SIJIL PENDAFTARAN
EXPERTISE AND PROJECTS OVERVIEW THE STRUCTURE OF ENGINEERING UNIT IN KOPERASI KOMUNITI SELATAN BERHAD The Engineering Team was totally upgrading the structure of our services to be more efficient. We are now known as KOPERASI KOMUNITI SELATAN BERHAD – ENGINEERING DIVISION which we gain a lot of benefit to be share with the market by fulfilling both party operations. We strong support by the members of the KOPERASI KOMUNITI SELATAN BERHAD, our team can cater big scale of job order request. THE PROJECT TEAM The Koperasi Komuniti Selatan Berhad – Engineering Unit - Projects Team was designed to take an advantage of the potential business in the engineering private and government sectors. Therefore, the Engineering Unit was developed to 100% running the operation as DIVISIONS.
…toward Continues Improvement (CI) & Cost Saving (CS) target. MECHANICAL DIVISION We have established since 2014 and expanded throughout the years and fully concentrate in rotating engineering supply services. We are responsible to introduce to the surrounding factories about the importance of Predictive & Proactive Maintenance Management towards Continues Improvement (CI) & Cost Saving (CS) target. Through this, we brought an advance application technology into the industries, a technology that were established long time ago in the modern industrialize nation known as Vibration Technology but rarely used. Since the introduction that were perform a few years ago, now a large number of the surrounding companies are already aware of the importance of implementing good and proper management system. We implement the Predictive and Preventive Maintenance services in order to predict when maintenance should be performed. This approach promises cost savings over routine or time-based preventive maintenance. The main promise of predictive maintenance is to allow convenient scheduling of corrective
maintenance, and to prevent unexpected equipment failures. The great acceptance from the market survey, we increase the commitment by delivering more Technical applications and knowledge through consultation & research, Vibration Analysis and Technical Assistant Through this, we brought the best technologies application known as Vibration Monitoring & Analysis into the industries. Since the introduction performed a few years ago, now a large number of the surrounding companies are already aware of the importance in implementing good program and proper maintenance application for their management system. They are mainly involved in: Vessel Main Engines Auxiliary Engines Sea Water/Fresh Water Pumps Cargo Oil Pumps. Manufacturing Plant Generator Oleo chemical & Production Plant Machinery Rental Company Petrochemical Plant Mechanical Repairing Company Electrical Repairing Company Water Treatment Plant Water Pumps Compressor MV Pacesetter Steel Mills Plant Cement Plant
We also provide a comprehensive Predictive & Preventive maintenance range of services to fulfill your maintenance needs including: Engineering Consultations QA/QC consultation Diagnostic Engineering (DiEg) Case Study to Eliminate the Root Cause Problem (RCFA & FMEA) Turn around & shutdown assessment consultancy Remote diagnostic consultancy Process optimization program Maintenance Services Maintenance Monitoring Integrated solution provider on condition diagnosis, Engineering predictive & proactive maintenance of machinery. Diagnostic Engineering (DiEg) Critical Study Vibration Diagnosis & Remote Advisory Condition Based Monitoring (CBM) Program Pump Performance Test Fabrication Overhaul Vibration Diagnosis / Analysis – Mechanical vibration provides invaluable information on the health of your rotating equipment. We diagnose techniques on predicting the problems well in advance of breakdown, reducing unexpected downtime and repair costs. This approach improves equipment reliability, while eliminating the stress associated with obsolescent reactive maintenance programs. Vibration Analysis ADVANTAGES: Saving Repair and Production Costs Conveniently Schedule Maintenance Repairs Creates Reliable Equipment that Lasts for Years Drastically Reduces Production Downtime/Cost Diminishes Large Scale Repairs and Failures Reduces Maintenance Costs
Condition Based Monitoring (CBM) Program Dynamic Balancing & Laser Alignment On site balancing – condition monitoring tools, a mobile vibration analysis and dynamic balancing services provided Field Rotor Balancing – Dynamic balancing extends your equipment’s life by eliminating vibration that destroys mechanical components. We can balance rotors in their own bearings or on our fleet of portable balancing machines. Our balancing machines are available for on-site balancing throughout the region. Proactive Maintenance Management MAINTENANCE, REPAIRING & OVERHAULING (MRO) Integrated proActive solution’s (MRO) was introduced to optimize maintenance programmers to ensure that assets can be operated without failure even beyond their design life through the following process: 1. Decide criticality of the assets by assessing failure consequence and its relative risk. 2. Consolidate and categories the asset based on failures natures and its impacts. 3. Define the Key Performance Indicator to measure process effectiveness and plant performance improvement. 4. Device the reliability program for each asset and interpret condition-based tasks. 5. Device means to measure deviations i.e. normal and abnormal conditions. 6. Evaluate the severity of deviation and control it or implement strategies to eliminate it. 7. Consolidate and analyze the data. Explore innovative means to improve the practices. 8. Empower the righteous decision-making practices to do the right work at the right time. Infrared Thermography Survey Electrical Signature Analysis & Machineries Diagnosis Sound & Noise Study / Control Ultrasonic (sound) testing & survey
HVAC (Heating, Ventilation and Air Conditioning) Optimizing Cooling Tower System Types of Cooling Towers Open/Direct Closed/Indirect Technology Training Training Program on DiEg Techniques Failure avoidance program Technology Training Packages Contract Services Provide wide range of DiEg product Supply Parts The advantages of establishing a comprehensive Predictive & Preventive maintenance program are to: Increased component operational life / availability Allows for pre-emptive corrective actions Decrease in equipment or process downtime Decrease in cash for parts and labor Better product quality Improved worker and environmental safety Improved worker moral Energy savings Estimated 8% to 12% cost savings over preventive maintenance program In order to ensure the above, we have established a great practical experience division to support the market needs.
INTERNATIONAL REFERENCES
LIST OF EQUIPMENT USE FOR SERVICES Vibration Analyzer Rotating & Reciprocating Analysis & Study Equipment - Adash, Pruftechnik VibXpert, SKF Microlog, Schenck, Realwave, Benstone, Commtest, CSI etc Software - DDS, Omnitrend, Prism4, RBMWare. Balancing - Adash, Pruftechnik VibXpert, Shenck Alignment - Easy Laser, Rotalign, Rotalign Pro Thermography Survey Thermal Imaging Camera & Software – Avio, Flur, NEC Performance Test Equipment Power & Harmonics Analyzer - PROVA FLUKE POWER DATA LOGGER (1735)
CASE STUDY
BALANCING WORK
CONDITION BASE MONITORING PROGRAM
ENGINEERING OVERHAULING (REPAIR) MAINTENANCE FLOW Quotation Proposed Negotiation Agreed Not Agreed Plan for Disassembly Works Transport to Workshop Total Dismantling Parts on Machinery Wait for Witness Approval Inspection by Client Parts Repair Such As, Metal Spray, Bearing Supply by Client and Shop Balancing Works Site Visit Part Installation Works Transport Back to Client Plant Assembly Works Alignment Works If Required Works Job Done (DO/Inv) Agreed Additional Order (VO) Not Agreed Overhauling Works
CIVIL & COMMUNICATION The Koperasi Komuniti Selatan Berhad – Engineering Unit - Division Vendors are specialized in telecommunication-related projects and are an approved Telecom Malaysia JKH contractor. With the years of project experience throughout Johor, Melaka, Negeri Sembilan and the Klang Valley, we Division are able to deliver telecommunication, civil, infrastructure and construction projects to specification, on-time and within budget. We are also among the few companies who are able to provide horizontal directional drilling and Micro Trenching. Micro-Trenching and Horizontal Directional Drilling makes us a technological leader in delivering delicate urban cable and duct projects done to spec and on-time. Our core values and objectives in this sector are: Customer centricity Competitiveness Integrity Passionate Team Discipline The vision is to become a respected and trusted engineering and construction corporation providing infrastructure and construction projects to specification, especially for the telecommunication industry. The mission is to provide engineering solutions to the telecommunication and construction industry which contribute to the building of this great nation. We will continue to strive towards excellence by performing outstanding work which satisfies our client’s requirements and specifications, provides for our employee’s needs and maintains our commitment to integrity, safety and environmental sensitivity.
TELECOMMUNICATION WORKS Our involvements in the field of telecommunication services begin with planning, design, supply, installation and finally, commissioning of the local telecommunication network. Proper planning and design lay the foundation of a successful project and functioning telecommunication services at the lowest cost possible. In order to realize the above objectives, prudent and sound engineering principles must be applied during the planning and design stages. Some of these activities are: Fundamental Cable Design Fundamental Duct Design Detail Design (Exchange Side Cable / Distribution Side Cable / Civil Infrastructure Works) During the implementation stage, due consideration must be given to various activities, to that they comply with the technical and engineering specifications as provided for in the contractual terms and conditions. Once the installation is complete the network can be commissioned for use.
CIVIL INFRASTRUCTURES We provide a variety of civil infrastructure services for telecommunication works projects. Supply and installation of various type of duct routes, such as UPVC Duct, Galvanized Iron (G.I) Duct and HDPE Duct. Supply and installation of various types of manhole and joint boxes, such as JC9, JC9C, R1B, R2A and others. We can provide either cast in-site or pre-cast manholes, which are constructed at our own facilities. Horizontal Directional drilling (HDD) for duct routing which is able to go under roads, rivers, and buildings without the need of a conventional trenching. Micro-Trenching Work for faster and cheaper solutions for High Speed Broadband service installations as compared to the conventional trenching work.
.CIVIL ENGINEERING & CONSTRUCTION WORKS. In this sector, we have participated in much different civil engineering and construction works projects. We have the size, experience and equipment to handle just about any application. As we committed to quality and safety, we can be counted on to deliver projects that are to specification, within budged and the agreed upon timeline. We strive to be fast and safe and the following list offers a simple of some of the projects has successfully completed for our clients: Building Construction Waste water sewerage system Auger Boring system Road and Highway Urban Drainage System Water Reticulation System Earthworks (excavation, cut and dill level, sloping etc.) Milling & Road resurfacing works
CABLE NETWORK DIVISION We also undertake system design and installation of Local Cable Networks by the means of ordinary copper cables and the latest fiber optic cable technology. This includes the complete configuration and specification of the equipment required for the project. Site Survey The initial site survey is intended to review requirements and minimize installation problems. We provide experienced supervisors to inspect the proposed cable routes. Our survey report in response is issued with recommendations that may include: Potential obstacles Cable route plan Duct route plan Number of jointed and spliced points and their locations Installation We provide experienced field personnel to undertake the installation of copper and fiber optic cables. Our supervisors and workers are telecommunication industry trained professionals conversant with cable installation and telecommunication equipment. Jointing and Splicing We also offer complete jointing and splicing services for preparation of outside plant cables to field and pigtail splicing, including documentation Testing We provide field testing of single and multi-mode optical fibers using various telecommunication industry testing devices so that the required specifications are met. This may include End to End Loss Test, OTDR Test, bit Error Rate Test and Fault Location Test.
ABOUT OUR EQUIPMENT USE FOR SERVICES We have the equipment and machineries in order to make sure the job is done safely and follow the client’s specifications. We employ some of the latest technology such as horizontal directional drilling utilizing a GPR locator to make sure the project is completed with no surprises. We also utilized micro-trenching machines which can greatly reduce the infrastructure impact when laying cable. We are fully equipped with the machines, vehicles, equipment and most importantly the skill, to make sure the job is done right, on time and within budget. List of Machines: 1. Auger Boring BM400 2. Vibrator Roller 3. Motor Grader 4. Mechanical Thrust boring set 5. Generator and Welding set 6. Air Compressor 7. Road Cutter Machine 8. Rammer Machine 9. Compactor Machine 10. Trifor Winch 11. Cable Winch 12. Automatic Level 13. Dynamometer / Tensioning Meter 14. Rod Sweep PVC / Roding Cane 15. Mala Easy Locator System (GPR) 16. Ditch Witch RT45 Complete with MT 12 Micro Trencher 17. Ditch Witch H342 18. Astec 560 Rock Saw
ELECTRICAL We are offering our clients with Multi-disciplinary Management Consulting Services, training and electrical protection coordination study by providing them with specialist individual attention and solutions required. We work as a team as we are bounded in ensuring efficient and regular communication to all clients at all levels. We are supported with great experienced skilled team which most of them are qualified Engineers with Master of Engineering (Electrical-Power), Bachelor of Mechanical Engineering (Hons), Bachelor of Science (Hons), Bachelor of Electrical & Electronic Engineering (Hons) and Advance Diploma of Electrical & Electronic Engineering. It is our vision to grow our electrical team in order to offer a broad spectrum of electrical specialist engineering, new technology and management consulting services to become our clients’ preferred professional service provider (PSP) choice through excellence and efficiency in all aspects of the project life cycle. Being an electrical consultant, we offer a wide range of engineering project/programme management such as: Infra and Internal Electrical Engineering Services (Urban & Rural) Roads and Highway Infrastructure Utilities Relocation Project Management Site Supervision and Management Contract Administration and Documentation Professional Career Management Planning Electrical Protection Scheme Study and Planning Engineering Training
We have great experience in serving our clients in various projects as listed: Design & Supervision Projects Testing & commissioning supervision for the upgrading of SUAI Airport project, Timor Leste Proposed 5-storey shop office at Mount Austin, Johor Infra & Upgrading Projects Proposed upgrading existing TNB meter to 400 AMPs for 5-storey shop office at Mount Austin, Johor Proposed temporary electrical supply application for proposed houses at PTD 1920 Jalan Bayu Puteri, Plentong, Johor Proposed temporary electrical supply application to construction site for proposed building of 507 units government servant quarters at Precint 16, Putrajaya Protection Relay Coordination Scheme Projects Proposed building new “Klinik Kesihatan” with special services at Sungai Rengit, Pengerang, Johor Electrical supply installation for proposed building of “Lembaga Pertubuhan Peladang (LPP)” and “Pertubuhan Peladang Negeri (PPN)”, Negeri Sembilan Electrical supply installation for proposed additional building for Ibu Pejabat Polis Kontijen (IPK), Johor Electrical supply installation for upgrading & improving sports facilities phase 1 & 2 at Sekolah Sukan Tunku Mahkota Ismail, Bandar Penawar, Johor