9

Global Filtration

Global Filtration, Inc.

Global Filtration

Part Introduction

The following descriptions and introductions are part of this proposal for the Nitrogen Gas Air Filter. Please
review these and reach out to us if you have ANY questions.

Introduction Global Filtration, Inc. (Applicant-GF) under a FAA PMA Project Number completed a PMA
program for a Airbus models A319-111, A319-112, A319-114, A319-131, A319-132,
A319-133, A320-211, A320-212, A320-214, A320-232, A320-233, A321-211, A321-231
Series replacement NGS Air Filter. The original manufacturer (Parker Hannifin) part number
listed in the Aircraft Maintenance Manual (AMM) and Illustrated Parts Catalog (IPC) is
KIT2050118-301 The new part number manufactured by the Global Filtration is
KIT2050118-301GF. The GF at the end of the part number denotes Global Filtration and
was requested by the airlines to be marked as such.

Scope To complete this project Global Filtration, Inc. ran a series of comparative tests equivalency.

In accordance with the tests, a comparative test was run using the standardized ANSI/ASHRAE
52.1-1992 test procedure, or Ulpa D media test. Each filter was run at the prescribed CFM. In results
are listed in the body of this report.

The following filter specification was transmitted to the applicant from Boeing under a license
agreement on the specifications for the filter.

Conclusion When comparing the two filters, the ASHRAE Standard Atmospheric Dust-Spot Efficiency at high
speed the GF filter vs OEM Parker Filtration the FAA PMA Element has equal to or better quality to the
OEM units.

Global Filtration, Inc. holds a Supplemental License Agreement No.
2014-1GMM4LQ and a Hardware Material Services Agreement No. GFD dated
April 9, 2014

Global Filtration, Inc.

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Global Filtration

Vendor Background

Global Filtration, Inc. products are shipped with 8130-3 Airworthiness tags or Certificate of Conformance documents.
Global Filtration is compliant with ISO 9000 specifications and approved under FAA 00-56A standards. All products are
factory new and/or fully traceable to an approved supply source for your complete satisfaction.
Global Filtration, Inc. was founded in 1995 to provide business aircraft flight departments with truly cost effective, high
quality, certified parts for corporate Fortune 500 clients, including Dassault Falcon Jet, DynCorp, General Electric,
General Dynamics, S.C. Johnson & Son, Boise Cascade, Hamilton Sundstrand, and many others.

Global Filtration expertise includes: FAA-PMA products that meet CFR 21.303, leading technology in product
development, and delivering hard-to-find products under contract. Global redesigned the process of
developing candidate PMA filtration products for all areas of aviation, including general business and
corporate flight departments, regional airlines, and light commercial airlines. This wealth of experience led to
the FAA approvals of over 75 new elements to help aviation businesses become more effective and efficient.

Global Filtration, Inc.

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Global Filtration

Part Marking Requirements

Part Marking

Global certifies that within our quality system, all parts will be marked in accordance with
14CFR § 45.15, and Order 8110.42C.
Global certifies that within our quality system, all parts will be marked in accordance with:

 The letters “FAA-PMA”.
 The name Global Filtration, Inc.
 The part number
 Installation eligibility markings are no longer required on the article, but are still required

on the associated PMA supplement according to AC 21.303-4

Part Label
YES NO
FAR 45.15 Part Marking Requirements YES NO N/A N/A

Is the part marked in a way that does not compromise the X X
airworthiness of the part? X
Comparative color photos clearly identifying the part and label X X
markings for the PMA and OEM part are included? X
X X
The part and label are both clearly marked FAA PMA?
N/A N/A
The part and/or label are marked with the symbol or trademark of X
the PMA holder? X X
X
The PMA part number is clearly visible on both the part marking
and packaging label?

The part and/or label are clearly marked with the applicable
aircraft / engine model eligibility?

If the part is too small to mark, is the packaging clearly and N/A N/A
properly marked? (see note) – Mark “N/A” if this question does
not apply. X

Is the part number marked on the OEM part?

Global Filtration, Inc.

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Global Filtration
OEM VS. PMA PHOTOS

OEM
PN- 2050118-201 FILTER FROM PARKER HANNIFIN FOR KIT2040025-305

PMA
PN- 2050118-201GF FILTER FROM GLOBAL FILTRATION FOR KIT2050118-301GF

Global Filtration, Inc.

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Global Filtration

AD's / Service History Review

A search of the FAA online database for unresolved Service Difficulty Reports (SDRs), Airworthiness
Directives (ADs), Notice of Proposed Rulemakings (NPRMs) and FAA Policy Statements was made using the
following FAA internet sites:

ADs: http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/MainFrame?Open FrameSet

SDRs: http://av-info.faa.gov/sdrx/
NPRMs:
AD:
http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgADNPRM.nsf/MainFrame ?
OpenFrameSet

CFR:
http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgNPRM.nsf/MainFrame?O penFrameSet

FAA Policy http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgPolicy.nsf/MainFrame?O penFrameSet
Statements

No relevant SDRs, ADs, NPRMs or FAA policy statements were found to be related to the subject
article.

Global Filtration, Inc.

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Global Filtration

Compliance with Airworthiness
Standards Global Filtration- PN

KIT2040025-205GF

14 CFR Model Amdt Description Par Method of Means of Compliance
Section Cert Materials Compliance
Basis
Durability
33.15 33-10 33-10 Vibration (a) A The material selected for fabrication

(b) of the subject articles are based on
EDS, hardness, and microstructure

analysis of the OEM articles. The

articles conform to approved

specifications to assure that they

have the strength and other

properties assumed in the design

data.

33.19 33-10 33-10 (a) A Articles are equivalent in design,
material, and construction to the
OEM counterparts; thus, this will
minimize the development of an
issue between overhaul periods.

33.63 33-10 33-10 - A The PMA articles will not induce
excessive stress as a result of
vibration, nor will the PMA articles
impart excessive vibration to the
aircraft structure. The mass and
configuration of the PMA articles
will be equivalent to the OEM
articles.

Global Filtration, Inc.

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Global Filtration- Drawings



Global Filtration

Failure Mode Analysis

Failure Mode and Effects Analysis - KIT2050118-301GF

Item Failure Failure Corrective Effect on Severity
Action by Aircraft Class
Item Item Description Function Modes Effects on System Indication Crew Remarks

WILL NOT CAUSE THE NORMAL
INSPECTION
1 KIT2050118-301GF INERTING PARTIAL OR INCREASED Airbus INSPECT OF FILTER 1 CYCLE AND
SYSTEM COMPLETE PRESSURE TO AIRCRAFT CHANGE THE CLOGGING REPLACEMENT
FILTER, OVERCOME THE FILTER OF THE FILTER
REMOVED CLOG USE WILL MINIMIZE
CONTAMINAT FILTER, AN INDICATOR CHANGES OF
ES FROM INDICATOR WOULD LAMPS, or THE FILTER
AIRFLOW US EICAS EVER
SIGNAL BECOMING
MAINTENANCE OR CLOGGED

NO MAINTENANCE

REQUIRED

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Global Filtration

OEM Sample Tracability

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Global Filtration

ICA, Safety Assessment and Statement of Non-Criticality

1. Scope
This engineering data package documents that Global Filtration, Inc. has complied with all the applicable
requirements, as identified in the certification basis of Test and Computations per 14 CFR 21.303(a)(4)
and (5). This package and all attached documents that support our request for approval are true and no
false or misleading statements have been made (reference 14 CFR § 21.2).

2. Part Function
Global Filtration’s research of this part number has determines the element is non-flight critical and an
expendable part. The NGS System separates and collects contaminants from the system, keeping the air
clean before its converted to nitrogen. If the element was to reach its capacity the effect on the system
would be minimal and unfiltered or dirty air might enter the system. But it would still allow the the system
to function fully until maintenance can replace the unit or a by pass switch would pop.

3. StatementofNon-criticality
Global’s research has determined the NGS Air Filter (P/N 2010118-201GF used in
KIT2050118-301GF) is a non-safety significant, expendable, non-critical part. When installed
correctly, the Filter will perform as intended.

4. FMEA
The NGS air element separates and collects contaminants from the air, keeping the air clean prior to
converstion to nitogen. If the element was to reach its capacity the effect on the system would be
minimal and unfiltered or dirty air might enter the NGS system and cause a by pass switch to pop. But
it would still allow the air to still circulate within the system.

5. Assessmentof ICA
A supplemental ICA is not required. The Boeing NGS Filter will be maintained in accordance with the
Manufacturer’s and Airline’s IPC and maintenance manuals. The Boeing NGS Air Filter is removed and
disposed of during normal maintenance cycles.

No further action required.

6. SafetyAssessment 21
After performing a qualitative assessment, Global has determined that the Boeing NGS Air Filter, as stated
in Assessment of ICA, above, is required to pass several installation, acceptance and quality inspections.
These inspections ensure the quality and integrity of the installation. The Boeing NGS Air Filter is a non-
safety significant, expendable, non-critical part. When the Boeing NGS Air Filter is installed correctly, it will
perform as intended.

Global Filtration

Design Methodology

Global Filtration, Inc. / Porvair Filtration evaluated 2 OEM samples to
determine dimensions and tolerances for P/N 7588561GF.

• Each Filter was examined for workmanship and visible defects before
measurement.
• Dimensions were determined by averaging the range of dimensions acquired during
inspection. Tolerances were determined from applicable manufacturing and machinist practices.

• Each OEM sample is dimensionally inspected using a calibrated CMM or hand held
inspection tool. The dimensions are down loaded to IGS/CAD program (Auto Desk Master Program).
The machine shop then down loads the dimensions to the assigned machine.

• The Global Filtration, Inc / Porvair Filtration selected materials that were exactly matched with the OEM element
but the media used was a better efficiency allowing for cleaner air and better overall perfomance. See Below:

Test Fluid H2O Reference Specific Density Kinematic Dynamic
Density @ 60°F gravity (Kg/m^3) viscosity (cst) Viscosity
MIL-PRF-5606
Skydrol LD4 (Kg/m^3) 17 (Pa.s)
15
999.2 0.83 829.336 0.0141
0.0148
999.2 0.99 989.208

Table 2 – Fluid property table

‫ݏ‬. ݃(‫ܦܮ‬4) ‫ܦܮ(ݒ‬4) 0.99 15
‫ݏ = ݎ݋ݐܿܽܨ‬. ݃(‫ܦܮ‬4) ‫(ݒ ݔ‬5606) = 0.83 ‫ ݔ‬17 = 1.0524

7.3 Dirt holding capacity & efficiency

This test will be used to demonstrate compliance with both the efficiency and dirt holding capacity
requirements defined in paragraph two. This test will be carried out in accordance with ISO16889.

7.4 Equipment Preparation
This test shall be carried out using MIL-PRF-5606 as the working fluid.

Connect the filter assembly to test rig PM1044. Fit particle counters immediately upstream
and downstream of the filter assembly.

Use a data logging system to continually record the differential pressure and oil temperature
throughout the test.

7.5 Test Procedure

With the flow rate at 100litres/min inject 10mg/l of ISO 12103 medium test dust with the
particle distribution shown in table 3.

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Global Filtration

Material Analysis , Certification and Conformity Inspections

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Global Filtration

Dimentional Analysis

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