Turbo Airtech

COMPRESSED AIR SYSTEMS – COMPLETE SOLUTION

CENTRIFUGAL COMPRESSORS

CENTRIFUGAL COMPRESSORS PARTS

• Impellers, Diffusers, Bearings, Pinions, Gears,

Valves complete or Parts.

• Filters : Complete Range of standard &

Customised filters solutions for Air Filters, Oil
Filters, Demister Filters, Panel Filters etc.

• Coolers : Complete Range of Air Coolers, Lube

Coolers as per OEM Specifications. Coolers Kits
etc.

• Service Kits : Gearbox Kits, Inlet Kits, Coupling

Hardware Kit etc.

• Transmitters & Probes : Vibration, Temperature,

Pressure, DP, Flow etc.

Centrifugal Compressor : Rotating Parts

• Ability to Supply Complete Rotor Assembly,

Impellers, Pinions, Gears, Diffusers & Bearings

• Ability to Repair Damaged Impellers, Pinions,

Gears, Diffusers, Inlets etc.

• Balancing solutions for Rotor assembly,

Impellers etc.

Centrifugal Compressor : Filters, Kits

• Complete Range of Air/Oil Filters as per OEM

specifications.

• Customer Filter Solutions as per Machine Specifications.
• Complete range of Lubrication Products.
• Service Kits as per OEM specs.
• Oil Pumps, Transmitters, Sensors & Valves.
• Actuators, Positioners, Controllers

Centrifugal Compressor : Seals & Bearings

OIL SEAL

Centrifugal Compressor : Coolers

• Complete Range of Air/Oil Coolers as per OEM

Specifications

• ISO 9001:2015 certified Suppliers.
• Standard Eighteen Months warranty on all our air

coolers.

Centrifugal Compressor : Coolers

Centrifugal Compressor : Controls

• Complete solutions for a wide range of OEM

supplied Controls Panels like Maestro
Vantage, Maestro Universal, Maestro PLC,
CMC etc.

• Customised Control Solution with open

source hardware like Allen Bradley
Controllogix.

• Easy Install Retro-Fit kits for all popular OEM

and Aftermarket Controllers

• Dynamic Surge Control for Centrifugal
• Performance History – Energy used, Flow

Production, Running Hours

• drop in replacement of your existing

proprietary hardware based controller

• retrofit kits for Ingersoll Rand MP3*, Ingersoll

Rand CMC*, Cooper Cameron/Joy Quad II*,
Quad III*, Quad 2000*, Vantage* or any other
installed controller.

Centrifugal Compressor : Controls

Maestro Vantage Power Module

Maestro Universal Maestro Vantage

Quad 2000

Centrifugal Compressor : Drains

• Complete Range of Timer Based, Zero

Loss Solenoid Controlled, Zero Loss
Motorised & Pneumatically Controlled
Drain Valves

• .Capacity from 50 m3/min to 2500

m3/min.

• Use of two sensors to ensure zero loss

condensate discharge.

• Diagnostic Functions.

Centrifugal Compressor : Drains

Centrifugal Compressor : Drains (Drain-All)

• The patented Drain-All was designed for

removing condensate from compressed air
systems. Since it is totally pneumatic, it does
not require any electricity and can be easily
installed using simple piping connections at
any point in a system including remote
locations. It can handle pressures up to 170
PSIG and liquid temperatures up to 170°F. It
has 1/2” NPT inlet and outlet ports and a full
1/2” smoothly contoured condensate flow
path. The industrially robust, highly reliable
Drain-All has few moving parts, can stand up
to the most demanding applications with
minimal maintenance.

Centrifugal Compressor : Drains (Drain-All)

Compressed Air System :Piping & Monitoring

Compressed Air System :Piping & Monitoring

CENTRIFUGAL COMPRESSORS SERVICES

• Consultancy : Sizing, Selection, Technical evolution.
• Installation Services as per OEM installation

requirements, Engineering Review.

• Pre Commissioning & Commissioning assistance .
• Comprehensive AMC & O&M Services.
• Planned Maintenance & Breakdown Maintenance

Services.

• Rebuilds & Upgrade Services.
• Balancing Services.
• Alignment, Auditing & Surge Testing Services.
• Custom Control Panels, Retrofits, Controls setup

solutions

CENTRIFUGAL COMPRESSORS SERVICES

MIRACLE BOY : Oil Filtration/ Maintenance System

1. Issues The running costs of Compressor are too high (power costs,
replacement oil costs, parts replacement costs)

2.Measure By installing Miracle Boy filter System on the compressor and
3.Effect purifying the oil, it is possible to maximize its performance. For
Example, after installation, the current value is reduced by 3 Amps
for an160 kw M/c), and further, wear deterioration of parts is
eliminated and maintenance can be suppressed to 50% or less.

(1) Formula
Current electric cost：
Power Tariff (Rupees/kwh)X consumption(kw) X Operating time (h/year)
After installing filter.
Power Tariff (Rupees/kwh)X consumption(kw) X Operating time (h/year) * 6% OFF

(2) Basis of the 6%
In a 3,300V motor, the current dropped by about 3 Amps.
3,300Vx3A＝9,900W＝9.9kw 9.9kw÷160kw＝0.061

4.Result

KW Electric fee (Before) Electric fee (After) Saving

22 1,056,000 992,640 63,360

37 1,776,000 1,669,440 106,560

55 2,640,000 2,481,600 158,400

75 3,600,000 3,384,000 216,000

100 4,800,000 4,512,000 288,000

110 5,280,000 4,963,200 316,800

125 6,000,000 5,640,000 360,000

150 7,200,000 6,768,000 432,000

160 7,680,000 7,219,200 460,800

200 9,600,000 9,024,000 576,000

220 10,560,000 9,926,400 633,600

The above is only the example of reduction that focusing on the power costs.

The main benefit of installing MB is the maintenance of the machine.
→ No need to replace the oil-separated demister which used to need regular
replacement and the period of the overhaul can extend more than doubled.

5. Flow diagram

75KW
Model: SRC-813

To See The system in Action :
https://www.youtube.com/wa
tch?time_continue=22&v=tTF
NaiE_43s&feature=emb_logo

THANK YOU