7. RAIL SHEARS_Thermit

RAIL SHEARS

ULTRA-LIGHTWEIGHT WELD SHEARS
FOR A RANGE OF RAIL TYPES AND SIZES

»» L ightweight shears with a range of shear blade types »» H ydraulic operation available with a range of power
»» Shear fitted with two interchangeable shearing blades packs, connected to shear via hoses to a 4/3 way
»» Choice of hydraulic hand pump or powered units in valve and bayonet type fittings

a lightweight aluminium case »» E xtensive range available including U, U-L, U-LW,
»» Hand pump equipped with twin piston hydraulic U-M, U-ML and U-L4 (see over)

cylinders »» Shears can be used for all Thermit® welding
»» S hear blades constructed from wear and heat processes including Wide Gap (75mm), Head
Repair, Step Welds and Crane Rail
resistant steel

BENEFITS »» S hears are available from 120 kN to 200 kN compression
force covering all Thermit® welds in crane, grooved and
»» Range of power packs available including 4-stroke, electric flat bottom rail
and pneumatic motors guaranteeing flexibility and ease of
use depending on working conditions »» C ompact dimensions and lightweight (from 23.5kg) allow
shears to be operated with minimal OH&S concerns and
»» L ightweight shear blades ensures overall weight is not reduced LTI
compromised and ease of use is maximised
»» Depending on blade type, shearing action will trim either
»» S troke range from 120-150mm ensures all Thermit® rail head or rail head and risers on foot of rail
welding processes are covered including Wide Gap
(75mm), Head Repair, Step Welds, Crane Rail and »» T echnical Support delivered by Thermit® Australia
Thermit® welds combining fishplate hole (LSV)

Thermit Australia Pty Ltd
170 Somersby Falls Road, Somersby NSW 2250
Tel: + 61 2 4340 4988 Fax: + 61 2 4340 4004
www.thermit.com.au

RAIL SHEARS HYDRAULIC OR MECHANICALLY OPERATED SYSTEMS OVERVIEW

Specifications

Type Compression force [kN] Max stroke [mm] Weight [kg] Shear blade type Wide Gap [75mm]

U 200 120 28.2 A -

U-L 200 150 29.5 A +

U-LW 200 150 35.5 A +

U-M 120 120 23.5 B -

U-ML 120 150 24.5 B +

U-L4 200 150 30.0 1 +

Type A Type B Type C
Weight per pair 8.0kg Weight per pair 4.5kg Weight per pair 7.5kg

2015 © Thermit Australia Pty Ltd.

Thermit Australia Pty Ltd
170 Somersby Falls Road, Somersby NSW 2250
Tel: + 61 2 4340 4988 Fax: + 61 2 4340 4004
www.thermit.com.au

ROGRIND Rail Head Grinding Machine 13.45 SKS

ACCURATE AND PRECISE
GRINDING WELD JOINTS.

Right-hand guide handle
Standard guide system 5159900004

The grinding machine for reprofiling the rail head. Simple operation.
Controlled and precise grinding.
ITS BENEFITS. YOUR BENEFITS. • Machine specially adapted to the operator
• Adjustment of spindle resistance without tools
Starke Maschine. Universeller Einsatz. • Easy change of cup wheel due to Quicklock
Powerful machine. Universal application. • Digital operating hour meter/rev counter
• Can be used for all common types of rail due to adjustable
spacing of guide discs on various rail head widths
• Durable stainless steel tank on ROGRIND P4 2.0
• Powerful electric motors
• Optional: LED lighting for ROGRIND P4 2.0 for optimum
illumination of work area

TECHNICAL SPECIFICATIONS ROGRIND P4 2.0 ROGRIND P2 2.0 ROGRIND E 2.0 ROGRIND D 2.0

Drive Single-cylinder Single-cylinder Electric motor, Air-cooled single-cylinder
4-stroke engine 2-stroke engine 3-phase diesel engine
Type ROBEL 190 Minsel M165 400 V, 50 Hz Yanmar L48AE-S
Output ~5 kW at 4200 rpm 4.9 kW at 4500 rpm 2.7 kW at 2850 rpm 3.5 kW at 3600 rpm
Total weight from ~64.5 kg from ~64 kg from ~62.5 kg from ~75 kg
Roller spacing 1000 mm 1000 mm 1000 mm 1000 mm

www.robel.com

ACCESSORIES

Guide systems 9002000690 ø 150 mm, M20 central nut holder,
5150220050 V Standard guide system max. circumferential speed 50 m/s, 150 x 65,
5150200001 V Universal guide system grit size A14
5158931002 Multiroller carrier (2 required) 9878081000 ø 90 mm conical for frog noses and
switches, M20 central nut holder, (also
Cup wheels ø 125 mm, M20 central nut holder, suitable for the running surface of grooved rails),
9002000687 max. circumferential speed 50 m/s, 125 x 65, max. circumferential speed
grit size A12 50 m/s, 90 x 65, grit size A14
ø 125 mm, 4xM8 screw fastening, 9002000330 ø 90 mm cylindrical for built-up welds,
9002000688 max. circumferential speed 50 m/s, 125 x 65, M20 central nut holder
pitch circle dia. 90, grit size A12 9000200182 Steel-wire brush (plaited) Steel-wire brush
ø 150 mm, 4xM8 screw fastening, e.g. for rust removal from rails
9002000689 max. circumferential speed 50 m/s, 150 x 65, (Do not use without centring nut)
pitch circle dia. 115, grit size A14 8931002007 Centring nut, fixings for
ø 150 mm, 4xM8 screw fastening, steel-wire brush
9002000691 max. circumferential speed 50 m/s, 150x70,
pitch circle dia. 90 mm


Handle
Handwheel dia. 160 mm

Grinding spindle,
standard

Standard guide system Illustration 13.45 SKS: Left-hand guide handle
Universal guide system
Multiroller carrier

Do you require a different design?
Please get in touch with your ROBEL contact.

www.robel.com

ROCUT Rail Cutter 13.70

For fast and economical cutting of maximum strength rails ROCUT P2 350 (without safety shutdown)

• Short cutting times, e.g. 1 min. possible for rail profile 49E1 air-cooled 2-stroke
• The cutter can be clamped in such a way that sparks consistently petrol engine
fly downwards and cutting discs are used in an optimum manner. Husqvarna K1270
• Sturdy, light-weight aluminium guide frame with articulated arm 5.8 kW at 8400 rpm
• Quick clamping device for S49 (49E1), S54 (54E3, UIC60 (60E1) 9300 rpm
and RI60 (60R1). Other rail profiles available upon request. 350 mm
• With kerf indicator for precise determination of the cutting point. 4700 rpm
• The cutting method from above and at an angle downwards leads 90 m/s
to direct weight relief for the operator. ~1 min/cut
up to 8 cuts/disc
• Easy starting of the motors with Smart-Start decompression up to 6 cuts/disc
equipment. ~5.5 kg
• Optimum filter effect due to air injection technology, fine filter ~15 kg
and impregnated pre-filter ~0.8 kg
• Centrifugal clutch as integrated safety feature ~21.3 kg
• Spark protection for cutting discs – pre-tensioned and continuously 742 x 241 x 439 mm
adjustable
• Adapter for cutting discs with 1 inch hole
• Accessibility – V-belt tension without disassembly of casing
• Electronic ignition, sealed against dust and humidity

TECHNICAL SPEC. ROCUT P2 350 ROCUT P2 400

Drive air-cooled 2-stroke air-cooled 2-stroke
petrol engine
petrol engine Husqvarna K1270 Rail
5.8 kW at 8400 rpm
Type Husqvarna K1270 9300 rpm
400 mm
Output 5.8 kW at 8400 rpm 4700 rpm

Max. Engine speed 9300 rpm 90 m/s
~1 min/cut
Cutting disc diameter 350 mm up to 10 cuts/disc
up to 8 cuts/disc
Max. cutting disc speed 5100 rpm ~5.5 kg
~15.7 kg
Max. permissible ~1.3 kg
~22.5 kg
circumferential speed 100 m/s 771 x 241 x 476 mm

Cutting rate about ~1 min/cut

49E1 up to 8 cuts/disc

60E1

Guide frame ~9 kg

Motor cutter ~18 kg

Cutting disc ~0.8 kg

Total weight ~27.8 kg

Dimensions (L x W x H) 890 x 430 x 410 mm

ACCESSORIES

Cutting discs
9002000309 dia. 350 x 4 x 22.2 mm (TY)
9002000308 dia. 350 x 4 x 22.2 mm (KL)
9002000300 dia. 350 x 4 x 25.4 mm (TY) 1“ holder
9002000436 dia. 350 x 4 x 25.4 mm (KL) 1“ holder
9002000304 for aluminium, dia. 350 x 4 x 22.2 mm (TY)
9002000321 for aluminium, dia. 350 x 4 x 25.4 mm (TY) 1“ holder
9002000911 dia. 400 mm x 4 mm x 25.4 mm
8001381001 Safety Blocking Device ROBEL 13.81
For cutting rails under compressive stress,
incl. 1 pair of wedges
8001381002 Spare wedges, 1 pair 13.81/size 11
8709900001 Steel transport and storage box, with lockable lid
and two carrying handles, with holder for 10 cutting
discs, dimensions 900 x 450 x 450 mm (L x W x H)

www.robel.com

ROMEAS TGauge + Compact Track Gauge and Superelevation Measuring Device 83.37

For measuring
• Track gauge
• Superelevation

• Light-weight, handy size
• Aluminium rectangular tube
• Gold anodised, insulated
• Superelevation measuring integrated
• Weight ~2.5 kg
Other gauges available upon request.

Measuring range:
• Track gauge 1415 mm to 1500 mm
• Superelevation -30 mm to +200 mm
• Measuring accuracy +/-0.5 mm
• Scale graduation 1 graduation mark = 1 mm

ACCESSORIES

9808337007 Measuring bolt set for grooved rails
9808307014 Transport box for gauge 1435
9002200216 Transport bag
R__KAL_INT Calibration

ROMEAS Digi SGauge Digital Switch Gauge and Superelevation Measuring Device 83.50

For measuring Option: Version with Bluetooth function and
• Track gauge related data readout software
• Check rail gauge
• Flange groove
• Back to back distance
• Cross level on flat bottom and grooved rails

• Combined track construction measuring device for new track
and maintenance
• All values are clearly shown on a display and therefore can be
viewed easily at one glance
• Made of gold anodised sturdy aluminium tube, with integrated
electronics and measuring mechanics
• With turning knob for gauge adjustment
• Weight ~2.5 kg
Other gauges available upon request.

Measuring range:
• Track gauge -20 mm/+40 mm
• Superelevation +/- 200 mm
• Flange groove 20 - 128 mm
• Check rail gauge 1347 - 1455 mm
• Back to back distance 1327 - 1435 mm

ACCESSORIES

9808350008 Transport case
R__KAL_INT Calibration
9002200216 Transport bag

Transport case

www.robel.com

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306005-08 Mould Unit SoW-5 3P 60E1 ….

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Mould

255669 Portion 95/R260/Z90 Portion
Sand
ELS0050 THERMIT LUTING SAND 5KG BAG Sand
Crucible
ELS0005-1 SLAG PAN SAND อปุ กรณแ ละอน่ื ๆ

CRSU0013-SSC CRUCIBLE-SU-WITH SSC-TIN

E035102 Mould Protector STD 3P Sand

E035300 U/F B/PLATE SUPPORT LARGE อุปกรณแ ละอน่ื ๆ

E00102 BURNER SADDLE อปุ กรณแ ละอน่ื ๆ

E00208 CLAMPING DEVICE FOR SINGLE USE อปุ กรณแ ละอ่นื ๆ

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E01004 SLAG PAN STANDARD (SU) ….

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อปุ กรณแ ละอน่ื ๆ

E01500 HOT SET HEAD อปุ กรณแ ละอ่นื ๆ

E250710 HANDLE FOR HOT SET อุปกรณและอ่นื ๆ

E01707 1M STRAIGHT EDGE WITH CUT OUT อปุ กรณและอ่นื ๆ
อุปกรณแ ละอ่นื ๆ
E01800 TOMMY BAR 940 mm long อปุ กรณแ ละอน่ื ๆ
อปุ กรณแ ละอ่นื ๆ
E01900 WEDGE

E01903 WEDGE METAL (Large)

E02000 RAIL THERMOMETER อุปกรณและอ่นื ๆ

E02200 RAIL PROTECTION COVER - LARGE อุปกรณแ ละอ่นื ๆ

E02300 RAIL PROTECTION COVER - SMALL อุปกรณและอ่นื ๆ

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E03705 GAP GAUGE SU 28X40 BURNER ….

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อุปกรณและอน่ื ๆ

E03900 TONGS 262C FLAT NOSE 18' 450MM อุปกรณและอน่ื ๆ

E10800 TIP CLEANERS อุปกรณและอน่ื ๆ

E11900 LIFTING HANDLE FOR SU CRUCIBLE อุปกรณแ ละอ่นื ๆ

E12700 CROWN MEASURING WEDGE อปุ กรณและอ่นื ๆ

E10900-1 Set HARRIS THERMIT KIT FOR AUST. อปุ กรณและอ่นื ๆ
ชุดอปุ กรณห วั เช่ือมพรอ มสายและขอ ตอตางๆ อุปกรณและอน่ื ๆ
พรอ มมเิ ตอรว ัด

E10901 OXY MULTI STAGE REG

E10902 LPG SINGLE STAGE LPG REG อปุ กรณและอน่ื ๆ
อปุ กรณและอ่นื ๆ
E10903 FUEL GAS HIGH FLOW
FLASHBACK

E10904 OXY HIGH FLOW FLASHBACK อปุ กรณและอน่ื ๆ

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E10905 LPG 10MM X20MT TWIN HOSE อุปกรณและอน่ื ๆ

E10906 LPG TEST GAUGE 0-600 Kpa อปุ กรณแ ละอน่ื ๆ

E10908 OXY TEST GAUGE 0-1600 Kpa อุปกรณและอน่ื ๆ

E10910 HANDLE(BLOWPIPE) GEN HIGH อปุ กรณและอ่นื ๆ
FLOW

E10914 ACET & LPG HIGH FLOW MIXER อปุ กรณและอ่นื ๆ

E10915 CUTTING ATTACHMENT อปุ กรณและอ่นื ๆ
LPG/OXY อปุ กรณแ ละอน่ื ๆ
อุปกรณแ ละอ่นื ๆ
E10916 LPG 3NX CUTTING TIP 50 TO อุปกรณแ ละอ่นื ๆ
75mm อุปกรณแ ละอน่ื ๆ
E10917 LPG 4NX CUTTING TIP 75-
150MM

E10912 ADAPTOR FROM F43 MIXER

E10918 STRAIGHT ADAPTOR WITH SNAP
SAF

E03600 PREHEATER OXY-PROPANE SKVF อปุ กรณและอน่ื ๆ

E14109 HYD.RAIL SHEAR U-L4 อปุ กรณแ์ ละอืนๆ

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BIK USK-10VN
PORTABLE STAND-ALONE PA SYSTEM 10”/25cm WITH USB-MP3, REC, VOX & 2 x VHF
MICROPHONES ลําโพงไรสาย

• RMS/max. power : 250/500W
• Built-in power amplifier :100W max.
• USB MP3 / WMA / FM player
• REC & VOX functions
• 2 x VHF microphones: HAND HELD (199.6MHz) ไมคล อย 2 ตัว
• Bass & Treble controls
• Volume & ECHO controls for the microphone
• Music volume control
• MIC & LINE inputs
• MP3 & IPOD inputs
• Built-in charger & RECHARGEABLE BATTERY
• มอื จบั ลาก & ลอลาก สาํ หรับเคลือ่ นยาย
• Sensitivity : 97dB
• รองรบั ความถ่ี : 45Hz – 20kHz
• Power supply: 110-240Vac / 50-60Hz
• Dimensions : 370 x 360 x 525mm
• Weight : 8.2kg