The words you are searching are inside this book. To get more targeted content, please make full-text search by clicking here.

320D2 GC Parts Manual SEBP7701-03-00-ALL

Discover the best professional documents and content resources in AnyFlip Document Base.
Search
Published by สุรชาติ ชูฉ่ํา, 2020-10-11 00:37:39

320D2 GC Parts Manual SEBP7701-03-00-ALL

320D2 GC Parts Manual SEBP7701-03-00-ALL

SEBP7701-03 (en-us)
August 2016

Parts
Manual

320D2 GC Excavator

ZBH1-UP (Machine)
2W21-UP (Engine)

Powered By C4.4 Engine

SAFETY.CAT.COM



Product and Dealer Information

Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information Branch:

Name:

Address:

Dealer Contact Phone Number Hours

Sales:
Parts:
Service:

MEMORANDA

MEMORANDA SEBP7701-03

TABLE OF CONTENTS

NAME PAGE NAME PAGE

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . A5 COOLING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
CONNECTION GP-HEATER . . . . . . . . . . . . . . . . . . 46
REPAIR ALTERNATIVES. . . . . . . . . . . . . . . . . . . . . . . . A8 CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . 47
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . 48
SUPPLEMENTAL COOLANT FAN AR-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ADDITIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
LINES GP-COOLING . . . . . . . . . . . . . . . . . . . . . . . . . 52
MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . A10 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
RADIATOR & HYD OIL COOLER GP . . . . . . . . . 55
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13 VALVE GP-COOLANT. . . . . . . . . . . . . . . . . . . . . . . . 59

MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 1 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . . . 60
CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DISTRIBUTION AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . 62
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LINES GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MERCHANDISE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 64
OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
OPTION AR-HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . 7 PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
OPTION AR-REGIONAL . . . . . . . . . . . . . . . . . . . . . . . 7 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . 67

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . 8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 8 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 9 INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . 71
INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . 10 LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
PUMP & MOTOR GP-REFUELING . . . . . . . . . . . . 79
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . . . . 80
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 81
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . 12 PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . 83
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PUMP GP-FUEL PRM & PRIM
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . 15 FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . 17 PUMP GP-REFUELING . . . . . . . . . . . . . . . . . . . . . . 85
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . 18 RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
DRAIN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . 89
DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 VALVE GP-REFUELING . . . . . . . . . . . . . . . . . . . . . . 95
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . 23
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . 24 ELECTRICAL AND STARTING SYSTEM . . . . . . . . . 97
JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . 26 ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 27 ALARM GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . 98
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . 28 ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . 99
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 ANTENNA & MOUNTING GP. . . . . . . . . . . . . . . . 100
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 31 BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . 101
PLUG GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 33 CONTROL & MTG GP-
PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 34 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 104
PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 35 CONTROL & MTG GP-
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
CONTROL AR-COMMUNICATION . . . . . . . . . . . . 113
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 38 CONTROL GP-COMMUNICATION. . . . . . . . . . . . 113
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 38 CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . 114
FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . . 39 CONTROL GP-UNPROGRAMMED . . . . . . . . . . . 116
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 41 ELECTRONICS GP-
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . 42 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 120
GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . 43 ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . 120
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . 44 FASTENER GP-WIRING HARNESS . . . . . . . . . . 121
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 45 HARNESS AS-ENGINE. . . . . . . . . . . . . . . . . . . . . . 122
HEATER GP-JACKET WATER . . . . . . . . . . . . . . . 123

SEBP7701-03 TABLE OF CONTENTS A1

TABLE OF CONTENTS

NAME PAGE NAME PAGE

INSTALLATION AR- FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . . . 238
COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 124 GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . . 239
GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . . 240
LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 126 IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 241
LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . 129 LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . . . 135 ROLLER AR-TRACK & CARRIER . . . . . . . . . . . . 246
PANEL & MTG GP-CIRCUIT ROLLER GP-TRACK CARRIER . . . . . . . . . . . . . . 247
ROLLER GP-TRACK-SINGLE
BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . 137 FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
PANEL GP-SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 139 TRACK ADJUSTER & RECOIL GP . . . . . . . . . . 251
RADIO GP-COMMUNICATION . . . . . . . . . . . . . . . 143 TRACK AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
SENSOR GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . 144 TRACK GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . 145
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . 146 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 256
STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . 147 ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . . . 256
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 148 BLOCK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 263
SWITCH GP-DISCONNECT. . . . . . . . . . . . . . . . . . 149 CONTROL AR-AUXILIARY. . . . . . . . . . . . . . . . . . . 264
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . 150 COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . 265
SWITCH GP-PUSH BUTTON . . . . . . . . . . . . . . . . 152 COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . 266
SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . . . 154 CYLINDER & LINES GP-BOOM . . . . . . . . . . . . . 267
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 CYLINDER & LINES GP-BUCKET . . . . . . . . . . . 267
WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . . . 167 CYLINDER & LINES GP-STICK. . . . . . . . . . . . . . 267
WIRING GP-COMMUNICATION . . . . . . . . . . . . . . 176 CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . . . 268
WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . 182 CYLINDER & SEAL GP-BUCKET . . . . . . . . . . . . 270
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . 187 CYLINDER & SEAL GP-STICK . . . . . . . . . . . . . . 272
WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . . 188 CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . . . . 274
WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . 189 DRIVE GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . 275
WIRING GP-REFUELING PUMP . . . . . . . . . . . . . 192 FASTENER GP-SWING & FINAL
DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
POWER TRAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 FILTER & VALVE GP-PILOT . . . . . . . . . . . . . . . . 280
DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 FILTER GP-OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . 199 FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 286
SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 GAUGE GP-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . 287
HEAD GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 295
BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . . 201 HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . 202 LEVER GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . 307
COUNTERWEIGHT & MOUNTING LINES GP-ATTACHMENT . . . . . . . . . . . . . . . . . . . 308
GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 LINES GP-AUXILIARY HYDRAULIC . . . . . . . . . . 309
COUNTERWEIGHT AR. . . . . . . . . . . . . . . . . . . . . . 207 LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . 208 LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . . . 315
COVER AS-SOUND SUPPRESSION . . . . . . . . . 211 LINES GP-BUCKET CYLINDER . . . . . . . . . . . . . . 320
DOOR AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . 212 LINES GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . 323
DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . 213 LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . 327
FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . . 215 LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 328
GEAR & BEARING GP-SWING . . . . . . . . . . . . . . 217 LINES GP-HYDRAULIC OIL
GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . 220 COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
HANDRAIL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . . 222 LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 226 LINES GP-RETURN. . . . . . . . . . . . . . . . . . . . . . . . . 360
SHEET AS-SOUND SUPPRESSION. . . . . . . . . . 227 LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 LINES GP-STICK CYLINDER . . . . . . . . . . . . . . . . 364
SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . . . . 234 LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . 365
SUPPORT AS-SOUND MANIFOLD GP-CONTROL. . . . . . . . . . . . . . . . . . . 368
SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 MOTOR & MTG GP-SWING . . . . . . . . . . . . . . . . . 369
MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . . . 370
UNDERCARRIAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . . . 237 SEBP7701-03

A2 TABLE OF CONTENTS

TABLE OF CONTENTS

NAME PAGE NAME PAGE

MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 371 BUCKET GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 503
MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . 374 COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . . . . 504
MOUNTING GP-MAIN CONTROL COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . . . . 506
EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . 509
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378 HOOK GP-LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . 510
PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . . . 379 LOCK GP-QUICK COUPLER . . . . . . . . . . . . . . . . 511
PUMP & MTG GP-MAIN PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . . . 513
SIDECUTTER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 514
HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 TIP GP-PENETRATION PLUS . . . . . . . . . . . . . . . 521
PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . . 382
SCREEN GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 387 OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . . 525
SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388 AIR CONDITIONER & MOUNTING
TANK & FILTER GP-HYDRAULIC. . . . . . . . . . . . 390 GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . 393 AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . 527
VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . . 394 AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . 528
VALVE AR-SWING. . . . . . . . . . . . . . . . . . . . . . . . . . 395 ARMREST GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . 396 BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . 532
VALVE GP-LOAD CONTROL . . . . . . . . . . . . . . . . 408 CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . 412 COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . . . 545
VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . . . 413 COMPRESSOR & MTG GP-REFRIG . . . . . . . . . 547
VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 414 COMPRESSOR GP-REFRIGERANT . . . . . . . . . . 548
VALVE GP-PRESSURE REDUCING. . . . . . . . . . 419 CONDENSER & MTG GP-
VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . . 421 REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 549
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . 422 CONDENSER GP-REFRIGERANT. . . . . . . . . . . . 550
VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . 433 CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . 551
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . 435 CONTROL & MTG GP-JOYSTICK . . . . . . . . . . . 558
VALVE GP-SWING CUSHION . . . . . . . . . . . . . . . 440 CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . . . . 559
VALVE GP-TRAVEL CONTROL GP-HEAT & AIR COND . . . . . . . . . . 562
CONTROL GP-HYDRAULIC PEDAL . . . . . . . . . . 563
COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . . . 444 CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . . 564
CONTROL GP-PILOT OPERATED
IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . . . 447 COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448 DOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . 568
LINES GP-GREASE. . . . . . . . . . . . . . . . . . . . . . . . . 450 DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . 569
LINKAGE AR-BUCKET . . . . . . . . . . . . . . . . . . . . . . 451 FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 453 HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . 572
PIN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457 HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . 573
STICK & BEARING AS . . . . . . . . . . . . . . . . . . . . . 458 LEVER GP-CAB DOOR . . . . . . . . . . . . . . . . . . . . . 577
STICK AR-HOE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462 LINES GP-AIR CONDITIONER. . . . . . . . . . . . . . . 578
STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463 LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . 582
WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 MONITOR & MTG GP-OPERATOR . . . . . . . . . . 584
ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . . . 468 MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . . . 586
BUCKET & ADJUSTER GP . . . . . . . . . . . . . . . . . 471 MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . . . 588
BUCKET AR-DITCH CLEANING . . . . . . . . . . . . . 480 MOUNTING GP-PLATFORM . . . . . . . . . . . . . . . . . 593
BUCKET AR-GENERAL PURPOSE . . . . . . . . . . 480 OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
BUCKET AR-HEAVY DUTY . . . . . . . . . . . . . . . . . 482 PARTS GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 596
BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . 483 PLATFORM GP-OPERATOR. . . . . . . . . . . . . . . . . 598
BUCKET AR-SEVERE SERVICE SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . 599
ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484 SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 600
BUCKET AS-GENERAL PURPOSE . . . . . . . . . . 485 SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
BUCKET AS-HEAVY DUTY. . . . . . . . . . . . . . . . . . 491 SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
BUCKET AS-HEAVY DUTY SPADE . . . . . . . . . . 498 SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . . . 606
BUCKET AS-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 499 SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . 608
BUCKET AS-SEVERE SERVICE
ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 TABLE OF CONTENTS A3
BUCKET GP-DITCH CLEANING . . . . . . . . . . . . . 501
BUCKET GP-GENERAL PURPOSE . . . . . . . . . . 502

SEBP7701-03

TABLE OF CONTENTS

NAME PAGE NAME PAGE

SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . . . 609
WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . 614
WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 615
WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . 621
WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 623

SERVICE EQUIPMENT AND
SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625

FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 635

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . B1

A4 TABLE OF CONTENTS SEBP7701-03

GENERAL INFORMATION

1. MACHINE IDENTIFICATION Components such as engines, transmissions, axles, etc.
Cat machines are identified by Product Identification and work tools will continue to use an 8 character Serial
Numbers (PIN). Some components included in a Number (S/N).
machine may be identified by Serial Numbers (S/N).
Typical components that will be serialized include 2. ORDERING PARTS
engines, transmissions, bulldozers, and rippers. The
machine and engine are further identified by Quality Cat replacement parts are available from Cat
arrangement numbers and in some cases modification dealers throughout the world. Their parts inventories are
numbers. These numbers are shown on the product up to date and include all parts normally required to
identification plate(s) and on the master plate in the protect your investment in Cat machines. Dealers may
operator's compartment. offer repair kits or remanufactured parts to allow
Cat dealers need all of these numbers to determine selection of the most effective repair alternative for a
accurate parts identification. particular situation. When ordering parts, your order
Effective First Quarter 2001 the Cat Product should specify the quantity, part number, part name, and
Identification Number (PIN) changed from 8 to 17 the serial number/product identification number of the
characters. In an effort to provide uniform equipment machine for which the parts are needed.
identification, Caterpillar and other construction
equipment manufacturers are moving to comply with the 3. PARTS MANUAL ORGANIZATION
latest version of the product identification numbering Product information in this manual is presented as
standard. Non-road machine PINs are defined by ISO "information elements" that represent all of the
10261. The new PIN format will apply to all Cat components for the specific model. Engine Arrangement
machines and generator sets. The PIN plates and frame and Seat Group are examples of information elements.
marking will display the 17 character PIN. The new The information elements are organized alphabetically
format will look like the following: by part name and secondarily by part number within
each major section of the manual.
Where:
1. Caterpillar's World Manufacturing Code (characters 1- 4. TABLE OF CONTENTS
3) A table of contents (TOC) is found at the beginning of the
2. Machine Descriptor (characters 4-8) manual. The TOC lists each section of the manual with a
3. Check Character (character 9) complete list of all information elements organized as
4. Machine Indicator Section (MIS) or Product Sequence they appear in the manual. Page numbers are provided
Number (characters 10-17). These were previously for quick reference to detailed parts identification
referred to as the Serial Number. illustrations and serviceable consist lists.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format. 5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index, located near the
beginning of the manual, references most frequently
used maintenance part numbers, providing description,
quantity, usage and page number. This information is
organized alphabetically by part description.

SEBP7701-03 GENERAL INFORMATION A5

GENERAL INFORMATION

6. INDEX 12. ILLUSTRATION REFERENCE LETTERS

The index located near the front of the manual is an When necessary, illustrations contain reference letters
alphabetical listing of all information elements included in (A, B, C etc.) that are intended to track lines and
the manual. Page numbers are provided for quick harnesses from one point to another. They are also used
reference to detailed parts identification illustrations and to show where to reconnect illustrations that have been
serviceable consist lists. separated.

7. PART NUMBER INDEX 13. ABBREVIATIONS AND SYMBOLS

A numerical index listing all part numbers and the O.D. – Outside Diameter
corresponding page number(s) appears at the back of I.D. – Inside Diameter
the manual. A – Not Part Of This Group
B – Use As Required
8. CAPTIONS C – Change From Previous Type
D – Order By The Meter
Captions located at the beginning of each information E – Order By The Centimeter
element identify the part number and part name along F – Not Shown
with additional descriptive information. PIN and S/N G – Order By The Inch
information found in each caption should be used to I – Refer To Hydraulic Information System
select correct information for a specific machine. Field M – Metric Part
replacement options, identification of optional R – Remfg Part May Be Available
attachment components, and where used ("part of") Y – Separate Illustration
information is also provided. Z – Not Serviced Separately

The first line of a caption is shown in larger type font to 14. DESCRIPTION OF TYPE CHANGES
indicate the beginning of an information element.
Captions for additional pages that may be required to Type - A type is defined as any configuration change that
illustrate an information element will be shown in requires an additional Information Element for an
standard type font and will include the term (contd.). Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
9. NON-SERVICED PARTS Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
In some instances it is necessary to display non-serviced from previous type) in the Parts List. Only the "types" that
parts that are a link to a lower level serviceable consist apply to this Parts Manual will be included. Additional
lists. These non-serviced part numbers are shown in types may exist causing "C" notes to appear on an
italic type indicating that they are not available. Information Element when no other types are shown.

10. PARTS LIST REFERENCE NUMBERS 15.<END>

Numbers shown in the Ref No column correspond to This symbol indicates the end of an information element.
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to NOTE:
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier Continuing improvement and advancement of product
displayed in the lower left corner of each illustration. The design may cause changes to your machine which may
Graphic Ref number may be used in combination with not be included in this publication. Whenever a question
the item Ref No to determine the correct part number. arises regarding your Cat product or this publication,
There may be intentional omission of a Ref No in a please consult your Cat dealer for the latest available
consist list as information is updated to reflect the latest information.
serviceable part numbers.
SEBP7701-03
11. INDENTED PART NAMES

When a part name is indented in a parts list, it is part of
(included in) the group or assembly under which it is
indented.

A6 GENERAL INFORMATION

GENERAL INFORMATION

SEBP7701-03 GENERAL INFORMATION A7

REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:

• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS

Cat Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES SEBP7701-03

SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

• Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.

NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity Liquid SCA at Initial Fill Liquid SCA at Spin-on SCA Maintenance
Maintenance* Element*
Liters Gallons 3P-2044 (1) 6V-3542 (1)
22-30 (6-8) 3P-2044 (1) 111-2370 (1)
6V-3542 (1) 111-2372 (1) 111-2369 (1)
30-38 (8-10) 3P-2044 (1)
8T-1589 (1) 111-2372 (1) 111-2369 (1)
38-49 (10-13) 3P-2044 (2) 9N-3368 (1)
49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 111-2371 (1)
64-83 (17-22) 8T-1589 (1) 111-2372 (1)
3P-2044 (3) 6V-3542 (1) 9N-3718 (1)
83-114 (22-30) 8T-1589 (1)
3P-2044 (1) 111-2371 (2)
114-163 (30-43) 3P-2044 (5) 9N-3718 (2)
163-242 (43-64) 3P-2044 (1)
3P-2044 (8) 6V-3542 (1)
3P-2044 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.

( ) Indicates quantity required.

SEBP7701-03 SUPPLEMENTAL COOLANT ADDITIVES A9

MAINTENANCE PARTS

DESCRIPTION PART QTY WHERE USED PAGE
NUMBER
60
AIR INLET AND EXHAUST SYSTEM 457-8206 1 AIR CLEANER GP 60
FILTER ELEMENT AS-AIR (PRIMARY) 447-0761 1 AIR CLEANER GP
64
FILTER ELEMENT AS-AIR 298-4570 1 MANIFOLD GP-EXHAUST
(SECONDARY) 35
12
GASKET-EXHAUST MANIFOLD 30
30
BASIC ENGINE 298-5873 1 PULLEY GP-ENGINE 13
BELT 359-1310 1 COVER GP-VALVE MECHANISM 19
CAP AS-FILLER (ENGINE OIL)
GASKET 067-6213 1 PAN GP-OIL
471-2882 1 PAN GP-OIL
GASKET (VALVE COVER) 392-9472 1 COVER GP-VALVE MECHANISM
PLUG-DRAIN (ENGINE OIL)
7C-0351 1 DRAIN GP-OIL

COOLING SYSTEM 171-3369 1 RADIATOR & HYD OIL COOLER GP 57
CAP AS (COOLANT RECOVERY) 416-0965 1 RADIATOR & HYD OIL COOLER GP 55
367-1817 1 CONNECTION GP-WATER 47
CAP-RADIATOR
CONNECTION AS (INCLUDES 281-8744 1 CONNECTION GP-WATER 47
455-7608 1 RADIATOR & HYD OIL COOLER GP 57
TEMPERATURE REGULATOR) 470-4012 1 RADIATOR & HYD OIL COOLER GP 57
313-3764 1 RADIATOR & HYD OIL COOLER GP 55
GASKET-WATER REGULATOR 313-3763 1 RADIATOR & HYD OIL COOLER GP 55
HOSE-RADIATOR (LOWER)

HOSE-RADIATOR (UPPER)

SCREEN AS (OIL COOLER)

SCREEN AS (RADIATOR)

ELECTRICAL AND STARTING SYSTEM 3T-5760 2 BATTERY & WIRING GP 101
BATTERY GP (12-VOLT, 750-CCA)
123-1373 6 BATTERY & WIRING GP 101
(MAINTENANCE FREE) 171-2205 1 PANEL GP-CIRCUIT BREAKER 137
CAP AS-FILLER (7/8-9-THD)
CIRCUIT BREAKER AS (40-AMPERE) 171-2210 1 PANEL GP-CIRCUIT BREAKER 137

(GLOW PLUG) 171-2211 1 PANEL GP-CIRCUIT BREAKER 137
CIRCUIT BREAKER AS (80-AMPERE)
113-8490 20 WIRING GP-CAB 155
(MAIN) 113-8491 20 WIRING GP-CAB 162
CIRCUIT BREAKER AS (90-AMPERE) 113-8492 155
113-8493 6 WIRING GP-CAB 162
(ALTERNATOR) 124-3548 6 WIRING GP-CAB 155
FUSE (10-AMPERE) 141-2759 2 WIRING GP-CAB 162
462-2235 2 WIRING GP-CAB 155
FUSE (15-AMPERE) 2 WIRING GP-CAB 162
2 WIRING GP-CAB 155
FUSE (20-AMPERE) 2 WIRING GP-CAB 162
2 WIRING GP-CAB 155
FUSE (25-AMPERE) 8 WIRING GP-CAB 162
8 WIRING GP-CAB 147
FUSE (30-AMPERE) 4 STARTING AID GP

FUSE (5-AMPERE)

GLOW PLUG (24-VOLT)

A10 MAINTENANCE PARTS SEBP7701-03

MAINTENANCE PARTS

DESCRIPTION PART QTY WHERE USED PAGE
NUMBER
149
KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 139
LAMP AS (24-VOLT, 3-WATT) 170-9324 1 PANEL GP-SWITCH 141
1 PANEL GP-SWITCH 126
LAMP-HALOGEN (24-VOLT, 70-WATT) 351-9918 1 LAMP GP-FLOOD 127
1 LAMP GP-FLOOD 128
LAMP-HALOGEN (24-VOLT, 70-WATT) 351-9918 1 LAMP GP-FLOOD
(FLOODLIGHT)

FUEL SYSTEM 349-7059 1 TANK GP-FUEL 91
CAP AS-FUEL (LOCKABLE, VENTED) 438-5386 1 TANK GP-FUEL 93
1 PUMP GP-FUEL PRM & PRIM FILTER 84
FILTER AS-WATER SEP & FUEL
(ULTRA HIGH EFFICIENCY) (ULTRA 360-8960 1 FILTER GP-FUEL 68
HIGH EFFICIENCY) 451-6724 1 VALVE GP-REFUELING 95
1 VALVE GP-REFUELING 96
FILTER ELEMENT-FUEL 303-9933 1 TANK GP-FUEL 91
STRAINER (REFUELING) 1 TANK GP-FUEL 93

STRAINER AS-FUEL (FLOAT GAUGE)

HYDRAULIC SYSTEM 227-0590 1 TANK & FILTER GP-HYDRAULIC 390
BREATHER (HYDRAULIC TANK) 4H-6112 1 DRIVE GP-SWING 277
227-6221 1 DRIVE GP-SWING 277
BREATHER (SWING DRIVE) 179-9806 1 FILTER GP-OIL 284

BREATHER AS (SWING DRIVE) 093-7521 1 FILTER GP-OIL 283

FILTER ELEMENT AS-OIL (ADVANCED 5I-8670 1 FILTER & VALVE GP-PILOT 280
EFFICIENCY) (HYDRAULIC RETURN)
9J-7031 1 TANK & FILTER GP-HYDRAULIC 390
FILTER-OIL (ADVANCED EFFICIENCY) 209-6000 1 SCREEN GP-HYDRAULIC 387
(HYDRAULIC, CASE DRAIN) 119-5398 1 VALVE GP-RELIEF 428

FILTER-OIL (ADVANCED EFFICIENCY)
(HYDRAULIC, PILOT)

PLUG-DRAIN (HYDRAULIC TANK)

SCREEN AS (HYDRAULIC TANK)

SCREEN-FILTER (RELIEF VALVE)

LUBRICATION SYSTEM 322-3155 1 FILTER GP-ENGINE OIL 41
FILTER ELEMENT-ENGINE OIL

OPERATOR STATION 424-0336 1 WIPER GP-WINDOW 623
BLADE AS-WIPER (600-MM) 178-5431 1 WASHER GP-WINDOW 614
CAP AS (WINDOW WASHER) 176-1902 1 LINES GP-AIR CONDITIONER 578
DRYER AS-REFRIGERANT (RECEIVER) 293-1137 1 AIR CONDITIONER GP 528
FILTER AS-AIR (AIR CONDITIONER) 245-7823 1 AIR CONDITIONER GP 528
FILTER ELEMENT-CAB AIR 293-1184 1 DUCT GP-CAB AIR 569
201-4417 1 CAB GP 535
LAMP (24-VOLT, 10-WATT) 176-1986 1 CAB GP 535
LAMP AS-DOME 255-4410 1 SCREEN GP-SUN 599
SCREEN AS (CAB)

SEBP7701-03 MAINTENANCE PARTS A11

MAINTENANCE PARTS

DESCRIPTION PART QTY WHERE USED PAGE
NUMBER 600

SEAT BELT GP (RETRACTABLE, 51-MM 258-4095 1 SEAT & MOUNTING GP 607
(2-IN)) 490-5979 1 SEAT GP-SUSPENSION

SEAT BELT GP (RETRACTABLE)

A12 MAINTENANCE PARTS SEBP7701-03

INDEX

NAME PAGE NAME PAGE

A BUCKET & ADJUSTER GP–HEAVY-DUTY, B-
FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
ACCUMULATOR GP-HYDRAULIC–CHARGED. . . 256 475
257 477
258
259 BUCKET & ADJUSTER GP–SEVERE SERVICE
261 ROCK, B-FAMILY. . . . . . . . . . . . . . . . . . . . . . . . . . . 476
262
BUCKET AR-DITCH CLEANING–A-FAMILY . . . . . 480
ACCUMULATOR GP-HYDRAULIC– BUCKET AR-GENERAL PURPOSE . . . . . . . . . . . . 481
UNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 BUCKET AR-GENERAL PURPOSE–B-

ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 469 FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
470 481
482
ADJUSTER GP-BUCKET–CB-FAMILY . . . . . . . . . . 468
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 BUCKET AR-HEAVY DUTY–B-FAMILY . . . . . . . . . 482
483
61
AIR CONDITIONER & MOUNTING GP. . . . . . . . . 525 BUCKET AR-HEAVY DUTY–CB-FAMILY. . . . . . . . 483
AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . 527 BUCKET AR-MULTIPURPOSE–B-FAMILY. . . . . . . 483
AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . 528
ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 484
ALARM GP-TRAVEL–BACKUP. . . . . . . . . . . . . . . . . . 98 BUCKET AR-MULTIPURPOSE–HEAVY DUTY
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 99
ANTENNA & MOUNTING GP–PRODUCT SPADE, B-FAMILY. . . . . . . . . . . . . . . . . . . . . . . . . . 483
BUCKET AR-SEVERE SERVICE ROCK–B-
LINK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
ARM GP-WINDOW WIPER (FRONT, FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
BUCKET AS-GENERAL PURPOSE . . . . . . . . . . . . 486
UPPER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623 BUCKET AS-GENERAL PURPOSE–B-
ARMREST GP–LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
ARMREST GP–RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . 530 FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
487
B 488
489
BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . 101 490
BATTERY GP (12-VOLT, 750-CCA)
BUCKET AS-HEAVY DUTY SPADE–B-
(MAINTENANCE FREE) . . . . . . . . . . . . . . . . . . . . . 101 FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BLADE AS-WIPER (600-MM) . . . . . . . . . . . . . . . . . . 623 BUCKET AS-HEAVY DUTY–B-FAMILY . . . . . . . . . 491
BLOCK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . 263 492
BOOM AR-1 PIECE LONG–AUXILIARY . . . . . . . . 447 493
BOOM GP–REACH . . . . . . . . . . . . . . . . . . . . . . . . . . . 448 494
BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . . . . 201 495
BOX GP-STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . 202 496
BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . . . 532
BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . 390 BUCKET AS-HEAVY DUTY–CB-FAMILY . . . . . . . . 497
BREATHER (SWING DRIVE) . . . . . . . . . . . . . . . . . . 277 BUCKET AS-HOE–B-FAMILY . . . . . . . . . . . . . . . . . . 499
BREATHER AS (SWING DRIVE) . . . . . . . . . . . . . . 277 BUCKET AS-SEVERE SERVICE ROCK–B-
BRIDGE GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BUCKET & ADJUSTER GP–B-FAMILY, GENERAL FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
BUCKET GP-DITCH CLEANING–A-FAMILY . . . . . 501
PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479 BUCKET GP-GENERAL PURPOSE–B-
BUCKET & ADJUSTER GP–B-FAMILY, HEAVY-
FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
DUTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 BUCKET GP-HOE–B-FAMILY . . . . . . . . . . . . . . . . . . 503
474
479 C

BUCKET & ADJUSTER GP–CB-FAMILY, HEAVY- CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
DUTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 542
544
BUCKET & ADJUSTER GP–GENERAL
PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478 CAB GP–EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . 535
CAB GP–INTERIOR. . . . . . . . . . . . . . . . . . . . . . . . . . . 540
BUCKET & ADJUSTER GP–GENERAL PURPOSE, CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 CAP AS (COOLANT RECOVERY) . . . . . . . . . . . . . . 57
476 CAP AS (WINDOW WASHER) . . . . . . . . . . . . . . . . 614
CAP AS-FILLER (7/8-9-THD) . . . . . . . . . . . . . . . . . . 101
BUCKET & ADJUSTER GP–HEAVY-DUTY SPADE, CAP AS-FILLER (ENGINE OIL). . . . . . . . . . . . . . . . . 12
B-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477 CAP AS-FUEL (LOCKABLE, VENTED) . . . . . . . . . . 91

93
CAP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SEBP7701-03 INDEX A13

INDEX

NAME PAGE NAME PAGE

CHASSIS AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CONTROL GP-UNPROGRAMMED–PRODUCT LINK
CIRCUIT BREAKER AS (40-AMPERE) (GLOW 522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
117
PLUG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
CIRCUIT BREAKER AS (80-AMPERE) COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 48
49
(MAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
CIRCUIT BREAKER AS (90-AMPERE) CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . . . 55
CORE AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 CORE AS-OIL COOLER (HYDRAULIC) . . . . . . . . . 55
CLAMP AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 CORE AS-RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . 55
COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . 545 COUNTERWEIGHT & MOUNTING GP . . . . . . . . . 204
COMPRESSOR & MTG GP-REFRIG . . . . . . . . . . . 547
COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 548 205
CONDENSER & MTG GP-REFRIGERANT. . . . . . 549 206
CONDENSER GP-REFRIGERANT . . . . . . . . . . . . . 550 COUNTERWEIGHT AR . . . . . . . . . . . . . . . . . . . . . . . 207
CONNECTION AS (INCLUDES TEMPERATURE COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . 208
209
REGULATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 210
CONNECTION GP-HEATER . . . . . . . . . . . . . . . . . . . . 46 COUPLER AR-QUICK–B-LINKAGE . . . . . . . . . . . . . 504
CONNECTION GP-INLET . . . . . . . . . . . . . . . . . . . . . . 62 505
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . . 47 COUPLER GP-QUICK. . . . . . . . . . . . . . . . . . . . . . . . . 508
CONSOLE GP-OPERATOR. . . . . . . . . . . . . . . . . . . . 552 COUPLER GP-QUICK–B-LINKAGE . . . . . . . . . . . . . 506
CONSOLE GP-OPERATOR–LH . . . . . . . . . . . . . . . . 554 COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . . 265
CONSOLE GP-OPERATOR–RH. . . . . . . . . . . . . . . . 551 COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 266
COVER AS-SOUND SUPPRESSION–FUEL,
556 HYDRAULIC TANKS . . . . . . . . . . . . . . . . . . . . . . . . 211
CONTROL & MTG GP-COMMUNICATION. . . . . . 109 COVER GP-CAB–REAR . . . . . . . . . . . . . . . . . . . . . . . 567
CONTROL & MTG GP-COMMUNICATION–PL641E COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . 12

CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 13
CONTROL & MTG GP-COMMUNICATION– CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CYLINDER & LINES GP-BOOM–LH. . . . . . . . . . . . 267
PRODUCT LINK 121SR. . . . . . . . . . . . . . . . . . . . . 104 CYLINDER & LINES GP-BOOM–RH . . . . . . . . . . . 267
CONTROL & MTG GP-COMMUNICATION– CYLINDER & LINES GP-BUCKET . . . . . . . . . . . . . 267
CYLINDER & LINES GP-STICK . . . . . . . . . . . . . . . 267
PRODUCT LINK 321SR. . . . . . . . . . . . . . . . . . . . . 107 CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . . . . . 268
CONTROL & MTG GP-COMMUNICATION– CYLINDER & SEAL GP-BUCKET . . . . . . . . . . . . . . 270
CYLINDER & SEAL GP-STICK . . . . . . . . . . . . . . . . 272
PRODUCT LINK 631, SATELLITE . . . . . . . . . . . 110 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 15
CONTROL & MTG GP-COMMUNICATION–
16
PRODUCT LINK CELLULAR . . . . . . . . . . . . . . . . 106 CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . . . . . . 274
108 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 18
CONTROL & MTG GP-ELECTRONIC . . . . . . . . . . 112
CONTROL & MTG GP-JOYSTICK . . . . . . . . . . . . . 558 D
CONTROL AR-AUXILIARY . . . . . . . . . . . . . . . . . . . . 264
CONTROL AR-AUXILIARY–SYSTEM 3 PRIME, 1- DISTRIBUTION AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2
WAY, 2-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 3
CONTROL AR-COMMUNICATION–PRODUCT LINK 4
5
CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
CONTROL GP-COMMUNICATION–PRODUCT LINK DOOR & MTG GP-CAB. . . . . . . . . . . . . . . . . . . . . . . 568
DOOR AS-ACCESS–AIR CLEANER,
CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
CONTROL GP-COMMUNICATION–PRODUCT LINK BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
DOOR GP-ACCESS–PUMP COMPARTMENT . . . 214
CELLULAR, CHINA . . . . . . . . . . . . . . . . . . . . . . . . . 113 DOOR GP-ACCESS–RADIATOR . . . . . . . . . . . . . . . 213
CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . 114 DRAIN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
115
CONTROL GP-HANDLE–JOYSTICK, LH . . . . . . . . 559 21
CONTROL GP-HANDLE–JOYSTICK, RH . . . . . . . 561 DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
CONTROL GP-HEAT & AIR COND . . . . . . . . . . . . 562 DRIVE GP-FINAL–WITH MOTOR . . . . . . . . . . . . . . 198
CONTROL GP-HYDRAULIC PEDAL–RH . . . . . . . . 563 DRIVE GP-FINAL–WITHOUT MOTOR . . . . . . . . . . 195
CONTROL GP-JOYSTICK–LH . . . . . . . . . . . . . . . . . 565 DRIVE GP-SWING–WITH MOTOR . . . . . . . . . . . . . 277
CONTROL GP-JOYSTICK–RH . . . . . . . . . . . . . . . . . 564
CONTROL GP-PILOT OPERATED HYD– SEBP7701-03

TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
CONTROL GP-UNPROGRAMMED–PL631

SATELLITE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
CONTROL GP-UNPROGRAMMED–PL641E

CELLULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

A14 INDEX

INDEX

NAME PAGE NAME PAGE

DRIVE GP-SWING–WITHOUT MOTOR . . . . . . . . . 275 FILM-WARNING (DO NOT SPRAY, READ
DRYER AS-REFRIGERANT (RECEIVER) . . . . . . . 578 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
DUCT GP-CAB AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . 569
FILM-WARNING (HIGH PRESSURE
E CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . 509 FILM-WARNING (LIFTING EYE, READ
ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 62 OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
ELECTRONICS GP-COMMUNICATION–PRODUCT
FILM-WARNING (NO ETHER SPRAY/AIR INTK,
LINK, VIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 INTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . . 120
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . 8 FILM-WARNING (READ OMM) . . . . . . . . . . . . . . . . 506
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FILM-WARNING (UNIVERSAL WARNING) . . . . . . 633
FILM-WARNING (UNIVERSAL, READ OMM). . . . 635
F FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . . . . 39
FILTER & VALVE GP-PILOT–HYDRAULIC
FAN AR-SUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FAN GP-SUCTION–DIRECT DRIVE . . . . . . . . . . . . . 51 OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
FASTENER GP-SWING & FINAL DR . . . . . . . . . . 278 FILTER AS-AIR (AIR CONDITIONER) . . . . . . . . . . 528
FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 121 FILTER AS-WATER SEP & FUEL (ULTRA HIGH
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 38
FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629 EFFICIENCY) (ULTRA HIGH EFFICIENCY) . . . . 84
FILTER ELEMENT AS-AIR (PRIMARY). . . . . . . . . . 60
630 FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 60
631 FILTER ELEMENT AS-OIL (ADVANCED
FILM GP–BRAZIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
FILM GP–COUNTERWEIGHT . . . . . . . . . . . . . . . . . . 634 EFFICIENCY) (HYDRAULIC RETURN) . . . . . . . 284
FILM GP–ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633 FILTER ELEMENT-CAB AIR. . . . . . . . . . . . . . . . . . . 528
FILM GP–FUEL TRANSFER PUMP . . . . . . . . . . . . 626
FILM GP–OPERATOR CONTROLS, NOTICE . . . 625 569
FILM GP–PRODUCT LINK RADIO, INTL . . . . . . . 628 FILTER ELEMENT-ENGINE OIL . . . . . . . . . . . . . . . . 41
FILM GP–PRODUCT LINK RADIO, U.S.. . . . . . . . 627 FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . . 68
FILM-CERTIFICATION (PL631) . . . . . . . . . . . . . . . . 119 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 41
FILM-IDENTIFICATION (CAT, LH). . . . . . . . . . . . . . 635 FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
FILM-IDENTIFICATION (CAT, RH) . . . . . . . . . . . . . 635
FILM-IDENTIFICATION (CAT). . . . . . . . . . . . . . . . . . 117 69
629 70
630 FILTER GP-OIL–HYDRAULIC RETURN. . . . . . . . . 281
FILM-IDENTIFICATION (HYDRAULIC 284
ACCUMULATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 FILTER GP-OIL–HYDRAULIC, CASE DRAIN. . . . 283
FILM-IDENTIFICATION (HYDRAULIC OIL) . . . . . . 631 FILTER-OIL (ADVANCED EFFICIENCY)
FILM-IDENTIFICATION (LABEL) . . . . . . . . . . . . . . . 115 (HYDRAULIC, CASE DRAIN) . . . . . . . . . . . . . . . . 283
FILM-IDENTIFICATION (TIE-DOWN). . . . . . . . . . . . 635 FILTER-OIL (ADVANCED EFFICIENCY)
FILM-INFORMATION (PL641 CELLULAR) . . . . . . 118 (HYDRAULIC, PILOT) . . . . . . . . . . . . . . . . . . . . . . . 280
FILM-INFORMATION (SERIAL NUMBER) . . . . . . . 119 FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 286
FILM-INSTRUCTION (ALTERNATE EXIT). . . . . . . 635 FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FILM-INSTRUCTION (ENGINE SHUTOFF) . . . . . . 635 570
FILM-INSTRUCTION (FUEL, READ OMM) . . . . . . 635 571
FILM-INSTRUCTION (HYDRAULIC OIL RETURN FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FILTER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . . . . . 237
FILM-INSTRUCTION (NO STEP). . . . . . . . . . . . . . . 635 FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . . . . . 238
FILM-INSTRUCTION (PULL RING, ALTERNATE FRAME GP-UPPER. . . . . . . . . . . . . . . . . . . . . . . . . . . 215
EXIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635 FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . . 42
FILM-INSTRUCTION (REFUELING PUMP). . . . . . . 85 FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
FILM-INSTRUCTION (SERVICE CHART) . . . . . . . 635 162
FILM-INSTRUCTION (WINDOW CLEANING, READ FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635 162
FILM-NOTICE (LIFT EYE LOCATION). . . . . . . . . . 504 FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
FILM-WARNING (DO NOT OPERATE, READ 162
OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504 FUSE (25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
162
SEBP7701-03 FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
162
FUSE (5-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
162

INDEX A15

INDEX

NAME PAGE NAME PAGE

G HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . 573
574
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 575
GASKET (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . 13 576
GASKET-EXHAUST MANIFOLD. . . . . . . . . . . . . . . . . 64
GASKET-WATER REGULATOR. . . . . . . . . . . . . . . . . 47 HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 295
GAUGE AS-OIL LEVEL (DIPSTICK). . . . . . . . . . . . . 43 296
GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 43 297
GAUGE GP-SIGHT–HYDRAULIC OIL LEVEL . . . 287 298
GAUGE-OIL LEVEL (SWING DRIVE). . . . . . . . . . . 277 299
GEAR & BEARING GP-SWING . . . . . . . . . . . . . . . . 217 300
301
218 302
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 303
GLOW PLUG (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . 147 304
GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . 220 305
GUARD GP-TRACK GUIDE–CENTER . . . . . . . . . . 239
GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . 240 HOSE-RADIATOR (LOWER) . . . . . . . . . . . . . . . . . . . . 57
HOSE-RADIATOR (UPPER) . . . . . . . . . . . . . . . . . . . . 57
H HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 23
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 24
HANDRAIL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
I
584
HARNESS AS-CHASSIS . . . . . . . . . . . . . . . . . . . . . . 167 IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
HARNESS AS-CHASSIS (HORN) . . . . . . . . . . . . . . 574 IDLER GP-FRONT–LH . . . . . . . . . . . . . . . . . . . . . . . . 243
IDLER GP-FRONT–RH . . . . . . . . . . . . . . . . . . . . . . . . 242
575 INDICATOR AS (HYDRAULIC RETURN
HARNESS AS-CONSOLE . . . . . . . . . . . . . . . . . . . . . 182
FILTER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
185 INDICATOR AS (SEAT ADJUSTMENT) . . . . . . . . 609
HARNESS AS-CONTROL (PRODUCT LINK). . . . 176 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 71
INSTALLATION AR-COMMUNICATION . . . . . . . . . 124
178 INSTALLATION AR-COMMUNICATION–PRODUCT
HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 122
HARNESS AS-HEATER & AIR COND . . . . . . . . . 528 LINK 321SR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
HARNESS AS-HEATER & AIR COND (HIGH INSTALLATION AR-COMMUNICATION–PRODUCT

SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525 LINK 631, SATELLITE . . . . . . . . . . . . . . . . . . . . . . 124
HARNESS AS-HEATER & AIR COND (LOW INSTALLATION AR-COMMUNICATION–PRODUCT

SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525 LINK 641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
HARNESS AS-LIGHTING (BOOM, LH) . . . . . . . . . 129 INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . . 10
HARNESS AS-LIGHTING (BOOM, RH) . . . . . . . . . 131
HARNESS AS-LIGHTING (CAB LIGHT) . . . . . . . . 132 J
HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . 139
JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . . . 26
141
HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . 187 K

189 KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . 149
HARNESS AS-PUMP (REFUELING). . . . . . . . . . . . 192
HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 188 L
HARNESS AS-SWITCH (REFUELING PUMP,
LAMP (24-VOLT, 10-WATT) . . . . . . . . . . . . . . . . . . . 535
START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 LAMP AS (24-VOLT, 3-WATT). . . . . . . . . . . . . . . . . 139
HARNESS AS-SWITCH (REFUELING PUMP,
141
STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 LAMP AS-DOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
HARNESS AS-SWITCH (SECONDARY LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

SHUTDOWN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 127
HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . 192 128
HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
HEAD GP-PUMP–DRIVE . . . . . . . . . . . . . . . . . . . . . . 288
HEAD GP-PUMP–DRIVEN. . . . . . . . . . . . . . . . . . . . . 291
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . . . 123
HOOD & GUARD GP. . . . . . . . . . . . . . . . . . . . . . . . . 222
HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
HOOK GP-LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

A16 INDEX SEBP7701-03

INDEX

NAME PAGE NAME PAGE

LAMP-HALOGEN (24-VOLT, 70-WATT). . . . . . . . . 126 LINKAGE GP-BUCKET–B1-FAMILY . . . . . . . . . . . . 454
127 455
456
LAMP-HALOGEN (24-VOLT, 70-WATT)
(FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 LINKAGE GP-BUCKET–B1-FAMILY, WITH LIFTING
EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
LEVER GP-CAB DOOR . . . . . . . . . . . . . . . . . . . . . . . 577
LEVER GP-CONTROL–HYDRAULIC LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
581
LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 27 LOCK GP-QUICK COUPLER–MECHANICAL . . . . 511
LIGHTING GP-FLOOD–BOOM, LH . . . . . . . . . . . . . 129
LIGHTING GP-FLOOD–BOOM, RH. . . . . . . . . . . . . 131 M
LIGHTING GP-FLOOD–CAB . . . . . . . . . . . . . . . . . . . 132
LIGHTING GP-FLOOD–CHASSIS . . . . . . . . . . . . . . 134 MANIFOLD GP-CONTROL–PILOT OIL . . . . . . . . . 368
LINE AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 64
LINES GP-AIR CONDITIONER . . . . . . . . . . . . . . . . 578 MERCHANDISE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LINES GP-AIR–BREATHER. . . . . . . . . . . . . . . . . . . . . 63 MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 582
LINES GP-ATTACHMENT . . . . . . . . . . . . . . . . . . . . . 308
LINES GP-AUXILIARY HYDRAULIC–REACH BOOM, 583
MONITOR & MTG GP-OPERATOR . . . . . . . . . . . . 584
HIGH PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 309 MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 586
LINES GP-AUXILIARY HYDRAULIC–STICK, HIGH
587
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 MOTOR & MTG GP-SWING. . . . . . . . . . . . . . . . . . . 369
LINES GP-BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 MOTOR & MTG GP-TRAVEL. . . . . . . . . . . . . . . . . . 370
LINES GP-BOOM CYLINDER. . . . . . . . . . . . . . . . . . 315 MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . 371
LINES GP-BOOM CYLINDER–LH . . . . . . . . . . . . . . 318
LINES GP-BOOM CYLINDER–RH. . . . . . . . . . . . . . 319 372
LINES GP-BUCKET CYLINDER. . . . . . . . . . . . . . . . 320 MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . 374
MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . . . . . 592
321 MOUNTING GP-ANTENNA–PRODUCT LINK . . . . 588
322
LINES GP-CONTROL–REAR . . . . . . . . . . . . . . . . . . 323 590
325 MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . . . . . 135
LINES GP-COOLING. . . . . . . . . . . . . . . . . . . . . . . . . . . 52 MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 28
LINES GP-COUPLER–B-LINKAGE . . . . . . . . . . . . . 327
LINES GP-ENGINE OIL DRAIN. . . . . . . . . . . . . . . . . 44 29
LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 MOUNTING GP-MAIN CONTROL VALVE . . . . . . 378
LINES GP-FRONT–SYSTEM 3 PRIME, 1-WAY, 2- MOUNTING GP-PLATFORM . . . . . . . . . . . . . . . . . . . 593
PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
334
LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 O

73 OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
75 OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LINES GP-GREASE–BOOM . . . . . . . . . . . . . . . . . . . 450 OPTION AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 7
LINES GP-HYDRAULIC OIL COOLER. . . . . . . . . . 338 OPTION AR-REGIONAL. . . . . . . . . . . . . . . . . . . . . . . . . 7
LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
LINES GP-PILOT–CONTROL VALVE . . . . . . . . . . . 347 P
LINES GP-PILOT–FILTER, PILOT PUMP . . . . . . . 354
LINES GP-PILOT–JOYSTICK, PEDALS . . . . . . . . . 339 PADLOCK GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
LINES GP-PILOT–MAIN CONTROL VALVE . . . . . 345 90
LINES GP-PILOT–SYSTEM 3 PRIME, 1-WAY, 2-
PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
LINES GP-PUMP–SUPPLY, MAIN PUMP . . . . . . . 359 PANEL & MTG GP-CIRCUIT BREAKER. . . . . . . . 136
LINES GP-RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . 360 PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . 137
LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 PANEL GP-SWITCH–CONSOLE . . . . . . . . . . . . . . . 139
LINES GP-STICK CYLINDER . . . . . . . . . . . . . . . . . . 364
LINES GP-TRAVEL MOTOR. . . . . . . . . . . . . . . . . . . 365 141
LINK AS-TRACK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 PARTS GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
245 PIN GP–COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
LINKAGE AR-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . 452 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LINKAGE AR-BUCKET–B1-FAMILY. . . . . . . . . . . . . 451 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
LINKAGE AR-BUCKET–B1-FAMILY, WITH LIFTING PLATE-WARNING (HIGH PRESSURE
EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
LINKAGE AR-BUCKET–B1-FAMILY, WITHOUT CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
LIFTING EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 254

SEBP7701-03 PLATFORM GP-OPERATOR . . . . . . . . . . . . . . . . . . 598

INDEX A17

INDEX

NAME PAGE NAME PAGE

PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . . . . . 379 S
PLUG GP-FRONT HOUSING . . . . . . . . . . . . . . . . . . . 33
PLUG-DRAIN (ENGINE OIL). . . . . . . . . . . . . . . . . . . . 19 SCREEN AS (CAB). . . . . . . . . . . . . . . . . . . . . . . . . . . 599
PLUG-DRAIN (HYDRAULIC TANK). . . . . . . . . . . . . 390 SCREEN AS (HYDRAULIC TANK) . . . . . . . . . . . . . 387
POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 SCREEN AS (OIL COOLER) . . . . . . . . . . . . . . . . . . . 55
PRECLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 SCREEN AS (RADIATOR) . . . . . . . . . . . . . . . . . . . . . 55
PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . . . . . 513 SCREEN GP-HYDRAULIC. . . . . . . . . . . . . . . . . . . . . 387
PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . 34 SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599
PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 35 SCREEN-FILTER (RELIEF VALVE) . . . . . . . . . . . . 428
PUMP & MOTOR GP-REFUELING. . . . . . . . . . . . . . 79 SEAL GP-DUO-CONE. . . . . . . . . . . . . . . . . . . . . . . . . 195
PUMP & MTG GP-MAIN HYDRAULIC . . . . . . . . . 380 SEAT & MOUNTING GP–HIGH BACK, TILT. . . . 600
PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . . . . . . 80 SEAT BELT GP (RETRACTABLE, 51-MM (2-
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 45
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 81 IN)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
SEAT BELT GP (RETRACTABLE) . . . . . . . . . . . . . 607
82 SEAT BELT GP–RETRACTABLE . . . . . . . . . . . . . . 601
PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . . 83
PUMP GP-FUEL PRM & PRIM FILTER . . . . . . . . . 84 602
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 SEAT GP-SUSPENSION–HIGH BACK, TILT . . . . 606
PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . . . . 382 SEAT GP-SUSPENSION–MECH SUSP SEAT. . . 607
PUMP GP-REFUELING . . . . . . . . . . . . . . . . . . . . . . . . 85 SEAT GP–DELUXE, CLOTH. . . . . . . . . . . . . . . . . . . 603
PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
605
54 SENDER AS-FUEL LEVEL (TANK) . . . . . . . . . . . . . 91

R 93
SENSOR (FUEL RAIL PRESSURE) . . . . . . . . . . . . . 87
RADIATOR & HYD OIL COOLER GP. . . . . . . . . . . 55 SENSOR AS-PRESSURE (DRIVE PUMP) . . . . . . 354
57 SENSOR AS-PRESSURE (DRIVEN PUMP). . . . . 354
SENSOR AS-TEMPERATURE (AIR). . . . . . . . . . . . 562
RADIO GP-COMMUNICATION . . . . . . . . . . . . . . . . . 143 SENSOR AS-TEMPERATURE (AMBIENT AIR
RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
RELAY (24-VOLT) (BOOM FLOODLIGHT) . . . . . . 155 TEMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
SENSOR AS-TEMPERATURE (COOLANT) . . . . . 528
162 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 144
RELAY (24-VOLT) (CAB LIGHT) . . . . . . . . . . . . . . . 155 SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . 75

162 145
RELAY (24-VOLT) (CHASSIS LIGHT) . . . . . . . . . . 155 SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 75
SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 144
162 SENSOR GP-PRESSURE (FUEL FILTER
RELAY (24-VOLT) (ELECTRIC PRIMING) . . . . . . 155
INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
162 SENSOR GP-PRESSURE (INLET MANIFOLD
RELAY (24-VOLT) (ETHER START) . . . . . . . . . . . 155
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
162 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . 144
RELAY (24-VOLT) (HORN) . . . . . . . . . . . . . . . . . . . . 155 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 146
SENSOR GP-TEMPERATURE (ENGINE
162
RELAY (24-VOLT) (NEUTRAL START) . . . . . . . . . 155 COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
144
162
RELAY (24-VOLT) (PUMP) . . . . . . . . . . . . . . . . . . . . 155 SENSOR-TEMPERATURE (AMBIENT AIR) . . . . . 525
SENSOR-TEMPERATURE (HYDRAULIC OIL)
162
RELAY (24-VOLT) (REFUELING PUMP, (HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 390
SHEET AS-SOUND SUPPRESSION . . . . . . . . . . . 227
START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
RELAY (24-VOLT) (REFUELING PUMP, 228
229
STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 230
RELAY (BLOWER). . . . . . . . . . . . . . . . . . . . . . . . . . . . 562 231
RELAY (COMPRESSOR CLUTCH). . . . . . . . . . . . . 562 SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
RELAY AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . 623 515
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 516
517
37 SOFTWARE GP-COMMUNICATION (PRODUCT
ROLLER AR-TRACK & CARRIER. . . . . . . . . . . . . . 246 LINK 121SR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
ROLLER GP-TRACK CARRIER . . . . . . . . . . . . . . . . 247 SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . 120
ROLLER GP-TRACK-SINGLE FLANGE . . . . . . . . . 248

249
250

A18 INDEX SEBP7701-03

INDEX

NAME PAGE NAME PAGE

SOFTWARE GP-MONITOR . . . . . . . . . . . . . . . . . . . . 113 SWITCH GP-PUSH BUTTON (REFUELING PUMP,
116 START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
586
587 SWITCH GP-PUSH BUTTON (REFUELING PUMP,
STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
SOFTWARE GP-MONITOR (CELLULAR) . . . . . . . 118
SOFTWARE GP-MONITOR (PRODUCT LINK SWITCH GP-PUSH BUTTON–REFUELING PUMP,
START. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
522) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
SOFTWARE GP-MONITOR (VIMS MAIN, SWITCH GP-PUSH BUTTON–REFUELING PUMP,
STOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PROGRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
SPRING AS-GAS (ENGINE HOOD) (ENGINE SWITCH GP-START–ENGINE, KEY . . . . . . . . . . . . 154
SWITCH-PRESSURE (AIR CLEANER) . . . . . . . . . . 61
HOOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 SWITCH-PUSH BUTTON (REFUELING PUMP,
SPRING AS-GAS (HATCH). . . . . . . . . . . . . . . . . . . . 572
SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 SWITCH-TOGGLE (SECONDARY
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . 148
STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 SHUTDOWN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
SWIVEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
233
STICK & BEARING AS . . . . . . . . . . . . . . . . . . . . . . . 458 T

459 TANK & FILTER GP-HYDRAULIC . . . . . . . . . . . . . 390
460 TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . 89
461
STICK AR-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462 90
STICK AR-HOE–REACH . . . . . . . . . . . . . . . . . . . . . . 462 TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . 393
STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
STICK GP-HOE–REACH . . . . . . . . . . . . . . . . . . . . . . 463
467 93
STRAINER (REFUELING) . . . . . . . . . . . . . . . . . . . . . . 95 TIP GP-LONG (J-250) . . . . . . . . . . . . . . . . . . . . . . . . 481
TIP GP-LONG–J-250 . . . . . . . . . . . . . . . . . . . . . . . . . . 520
96 TIP GP-LONG–J-350 . . . . . . . . . . . . . . . . . . . . . . . . . . 518
STRAINER AS-FUEL (FLOAT GAUGE). . . . . . . . . . 91
519
93 TIP GP-PENETRATION PLUS–J-350 . . . . . . . . . . . 521
SUPPORT AS-ENCLOSURE. . . . . . . . . . . . . . . . . . . 234 TIP GP-PENETRATION PLUS–J-400 . . . . . . . . . . . 522
SUPPORT AS-SOUND SUPPRESSION . . . . . . . . 235 TIP GP-PENETRATION PLUS–K-80 . . . . . . . . . . . . 524
TIP GP-PENETRATION PLUS–K-90 . . . . . . . . . . . . 523
236 TIP-PENETRATION PLUS (K-80) . . . . . . . . . . . . . . 524
SUPPORT GP-SEAT. . . . . . . . . . . . . . . . . . . . . . . . . . 608 TRACK ADJUSTER & RECOIL GP . . . . . . . . . . . . 251
SUSPENSION GP-SEAT–MECHANICAL . . . . . . . . 609
253
612 TRACK ADJUSTER & RECOIL GP–LH. . . . . . . . . 254
SWITCH (WINDOW LOWER LIMIT). . . . . . . . . . . . 618 TRACK ADJUSTER & RECOIL GP–RH . . . . . . . . 252
SWITCH AS-LIMIT (HYDRAULIC LOCKOUT) . . . 307 TRACK AR–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 255
SWITCH AS-LIQUID LEVEL (FUEL TANK TRACK GP–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 255
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 67
SHUTOFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
SWITCH AS-MAGNETIC (24-VOLT) (MAIN V

RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 VALVE & MTG GP-CONTROL–AUXILIARY . . . . . 394
SWITCH AS-MAGNETIC (24-VOLT) (REFUELING VALVE AR-SWING–WITHOUT FINE SWING . . . . 395
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
PUMP RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
SWITCH AS-MAGNETIC (MAIN RELAY) . . . . . . . 160 325
SWITCH AS-PRESSURE (ACTION INPUT, WORK VALVE GP-CONTROL–AUXILIARY . . . . . . . . . . . . . 397
VALVE GP-CONTROL–BOOM, STICK, SWING,
TOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
SWITCH AS-PRESSURE (IMPLEMENT, TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
VALVE GP-CONTROL–STK, BM, BKT, WKTL,
SWING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 578 TRVL RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
SWITCH AS-PRESSURE (TRAVEL, LH). . . . . . . . 339 VALVE GP-CONTROL–WITHOUT COVERS,
SWITCH AS-PRESSURE (TRAVEL, RH) . . . . . . . 339
SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . . 559 HOUSINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
SWITCH AS-PUSH BUTTON (MANUAL LOW 399

IDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 VALVE GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 59
SWITCH AS-PUSH BUTTON (REFUELING PUMP, VALVE GP-FLUID SAMPLING (COOLANT) . . . . . . 59
VALVE GP-LOAD CONTROL–BOOM DRIFT RED,
START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
SWITCH AS-ROCKER (FINE SWING). . . . . . . . . . 166 LINE RELIEF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 149
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 150 INDEX A19

151

SEBP7701-03

INDEX

NAME PAGE NAME PAGE

VALVE GP-LOAD CONTROL–STICK DRIFT RED, WINDOW GP-CAB–FRONT, UPPER . . . . . . . . . . . 618
LINE RELIEF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408 WINDOW GP-CAB–SIDE, REAR . . . . . . . . . . . . . . . 615
WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 621
VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . . . 412 WIPER GP-WINDOW–FRONT, UPPER . . . . . . . . . 623
VALVE GP-MANUAL–AUXILIARY, SHUTOFF . . . 413 WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
VALVE GP-PILOT RELIEF (HYDRAULIC 160
WIRING GP-CAB–FINE SWING. . . . . . . . . . . . . . . . 166
FILTER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . 167
VALVE GP-PILOT–JOYSTICK. . . . . . . . . . . . . . . . . . 415 WIRING GP-COMMUNICATION–PRODUCT
VALVE GP-PILOT–TRAVEL, SHUTTLE . . . . . . . . . 417
VALVE GP-PRESSURE REDUCING–BOOM, SWING LINK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
WIRING GP-COMMUNICATION–PRODUCT LINK
PRIORITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
VALVE GP-PRIORITY. . . . . . . . . . . . . . . . . . . . . . . . . 421 321SR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
VALVE GP-REFUELING. . . . . . . . . . . . . . . . . . . . . . . . 95 WIRING GP-COMMUNICATION–PRODUCT LINK

96 522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
VALVE GP-REFUELING (FOOT) . . . . . . . . . . . . . . . . 85 WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . . . 184
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 WIRING GP-CONSOLE–LH . . . . . . . . . . . . . . . . . . . . 182
WIRING GP-CONSOLE–RH . . . . . . . . . . . . . . . . . . . 185
425 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 187
426 WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . . . . 188
432 WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . 189
440 WIRING GP-REFUELING PUMP . . . . . . . . . . . . . . . 192
VALVE GP-RELIEF (CUSHION
CROSSOVER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
VALVE GP-RELIEF–LINE. . . . . . . . . . . . . . . . . . . . . . 427
430
431
VALVE GP-RELIEF–NEGATIVE FLOW
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
424
VALVE GP-RELIEF–PILOT OPERATED . . . . . . . . 428
429
VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . . . 433
434
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 435
436
437
439
VALVE GP-SOLENOID (FINE SWING) . . . . . . . . . 442
VALVE GP-SOLENOID (HYDRAULIC
LOCKOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
VALVE GP-SOLENOID (NEGATIVE FLOW
CONTROL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
VALVE GP-SOLENOID (PRESSURE
REDUCING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
VALVE GP-SOLENOID (PRESSURE REDUCING)
(NEGATIVE FLOW CONTROL) . . . . . . . . . . . . . . 438
VALVE GP-SOLENOID (STRAIGHT TRAVEL). . . 401
VALVE GP-SOLENOID (SWING BRAKE
RELEASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
VALVE GP-SOLENOID (TRAVEL SPEED) . . . . . . 368
VALVE GP-SOLENOID–NEGATIVE FLOW
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
VALVE GP-SWING CUSHION . . . . . . . . . . . . . . . . . 440
441
VALVE GP-SWING CUSHION–FINE SWING . . . . 442
VALVE GP-TRAVEL COUNTERBALANCE . . . . . . 444

W SEBP7701-03

WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 614
WINDOW GP-CAB–FRONT, LOWER . . . . . . . . . . . 616

A20 INDEX

MACHINE ARRANGEMENT

472-2121 CHASSIS AR

S/N: ZBH1-UP

PART OF 471-6682 GENERAL AR

SMCS-7000 i06291872

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
477-0721 1 BATTERY & WIRING GP 101
201
Y 394-8000 1 BOX & MTG GP-STORAGE 205
215
Y 470-3995 1 COUNTERWEIGHT & MOUNTING GP 220
221
Y 473-1824 1 FRAME GP-UPPER 222
573
Y 374-4017 1 GUARD GP-BOTTOM 134
578
Y 142-3835 1 HANDRAIL GP 75
581
Y 470-3976 1 HOOD & GUARD GP 582
593
Y 267-8071 1 HORN GP-ELECTRIC 595
635
Y 4I-5409 1 LIGHTING GP-FLOOD (CHASSIS) 233
89
Y 471-1312 1 LINES GP-AIR CONDITIONER 167
188
Y 472-2125 1 LINES GP-FUEL
i06292136
Y 7Y-0059 1 LITERATURE GP
SEE
Y 142-3836 1 MIRROR GP-REAR VIEW PAGE

Y 245-7811 1 MOUNTING GP-PLATFORM 447
113
Y 472-4925 1 OPERATOR AR 631

Y 472-2152 1 PLATE & FILM GP 5
451
Y 384-9118 1 STEP GP
6
Y 465-8757 1 TANK & MTG GP-FUEL 7
462
Y 470-6847 1 WIRING GP-CHASSIS 255
395
Y 259-5052 1 WIRING GP-FINE SWING

Y - SEPARATE ILLUSTRATION

<END>

486-0921 DISTRIBUTION AR

S/N: ZBH1-UP

SMCS-7000

NOTE PART NUMBER QTY PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY)

Y 383-5304 1 CONTROL AR-COMMUNICATION

Y 417-9101 1 FILM GP

Y 471-6682 1 GENERAL AR

Y 481-8505 1 LINKAGE AR-BUCKET

Y 463-4861 1 OPTION AR-CAB

Y 314-3868 1 OPTION AR-HYDRAULIC

Y 416-1002 1 STICK AR-HOE

Y 422-6106 2 TRACK GP (2-REQUIRED) (2-REQUIRED)

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

SEBP7701-03 1 of 1 MACHINE ARRANGEMENT 1

MACHINE ARRANGEMENT

486-5557 DISTRIBUTION AR

S/N: ZBH1-UP

SMCS-7000 i06292135

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
5
Y 471-6682 1 GENERAL AR
124
Y 383-5427 1 INSTALLATION AR-COMMUNICATION (PL321VSR) 132
451
Y 441-6375 1 LIGHTING GP-FLOOD (CAB)
6
Y 416-1009 1 LINKAGE AR-BUCKET (B1-FAMILY, WITH LIFTING 7
EYE) 7
462
Y 463-4861 1 OPTION AR-CAB 255
395
Y 314-3868 1 OPTION AR-HYDRAULIC

Y 397-4688 1 OPTION AR-REGIONAL

Y 416-1002 1 STICK AR-HOE

Y 422-6106 2 TRACK GP (2-REQUIRED) (2-REQUIRED)

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

486-5564 DISTRIBUTION AR

S/N: ZBH1-UP

SMCS-7000 i06292171

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447

Y 471-6682 1 GENERAL AR 5

Y 416-1009 1 LINKAGE AR-BUCKET (B1-FAMILY, WITH LIFTING 451

EYE)

Y 463-4861 1 OPTION AR-CAB 6

Y 314-3868 1 OPTION AR-HYDRAULIC 7

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 395

Y - SEPARATE ILLUSTRATION

<END>

486-5567 DISTRIBUTION AR

S/N: ZBH1-UP

SMCS-7000 i06291889

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
5
Y 471-6682 1 GENERAL AR
309
Y 242-6475 1 LINES GP-AUXILIARY HYDRAULIC (BOOM, HIGH
PRESSURE) 451

Y 416-1009 1 LINKAGE AR-BUCKET (B1-FAMILY, WITH LIFTING 6
EYE) 7
395
Y 463-4861 1 OPTION AR-CAB

Y 458-7410 1 OPTION AR-HYDRAULIC

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

2 MACHINE ARRANGEMENT 1 of 1 SEBP7701-03

MACHINE ARRANGEMENT

486-5577 DISTRIBUTION AR

S/N: ZBH1-UP

SMCS-7000 i06291878

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
113
Y 383-5449 1 CONTROL AR-COMMUNICATION
5
Y 471-6682 1 GENERAL AR 309

Y 242-6475 1 LINES GP-AUXILIARY HYDRAULIC (BOOM, HIGH 311
PRESSURE)
451
Y 242-6487 1 LINES GP-AUXILIARY HYDRAULIC (STICK, HIGH
PRESSURE) 6
7
Y 416-1009 1 LINKAGE AR-BUCKET (B1-FAMILY, WITH LIFTING 462
EYE) 255
395
Y 463-4861 1 OPTION AR-CAB

Y 458-7410 1 OPTION AR-HYDRAULIC

Y 290-1785 1 STICK AR-HOE (REACH)

Y 422-6106 2 TRACK GP (2-REQUIRED) (2-REQUIRED)

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

507-8079 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06779830

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447

Y 417-9101 1 FILM GP (CHINA) 631

Y 471-6682 1 GENERAL AR 5

Y 481-3371 1 INSTALLATION AR-COMMUNICATION (PRODUCT LINK 125

641)

Y 511-7405 1 LINKAGE AR-BUCKET (B1-FAMILY, WITHOUT LIFTING 451
EYE)

Y 507-8080 1 OPTION AR-CAB 6

Y 314-3868 1 OPTION AR-HYDRAULIC (WITHOUT AUXILIARY) 7

Y 416-1002 1 STICK AR-HOE (B1-FAMILY, WITHOUT AUXILIARY) 462

Y 422-6106 2 TRACK GP (2-REQUIRED) 255

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 395

Y - SEPARATE ILLUSTRATION

<END>

507-8082 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06779816

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
5
Y 471-6682 1 GENERAL AR
452
Y 511-7406 1 LINKAGE AR-BUCKET 6
7
Y 507-8080 1 OPTION AR-CAB
395
Y 314-3868 1 OPTION AR-HYDRAULIC (WITHOUT AUXILIARY)

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

SEBP7701-03 1 of 1 MACHINE ARRANGEMENT 3

MACHINE ARRANGEMENT

507-8083 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06779784

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
5
Y 471-6682 1 GENERAL AR
309
Y 242-6475 1 LINES GP-AUXILIARY HYDRAULIC (BOOM, HIGH
PRESSURE) 452
6
Y 511-7406 1 LINKAGE AR-BUCKET 7

Y 507-8080 1 OPTION AR-CAB 395

Y 458-7410 1 OPTION AR-HYDRAULIC

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

510-5433 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06779755

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447

Y 417-9101 1 FILM GP (CHINA) 631

Y 471-6682 1 GENERAL AR 5

Y 481-3371 1 INSTALLATION AR-COMMUNICATION (PRODUCT LINK 125

641)

Y 481-8505 1 LINKAGE AR-BUCKET (B1-FAMILY, WITHOUT LIFTING 451
EYE)

Y 463-4861 1 OPTION AR-CAB 6

Y 314-3868 1 OPTION AR-HYDRAULIC (WITHOUT AUXILIARY) 7

Y 416-1002 1 STICK AR-HOE (B1-FAMILY, WITHOUT AUXILIARY) 462

Y 422-6106 2 TRACK GP (2-REQUIRED) 255

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 395

Y - SEPARATE ILLUSTRATION

<END>

510-5435 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06804551

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447

Y 417-9101 1 FILM GP (CHINA) 631

Y 471-6682 1 GENERAL AR 5

Y 481-3371 1 INSTALLATION AR-COMMUNICATION (PRODUCT LINK 125

641)

Y 511-7405 1 LINKAGE AR-BUCKET (B1-FAMILY, WITHOUT LIFTING 451
EYE)

Y 507-8080 1 OPTION AR-CAB 6

Y 314-3868 1 OPTION AR-HYDRAULIC (WITHOUT AUXILIARY) 7

Y 416-1002 1 STICK AR-HOE (B1-FAMILY, WITHOUT AUXILIARY) 462

Y 422-6106 2 TRACK GP (2-REQUIRED) 255

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 395

Y - SEPARATE ILLUSTRATION

<END>

4 MACHINE ARRANGEMENT 1 of 1 SEBP7701-03

MACHINE ARRANGEMENT

510-5437 DISTRIBUTION AR

S/N: ZBH10001-UP

SMCS-7000 i06774944

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447

Y 383-5304 1 CONTROL AR-COMMUNICATION (PRODUCT LINK 113

CELLULAR)

Y 417-9101 1 FILM GP (CHINA) 631

Y 471-6682 1 GENERAL AR 5

Y 481-8505 1 LINKAGE AR-BUCKET (B1-FAMILY, WITHOUT LIFTING 451
EYE)

Y 463-4861 1 OPTION AR-CAB 6

Y 314-3868 1 OPTION AR-HYDRAULIC (WITHOUT AUXILIARY) 7

Y 416-1002 1 STICK AR-HOE (B1-FAMILY, WITHOUT AUXILIARY) 462

Y 422-6106 2 TRACK GP (2-REQUIRED) 255

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 395

Y - SEPARATE ILLUSTRATION

<END>

471-6682 GENERAL AR

S/N: ZBH1-UP

PART OF 486-0921, 486-5557, 486-5564, 486-5567, 486-5577, 507-8079, 507-8082, 507-

8083, 510-5433, 510-5435, 510-5437 DISTRIBUTION AR, 477-4112 MERCHANDISE AR

SMCS-7000 i06291873

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 472-2121 1
CHASSIS AR 1
120
Y 471-3437 1 ELECTRONICS GP-MACHINE
8
Y 472-2129 1 ENGINE AR-COMPLETE 237
306
Y 457-9302 1 FRAME AR-UNDERCARRIAGE 10
199
Y 455-5632 1 HYDRAULIC AR

Y 472-2135 1 INSTALLATION AR-ENGINE

Y 267-6767 1 POWER TRAIN AR

Y - SEPARATE ILLUSTRATION

<END>

SEBP7701-03 1 of 1 MACHINE ARRANGEMENT 5

MACHINE ARRANGEMENT

477-4112 MERCHANDISE AR

S/N: ZBH1-UP

SMCS-7000 i06291881

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
415-1399 1 BOOM AR-1 PIECE LONG (AUXILIARY) 447
113
Y 383-5304 1 CONTROL AR-COMMUNICATION 631

Y 417-9101 1 FILM GP 5
451
Y 471-6682 1 GENERAL AR
6
Y 416-1008 1 LINKAGE AR-BUCKET (B1-FAMILY) 7
462
Y 463-4861 1 OPTION AR-CAB 255
395
Y 314-3868 1 OPTION AR-HYDRAULIC

Y 416-1002 1 STICK AR-HOE

Y 422-6106 2 TRACK GP (2-REQUIRED) (2-REQUIRED)

Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING)

Y - SEPARATE ILLUSTRATION

<END>

463-4861 OPTION AR-CAB

S/N: ZBH1-UP

PART OF 486-0921, 486-5557, 486-5564, 486-5567, 486-5577, 510-5433, 510-

5437 DISTRIBUTION AR, 477-4112 MERCHANDISE AR

SMCS-7000 i05895937

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
416-1794 1 AIR CONDITIONER AR 527
542
Y 420-3810 1 CAB GP 139
599
Y 398-7007 1 PANEL GP-SWITCH (CONSOLE) 600
614
Y 245-7881 1 SCREEN GP-SUN

Y 380-7183 1 SEAT & MOUNTING GP (HIGH BACK, TILT)

Y 229-9070 1 WASHER GP-WINDOW

Y - SEPARATE ILLUSTRATION

<END>

507-8080 OPTION AR-CAB

S/N: ZBH10001-UP

PART OF 507-8079, 507-8082, 507-8083, 510-5435 DISTRIBUTION AR

SMCS-7000 i06774790

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
416-1794 1 AIR CONDITIONER AR 527
542
Y 420-3810 1 CAB GP (BASIC) 139
599
Y 398-7007 1 PANEL GP-SWITCH (CONSOLE) 607
614
Y 245-7881 1 SCREEN GP-SUN

Y 490-5980 1 SEAT GP-SUSPENSION (MECH SUSP SEAT)

Y 229-9070 1 WASHER GP-WINDOW (LOWER)

Y - SEPARATE ILLUSTRATION

<END>

6 MACHINE ARRANGEMENT 1 of 1 SEBP7701-03

MACHINE ARRANGEMENT

314-3868 OPTION AR-HYDRAULIC

S/N: ZBH1-UP

PART OF 486-0921, 486-5557, 486-5564, 507-8079, 507-8082, 510-5433, 510-5435, 510-

5437 DISTRIBUTION AR, 477-4112 MERCHANDISE AR

SMCS-7000 PART NUMBER QTY PART NAME i06580415
1 2 3 4 5 6 (PRODUCT LEVEL)
NOTE SEE
310-0078 1 CONTROL & MTG GP-JOYSTICK PAGE
Y
558

240-5071 1 FLOOR MAT
Y - SEPARATE ILLUSTRATION

<END>

458-7410 OPTION AR-HYDRAULIC

S/N: ZBH1-UP

PART OF 486-5567, 486-5577, 507-8083 DISTRIBUTION AR

SMCS-7000 i05898809

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
310-0078 1 CONTROL & MTG GP-JOYSTICK 558

Y 455-5669 1 CONTROL AR-AUXILIARY 264

240-5073 1 FLOOR MAT

Y - SEPARATE ILLUSTRATION

<END>

397-4688 OPTION AR-REGIONAL

S/N: ZBH1-UP

PART OF 486-5557 DISTRIBUTION AR

SMCS-7000 i06750578

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
231-1771 1 ALARM GP-TRAVEL (BACKUP) 98

Y - SEPARATE ILLUSTRATION

<END>

SEBP7701-03 1 of 1 MACHINE ARRANGEMENT 7

ENGINE ARRANGEMENT

472-2129 ENGINE AR-COMPLETE

S/N: ZBH1-UP

PART OF 471-6682 GENERAL AR

SMCS-1000 i06779744

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
478-5231 1 ENGINE AR-PRIMARY 9

Y 465-3446 1 FAN AR-SUCTION 50

Y 460-2092 1 MUFFLER GP 65

Y - SEPARATE ILLUSTRATION

<END>

8 ENGINE ARRANGEMENT 1 of 1 SEBP7701-03

ENGINE ARRANGEMENT

478-5231 ENGINE AR-PRIMARY

S/N: 2W21-UP
93 BRAKE KW (125 BHP) AT 2200 RPM
PART OF 472-2129 ENGINE AR-COMPLETE

SMCS-1000 PART NUMBER QTY PART NAME i06679488
1 2 3 4 5 6 (PRODUCT LEVEL)
NOTE SEE
415-7107 1 ALTERNATOR GP-CHARGING PAGE
Y
Y 435-7778 1 CAMSHAFT GP 99
Y 11
Y 417-4287 1 CONNECTION GP-HEATER 46
Y 47
Y 416-1865 1 CONNECTION GP-WATER 114
Y 49
Y 415-5534 1 CONTROL GP-ELECTRONIC 13
Y 14
Y 416-1084 1 COOLER GP-ENGINE OIL 15
Y 18
Y 418-6381 1 COVER GP-VALVE MECHANISM 19
Y 20
Y 433-6323 1 CRANKSHAFT GP 21
Y 62
Y 415-3299 1 CYLINDER BLOCK GP 38
Y 630
Y 415-5520 1 CYLINDER HEAD GP 633
Y 629
Y 417-4188 1 DRAIN GP-OIL 70
Y 22
Y 416-1046 1 DRIVE GP-FAN 43
Y 23
Y 422-7257 1 DRIVE GP-FAN 24
Y 71
Y 416-9543 1 ELBOW GP-AIR INLET 26
Y 27
Y 416-1070 1 FILLER GP-ENGINE OIL 73
Y 64
Y 416-8716 1 FILM GP (ALTERNATOR) 135
Y 29
Y 447-9463 1 FILM GP 30
Y 31
Y 416-1042 1 FILM GP 33
Y 34
Y 444-3242 1 FILTER GP-FUEL 45
Y 82
Y 416-1031 1 FLYWHEEL GP 53
Y 87
Y 416-1054 1 GAUGE GP-OIL LEVEL (DIPSTICK) 37
Y 144
Y 476-9753 1 HOUSING GP-FLYWHEEL 146
Y 147
Y 415-7115 1 HOUSING GP-FRONT 148
Y 67
415-5522 1 INJECTOR GP-FUEL 187
SEBP7701-03
415-7948 1 JET GP-PISTON COOLING

417-3462 1 LIFTING GP-ENGINE

447-7926 1 LINES GP-FUEL

421-7092 1 MANIFOLD GP-EXHAUST

415-7949 1 MOUNTING GP-CONTROL

490-7862 1 MOUNTING GP-ENGINE

416-1050 1 PAN GP-OIL

415-5519 1 PISTON & ROD GP

417-3401 1 PLUG GP-FRONT HOUSING

426-3230 1 PULLEY GP-CRANKSHAFT

416-8723 1 PUMP GP-ENGINE OIL

415-5523 1 PUMP GP-FUEL INJECTION

416-1864 1 PUMP GP-WATER

415-5527 1 RAIL GP-FUEL

415-7947 1 ROCKER ARM GP

425-9760 1 SENSOR GP-ENGINE

430-5204 1 SENSOR GP-TEMPERATURE

417-4371 1 STARTING AID GP

415-5536 1 STARTING MOTOR GP-ELECTRIC

444-8091 1 TURBOCHARGER GP

450-2852 1 WIRING GP-ENGINE

465-8603 1 ELECTRONICS GP-ENGINE

1 of 2 ENGINE ARRANGEMENT 9

ENGINE ARRANGEMENT

478-5231 ENGINE AR-PRIMARY (contd.) i06679488

NOTE PART NUMBER QTY PART NAME SEE
1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

Y - SEPARATE ILLUSTRATION i06291875

<END> SEE
PAGE
472-2135 INSTALLATION AR-ENGINE
61
S/N: ZBH1-UP 547
549
PART OF 471-6682 GENERAL AR 39
42
SMCS-1000 63
52
NOTE PART NUMBER QTY PART NAME 44
1 2 3 4 5 6 (PRODUCT LEVEL) 28
Y 57
450-5325 1 AIR CLEANER GP 59

Y 464-3023 1 COMPRESSOR & MTG GP-REFRIG

Y 363-9644 1 CONDENSER & MTG GP-REFRIGERANT

Y 472-2147 1 FILTER & MTG GP-ENGINE OIL

Y 472-2248 1 FUMES DISPOSAL GP

Y 472-2231 1 LINES GP-AIR

Y 470-3975 1 LINES GP-COOLING

Y 456-1311 1 LINES GP-ENGINE OIL DRAIN

Y 455-9505 1 MOUNTING GP-ENGINE

Y 470-3985 1 RADIATOR & HYD OIL COOLER GP

Y 460-2105 1 VALVE GP-COOLANT

Y - SEPARATE ILLUSTRATION

<END>

10 ENGINE ARRANGEMENT 1 of 1 SEBP7701-03

BASIC ENGINE

435-7778 CAMSHAFT GP

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1210 i06173722

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
278-5126 8
1 1 PUSHROD

2 1 315-3384 8 TAPPET

3 1 454-0683 1 CAMSHAFT GP
3A
1 067-6135 1 KEY-WOODRUFF

GRAPHIC #1 <END> g03811367

SEBP7701-03 1 of 1 BASIC ENGINE 11

BASIC ENGINE

392-9460 COVER GP-VALVE MECHANISM

S/N: 2W21-UP

PART OF 418-6381 COVER GP-VALVE MECHANISM

SMCS-1107 i06252571

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

1 1 195-9245 3 SCREW (M4X0.7X10-MM)

2 1 359-1310 1 CAP AS-FILLER (ENGINE OIL)

2A 1 124-0506 1 SEAL
3
4 1 380-9615 1 BREATHER (VALVE MECHANISM) (VALVE MECHANISM)

1 392-9459 1 COVER-VALVE MECHANISM

5 1 474-0599 1 SEAL

GRAPHIC #1 <END> g03832309

12 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

418-6381 COVER GP-VALVE MECHANISM

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1107 i06226770

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

M1 1 101-3895 7 BOLT (M8X1.25X35-MM) 12

21 103-5705 4 BOLT (M8X1.25X110-MM)

Y3 1 392-9460 1 COVER GP-VALVE MECHANISM

41 392-9472 1 GASKET (VALVE COVER)

51 455-6923 1 COVER-BASE

M6 1 6I-0217 10 BOLT (M8X1.25X20-MM)

M - METRIC PART
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03828465

SEBP7701-03 1 of 1 BASIC ENGINE 13

BASIC ENGINE

433-6323 CRANKSHAFT GP

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1202 i06238747

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

11 032-9090 2 WASHER-THRUST (STANDARD-UPPER) (S)

21 339-8780 1 DOWEL

31 341-4028 1 RING-TIMING

C4 1 475-8373 1 CRANKSHAFT GP

4A 1 455-3693 1 CRANKSHAFT

51 216-8314 1 GEAR-CRANKSHAFT (34-TEETH)

61 276-7394 3 SCREW (M6X1XX12-MM)

71 032-9091 2 WASHER-THRUST (STANDARD-LOWER)

81 067-6135 1 KEY-WOODRUFF (CRANKSHAFT)

C - CHANGE FROM PREVIOUS TYPE

GRAPHIC #1 <END> g03872708

14 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

415-3299 CYLINDER BLOCK GP

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1201 i06173743

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

M1 1 209-9219 10 BOLT (M8X1.25X16-MM) 16

21 232-7449 1 HOUSING AS

Y3 1 451-7736 1 CYLINDER BLOCK GP

M - METRIC PART
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03813084

SEBP7701-03 1 of 1 BASIC ENGINE 15

BASIC ENGINE

451-7736 CYLINDER BLOCK GP

S/N: 2W21-UP
PART OF 415-3299 CYLINDER BLOCK GP

SMCS-1201 i06185793

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

1 1 0S-2353 10 BOLT (5/8-18X3.75-IN)
1
2 1 067-6006 1 PLUG
1
3 1 067-6043 1 PLUG-SIDE
4 1
1 185-0884 2 DOWEL
1
5 1 225-8858 2 PLUG
1
6 232-7596 1 PLUG
7
232-7597 2 PLUG

8 232-7599 1 PLUG

9 366-8853 1 BEARING

10 067-6002 10 DOWEL

PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE
NUMBER ARE NOT SERVICED SEPARATELY

GRAPHIC #1 <END> g03811216

16 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

397-1559 CYLINDER HEAD AS

S/N: 2W21-UP
PART OF 415-5520 CYLINDER HEAD GP

SMCS-1100 i06091860

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
276-8116 4
1 1 PLUG-CORE

2 1 377-0400 8 INSERT-VALVE SEAT (EXHAUST)

3 1 377-0399 8 INSERT-VALVE SEAT (INTAKE)
4
1 276-8117 9 PLUG-CORE

5 1 298-4528 1 PLUG-CORE

6 1 298-4527 1 PLUG-CORE

GRAPHIC #1 <END> g03813035

SEBP7701-03 1 of 1 BASIC ENGINE 17

BASIC ENGINE

415-5520 CYLINDER HEAD GP

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1100 i06173761

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y
1 1 310-8520 1 GASKET-CYLINDER HEAD 17

2 1 397-1559 1 CYLINDER HEAD AS

3 1 225-5501 10 BOLT (M15X1.5X137-MM)
4
1 295-6661 1 PLUG

F 369-3707 1 GASKET-CYLINDER HEAD
F - NOT SHOWN
Y - SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g03828609

18 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

417-4188 DRAIN GP-OIL

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1302 i06226887

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

1 1 6V-7238 1 VALVE-SHUTOFF

2 1 7C-0351 1 PLUG-DRAIN (ENGINE OIL)

3 1 335-7585 1 SEAL
4
1 3K-0360 1 SEAL-O-RING

GRAPHIC #1 <END> g03865663

SEBP7701-03 1 of 1 BASIC ENGINE 19

BASIC ENGINE

416-1046 DRIVE GP-FAN

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1359 i06226515

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE

1 1 261-0428 1 PULLEY AS-IDLER

M 1A 1 307-2242 1 BOLT (M10X1.5X45-MM)

2 1 321-6131 1 PULLEY (8-GROOVE)

3 1 369-1255 1 TENSIONER

M - METRIC PART

GRAPHIC #1 <END> g03863708

20 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

422-7257 DRIVE GP-FAN

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1359 i06226890

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 289-8336 1
1 1 HOUSING AS

2 1 111-0859 4 BOLT (M10X1.5X35-MM)

M - METRIC PART

GRAPHIC #1 <END> g03865573

SEBP7701-03 1 of 1 BASIC ENGINE 21

BASIC ENGINE

416-1031 FLYWHEEL GP

S/N: 2W21-UP
PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1156 i06226975

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
145-4911 10
1 1 WASHER

2 1 367-3326 1 FLYWHEEL AS

2A 1 033-7687 1 RING-STARTING MOTOR (126-TEETH)
3
1 0S-1603 10 BOLT (1/2-20X1.5-IN)

GRAPHIC #1 <END> g03865786

22 BASIC ENGINE 1 of 1 SEBP7701-03

BASIC ENGINE

476-9753 HOUSING GP-FLYWHEEL

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1157 i06290434

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M
1 1 6I-0423 2 BOLT (M12X1.75X30-MM)
1
M2 6I-0917 2 BOLT (M6X1X25-MM)
1
3 1 067-6044 1 PLUG
1
M4 1 121-0883 6 BOLT (M10X1.5X30-MM)
1
5 1 287-8597 2 DOWEL

6 335-2092 1 COVER-FLYWHEEL

7 354-8322 1 PLUG

8 393-4006 1 GASKET

M - METRIC PART

GRAPHIC #1 <END> g01269539

SEBP7701-03 1 of 1 BASIC ENGINE 23

BASIC ENGINE

415-7115 HOUSING GP-FRONT

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1151, 1162, 1206 i06173823

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M
1 1 6I-0650 3 BOLT (M10X1.5X65-MM)
1
M2 1 7C-4616 1 BOLT (M12X1.75X45-MM)
1
3 1 067-6179 1 DOWEL
1
M4 1 100-3751 5 BOLT (M8X1.25X65-MM)
1
M5 1 101-3895 2 BOLT (M8X1.25X35-MM)
1
M6 1 124-3815 10 BOLT (M8X1.25X16-MM)
1
7 1 133-1011 1 WASHER
1
8 1 216-8634 1 GEAR-CAMSHAFT (68-TEETH)
1
9 1 232-3666 1 WASHER-THRUST
1
10 1 277-3012 1 GASKET-COVER

11 277-3013 1 SEAL

12 346-0408 1 PLATE

13 398-3296 1 CASE-GEAR

M 14 6I-0217 6 BOLT (M8X1.25X20-MM)

M 15 6I-0645 4 BOLT (M8X1.25X25-MM)

16 232-3657 1 COVER AS-FRONT

16A 225-8287 1 GASKET

17 324-0444 1 HUB-IDLER GEAR

18 346-0407 1 GEAR-IDLER

M - METRIC PART

24 BASIC ENGINE 1 of 2 SEBP7701-03

BASIC ENGINE i06173823

415-7115 HOUSING GP-FRONT (contd.)

GRAPHIC #1 <END> g03816202

SEBP7701-03 2 of 2 BASIC ENGINE 25

BASIC ENGINE

415-7948 JET GP-PISTON COOLING

S/N: 2W21-UP

PART OF 478-5231 ENGINE AR-PRIMARY

SMCS-1331 i06173828

NOTE REF GRAPHIC PART NUMBER QTY PART NAME SEE
NO REF 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M
1 1 100-4841 4 BOLT (M6X1X10-MM)

2 1 276-5605 4 JET AS-PISTON COOLING

M - METRIC PART

GRAPHIC #1 <END> g03813693

26 BASIC ENGINE 1 of 1 SEBP7701-03


Click to View FlipBook Version