MATERIAL REQUIREMENT PLANNING (MRP) 2023 First Edition Rozie Ahmat Haziq Manap
MATERIAL REQUIREMENT PLANNING (MRP) FIRST EDITION Rozie bin Ahmat Muhamad Haziq bin Abd Manap
Published by: POLITEKNIK KOTA KINABALU No.4, Jalan Politeknik, KKIP Barat Kota Kinabalu Industrial Park 88460 Kota Kinabalu, Sabah Tel : 088-401800 Fax: : 088-499960 Website : https://polikk.mypolycc.edu.my ©Politeknik Kota Kinabalu First Edition 2023 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior permission in writing from Polytechnics Kota Kinabalu. MATERIAL REQUIREMENT PLANNING (MRP) Politeknik Kota Kinabalu (online)
PREFACE MATERIAL REQUIREMENT PLANNING (MRP) is one of the subtopics of the course DJF51062 MANUFACTURING CONTROL which is a specialization course for manufacturing students (DTP). This e-book is developed especially for students of Polytechnics taking Manufacturing Control course or any related to manufacturing control application. Previously, students had lack of references book which is suitable to their syllabus. This e-book is equipped with the latest syllabus according to the Polytechnic system and is filled with many examples and exercises on the topics was discussed. However, it is advised that students don’t only depend on this e-book, but to also find other resources available. The publication of this e-book is just to minimize student learning time by reducing the time to acquire specific references or exercise in the library or bookstore. Furthermore, it also saves money on printed notes from internet. This e-book contains basic concept of Material Requirement Planning (MRP), objective of MRP, advantages & disadvantages of MRP, element of MRP, organize material using MRP and many more. At the end of e-book is also include exercise or question with full answer scheme to test the understanding of the reader and can be used as revision. The authors hope that this e-book can fully utilizes by students as a reference to assist in the current study at the polytechnic. The contents of this e-book will be improved from time to time for the next edition based on future technologies and changing over time.
CONTENTS Preface MATERIAL REQUIREMENT PLANNING (MRP) 1.0 INTRODUCTION 1 1.1 BASIC CONCEPT OF MATERIAL REQUIREMENT PLANNING (MRP) 2 1.2 OBJECTIVES OF MATERIAL REQUIREMENT PLANNING (MRP) 3 1.3 ADVANTAGES OF MATERIAL REQUIREMENT PLANNING (MRP) 3 1.4 DISADVANTAGES OF MATERIAL REQUIREMENT PLANNING (MRP) 5 1.5 ELEMENT OF MATERIAL REQUIREMENT PLANNING (MRP) 5 1.6 ORGANIZE INVENTORY USING MRP 7 1.6.1 TREE PRODUCT STRUCTURE CONSTRUCTION 7 1.6.2 TIME PHASE STRUCTURE CONSTRUCTION 8 1.6.3 BILL OF MATERIAL (BOM) 10 1.6.4 MATERIAL REQUIREMENT PLANNING (MRP) TABLE 12 1.7 KEY TERMS THAT ARE WIDELY USED IN MRP 17 1.8 LOT-SIZING APPROACHES IN MRP 18 EXERCISE SECTION A 20 SECTION B 21 SECTION C 26 ANSWER SCHEME 29 REFERENCES 39