DuoManufacturing Brochure

duo

Manufacturing

MANUFACTUERNINGIGNEERING ELECTRICAL

ROLTECH WWW.DUOPLC.COM
+44 (0) 2476 405 100

DUO MANUFACTURING

duo Our In-House manufacturing
gives us the flexibility to tailor
Manufacturing our processing plants to meet
your specific requirements
Duo Manufacturing provides a
complete package from initial design In-house capabilities:
to manufacture, installation and full
project support, all of which is delivered • Technical product design
by working to the highest levels of
safety. • 3D design

Whether your bespoke design requires • CE marked products
hoppers, conveyor systems, structural
steel work, chutes, walkways or more • Structural calculations
complex systems, we can help.
• Highly flexible product options

• Non-standardised projects are
managed from start to finish

• Your unique specification are
incorporated in the design and build

• Enabling the delivery of your project
to the highest possible specification

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CREATING A BESPOKE duo
TURNKEY SOLUTION
Manufacturing
Designing the correct material
flow for your plant. DUO ENGINEERING

Incorporating the equipment Provider of project
that will help you achieve your management, engineering
and installation solutions for
production targets. Quarrying, Recycling, Rail,
Our bespoke manufactured Roads, Maritime & Water
products complement our
Systems.
OEM’s equipment. Covering all design and
implementation of all
BUILT TO LAST manufactured equipment
for site installations and
We are able to design your plant remedial works. From design,
with longevity in mind, by using procurement, construction,
commissioning and handover of
components that minimise the project to you our valuable
wear reducing your repair and
customer.
maintenance costs.
BUILT TO BE PRACTICAL
HEALTH & SAFETY
Designing and contracting your
Our products are always plant, not just for the most
designed with safety in mind,
but if you have any special site productive operation but also
requirements such as guarding, with the most efficient repair

walkways, handrails, and and maintenance in mind.
emergency stop controls, then

we can help.

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ROLTECH

DESIGN FABRICATION INSTALLATION SITE SERVICES/SUPPORT

Roltech have a wealth of knowledge Our training program includes health
and expertise in quarries, factories, & safety, personnel improvement and
bio-energy plants, recycling and water a rolling apprentice scheme for young
treatment plants. engineers.

Roltech offers full on-site service using Experience, Expertise, Excellence
skilled and trained operatives, to carry
out work with quality equipment, Our area of expertise is in design,
competency certification for all fabrication, installation and
personnel and safety documentation maintenance of material handling
to current British safety standards. At plants. We provide turnkey solutions to
Roltech we have the staff and expertise your crushing, shredding, screening and
to act as principle contractor, to carry recycling needs, with a full design team
out project work conforming to CDM to fill your exact requirements.
principles.
As well as building and commissioning
Based in Newcastle under Lyme, we new plants, we provide modification,
have a team of over 80 personnel, refurbishment and repair service.
managing engineering design, project
management, production control and
installations. Housing a 25,000m2
workshop for in-house fabrication,
which includes a 25 tonne single lift
capacity and separate shot blasting and
painting facilities, situated on a 2.5 acre
site.

4 DUO // www.duoplc.com [email protected]

DESIGN FABRICATION INSTALLATION SITE SERVICES/SUPPORT

FABRICATION INSTALLATION

Roltech have the capacity to carry out Our experienced on-site installation
large and small fabrications of any kind. team are equipped to carry out large
engineering projects within CDM
We have extensive workshop facilities regulations.
for heavy fabrication and coded We undertake full method statements
welders for the most specialised and risk assessments as part of all
welding projects in mid steel, stainless projects to ensure all work is carried
steel, aluminium, hardox, and exotic out safely and to schedule.
materials.
READY-MIX MORTAR TRUCKS
Our on-site facility also includes a
spray shop where we are able to We manufacture multi-compartment,
supply steelwork with a galvanised or ready mix mortar truck bodies which
shotblasted and painted finish. allows you to carry five 2m³ batches of
mortar to site. This enables our clients
CONCRETE BATCHING PLANTS the ability to carry different colours, or
classes of mortar, to different building
We have developed a comprehensive sites.
range of dry and wet concrete batching
plants that give accurate production
and dosing of concrete, these are
designed to allow easy maintenance.
Our concrete batching plants can be
designed to suit your site, these can
also be used for block making, slip-
forming and shot crete production.

Our range of aggregate storage bins can
be tailormade for best fit in any size or
configuration.

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DESIGN FABRICATION INSTALLATION SITE SERVICES/SUPPORT

WASTE RECYCLING AND WASTE TO ENERGY
ALTERNATIVE FUELS
We have over 10 years experience
We have built and installed a wide range assisting numerous waste to energy
of varying size plants and systems installations across the UK. We are
to handle various waste products capable of manufacturing: Gasifiers,
for clients in the waste recycling and Oxidisers, Bag house units, Gas
alternative fuels market sector. Ducting, and all other associated
pipework requirements that include HP
Waste Recycling & Alternative Fuel and LP steam pipework within these
projects include: projects.

• Recycled Wood Power Generation Our waste to energy solutions have led
Plants us to carrying out the installation of:

• WDLF (Waste Derived Liquid Fuel) • Gasification units and recirculation
Plants fans

• SRF (Solid Recovered Fuel) plant • Boilers

• Tyre handling & tyre chip urning • Oxidisers and oxidisation Fans
plant
• ID fans
• PSP (Pasteurised Sewage Pellet)
plant • Economisers

• MBM (Meat and Bone Meal) plant • Stacks

• Scrap metal works (processing and • Interconnecting ductwork
stockpiling plant)
• Associated support and access
steelwork

WATER TREATMENT AND PROCESSING

We can provide solutions where the consumption of, or discharge of
water or trade is concerned. Our systems can reduce these burdens
by implementing advanced techniques to recycle the effluent
streams.

Processing your contaminated and dirty water to remove the
following:

• Suspended inert solids

• Emulsified hydrocarbons

• Organic compounds

• Alkaline earth metals

• Heavy metals

• Sulphates

• Divalent and higher cations

• Arsenic, bacteria, algae and larvae

• Radionuclides

• Chemical oxygen demands

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WATERWAYS AND DREDGING
EQUIPMENT

We have manufactured several barges
for transportation of river silt and
debris, as well as diggers used to
dredge the miles and miles of canals
and rivers that lay within the English
landscape. These have ranged from 13
to 26 metres long.

We fabricate dredger boats complete
with pumping systems that are used
for cleaning harbour areas along with
pumping sand form lagoons. We can
also fabricate wave breakers used to
protect the boats within harbours.

DUCTING & PIPEWORK

We supply cost effective, bespoke
ducting and pipework solutions, from
site conception to final design and
installation. Our trained sheet metal
workers and fabricators have the
capacity to manufacture all types of
light through to heavy fabrication and
can work with galvanised, stainless and
mild steel.

Ducting and pipework services in all
aspects of the following:

• Dust / fume extraction

• Heated duct systems

• Air handling units

• Ventilation

• Extraction

• Spray booths

• All types of ducting / ductworks

• General sheet metal works

• Heating cabinets / drying equipment

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DUO ENGINEERING

Our highly experienced team of project MINIMISE YOUR DOWNTIME
managers and engineers look after WITH OUR TEAM OF HIGHLY
multiple brands and different types SKILLED ENGINEERS
of machines and Equipment. They
undergo extensive on-going training WHAT WE DO
with our manufacturers ensuring they
are fully competent to work on your • Detailed engineering tailored to the
equipment. requirements of precise, sound, and
economical construction for high
We carry out service and repair across performance material processing
the whole of the UK, offering you the
very best service by elevating any • Global procurement, inspection, and
downtime keeping your operation up expediting the process of obtaining
and running. the right equipment at the right
price, including cost-effective on-
Health and Safety is paramount, and time delivery schedules
with our in-house H&S centre, STAR,
part of the Duo Group, all our engineers • Construction that achieves the
are fully trained and compliant to earliest plant startup within budget
industry standards. and according to plan

• Solutions to the unique problems
encountered on every project based
on diverse experience in the mining,
recycling and minerals industry

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DUO ENGINEERING - EXCEPTIONAL SERVICE EXCEEDING YOUR EXPECTATIONS

With extensive experience Duo Engineering, championing
in mining, recycling and minerals technical and engineering excellence
projects worldwide, Duo Engineering by applying state-of-the-art processes
is equipped to handle the most and technology to all projects,
challenging endeavors the world has including trouble shooting, design
to offer. Our professionals are some of and construction issues whilst always
the most respected in the industry driving Health and Safety policies and
and possess expertise in complex procedures in everything we do.
areas of mining, recycling and mineral
applications: WE HAVE ENGINEERS COVERING
THE LENGTH AND BREADTH OF
• Mineral exploration and geology
THE UK READY AND AVAILABLE TO
• Materials handling KEEP YOUR OPERATION MOVING

• Removal of contaminates

• Mineral processing

• Pollution control

• Electrometallurgy

• Environmental permitting

• Water treatment

• Waste control

WHY USE US?

A regimental structure of communication which keeps our people safe and the

environment around us, working on clear lines of communication at all times to

achieve the highest levels of engineering.

SURVEYING. ENGINEERING.
SOLUTIONS.

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DUO ELECTRICAL

MINIMISE YOUR DOWNTIME
WITH OUR TEAM OF HIGHLY
SKILLED ENGINEERS

Duo Electrical can oversee your entire With all this in mind we are here to
electrical packages, from design and help you reduce your carbon footprint,
installation right through to testing investigating and implementing the
and commissioning across all different right energy saving schemes and make
industries. sure the electrical packages we offer
you are tailored to your specific needs.
With our in-house team of experts,
we can provide you with a complete POWER TRANSMISSION
turnkey solution, encompassing We have in-house facilities to design
the comprehensive mechanical and and fabricate drive component
electrical design, installation, unique mounting beds for projects requiring
software packages, testing, certification drives, complete with mounting frames.
and can also minimise wear and tear on Specifying and supplying complete
motors. new drive systems, incorporating
ATEX standards where applicable, or
You can rely on us to provide you with replacing existing drives with modern
the total solution and reassurance that energy saving, high efficiency units.
your projects will be handled with the
up-most professionalism and efficiency, Systems can be supplied complete with
whilst always ensuring the safety of all all-drive train elements including:
personnel is always adhered to.
• Motors
PELAECRTRAICAML SOAFUETNY TIS
• Gearboxes

• Coupling

• Bearings

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duo

duo
Equipment

duo

Equipment Rental | Processing | Earthworks | Civil Engineering

duo DUO MANUFACTURING

Manufacturing

seoul
duo

duo
Africa

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CONTACT DUO TODAY
T: +44 (0) 2476 405 100

W: www.duoplc.com

Duo Manufacturing
Mendip Works I Leigh Road I Chantry I Nr Frome I BA11 3LR

T: +44 (0) 1373 836 451 E: [email protected]
Roltech Ltd

The Acorn Works I Holditch Road I Lymedale Business Park I Newcastle-Under-Lyme I Staffordshire I ST5 9JA
T: +44 (0) 1782 566 523 E: [email protected]
Duo Engineering

4 Rye Hill Office Park I Birmingham Road I Allesley I Coventry I CV5 9AB
T: +44 (0) 2476 405 100 E: [email protected]
Duo Electrical

Unit 15 Faircharm Trading Estate I Evelyn Drive I Leicester I LE3 2BU
T: +44 (0) 2476 405 100 E: info:duoplc.com

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