P-115-123

OCCUPATION: MOTOR VEHICLE MECHANIC

DUTY NO. 08 DUTY: REPAIR MANUAL DRIVE TRAIN
TASK NO:
LEVEL: 05 TASK: OVERHAUL REAR AXLE

L2 PERFORMANCE STANDARD
OVERHAUL REAR AXLE GIVEN WORKSHO
ACCORDING TO MANUFACTURER’S SPECI

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Remove both half shafts Knowledge of :
1.1 Rear axle function and operation

Ability to :
1.1 Remove rear wheels and rear br

Safety :
1.1 Ensure vehicle is properly suppo

2. Remove U-joints, propeller shaft Knowledge of :
and couplings 2.1 Propeller shaft assembly function
2.2 U-joints constructions

Ability to :
2.1 Dismantle propeller shaft, u-joint

OP MANUAL USING SPECIAL TOOLS SO THAT THE REAR AXLE FUNCTIONS
IFICATION

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

n 1. Workshop manual
rake assemblies 2. Floor jack/ramp
orted 3. Hand tools
4. Special tools
n and operation 5. Measuring tools – Dial Test Indicator
(DTI)
6. Rear axle oil
7. Replacement parts
8. Engineering blue

ts and couplings

153

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety/Attitude :
2.1 Do not use excessive force on pa

3. Dismantle differential unit Knowledge of :
3.1 Differential unit function and ope

Ability to :
3.1 Identify all parts and their assem

Safety/Attitude :
3.1 Handle with care
3.2 Good housekeeping

4. Clean and check all parts (replace Knowledge of :
if necessary) 4.1 Cleaning solvent

Ability to :
4.1 Inspect parts for serviceability

Safety/Attitude :
4.1 handle with care

5. Reassemble all parts Knowledge of :
5.1 Differential unit function and ope

Ability to :
5.1 Determine parts position
5.2 Assemble the parts

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

arts

eration
mblies

eration
154

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety/Attitude :
5.1 Handle with care

6. Check back lash and tooth contacts Knowledge of :
6.1 Back lash
6.2 Tooth contact pattern
6.3 Pinion bearing pre-Load

Ability to :
6.1 Use dial test indicators
6.2 Use engineering blue
6.3 Use spring balance

Safety/Attitude :
6.1 Handle with care

7. Check rear axle operation Knowledge of :
7.1 Rear axle operation

Ability to :
7.1 Evaluate proper operation
7.2 Detect rear axle noise

Safety/Attitude :
7.1 Make sure rear axle is properly s

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

supported on stands
155

OCCUPATION: MOTOR VEHICLE MECHANIC

DUTY NO. 08 DUTY: REPAIR MANUAL DRIVE TRAIN
TASK NO:
LEVEL: 06 TASK: OVERHAUL TRANSAXLE

L2 PERFORMANCE STANDARD
OVERHAUL TRANSAXLE GIVEN WORKS
FUNCTIONS ACCORDING TO MANUFACTU

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Drain transaxle oil Knowledge of :
1.1 Oil draining procedure

Ability to :
1.1 Remove of drain plug

Safety :
1.1 Good housekeeping

2. Remove Trans axle from vehicle Knowledge of :
2.1 Trans axle function and operatio

Ability to :
2.1 Dismantle Trans axle from vehic

SHOP MANUAL USING SPECIAL TOOLS SO THAT THE TRANS AXLE
URER’S SPECIFICATION

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

1, Workshop manual
2. Hand tools
3. Special tools
4. Trans axle oil
5. Dial Test Indicator (DTI)
6. Replacement parts
7. Spring balance

on
cle

156

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety :
2.1 Handle with care
2.2 Use transmission support/stand

3. Disassemble transaxle parts Knowledge of :
3.1 Trans axle parts function and po

Ability to :
3.1 Dismantle transaxle

Safety/Attitude :
3.1 Handle with care

4. Clean all parts for inspection Knowledge of :
4.1 Cleaning procedure and solvent

Ability to :
4.1 Carry out inspection to determine

Safety/Attitude :
4.1 Handle with care

5. Reassemble all parts and carry out Knowledge of :
test 5.1 Trans axle assembly function an

5.2 Preload and back lash

Ability to :
5.1 Carry out test using Dial Test Ind

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

osition

used
e parts serviceability

nd operation
dicator (DTI) and spring balance

157

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety/Attitude :
5.1 Handle with care

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

158

OCCUPATION: MOTOR VEHICLE TECHNICIAN

DUTY NO. 08 DUTY: REPAIR MANUAL DRIVE TRAIN
TASK NO:
LEVEL: 07 TASK: OVERHAUL TRANSFER BOX

L3 PERFORMANCE STANDARD
OVERHAUL TRANSFER BOX GIVEN WOR
FUNCTIONS ACCORDING TO MANUFACTU

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Determine type of transfer box Knowledge of :
1.1 Types of transfer box
2. Select required hand tools and
special tools Ability to :
1.1 Identify transfer box layout
3. Mount transfer box on overhaul
stand Knowledge of :
2.1 Hand tools and special tools usa

Ability to :
2.1 Pick appropriate tools for work

Knowledge of :
3.1 Construction of transfer box

RKSHOP MANUAL USING SPECIAL TOOLS SO THAT THE TRANSFER BOX
URER’S SPECIFICATION

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

1. Workshop manual
2. Hand tools
3. Special tools
4. Overhaul stand
5. Oil for transfer box
6. Replacement parts

age

159

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

4. Drain transfer box oil Ability to
5. Disassemble transfer box parts 3.1 Remove transfer box from vehicl

Safety/Attitude :
3.1 Ensure transfer box is secured p

Knowledge of :
4.1 Draining procedure

Ability to :
4.1 Remove transfer box drain plug

Safety :
4.1 Good housekeeping

Knowledge of :
5.1 Transfer box parts function and o

Ability to :
5.1 Dismantle box components

Safety/Attitude :
5.1 Good housekeeping

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

le
properly to stand

operation

160

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

6. Clean and inspect all parts Knowledge of :
7. Reassemble all parts 6.1 Parts serviceability

Ability to :
6.1 Determine parts wear and dama

Safety/Attitude :
6.1 Good housekeeping

Knowledge of :
7.1 Construction and function of tran

Ability to :
7.1 Assemble transfer box

Safety/Attitude :
7.1 Handle with care

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

age

nsfer box

161

SUB-TASK / STEP ENABLING RE
8. Test transfer box (Knowledge, Skill, A

Knowledge of :
8.1 Transfer box function and operat

Ability to :
8.1 Conduct static and road test

Safety/Attitude :
8.1 Ensure all parts and screws are

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

tion

properly secured

162

OCCUPATION: MOTOR VEHICLE MECHANIC

DUTY NO. 09 DUTY: REPAIR AUTOMATIC TRANSMISS
TASK NO:
LEVEL: 01 TASK: SERVICE AUTOMATIC TRANSMIS

L2 PERFORMANCE STANDARD
SERVICE AUTOMATIC TRANSMISSION GIV
SO THAT THE TRANSMISSION OPERATES

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Park vehicle on the hoist Knowledge of :
2. Drain out fluid and remove oil pan 1.1 Condition of the hoist

Ability to :
1.1 Operate the hoist

Safety :
1.1 Apply wheel stopper
1.2 Apply parking brake
1.3 Ensure hoist in locked position

Knowledge of :
2.1 Draining procedure
2.2 Procedure to remove oil pan

Ability to :
2.1 Remove oil pan

SION
SSION

VEN SERVICE MANUAL USING HAND TOOLS, OIL PRESSURE GAUGE ETC.
SATISFACTORILY

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

1. Service manual
2. Hand tools
3. Oil pressure gauge
4. Tray
5. Funnel
6. Automatic transmission fluid
7. Four - post hoist
8. Oil dispenser

163

SUB-TASK / STEP ENABLING RE
3. Remove oil filter (Knowledge, Skill, A
4. Replace oil filter
Attitude :
2.1 Good house keeping

Safety :
2.1 Remove battery terminal

Knowledge of :
3.1 Remove oil pan from transmissio

Ability to :
3.1 Remove oil filter

Attitude :
3.1 Good house keeping

Knowledge of :
4.1 Correct type of filter

Ability to :
4.1 Install new oil filter

Attitude :
4.1 Correct tighten torque
4.2 Good house keeping

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

on

164

SUB-TASK / STEP ENABLING RE
5. Install oil pan (Knowledge, Skill, A

Knowledge of :
5.1 Installation procedure
5.2Tightening procedure

Ability to :
5.1 Secure the oil pan

Attitude :
5.1 Correct tighten torque
5.2 Good house keeping

6. Fill oil into automatic transmission Knowledge of :
6.1 Correct level automatic transmis
6.2 Type of automatic transmission f

Ability to :
6.1 Fill in automatic transmission flui

Attitude :
6.1 Good house keeping

7. Start engine and warm-up to Knowledge of :
working temperature 7.1 Procedure to check oil level

Ability to :
7.1 Select gear at ‘P’ position
7.2 Move gear selector lever to all po

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

ssion fluid
fluid
id

ositions

165

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety :
7.1 Ensure parking brake is engaged

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

d

166

OCCUPATION: MOTOR VEHICLE MECHANIC

DUTY NO. 09 DUTY: REPAIR AUTOMATIC TRANSMISS
TASK NO:
LEVEL: 02 TASK: REPLACE TORQUE CONVERTER

L2 PERFORMANCE STANDARD
REPLACE TORQUE CONVERTER GIVEN SE
THAT THE TORQUE CONVERTER OPERATE

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Remove starter motor Knowledge of :
1.1 Function of the starter motor wiri
2. Disconnect inhibitor switch and
connection cable attached to the Ability to :
automatic transmission 1.1 Remove the starter motor wire co
1.2 Remove the starter motor from th

Attitude/Safety :
1.1 Handle starter motor with care
1.2 Remove battery terminal

Knowledge of :
2.1 Function of inhibitor switch and c

Ability to :
2.1 Disconnect inhibitor switch and c

SION

ERVICE MANUAL USING HAND TOOLS, OIL PRESSURE GAUGE ETC. SO
TES SATISFACTORILY

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

ing system 1. Service manual
2. Hand tools
onnection 3. Oil pressure gauge
he engine 4. Tray
5. Funnel
6. Automatic Transmission Fluid (ATF)

connection
connection

167

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A
3. Disconnect oil pipes to the oil
cooler Attitude/Safety :
2.1 Handle wire connection with care

Knowledge of :
3.1 Automatic transmission cooling s

Ability to :
3.1 Disconnect oil pipes

Attitude/Safety :
3.1 Handle with care

4. Disconnect the propeller shaft and Knowledge of :

automatic transmission mounting 4.1 Function of propeller shaft

Ability to :
4.1 Disconnect the propeller shaft an

Attitude/Safety :
4.1 Handle with care

5. Remove automatic transmission Knowledge of :
and torque converter 5.1 Torque converter removing proce

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

e

system

nd drive shaft
edure
168

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Ability to
5.1 Remove automatic transmission

Safety :
5.1 Handle with care

Attitude :
5.1 Good house keeping

6. Install torque converter and Knowledge of :
automatic transmission 6.1 Installing torque converter
6.2 Installing automatic transmission

Ability to :
6.1 Secure all mounting bolts

Attitude/Safety :
6.1 Handle with care

7. Fill in automatic transmission fluid Knowledge of :
(ATF) 7.1 Types of automatic transmission

Ability to :
7.1 Check level of automatic transmi

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

mounting bolts

n

n fluid
ission fluid (ATF)

169

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Safety / attitude :
7.1 Good housekeeping

8. Start engine and check fluid level Knowledge of :
8.1 Oil level checking procedure

Ability to :
8.1 Check oil level with engine on
8.2 Move gear lever to all position

Safety :
8.1 Ensure apply parking brake
8.2 Apply wheel stopper
8.3 Ensure the gear selector level in

9. Check automatic transmission oil Knowledge of :
pressure 9.1 Function of the fluid pressure in t

Ability to :
9.1 Connect the oil pressure gauge
9.2 Check oil pressure
9.3 Read oil pressure gauge

Safety :
9.1 Handle with care
9.2 Ensure all the connector and oil

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

n ‘P’ position
the system

pressure gauge securely tighten

170

OCCUPATION: MOTOR VEHICLE TECHNICIAN

DUTY NO. 09 DUTY: REPAIR AUTOMATIC TRANSMISS
TASK NO:
LEVEL: 03 TASK: CONDUCT PRESSURE AND STAL

L3 PERFORMANCE STANDARD
CONDUCT PRESSURE AND STALL TEST GI
SO THAT THE FLUID PRESSURE MEETS TH

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Install pressure gauge Knowledge of :
1.1 The location of the testing point

Ability to :
1.1 Connect pressure gauge at line w

Safety :
1.1 Use fender cover
1.2 Use wheel stopper
1.3 Handle pressure gauge with care

2. Check fluid level and start engine Knowledge of :
2.1 Proper transmission fluid level

SION
LL TEST

IVEN SERVICE MANUAL USING HAND TOOLS, OIL PRESSURE GAUGE ETC.
HE MANUFACTURER'S STANDARD

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

working pressure testing port 1. Service manual
2. Hand tools
3. Oil pressure gauge
4. Fender cover
5. Wheel stopper

e

171

SUB-TASK / STEP ENABLING RE
3. Test fluid pressure (Knowledge, Skill, A

4. Conduct stall test Ability to :
2.1 Top-up fluid if necessary

Safety :
2.1 Handle with care

Knowledge of :
3.1 Procedure of checking fluid pres

Ability to :
3.1 Record pressure gauge reading

a) Neutral
b) Drive
c) Second
d) First
e) Reverse
3.2 Compare the above reading with

Safety :
3.1 Apply parking brake and foot bra

Knowledge of :
4.1 Stall test procedure

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

ssure
while engine is at idling speed

h specification
ake

172

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

Ability to :
4.1 Obtain stall test reading
4.2 Interpret test result

Safety :
4.1 Ensure on leakage from the pres
4.2 Ensure apply parking brake
4.3 Apply foot brake
4.4 Use wheel stopper

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

ssure gauge pipe connection

173

OCCUPATION: MOTOR VEHICLE TECHNICIAN

DUTY NO. 09 DUTY: REPAIR AUTOMATIC TRANSMISS
TASK NO:
LEVEL: 04 TASK: TEST DRIVE GEAR SHIFT PATTER

L3 PERFORMANCE STANDARD
TEST DRIVE GEAR SHIFT PATTERN ON TH
TRANSMISSION FUNCTION ACCORDING TO

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Determine the type of automatic Knowledge of :
transmission used on the vehicle 1.1 Types of automatic transmission

Ability to :
1.1 Differentiate the type of automat

2. Check fluid level Knowledge of :
2.1 Automatic transmission fluid che

Ability to :
2.1 Determine correct level of fluid
2.2 Read the scale at dip stick

Safety / attitude :
2.1 Use fender cover
2.2 Good housekeeping

SION
RN

HE ROAD USING SERVICE MANUAL SO THAT THE AUTOMATIC
O MANUFACTURER’S SPECIFICATION

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

n 1. Service manual
tic transmission 2. Open road/test track/dynamometer
3. Fender cover

ecking procedure

174

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

3. Test gear up shift and gear down Knowledge of :
shift 3.1 Identify the different gear shifting

Ability to :
3.1 Interpret gear shift pattern
3.2 Record test result and compare

Safety / attitude :
3.1 Drive safely
3.2 Good housekeeping

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

g pattern

with the service manual

175

OCCUPATION: MOTOR VEHICLE TECHNICIAN

DUTY NO. 09 DUTY: REPAIR AUTOMATIC TRANSMISS

TASK NO: 05 TASK: CHECK ELECTRONIC TRANSMISS

LEVEL: L3 PERFORMANCE STANDARD
CHECK ELECTRONIC TRANSMISSION SEN
ELECTRONIC SENSORS RESISTANCE VAL

SUB-TASK / STEP ENABLING RE
(Knowledge, Skill, A

1. Determine types of electronically Knowledge of :
control automatic transmission used 1.1 Basic principle of electronic cont
on the vehicle
Ability to :
2. Locate measuring points of 1.1 Differentiate the types of automa
electronic control 1.2 Locate the sensors

Knowledge of :
2.1 Function of sensors

Ability to :
2.1 Read component layout diagram
2.2 Interpret wiring diagram

SION
SION SENSORS

NSORS GIVEN SERVICE MANUAL USING HAND TOOLS ETC SO THAT THE
LUE ARE ACCORDING TO MANUFACTURER’S SPECIFICATION

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

trol automatic transmission 1. Service manual
atic transmission electronic sensors 2. Hand tools
3. Diagnostic instruments/meter

m

176

SUB-TASK / STEP ENABLING RE
3. Connect electronic diagnostic (Knowledge, Skill, A
tester
Knowledge of :
4. Test electronic sensor 3.1 Function of electronic diagnostic

Ability to :
3.1 Locate diagnostic connector
3.2 Connect electronic diagnostic co

Attitude :
3.1 Handle electronic diagnostic test

Safety :
3.1 Ensure correct polarity connectio

Knowledge of :
4.1 Function of sensors
4.2 Types of sensors

Ability to :
4.1 Read wiring diagram
4.2 Read instruments/meter scale
4.3 Interpret the reading

Attitude/Safety :
4.1 Handle sensors with care
4.2 Handle instruments/meter with c
4.3 Good housekeeping

EQUIREMENTS TOOLS / EQUIPMENT
Attitude And Safety) / MATERIALS

c tester

onnector
ter with care
on

care
177