CHAPTER: 8
MANUFACTURED
SUBSTANCES IN
INDUSTRY
8.1 : ALLOY AND ITS
IMPORTANCE
Definition of Alloy: A mixture of two or
more elements where the main element is
a metal.
Example of Alloy
Duralumin used to make the body of an
aeroplane
Bronze used to make medals
Steel used to make body of a car
Pewter used to make souvenirs
Brass used to make keys
COMPARISON BETWEEN THE
PROPERTIES OF AN ALLOY AND
PURE METAL
Alloy Pure metal
Shiny
Surface Dull
Resistant to Resistance Easily
corrosion Surtoface corroded
corrosion
Hard Hardness Less hard
8.2 : COMPOSITION OF GLASS
AND ITS USES
Hard but Chemically
brittle inert
Electrical Basic Transparent
insulator properties of
glass
Heat Waterproof
insulator
Types of Glass
Fused Silica Glass : Made from silica
(Silicon dioxide) without adding any
other chemicals.
Used in making : Telescope lens
Soda-lime Glass : Made from silica,
soda carbonate and limestone.
Used in making : Glass containers
Borosilicate Glass : Made from silica,
soda, limestone, boron oxide and
aluminium oxide.
Used in making : Laboratory glassware
Lead Crystal Glass : Made from silica,
soda and lead(ii) oxide
Used in making : Prism
8.3 : COMPOSITION OF CERAMIC
AND ITS USES
Definition of Ceramic: A solid made up of inorganic and
non-metallic substances.
Produced through the process of shaping and
hardening by heating technique at high temperature.
Examples of ceramic products: Aluminium oxide,
Titanium carbide and Silicon carbide.
Heat insulator High thermal
resistant
Hard and Basic Break easily
strong properties of
ceramics
Electrical Chemically
insulator inert
Types of Ceramics
Traditional ceramics : Made from clay such as
kaolin. Clay is mixed with water to produce a
soft, mouldable mixture. Which will be
heated at a very high temperature.
Used in making : Pottery, brick, bowl
Advanced ceramics : Made from inorganic
compounds such as oxides, carbides and
nitrides. Have higher resistance to heat and
abrasion, more chemically inert and have
superconductivity properties.
Used in making : Cutting disc, Brake disc,
Tungsten carbide ring
Examples of ceramic uses
Medicine:
Zirconia used in dental implants
Alumina used to make knee bone
Ceramic used in Magnetic Resonance
Imaging (MRI) because it has
superconductivity properties.
Transportation:
Engine components in jet
planes are made from
ceramics
Energy production:
Ceramic used to make
electrical insulators in high
voltage areas such as power
stations.
8.4 : COMPOSITE MATERIALS AND
ITS IMPORTANCE
Definition of Composite Material: A material made
from combining two or more non-homogenous
substances, that is matrix substance and
strengthening substance. The matrix substance
surrounds and binds the strengthening substance
together.
Composite materials and their
uses
Reinforced concrete: Produced when steel
bars or wire mesh immersed in concrete.
Used in: construction of bridges, dams and
buildings
Fibre glass: Produced when plastic is
strengthened with glass fibres.
Used in: Helmets, car bumpers and printed
boards
Optical Fibre: Consists of three layers
Innermost layer: Silica glass fibres
Second layer: Glass or plastic
Outermost layer: Plastic
Used to: Transmit information and data in
the form of light.
Used in: Optical fibre, Video Camera,
Cables in computer network.
Photochromic glass: Formed when glass is
combined with silver chloride and copper
chloride.
Used to: Protect the user from UV rays
Used in: Car windows, building windows
and camera lenses.
Superconductors: Such as yttrium barium
copper oxide, YBCO ceramic has
superconductivity properties other than
alloys.
Used to: Make electromagnets
Used in: MRI, NMR, Particle accelerator
Comparison and Difference in
Properties of Composite
Materials and Their Original
Components.
Reinforced Concrete
Steel bars or wire Concrete
mesh
High compression
High stretching strength
strength
Low stretching
Corrodes easily strength
Resistant to
corrosion
Reinforced Concrete
High stretching strength
High compression strength
Resistant to corrosion
Fibre glass
Plastic Glass Fibre
Low stretching Low heat and
strength electrical
Resistant to conductivity
corrosion High stretching
Low heat and strength
electrical
conductivity
Durable
Fibre glass
High stretching strength
Heat and electrical insulator
Resistant to corrosion
Durable
Plastic Optical fibre
High compression Glass Fibre
strength
Flexible Low compression
strength
Hard
Optical Fibre
High compression strength
Flexible
Photochromic glass
Glass Silver chloride
Transparent Transparent to
Does not absorb UV visible light
rays Absorbs UV rays
Not sensitive to Sensitive to light
light intensity
Photochromic Glass
Transparent
Absorbs UV rays
The absorption of UV rays depends
on light intensity
Superconductor
High electrical
resistance at room
temperature
Copper(ii) carbonate Yttrium(iii) carbonate
Oxygen Barium carbonate
Superconductor
(YBCO)
No electrical resistance
at very low
temperature