I - Hotline Tools

Hotline Tools

HOTLINE TOOLS

Index I4, I15 Rescue Hooks I16
I18 Tana Wire Markers I40
Disconnect Tools I4 Temporary Supports I22-I24
Elbow Puller I19-I21 Tie & Hoist Link Sticks I14
Fuse Tool I5-I6, I12-I13 Safety Shield I16
Gins I6-I9, I17, I34 Scaffolding & Ladders I28-I29
Hot Sticks I34-I35 Shotgun Sticks I10-I11
Hot Stick Accessories I36-I39 Swivel Booms I26-I27
Measuring Poles I30-I33 Wire Holders I22, I25
Outage Protection
Plastic Guards & Covers

Your North American Sou

RITZGLAS® Ho

Conductor Support

Load Handling Equipment

Transmission Tools

Temporary Jumpers

urce for Hotline Tools

otsticks Insulated Platforms & Ladders

Grounding Equipment

Aerial Line Marker Balls

Instruments & Meters

For American Hotline Products visit

www.americansafety.com

or call Toll-Free 1-800-438-6013

AHLCO3023B

HOTLINE TOOLS

I4 Telescoping Disconnect Tool & Fuse Tool

A. Epoxiglas Telescoping Disconnect Tools have maximum
convenience for the lineman because they permit him to perform
many routine jobs from ground level. The universal end fitting on
the insulated top section accepts a wide variety of attachments so
that the lineman can disconnect switches, replace cutout tubes
and reclose, remove pole covers, prune trees, replace bulbs and
complete many other overhead tasks...all with one tool. The sticks
retract to approximately 5 ft. so that they can be carried on most
trouble trucks, often in the cab section.

Standard Duty - 1 1/6” Diameter Tip

A. Cat. No. Extended Length Retracted Diameter Ship. Wt.
C403-1023 8’ Length Base 2 lbs.
56” 1 1/4”

C403-1019 12’ 6”, 16’ 6”, 20’ 61” 1 7/8” 5 1/4 lbs.

C403-1020 16’ 6”, 20’ 6”, 25’ 63” 2 1/16” 7 lbs.

C403-1021 17’ 6”, 21’ 6”, 25’ 6”, 30’ 65” 2 1/4” 8 3/4 lbs.

C403-1022 22’, 26’, 30’ 6”, 35’ 67” 2 1/2” 11 lbs.

Heavy-Duty - 1 1/4” Diameter Tip

Cat. No. Extended Length Retracted Diameter Ship. Wt.
Length Base
C403-1601 8 1/2 lbs.
C403-1602 16’ 6”, 20’ 6”, 25’ 63” 2 1/4” 10 1/4 lbs.

17’ 6”, 21’ 6”, 25’ 6”, 30’ 65” 2 1/4”

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HOTLINE TOOLS B. B. The FT-1 Fuse Tool is designed to assist in the installation
and removal of most cutout type overhead fuse links. The Fuse
www.americansafety.com Tool provides greater control of the fuse link during installation and
removal. The reciever on the Fuse Tool is slotted down one side to
allow for clearance of the fuse link ring.

When installing a fuse link, the slotted receiver on the Fuse Tool
improves installation onto the cutout trunnion by maintaining
the orientation of the fuse link, making it much quicker to install.
Because of the open cylinder the user is able to line up the Fuse
Tool with the fuse link for easy installation and removal.

When removing a fuse link, the Fuse Tool minimizes the risk of
dropping the fuse link by capturing the link in the receiver. The
Fuse Tool receiver holds the fuse link in place while it is dislodged
and removed from the cutout trunnion. The switch hook on the
Fuse Tool can be used to close in the fuse link.

By using the Fuse Tool, line crews are able to quickly and safely
remove and install most cutout type overhead fuse links found in
overhead distribution systems.

FEATURES:
• Heavy duty fuse receiver
• Corrosion resistant switch hook
• Universal spline for standard hotstick attachment
• Quickly and easily remove and install fuse links
• Increased safety during fuse link replacement
• Eliminate the danger of falling fuses

Cat. No. FT-1

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I5Tel-O-Pole Hot Stick

B. Tel-O-Pole Hot Sticks - For long reach, speed, convenience
and safety. 100% tested per OSHA and ASTM F-711. All
new safety Corona discharge head. For opening and closing
disconnect switches. Replacing fuse in porcelain type cut-outs.
Pruning tree limbs. Replacing lamps in street circuits and inside
high buildings. The hot stick you can push, pull and twist. sure-
lock joints can’t slip or collapse! All sections are of reinforced high
density electrical grade fiberglass laminate with unusual color
stability, greater strength and high dielectric properties. Tubular
sections are engineered to allow for air circulation - condensation
and moisture is not trapped when stick is retracted. Universal head
is adaptable to standard fit on accessories. Disconnect hook is
standard equipment. Tip section is triple reinforced to eliminate
breakage. All parts are standardized for easy field repairs. Stick
can be disassembled for cleaning. Patented interlocking feature.
Stick may be locked in lengths listed by means of one pin locking
two or more sections. To engage locking pin, extend section to
its limit and turn for hole alignment. Unicellular foam filled tip
sections - eliminates trapped moisture. Top section on all Tel-O-
Pole Hot Sticks are insulated with fire retardant polyurethane foam
core. Foam is applied with an exclusive process and patented
by H.F.G.P., the originator of the long reach Telescopic Hot Stick.
Improved safety at EHV voltages. Head equally discharges current
into the air. This provides greater safety when using Tel-O-Poles
on EHV voltages. Standard Tel-O-Pole Hot Stick Extended Length
Stick can be locked at each length listed.

C.

Cat. No. Extended Length Retracted Diameter Tip Ship.
S-235 17’, 21’ 5”, 26’, 30’, 35’ Length Base Diameter Wt.
63’ 3/8” 2 11/16” 11 lbs.
7/8”

Hot Stick with Tip Lock Feature HOTLINE TOOLS

Cat. No. Extended Length Retracted Diameter Tip Ship.
Length Base Diameter Wt.
S-216 4 1/4 lbs.
S-220 14’ 4”, 16’ 56” 1 5/8” 7/8” 5 1/2 lbs.
ST-230 7/8” 8 3/4 lbs.
ST-235 17’, 20’ 58” 1 7/8” 11 lbs
-
17’, 21’ 6”, 26’, 30’ 61 5/8” 2 3/8” -

17’, 21’ 6”, 26’, 30’, 35’ 63 3/8” 2 11/16”

Heavy-Duty Tel-O-Pole Hot Stick

Cat. No. Extended Length Retracted Diameter Tip Ship. Wt.
Length Base Diameter
S-212 1 3/32” 3 1/2 lbs.
SH-216 12’ 44” 1 5/8” 1 3/32” 4 3/4 lbs.
SH-200 1 3/32” 6 1/2 lbs.
SH-230 9’, 13’, 17’ 58 1/8” 1 7/8” 1 3/32” 10 1/4 lbs.

13’, 17’ 6”, 21’ 6” 60” 2 3/16”

13’, 17’ 6”, 21’ 6”, 26’, 30’ 63 3/8” 2 11/16”

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS

I6 Hot Stick & Hot Stick Accessories

A. Hastings Bucket Hot Stick - Tel-O-Pole ll, the “No Twist”
Stick. A unique triangular design enabling each section to “Lock in
automatically.” No more twisting and turning to lock sections. High
Visibility - Fluorescent tip section is highly visible and has a foam
core. All tip sections are 1.15” in diameter. All sections are 100%
tested per OSHA and ASTM F-711. Redesigned lock buttons -
New shape and larger size are easier to operate with and without
gloves.

A. Extended Length: 8’ (2.43 m)
Retracted Length: 26” (.67 m)
B. Base Diameter: 1.75”
Ship. Wt. 3.0 lbs.
C.
Cat. No. HV-208
D.
——————————
E. B. Chance Epoxiglas Telescoping Tools have maximum
convenience for the lineman because they permit him to perform
F. many routine jobs from ground level. The universal end fitting on
the insulated top section accepts a wide variety of attachments
Always wear so that the lineman can disconnect switches, replace bulbs and
goggles when complete many other overhead tasks...all with one tool. The sticks
replacing bulbs. retract to approximately 5 ft. so that they can be carried on most
trouble trucks, often in the cab section. Heavy duty, spring-loaded
www.americansafety.com plastic buttons, keep the extended tool sections securely locked
in position. As each section is extended and twisted slightly, the
buttons pop into place, for complete control and confidence.

Tip Diameter: 1 1/16”
# Sections: 5

Extended Length: 8’
Retracted Length: 29 1/2”
Base Diameter: 1 7/8”
Ship. Wt. 2 3/4 lbs.

Cat. No. T403-2205

HOTLINE TOOLS ——————————
C. Sticky Finger Bulb Changer - Use with medium and mogul-
base incandescent, halogen, mercury vapor, high and low
pressure sodium, and metal halide bulbs from 75 W to 400 W.
Vinyl-covered prongs are adjustable, eliminating the need for
spring-clips that may break or malfunction. The all stainless steel
and aluminum construction is durable and rustproof. (Ship. Wt. .55 lb.)

Cat. No. SF-1000

D. The Broken Bulb Remover attaches to Sticky Fingers Bulb
Changer with a quick release pin. Removes most lamp bases
when the bulbs have been broken. Includes a 6” diameter clear
plastic guard to reduce the possibility of broken glass falling when
removing a broken bulb. (Ship. Wt. .5 lbs.)

Cat. No. SF-1002

E. Photo Control Tester - Attaches to the Sticky Fingers Bulb
Changer. The Photo Control Tester allows for complete darkness
to insure the photo control is working properly and determining if
bulb is burnt out in the daylight. Designed to test a photo control
then change the bulb without changing tools. (Ship. Wt. .6 lbs.)

Cat. No. SF-1001

F. Complete Unit - Order the complete unit to get all 3 tools above
that combine to form 1 multiuse tool to change bulbs, remove
broken bulbs, and test photo controls. (Ship. Wt. 1.65 lbs.)

Cat. No. SF-1003

24 hour Fax (704) 481-0450

G. Fiberglass Canister - For permanent storage of eight foot HOTLINE TOOLS
telescopic hot sticks inside bucket. Keeps stick clean and dry.
Fits all buckets. Molded with hi-strength cross link polyethylene. I7Hot Stick Accessories
Stainless steel “keeper pin” with lanyard to hold top securely to
canister. Telescopic stick not included. (Ship. Wt. 4.25 lbs.) G.

Cat. No. 06-185

——————————

H. The Bulb Biter is a tested and proven way to change out large
utility bulbs. Designed by a lineman for utility use.

• Made from injection molded rubber with universal H.
hotstick adapter.

• Sturdy construction, one solid piece.
• No springs, no clamps, no moving parts to break.
• Full one year warranty from date of purchase.
• Simply apply Bulb Biter to virtually any hotstick with a built in

universal hotstick adapter.
• Raise and position around bulb.
• Once in position screw out old bulb. (Bulb stays in the Bulb Biter).
• Lower and remove old bulb and replace with new bulb.

Ship. Wt. 1.15 lbs.

Cat. No. BB

——————————

V Shaped Conductor Cleaning Brush - Two wire steel brushes J. HOTLINE TOOLS
set to accommodate a wide range for conductor sizes. Each brush I.

is set-screw mounted. Brushes can be rotated when worn for L.

longer life, even wear of bristles. Call Toll Free (800) 438-6013

Cat. No. Description Ship. Wt.
I. 4455-62 V Shaped Conductor Cleaning Brush N/A
J. 118004
19100 Hand Model w/Guard .55 lbs.

Replacement Element (Not Shown) .1 lbs.

K. Semi-Tubular Conductor Cleaning Brush - Steel brushes,
within PVC holders for quick removal of oxide film and dirt.

Cat. No. Description Ship. Wt.
48900 477 MCM ACSR, 500 MCM Str. .2 lbs.
48900-2
954 MCM Str. (Not Shown) .3 lbs.

L. Steel Bristle Brushes - Sharp steel bristles clean conductors K.

& files.

Cat. No. Length Ship. Wt.

102-X 8 1/2” .15 lbs.

101 11 1/2” .15 lbs.

[email protected]

HOTLINE TOOLS A. Shot Gun Universal Tool Adapter - Fits Salisbury (Ship. Wt. 0.2

I8 Hot Stick Accessories lbs.) 2500

A. Cat. No.
B.
——————————

B. Shot Gun Tool Universal Tool Adapter - Adapts shot gun

stick to ll Universal fit on type tools. Fits Hastings Fiber Glass Shot

Gun sticks only.

Cat. No. A10019

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C. Universal Pigtail Disconnect - Pigtail gives positive

engagement when pulling disconnects and cutouts. Bronze

construction. (Ship Wt. 0.4 lbs.)

C. Cat. No. 9878
D.
——————————

D. Universal “S” Hook - For handling fallen wires, removing

debris from lines, light weight. Fits all tools with universal or fit-on

heads. Material: Brass. (Ship. Wt. 3 1/2 oz.)

Cat. No. 4236

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E. E. Universal Disconnect Hook - For opening and closing
F.
switches, etc. Fits all tools with Universal or fit on heads.
G.
Disconnect hook equipped with extension for hanging stick from

structures. (Ship. Wt. .3 lbs.)

HOTLINE TOOLS Cat. No. P10431

——————————

F. Clamp Stick Head - Use with universal sticks for installing and

removing hot line clamps. A quarter turn of rotating cap locks tool

on screw eye. (Ship. Wt. 16 oz.)

Cat. No. A10022

H. ——————————

Universal Fittings - Constructed of bronze or aluminum, can be
installed on universal sticks or clamp sticks by using the 2500

shotgun adapter.

J. Cat. No. Description Ship. Wt.
K. I. G. 9969 Heavy Duty Disconnect Head 0.6 lbs.
H. 9971 Light Duty Cutout Prong 0.4 lbs.
www.americansafety.com I. 9839 Pointed Disconnect 0.4 lbs.
J. 9970 Prong Disconnect 0.4 lbs.

——————————

K. Chuck Blank - Inside Depth: 1/2” x 1 1/2” (Ship. Wt. 0.4 lbs.)

Cat. No. 9838

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I9Hot Stick Accessories

L. Cotter Key Puller - Side hooks can be inserted in the eye of the
cotter key and the key pulled by rolling the Fit-On pole. (Ship. Wt. 0.5 lbs.)
Cat. No. 4455-69
——————————
L.
M. Hack Saw with Replaceable Blades - Hack Saw attachment
with replaceable saw blades. Universal fitting. (Ship. Wt. 0.6 lbs.) O.
Cat. No. 4181 M. P.

—————————— R.
U.
N. Rotary Prong Tie Head - Universal fitting. Constructed of V.
bronze. Can be installed on universal sticks or clamp sticks by
using the shotgun adapter. (Ship. Wt. 0.6 lbs.)
Cat. No. 4099
——————————
N.
O. Rotary Blade Tie Head - Universal Fitting. Constructed of
bronze. Can be installed on universal sticks or clamp sticks by
using the shogun adapter. (Ship. Wt. 0.7 lbs.)
Cat. No. 4100S
——————————

P. Double Prong Tie Head - Universal Fitting. Constructed of
bronze. Can be installed on universal sticks or clamp sticks by
using the shotgun adapter. (Ship. Wt. 0.5 lbs.)
Cat. No. 4101S
——————————
Q.
Q. Fixed Blade Tie Head - Universal fitting. Constructed of
bronze. Can be installed on universal sticks or clamp sticks by
using the shotgun adapter. (Ship. Wt. 0.5 lbs.)
Cat. No. 4102S
——————————

S.R. Ratchet Wrench - 1/2” (12.7 mm) square drive. Can be
installed on universal sticks or clamp sticks by using the shotgun
adapter. (Ship. Wt. 0.5 lbs.)
Cat. No. 4115
——————————

S. Flex Head Socket Wrench - Can be installed on universal HOTLINE TOOLS
sticks or clamp sticks by using the shotgun adapter on previous
page. (Ship. Wt. 1.2 lbs.)
Cat. No. 4114 T.

——————————

T. Universal Pruning Saw - Lightweight 16” curved blade for fast
easy cutting. Use with A10016 Saw Handle & Poles with Universal
Head. (Ship. Wt. 9.5 oz.)
Cat. No. A11000
——————————

U. Pruning Saw Scabbard - Top grain 8-9 oz. saddle leather.
Suede filler strips for easy insertion of curved 16” saw. Stitched
and rivet-reinforced. For safe storage of saw when not in use.
Prevents accidental cuts when reaching in storage compartments
for saw or other tools. Belt loop on back. (Ship. Wt. 1 lb.)
Cat. No. 4206
——————————

V. Tree Pruner - Mounted on 12” (3.6 m) fiberglass pole, with 25”
(7.62 m) line. (Ship. Wt. 0.4 lbs.)
Cat. No. 4105
——————————

W. Universal Saw Handle - Light weight aluminum handle for use W.
with universal saw where limbs can be reached and insulation is
not needed. (Ship. Wt. 8 oz.)
Cat. No. A10016

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS Hastings Shotgun Sticks - Extended length spear offers easy
method of locating the eye of hot taps that are otherwise difficult to
I10 Shotgun Sticks locate. Full open side hook offers unobstructed vision of the hook.
The head is molded of non-conductive polycarbonate, durable,
Optional Universal impact resistant, and unaffected by temperature extremes. Larger
Fitting on Base End opening and 5” deep throat gives greater control on all hot taps,
including the new longer stem taps. Head hook is molded in the
A. head. Eliminates metal parts. Constructed of the finest electrical
grade fiberglass available. Engineered weave selected for superior
B. strength in both reflection and torque, giving maximum strength
C. and minimum weight. Operating rod guide eliminates trapped dirt
and moisture. Inside area of rod guide can be easily cleaned.
Fold Hot Stick then Handle body is made of melron polycarbonate, non-conductive,
tighten screw to lock extremely durable and unaffected by temperature extremes.
Hook release trigger is shielded. It requires deliberate action to
into position. open hook. The precision cast slide offers 13 teeth per inch; gives
Notes complete control and extra firm grip. The plastic protective sleeve
surrounding the fiberglass tube prevents scuffing. The insulated
rubber cap protects the base and prevents wear. All these shotgun
sticks are tested per OSHA and ASTM F-711.

NOTE: For a universal fitting on base end and simply add U to
end of the Cat. No.

A. Fixed Length Shotgun Stick with External Operating Rod.

Cat. No. Length Ship. Wt.

8104 4’ 6” 4.5 lbs.

8106 6’ 6” 5.2 lbs.

8108 8’ 6” 6.5 lbs.

B. Fixed Length Shotgun Stick with Internal Operating Rod.

Cat. No. Length Ship. Wt.

8204 4’ 6” 4.1 lbs.

HOTLINE TOOLS 8206 6’ 6” 4.9 lbs.

8208 8’ 6” 5.7 lbs.

C. Folding Shotgun Stick with External Operating Rod.

Cat. No. Length Ship. Wt.
7.0 lbs.
13412 6’ 6” 8.2 lbs.
9.3 lbs.
13413 8’ 6”
10.4 lbs.
13414 10’ 6”

13415 12’ 6”

www.americansafety.com 24 hour Fax (704) 481-0450

HOTLINE TOOLS

I11Grip-All Clampsticks

Grip-All Clampsticks (“Shotgun Sticks”) are the most used
of all Hot Line Tools. A shotgun stick is an essential part of any
tool set. The stick’s hook operation is controlled with a void free
protruded fiberglass rod operation from the handle, allowing three
different positive positions as shown on the photos below. The
versatility of the Grip-All can be extended by equipping it with the
universal adapter or ordering the stick with a universal head fitting
on the butt end.

Standard Grip-All Clampsticks “Shotguns”

Cat. No. Diameter Total Isolation Maximum Ship. Wt.
Length Length Voltage kV (lbs.)
C403-0291
C403-0292 1 1/4” 4’ 5” 20” 15 5.8
C403-0293 6.5
C403-0294 1 1/4” 6’ 5 1/2” 29” 35 7.3
C403-0295 8.0
1 1/4” 8’ 5 1/2” 51” 138 8.8

1 1/4” 10’ 5 1/2” 73” 230 Open

1 1/4” 12’ 5 1/2” 95” 345

Light-Weight Grip-All Clampsticks “Shotgun” ATR-E-00573A

Cat. No. Diameter Total Isolation Maximum Ship. Wt.
Length Length Voltage kV (lbs.)

C403-0291L 1” 4’ 5” 20” 15 4.2
4.5
ATR-E-00573A 1” 5’ 8” 24” N/A 4.9
5.5
C403-0292L 1” 6’ 5 1/2” 29” 35 6.2
6.8
C403-0293L 1” 8’ 5 1/2” 51” 138

C403-0294L 1” 10’ 5 1/2” 73” 230 HOTLINE TOOLS

C403-0295L 1” 12’ 5 1/2” 95” 345 Closed

Hinged Grip-All Clampsticks “Shotguns”

Cat. No. Diameter Folded Total Isolation Maximum Ship. Wt.
Length Length Length Voltage kV (lbs.)

C403-0296 1 1/4” 3’ 4” 6’ 7” 37” 36 8.0

C403-0297 1 1/4” 4’ 4” 8’ 6” 54” 138 9.0

C403-0298 1 1/4” 5’ 4” 10’ 6” 78” 230 10.0

C403-0299 1 1/4” 6’ 4” 12’ 6” 102” 345 10.4

C403-0342 1 1/4” 7’ 4” 14’ 6” 129” 450 11.0

C403-0343 1 1/4” 8’ 4” 16’ 6” 150” 500 11.5 Drawn Back

[email protected] Call Toll Free (800) 438-6013

I12 HOTLINE TOOLS

Universal Hotsticks

Universal Hotsticks are sometimes called “working sticks”
since these tools are designed to be used as hotstick handles for

dozens of tools that attach to the universal (spline) fitting.

Hinged Pole Cat. No. Universal Hotsticks Dia. Total Ship. Wt.
Spliced Pole Description Length
H1760 1 1/4” 3.7
Pole Hanger H1760-1 Universal Pole with One Universal Fitting (Spline) 1 1/4” 8’ 2” 2.9
H1760-2 & Tie Wire Assist 1 1/4” 8’ 1” 2.9
HOTLINE TOOLS H1760-10 H1760-3 1 1/4” 6’ 1” 4.3
H1760-4 Universal Pole, Rigid Splice (4’ 1” + 4’) with One 1 1/4” 6’ 3” 4.6
H1760-6 Universal Fitting (Spline) & Pole Holder 1 1/4” 8’ 3” 5.7
H1760-10 1 1/4” 8’ 2” 4.9
H1760-12 Universal Pole with One Universal Fitting (Spline) * 1 1/4” 10’ 3” 5.5
H1760-14 Tie Wire Assist 1 1/4” 12’ 3” 6.4
H1761 1 1/4” 14’ 3” 3.5
H1761-1 Universal Pole with One Universal Fitting (Spline) * 1 1/4” 8’ 2” 3.7
H1770 Tie Wire Assist 1 1/4” 8’ 2” 4.4
H1790-8 1 1/2” 8’ 2” 6.2
H1790-10 Universal Pole with One Universal Fitting (Spline) * 1 1/2” 8’ 3” 6.8
H1790-12 Tie Wire Assist 1 1/2” 10’ 3” 7.7
H1790-14 1 1/2” 12’ 3” 9.9
Universal Pole, Rigid Splice (4’ 1” + 4’) with One 14’ 3”
T403-0752 Universal Fitting (Spline) & Pole Holder 1 1/4” + 10.5
1 1/2” 19’ 5”
Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Storm Pole with One Universal Fitting
(Spline), Two Storm Skirts & Pole Hanger

Universal Storm Pole with One Universal Fitting
(Spline), Two Storm Skirts & Pole Hanger
Hinged Universal with One Universal Fitting
(Spline) & Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Universal Pole with Two Universal Fittings (Splines)
& Pole Hanger

Multi-Section Universal Pole, Top to End Contains:
1 Universal Fitting (Spline) on

1 Section 1 1/4” dia. x 9’ 10” Pole,
1 Rigid Splice (in the center),

1 section 1 1/2” dia. x 9’ 10” Pole,
1 Rubber Base on the End.

www.americansafety.com Tie Wire Assist
H1760-4

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I13Sectional Hotsticks

Sectional Hotsticks are designed for trouble-shooting personnel.
These sectional hotsticks provide for quick deployment, but

compact and convenient storage. Storage bag included.

Cat. No. Sectional Hotsticks - Standard Models Total Ship. Wt.
Description Length (lbs.)
VMR-15 2.0
VMR-30 1 Section, 1 1/4” dia. Top 4’ 1” 5.0
VMR-45 2 Sections, One 1 1/2” dia. Base and One 1/4” dia. Top 8’ 10” 7.7
12’ 11”
VMR-70 3 Sections, One 1 1/2” dia. Base, One 1 1/2” dia. 10.4
Intermediary and One 1 1/4” dia. Top 17’
VMR-90 13.0
4 Sections, One 1 1/2” dia. Base, Two 1 1/2” dia. 21’ 2”
Intermediaries and One 1 1/4” dia. Top

5 Sections, One 1 1/2” dia. Base, Three 1 1/2” dia.
Intermediaries and One 1 1/4” dia. Top.

Sectional Hotsticks - Light-Weight Models

Cat. No. Description Total Ship. Wt.
VMR-15-L Length (lbs.)
VMR-30-L 1.8
VMR-45-L 1 Section, 1” dia. Top 4’ 1” 3.7
VMR-70-L
VMR-90-L 2 Sections, One 1 1/4” dia. Base and One 8’ 10” 5.5
1” dia. Top
7.3
3 Sections, One 1 1/4” dia. Base, One 1 12’ 11”
1/4” dia. Intermediary and One 1” dia. Top 9.3

4 Sections, One 1 1/4” dia. Base, Two 1 17’
1/4” dia. Intermediaries and One 1” dia. Top

5 Sections, One 1 1/4” dia. Base, Three 1 21’ 2” HOTLINE TOOLS
1/4” dia. Intermediaries and One 1” dia. Top

Notes

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS

I14 Tie & Hoist Link Sticks

Two-Prong A. Tie Sticks - Originally designed for installing tie wires (the
wire that secures a conductor to an insulator). Tie Sticks use a
Rotary variety of heads to take care of diverse applications and lineman
Prong preference.
Whether equipped with prongs or blades, both of which are
available in a rotation version, these versatile hotsticks are used to
do more than just install and remove tie wires.

Cat. No. Description Tie Sticks Total Isolation Ship. Wt.
Diameter Length Length (lbs.)
H1855-19 3.0
A. Rotary H1855-20 Rotary Prong Head with 1 1/4” 8’ 3” 93” 4.0
Blade H1855-25 Universal Head 1 1/4” 8’ 4” 93” 3.5
H1855-26 1 1/4” 8’ 2” 93” 3.3
Two-Prong Head with 1 1/4” 8’ 3” 93”
Universal Head

Rotary Prong Head with
Rotary Blade End

Rotary Blade Head with
Universal End

Tie Wire Assist

HOTLINE TOOLS Universal End Rotary Blade

B. B. Hoist Link Sticks - An insulating link stick must be used when
working with a nylon-strap ratchet hoist on an energized line. A
www.americansafety.com properly applied link stick insulates the hoist from an energized
conductor. The hoist link stick is 1 1/4” in diameter and has a steel
hook on one end and a swivel-eye (butt swivel) on the other end.
For proper operation, attach the hook of the insulated link stick to
a wire grip using the hook’s hot stick eye to operate the hook, and
then connect the nylon-strap hoist to the link stick’s butt swivel.

Cat. No. Hoist Link Sticks Ship. Wt.
Description (lbs.)
C400-1175 4.4
C400-2399 1 1/4” dia. x 15” Long, 4,000 lb. Work Load 4.5
C400-2400 1 1/4” dia. x 18” Long, 4,000 lb. Work Load 4.6
1 1/4” dia. x 24” Long, 4,000 lb. Work Load

24 hour Fax (704) 481-0450

Disconnect Sticks provide insulation safety for linemen in HOTLINE TOOLS
operating disconnect switches and fuse cutouts. They are also
I15Disconnect Sticks
used for installing and removing cutout fuse tubes.
C.
1 3/4” D.

C. Call Toll Free (800) 438-6013

1 3/4”

D.

C. Disconnect Sticks - 1 1/4” Diameter

Cat. No. Dia. Total Length Ship. Wt.
H3046 0.4
H3046-1 1 1/4” Head Only 0.7
H3046-11 1.5
H3046-12 1 1/4” Head Only 2.0
H3046-13 2.6
H3046-14 1 1/4” 4’ 3.3
H3046-17 4.0
1 1/4” 6’
Cat. No. Ship. Wt.
H3046-2 1 1/4” 8’ 0.7 HOTLINE TOOLS
H3046-22 2.4
H3046-23 1 1/4” 10’ 3.1
H3046-24 3.7
H3046-15 1 1/4” 12’ 4.4
H3046-16 5.5
H3046-18 D. Disconnect Sticks - 1 1/2” Diameter 6.2
H3046-20 7.1
Dia. Total Length

1 1/2” Head Only

1 1/2” 6’

1 1/2” 8’

1 1/2” 10’

1 1/2” 12’

1 1/2” 16’

1 1/2” 18’

1 1/2” 20’

All Disconnect Sticks can be provided with a vinyl carrying bag,

with inside dividers if required. To include the storage bag add a

suffix of “WBAG” to the catalog number.
Example: H3046-16WBAG

[email protected]

HOTLINE TOOLS

I16 Insulated Rescue Hooks & Safety Shields

A. Salisbury Insulated Rescue Hook is an invaluable tool for any
workplace used to withdraw an injured worker out of hazardous
area. Confined spaces, in vaults, or just near electrical cabinets
and switch gear are some of the places where this tool is a must.

A. Featuring a foam filled, fiberglass reinforced handle for superior
electrical insulation.

Cat. No. Length Ship. Wt.
24401 6’ (1.8 m) 4.5 lbs.
24403 8’ (2.4 m) 5.5 lbs.

——————————

B. B. Rescue Stick - This rescue stick is made of the same hotstick
material used in other hotline tools. It is light-weight, high strength
and a must for NFPA 70E compliance.

The rescue stick is ideal for rescue operations in installations up to
34.5 kV.

Unlike old-fashioned rescue sticks this tool has two non-
conductive hooks. One hook sized to retrieve a victim by a limp
joint (under an arm or around an ankle) and another larger hook
sized for the torso.

Isolation Length: 6’
Pole Length: 8’ 4”
Torso Pulling Hook Size: 13”
Arm/Foot Pulling Hook Size: 6”
Max. Work Load Lb.: 650 lbs.
Ship. Wt: 2 lbs.

Cat. No. BSR-01

——————————

HOTLINE TOOLS C. Safety Shield adds protection against electrical arc flash
back when performing tasks such as applying a fuse after a
fault, working on a dead front transformer, pulling a fuse on a
3-phase transformer, or pulling off an end cap. Tests have shown
Safety Shield can reduce Thermal Blast Incident Heat Energy
by approximately 60% and at the same time will protect from
Fragmentation Blast Exposure.

C. Safety Shield is made with 2 flame-retardant transparent
polycarbonate protective shields affixed with nylon fasteners to a
www.americansafety.com nylon 33% glass filled clamp.

Designed to fit on various styles and sizes of hot sticks and
shotgun - type hot sticks up to a 1 5/8” diameter.

User friendly, it takes less then a minute to mount and remove.

Most effective for added protection when it is mounted on the hot
stick nearest to the point where an electrical arc flashback may
occur. The mounting position will be determined by the available
work space and the style and action of the hot stick.

Safety Shield comes complete with a waterproof carrying case
that can be easily stored in the truck or at the work site after use.

Cat. No. Diameter Ship. Wt.
SS-16 16” 1 lb. 9 oz.
SS-21 21” 2 lbs. 6 oz.
SS-24 24” 2 lbs. 14 oz.

24 hour Fax (704) 481-0450

D. All-Angle Cog Wrench Hotstick - The use of this hotstick with HOTLINE TOOLS
its adjustable All-Angle Cog Wrench head allows a lineman to
adjust the position of a socket to match the angular position of the I17Cog Wrench Hotstick
nut or bolt on the equipment being serviced at the recommended
safe distance. D.
Grasping the hand-grip keeps the tool steady while turning the
pole rotates the 1/2” square drive cog wrench that can accept
any 1/2” drive socket for turning bolts or nuts. The position of the
wrench head can be adjusted from 0° to 140° in relation to the
stick and secured by tightening the two wingnuts.
The hotstick is made of 1 1/2” dia. pole, 3/8” dia. fiberglass control
rod and an aluminum alloy hand grip. The gears are made of
hardened steel and are set in a silicon-bronze housing.

All-Angle Cog Wrench Hotstick

Cat. No. Diameter Isolation Total Length Ship. Wt.
Length (lbs.)
C403-0184 7.0
C403-0185 1 1/2” 31.5” 6’ 7.5
C403-0186 8.0
1 1/2” 55.5” 8’

1 1/2” 78.0” 10’

By removing the HOTLINE TOOLS
square 1/2” socket
drive the wrench turns
into a 1/2” square female
F. socket wrench
E.

Cat. No. Accessories Ship. Wt.
Description (lbs.)
E. 066780 1.0
F. C403-1085EP 1/2” Ratchet Wrench 4.6
SAE Socket Set, 1/2” Drive Includes 8 deep-well 6 point:
F. C403-1085EM 4.6
1/2”, 9/16”, 5/8”, 11/16”, 3/4”, 13/16”, 7/8”, & 15/16”
Metric Socket Set, 1/2” Drive Includes 9 deep-well 6 point:

M10, M12, M13, M14, M15, M16, M17, M18, & M19

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS Elbow Puller Tools facilitate removing elbow connectors from
bushings of transformers and other apparatus. Elbows that have
I18 Elbow Puller Tools been installed for a long period of time sometimes are difficult to
remove because silicone grease on the interface of the elbow and
A. bushing dries out and hardens. A special integral hook on the tool
B. head fits through the rubber eye of the metal hook of the bushing
cap. Used in the manner, the hook adds extra control and pulling
www.americansafety.com power to the grippers.

A. Impact Elbow-Puller Tools

FEATURES:
The lightweight tool employs a simple, slide-hammer mechanism
to easily disengage and assist in replacing elbows. The tool and
grippers help the operator control and elbow stiff underground
cable lead. For a sure, balanced grip the 5 lb. slide-hammer is
plastisol coated and flared at both ends. Also for secure handling,
both front and rear handgrip areas of the pole are coated with
Gripthread, a grit-filled rubber-base paint. Available in three
lengths, the tools are made of 1 1/4” diameter orange Epoxiglas
pole. The 6 and 8 ft. units meets OSHA requirements with 25
and 48 inches of insulation respectively from the tool end to the
handguard (as factory assemble). On the 4 1/2 ft. unit (labeled
“For Rubber Glove Use Only”) insulation length measures 5”.

OPERATION:
To pull an elbow connector - Insert hook though eye on elbow.
Close down grippers on elbow by rotating pole. Support tool with
one hand on front grip behind handguard and other hand on slide
hammer. Slam hammer from front to rear anvil. Resulting impact
should release elbow with suffcient momentum to withdraw it from
the bushing without extending arcing.

To replace an elbow connector - Follow the same procedure for
pulling except use slide hammer impact against front anvil to help
seat the elbow.

HOTLINE TOOLS NOTE: Grippers not included. Order grippers separately, see
replacement grippers table.

Cat. No. Description Ship. Wt.
C403-1822 6 ft. length 12 lbs.
C403-1850 8 ft. length
C403-1851 *4 1/2 ft. length 12 1/4 lbs.
11 1/2 lbs.

* 4 1/2 ft tool labled “For Rubber Glove Use Only” 6’ and 8’ meet OSHA
insulation requirements.

B. Elbow Connector Tool Grippers -
For 15kV, 25kV and 34.5kV elbows. The tool provides a sure
grip for installing and disconnecting elbow terminators. The tool
grabs the elbow and has a special integral hook that fits through
the rubber eye of an elbow or the metal hook of a bushing cap so
that the lineman has complete, positive control, overcoming the
resistance of the stiff underground cable.

Required for elbow puller tools.

Cat. No. Description Ship. Wt.
C403-0704 15kV plastic coated grippers 5/8 lb.
C403-0613 25kV plastic coated grippers 1 lb.
C403-0614 25kV plastic coated grippers 5/8 lb.
C403-0814 34.5kV plastic coated grippers 1 lb.

fit RTE 200 AMP & 600 AMP 2 1/4 lbs.
C403-0815 Elastimold “T” Elbow
34.5kV plastic coated grippers
(for elastimold elbows)

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I19Transformer Gins

Chain Binder Type Transformer Gins - A “must have” tool for C.
hoisting equipment into position on a pole. These gins are made
up of a lifting eye, mast, chain binder and base. The C400-0090
has a standard base that permits installation on a pole that
offers no obstruction that may interfere with proper installation or
operation. The C400-0315 has an extended base that facilitates
the clearance of pole obstructions including a 4” x 5” crossarm.
Both models have a 3”’ diameter, 26” mast, 36” chain binder and
have a 2,000 lb. working load rating.

When determining the force put on the gin’s lifting eye both the
load and the pulling force must be considered. If a single block is420 lbs.
attached on the gin’s eye and a 200 lb. transformer is being lifted
- the force on the eye is 420 lbs. (including load x 10% to allow for
single sheave block friction.)

Therefore the maximum load that may be lifted with a single
sheave block is approximately 950 lbs.
Example: (950 x 2) + (950 x 10%) = 1995 lbs.

Diameter: 3” 200 lbs.
Working Load: 2,000 lbs. 200
Mast Length: 26” lbs.

Cat. No. Description Ship. Wt.
C. C400-0090 Gin w/Standard Base Chain Binder 15.7 lbs.
D. C400-0315 Gin w/Extended Base Chain Binder 21.6 lbs D.

——————————
Strap-Type Transformer Gins - Strap-Type gins use a ratchet
strap binder rather than a chain binder, otherwise the ratings are
similar to gins outfitted with chain binders. The 2” wide nylon strap
is 44” in length to fit even the largest poles. The large ratchet
handle and release mechanism is simple to operated even when
wearing rubber gloves with leather protectors.

Both models have a 2,000 lb. working load rating, including load HOTLINE TOOLS
and fall-line pull. A swivel hook block should always be used in
the eye of the gin, and a block with swivel or a capstan near the
bottom of the structure should be used to control free end of the
pull line and to avoid side-loading of the gin.

Diameter: 3” E.
Working Load: 2,000 lbs.
Mast Length: 26”

Cat. No. Description Isolation Ship. Wt.
Length 13.3 lbs.
E. T400-1937 w/Standard Base 21 1/4” 20.5 lbs.
T400-1938 w/Extended Base 21 1/2”
F. T400-2007 Replacement D-Buckle 3.1 lbs.
Strap Binder Only -

—————————— G.

G. The Swivel-Top Gin has a top eye casting that can be rotated F.
to bypass obstructions such as secondary lines when necessary.
This gin’s load rating is 2,000 lb. It has a 48” long mast and with
two wheel tighteners each with a 36” length of chain.
NOTE: The cap is not intended to swivel while under load.

Diameter: 3”
Working Load: 2,000 lbs.
Isolation Length: 41 3/4”
Mast Length: 48”
Ship. Wt. 32.2 lbs.

Cat. No. C400-0440

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS Crossarm Gins are using the existing crossarm as a mounting
point. These gins are a “yoke” type with 2 legs extending below
I20 Crossarm Gins the bottom of the crossarm and accept a steel pin in one of two
pin locations.
30° Max. NOTE: Gin’s load ratings are based on Maximum 30° angle from
vertical.
Models H20 and T400-0870 are designed to fit on crossarms
ranging from 3 1/2” x 4 1/2” up to 4 3/4” x 5 3/4”.

Cat. No. Description Crossarm Crossarm Working Approx.
Min. Max. Load Lb. Ship. Wt.
H20 44” Crossarm Gin
T400-0870 56” Crossarm Gin 3 1/2” x 4 1/2” 4 3/4” x 5 3/4” 750 17.0
3 1/2” x 4 1/2” 4 3/4” x 5 3/4” 500 18.1

Model T400-1708 is designed to fit on crossarms ranging from
3 1/2” x 4 1/2” up to 6” x 6” by adjusting the two stirrup legs as
shown in the pictures below.

Cat. No. Description Crossarm Crossarm Working Approx.
Min Max. Load Lb. Ship. Wt.

T400-1708 44” Crossarm Gin 3 1/2” x 4 1/2” 6” x 6” 750 17.0

HOTLINE TOOLS Stirrup Legs

INSTALL
FLIP

REMOVE BOTH

T400-1708 Shown at
Maximum 6” x 6” Position

T400-1708 at Minimum
Crossarm Position

www.americansafety.com 24 hour Fax (704) 481-0450

HOTLINE TOOLS

I21Insulated Gin Poles/Booms, Handline Gins & Sticks

A. Insulated Gin Poles use a 4” x 4” square profile mast for 66”
heavier applications and to permit a working height that extends
above the top of the pole. The 8’ insulated gin pole has the top
casting mounted 66” above the upper chain binder

A swivel-hook block should always be used in the eye of the gin pole.

Cat. No. Description *Working Ship. Wt.
C400-0470 Load lb.
C400-0472 8’ Insulated Gin Pole, 4” x 4”
Square Gin 5,000 73.4 lbs. A.

12’ Insulated Gen Pole, 4” x 4” 5,000 89.3 lbs.
Square Gin
B. Square
—————————— Clamp
Cat. No.
400-0434

B. The Cargo Boom is very similar to the gin pole except
the upper chain binder is replaced by a selectable 3 position
mounting. This allows the cargo boom to be angled by guying the
upper square clamp.

A swivel-hook block should always be used in the eye of the cargo boom.

Cat. No. Description *Working Ship. Wt.
C400-0475 Load lb.
C400-0483 16’ Cargo Boom, Chain Binders, 4” x
4” Square Boom 1,000 89.3 lbs.

16’ Cargo Boom, Tower Binders, 4” x 1,000 99.2 lbs.
4” Square Boom

——————————

C. Lattice Tower Hand Line Gin - The handline gin is constructed C. HOTLINE TOOLS
of strong but lightweight aluminum. A bronze swivel-eye is secured D.
in the welded aluminum end cap. The securing wingnuts are
bronze and the clamps can be adjusted to fit tower angles from
1 3/4” x 1 3/4” through 6” x 6”. The maxium working load is 500
pounds.

A swivel-hook block should always be used in the eye of the lattice tower
hand line gin.

Cat. No. * Working Load lb. Ship. Wt.
M1979 500 13.2

——————————

D. The Isolating Stick is used in series with the polypropylene
rope, when it may come in direct contact with energized parts.

Made from 1” diameter, it is fitted with aluminum alloy swivel eyes

on its ends.

Cat. No. Diameter Isolation Work Load Ship. Wt.
FLV-2541 1” Length lb. 1.4 lbs.

22” 1,750

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HOTLINE TOOLS A. Temporary Extension Arms were originally designed

I22 Temporary Supports for temporary use on 15kV systems when the removal of the

A. conductor from the crossarm was desired - such as insulator

change-outs and re-conducting. Their use has

evolved to a standard for moving conductors

during typical maintenance and longer term

installations for road widening.

Cat. No. Wire Max. Size Max. Ship. Wt.
Diameter Length Holders Crossarm Vertical
Load lb.
included Ea. Wire
Holder

H4800-60 2 1/2” 5’ 1 3 3/4” x 4 3/4” 150 12.8 lbs.

H4800-72 2 1/2” 6’ 2 3 3/4” x 4 3/4” 150 13.9 lbs.

B. C400-1310 3” 6’ 2 3 3/4” x 4 3/4” 300 24 lbs.
and 6” x 6”

T403-2417 2 1/2” 6’ 2 3 3/4” x 4 3/4” 150 16.3 lbs.
and 6” x 6”

——————————

HOTLINE TOOLS B. Crossarm Mounted Wire Holder - This conductor support
device mounts to crossarm sizes 3 1/4” x 4” minimum up to 6” x
6” maximum. The wire holder will accept up to a 1 1/2” maximum
diameter conductor and is permanently mounted to a 1 1/4”
diameter vertical member.

2.28” Dia. Cat. No. Working Load lb. Ship. Wt.
C400-0517 150 4.9 lbs

C. 0.87” 7/16-14

UNC-2B ——————————

3.75” C. Epoxy Insulator - 7/16” Thread. This cycloaliphathic epoxy
insulator is used in conjunction with various wire holders to
provide insulation in addition to that of the insulated “hot-stick”
material. These insulators have no “top” or “bottom” - can be used
with the male stud up or down.

Cat. No. Description Ship. Wt.
M4805-07 Epoxy Insulator, 7/16” Thread 1 lb.

CAUTION: When used on voltages greater than 15kV (Such as
25kV or its maximum 35kV systems) or when the tool is to be left

overnight or during periods or precipitation (rain, snow, etc.) an

M48057 insulator must be installed on each wire holder.

www.americansafety.com 24 hour Fax (704) 481-0450

HOTLINE TOOLS I23

Pole Mounted Conductor Supports & Nylon Strap

Pole Mounted Conductor Supports - D.
D. 2 Conductor Support Devices - Pole mounted temporary E.
conductor support devices that can support 2 conductors.
F.
Max. Wire. Dia.: 1”
Number of Wire Holders: 2
Conductor Support Weight: 150 lbs.

Cat. No. Pole Attachment Ship. Wt.
C400-1509 Chain 17 lbs.
T400-1939 Nylon Strap 17.9 lbs.

E. 1 Conductor Support Devices -
Pole mounted temporary conductor
support devices that can support 1
conductor.

Max. Wire. Dia.: 1”
Number of Wire Holders: 1
Conductor Support Weight: 200 lbs.

Cat. No. Pole Attachment Ship. Wt.
H4809-W Chain 13.9 lbs.
T400-1940 Nylon Strap 14.1 lbs.

——————————

F. This Nylon Strap can be used for replacement or retrofit on any
pole mounted conductor support arms. The strap length is 44”.(Ship.

Wt. 3.1 lbs.)

Cat. No. T400-2007

Notes

HOTLINE TOOLS

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS A. Auxiliary Crossarms - Used primarily in rubber gloving
applications. These devices permit the movement of overhead
I24 Auxiliary Crossarms conductors to allow for maintenance operations such as insulator
or crossarm change outs. H4862-6 has a 5’ mast with a 30” lift
A. and a 72” crossarm, while the H4863-8 has a 10’ mast with a 46”
maximum lift and a 102” crossarm.
D. H4863-10 - It has a special mast and arm, for attachment to the
insulating boom of aerial lifts or similar equipment. It is used on
M4741-3 light construction or maintenance jobs, during the handling of the
conductors. Mast is built with two supporting poles and attached
to an adjustable saddle, for square or rectangular booms of 5” x 7”
up to 10” x 10”. It must be attached only to equipment of minimum
1,980 lb. load lifting rating. The arm has a balanced load rating of
1,000 lb. or the maximum load rating of the equipment, whichever
is lower. The auxiliary crossarm is recommended to be used only
with braces and is rated at 200 lb. unbalanced load rating for each
wire holder. The roller wire holder on this auxiliary crossarm is
rated at 100 lb. each.

C.

HOTLINE TOOLS Cat. No. Description Working Ship.
Load lb. Wt.
B. A. H4862-6 One 2 1/2” dia. x 5’ long Mast, One 150 lb. per Wire 28.2 lbs.
A. H4863-8 2 1/2” dia. x 62” long Arm, One Aux. Holder, 600 lb.
www.americansafety.com B. H4862-51 Max. Bal. Load 30.4 lbs.
Arm “T” Cat. No. FLV-2861, and
Four C-Type Wire Holders Cat. No. 200 lb. per Wire 33.1 lbs.
Holder, 600 lb. 119.0 lbs.
M4805-16 Max. Bal. Load 2.9 lbs.
One 2 1/2” dia. x 10’ long Mast, One
2 1/2” dia. x 8’ 6” long Arm, One Aux. Depends on Wire
Arm “T” Cat. No. FLV-2861, and Four Holder on 2 1/2”
Roller Wire Holders Cat. No. C400-
Arm
0268 200 lb. per Wire
One 2 1/2” dia. x 10’ long Arm, Two 1 Holder up to 1000
1/2” dia. x 80” long Braces, Two 2 1/2”
dia. Pole Clamps Cat. No. M4741-3, lb. Max.
One Wire Tong Pole Clevis Cat. No. Based on Wire
M1728-5, One Aux. Arm “T” Cat. No. Holder on Arm

FLV-2861.

C. H4862-10 Auxiliary arm for attachment to the
aerial lift.

D. FLV-2861 Rubber-Glove Auxiliary Arm “T”

CAUTION: When used on voltages greater than 15kV (Such as
25kV or its maximum 35kV systems) or when the tool is to be left
overnight or during periods or precipitation (rain, snow, etc.) an
M48057 insulator must be installed on each wire holder.

24 hour Fax (704) 481-0450

Fork Type Wire Holders - These wire holders feature 1” or 1 1/2” E. HOTLINE TOOLS
opening. These aluminum alloy devices have counterbalanced
latch, which closes automatically behind a conductor to hold it I25Wire Holders
as the conductor is lowered into the wire holder. The latch must
be swiveled with a hotsitck to release the conductor. These wire F.
holders are available with or without an insulator and come with
a 2 1/2” pole clamp for attachment to the crossarm of the dual
auxiliary arm or other 2 1/2” insulated arms.

Max. Working Load lb.: 1Vertical - 200
Side Load - 150

Cat. No. Description Max. Includes Includes Ship.
Wire M4805-7 2 1/2” Wt.
Dia. Insulator Pole
Clamp

M4805-15 1” Fork Wire Holder 1” Yes Yes 3.0 lbs.

E. M4805-17 1” Fork Wire Holder 1” No Yes 2.0 lbs.

F. E400-0008 1 1/2” Fork Wire Holder 1 1/2” No Yes 2.9 lbs.

E400-0009 1 1/2” Fork Wire Holder 1 1/2” Yes Yes 2.9 lbs.

——————————

G. Roller Type Wire Holders - Seven plastic rollers offer
protection to conductors while raising the conductor above the
work area. The gate is helped closed by a spring loaded latch
which must be manually opened.

Max Working Load lb.: 1Vertical - 200
Side Load - 100

Cat. No. Description Max. Includes Includes Ship.
Wire M4805-7 2 1/2” Pole Wt.
Dia. Insulator
Clamp 4.2 lbs.
C400-0268 1 1/2” Roller Wire Holder 1 1/2” No Yes 5.2 lbs.
Yes 3.5 lbs.
C400-0269 1 1/2” Roller Wire Holder 1 1/2” Yes No 4.5 lbs. HOTLINE TOOLS
Yes 4.5 lbs.
C400-0270 1 1/2” Roller Wire Holder Only 1 1/2” No No G.

C400-0690 2 1/2” Roller Wire Holder 2 1/2” 3No

C400-0691 2 1/2” Roller Wire Holder Only 2 1/2” 3No

——————————

H. C-Type Wire Holder - The C-type wire holder is suspended
from a 2 1/2” diameter temporary crossarm above the conductor
as a hook to recieved the conductor after it is untied. This device
has a latch that must be swiveled with a hotstick to release the
conductor. H.

Max. Wire Dia.: 2 1/2”

Max Working Load lb.: 1Vertical - 150

Side Load - 2150

Includes M4805-7 Insul: 3No

Includes 1 1/2” Pole Clamp: Yes

Ship. Wt. 2.4 lbs.

Cat. No. M4805-16 CAUTION: When used on
voltages greater than 15kV
1 Ratings are compression loads on all except the M4805-16 (Such as 25kV or its maximum
which is a tension load. 35kV systems) or when the
tool is to be left overnight or
2 Side Load ratings apply to the body of the C-Type wire holder, during periods or precipitation
Do Not side load on the rotating latch side. (rain, snow, etc.) an M48057
insulator must be installed on
3 These wire holders are not designed for use with the M4805-7 insulator each wire holder.

[email protected] Call Toll Free (800) 438-6013

I26 HOTLINE TOOLS

Heavy-Duty Swivel Boom

A. The Heavy-Duty Swivel Boom assembly is used on steel or
wooden transmission structures to facilitate the material handling
of equipment in the energized work area. The Heavy-Duty Swivel
Boom consists of a 4” x 4” square profile boom connected via a
rotating assembly to a 3” diameter round mast.

Steel Tower Application

A.

Mast 3” dia. Clevises accept
Round the eye end of an
H4721-112 Boom
Support Pole

301644 Triple Yoke
(including with C400-0464

& C400-0465)
Boom 4” x 4” Square

C400-0464
Heavy-Duty Swivel Boom for Steel Tower Mounting

HOTLINE TOOLS

C400-0602 Tower Heavy-Duty Swivel Booms - Tower Mounting
Bracket (included
with C400-0464 & Cat. No. Mast Mast Boom Boom Cross- Boom Working Approx.
Length Diameter Length Section Mounting Load Lb. Ship. Wt.
C400-0465) C400-0464
C400-0465 8’ 3” 16’ 4” x 4” Tower 1,000 129
B. 10’ 1,000 141
3” 18’ 4” x 4” Tower

B. Boom Support Pole Cat. No. H4721-112 - These 2 1/2” dia.
poles are used for tower mounting to brace the Swivel Booms in a
tripod arrangement. This tool is also used as the horizontal mem-
ber for trolly pole change outs of suspension insulators.

www.americansafety.com 24 hour Fax (704) 481-0450

HOTLINE TOOLS I27

Heavy Duty Swivel Boom

Tower application of the Heavy-Duty Swivel Boom is achieved by
using other devices as shown in the image below.

1. C400-0464 Heavy-Duty Cargo Boom -
Consisting of items A-F below:

A. 4” x 4” Boom
B. 3” dia. Mast
C. Adjustable Square Clamp
with Guying Point and Lifting Eye
D. Fixed Guying Point and Lifting Eye
E. Tower Bracket (Cat. No. C400-0602)
F. Mast Head Triple Yoke (Cat. No. 301644)
2. H4721-112 Boom Support Pole
3. C400-0816 Strain Pole
4. 1500E Chain Hoist
5. M4742-3 Tower-Mounted Wire Tong Saddles
6. H4722 Spiral Link Stick
7. H1950-90 Insulator Cradle Carrier
8. EHV Insulator Cradle

F.

3. 5.
2.

B. 4. D.
A.
5.

1. C. 6.

E. 7. HOTLINE TOOLS

5. 8.

For Steel Tower Applications as shown in the above figure, use either the Heavy-Duty Swivel boom C400-0464 or
C400-0465 along with the following items:

Steel Tower Application Accessories (Needed in Addition to the HD Swivel Boom)

Cat. No. Description Image Notation Qty Required Ship. Wt.

H4721-112 Boom Support Poles, 2 1/2” x 12’, 12’ 9” Oval 2 3 18.5

M4742-3 Tower-Mounted Wire Tong Saddles for 2 1/2” Poles 5 3 14

C400-0816 Strain Link Stick, 1 1/4” x 10’ 3 1 6.8

1500E Chain Hoist, 1.5 Ton 4 1 11.5

H4722 Spiral Link Stick, 1 1/4” x 15.4”, 27 1/2” Oval 6 1 3.5

H1950-90 Insulator Cradle Carrier 7 1 25

Varies EHV Insulator Cradle - Application Specific 8 1 Varies

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS HOTLINE TOOLS Ritzglas Insulating Modular Scaffold is essential for the
performance of hot line work on high and extra-high voltage
I28 Insulating Scaffold systems, mainly substations.

www.americansafety.com The Insulating Scaffold provides for safe and comfortable
positioning and access to necessary heights, especially in
confined spaces such as substations. This equipment fostered
the development of a large number of hot line works, extensively
performed by the Hot Stick or Bare-hand Methods, meeting the
Brazilian Standard NR-18 requirements.

Its structure is built with insulating poles, which electrical and
mechanical characteristics are according to IEC-60855 and ASTM
F 711 Standards Requirements. Its platform boards are made
of fiberglass, therefore, the insulating scaffold can be used on
energized systems up to 800 kV, with total guarantee of elecrical
insulation and rated working load of up to 675 lbs, applied to the
center of the platform.

The development of additional components increased the
assembly options of the Insulating Modular Scaffold.

MAIN COMPONENTS

01. Module
- FLV17879-1 (3’ x 3’) - with insulating connections
- FLV06052-1 (3’ x 3’)
- FLV09091-1 (3’ x 6’)
rungs are provided with sliding-proof grid and locking pins.
- FLV13916-1 (3’ x 6’)
provided with 5 top pins permitting non-conventional arrangement.

02. Side Crosspiece
- FLV17891-1 (3’) - with insulating connections
- FLV16241-1 (3’)
- FLV16241-2 (6’)
used to interlock two modules.

03. Diagonal Crosspiece
- FLV17891-3 (3’) with insulating connections
- FLV16241-3 (5’)
- FLV16241-4 (7’)
- FLV16241-5 (9’)
used to hold two modules diagonally.

04. Platform
- FLV17444-1
provided with 4 boards, only used with 6’ x 3’ base scaffolds.
- FLV17444-2
provided with 8 boards, only used with 6’ x 6’ base scaffolds.
- FLV17444-3
provided with 2 boards, only used with 3’ x 3’ base scaffolds.

05. Wheels
- FLV11630-1 for 3’ x 3’ base scaffolds
- FLV11630-2 for 6’ x 3’ base scaffolds
- FLV11630-3 for 6’ x 6’ base scaffolds
for displacement of the scaffold, with stabilizers and spacing steel
rods.

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I29Insulating Scaffolding & Hook Ladders

06. Rails

- FLV11658-1 for scaffolds with base: 3’ x 3’

6’ x 3’

- FLV11658-2 for scaffolds with base: 6’ x 6’

used for side displacement of the scaffold in the field, mainly in

substations of uneven surface

07. Guard Module
- FLV18397-1 (3’ x 4’) - with insulating connections
- FLV17880-1 (6’ x 4’) - with insulating connections
- FLV46238-1 (3’ x 4’)
- FLV17496-1 (6’ x 4’)
with same insulating and mechanical characteristics as those of

the main modules.

This module should only be used at working levels, that is, as HOTLINE TOOLS
an additional body protection at the level where the platform is
assembled.

08. Side Crosspiece for Guard Module
- FLV17891-2 (Ø 1-1/2” 3’) - with insulating connections
- FLV16241-6 (Ø 1-1/2” 3’)
- FLV16241-7 (Ø 1-1/2” 6’)

09. Intermediary Crosspiece
- FLV16237-1 (Ø 1-1/2” x 3’)
- FLV16237-2 (Ø 1-1/2” x 6’)
used to box up the Guard Modules. It is attached at the height of 2
1/4” from platform, for increased safety.

10. Safety Baseboard
- FLV14342-1 (for 3’ x 3’ base)
- FLV14342-2 (for 6’ x 3’ base)
- FLV14342-3 (for 6’ x 6’ base)
Safety baseboard for the base of the scaffold platform to prevent
tools or components from dropping accidentally.

ACCESSORIES:

- FLV09012-1 - 1 1/2” x 3’ Short Module.
- FLV04803-3 - Insulating Pole for guying rope.
- RM1895-3 - 1/2” Polypropylene Rope (supplied in rolls of 720’).
- ESC15051-3 (3’3”) - Extension Guying Poles

ESC15051-2 (6’6”) - Extension Guying Poles
ESC15051-1 (9’10”) - Extension Guying Poles
- FLV17648-1 - Guying Grips
- FLV18375-1 - Tool Box
- RC402-0288 - Micro-Tester
- FLV15444-1 - Removable Rung Assembly
- FLV18196-1 - Tool Lifting Gin (Right Side Module)
- FLV18169-2 - Tool Lifting Gin (Left Side Module)
- FLV18269-1 - Tool Lifting Gin, attached to top module during
assembly of the scaffold.

——————————

B. Swivel Hook Ladders - Available in several lengths and either
2” or 2 1/2” side rails that are 14 1/2” apart. Hook opening is 8”
and has a working load rating of 1,245 lbs.

Cat. No. Length Side Rails Ship. Wt.
H4904-8 8’ 2” 42 lbs.
H4904-10 10’ 2” 46 lbs.
H4904-12 12’ 2” 52 lbs.
H4905-20 20’ 2 1/2” 84 lbs.

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS A. Air Gap Pole Guards are installed before setting new poles
to guard against accidental line contact. They also guard against
I30 Plastic Guards pole contacts by personnel working in insulating aerial buckets or
on platforms. Pole guards are made from orange thermoplastic,
A. Type l ABS, cold weather, high impact plastic, Grade lll. Salisbury
Pole Guards feature the unique surface area contacting the pole.
B. This provides added insulation to keep electrical leakage to a
minimum. When two pole guards are used to cover long lengths,
www.americansafety.com the Air Gap dimples nest together “locking” the two together
with ample overlap. The Air Gap design also allows for air flow
between it and the pole minimizing moisture condensation and
contamination buildup. Pole Guard use should be limited to
brush contact. The opening should face away from possible line
contacts, whenever possible. Pole Guards should be stored
indoors to avoid prolonged exposure to UV rays and should be
cleaned with a warm detergent solution.

Diameter: 6” (152.4 mm)
Handle: Drilled
Class: 4

Cat. No. Length Ship. Wt.
2851 1’ (.3 m) 3.3 lbs.
2852 2’ (.61 m) 6.3 lbs.
2853 3’ (.92 m) 9.0 lbs.
2854 4’ (1.2 m) 11.0 lbs.
2856 6’ (1.8 m)
17.0 lbs.

——————————

HOTLINE TOOLS Versa & Link Guards make use of air as well as the dielectric
strength of plastic to provide total insulating value. Both guards

are 7” in diameter and have a hook shaped inner lip to keep the

guard in place.

All guards are tested to ASTM F712 and are manufactured to
ASTM F968 specifications.

B. Versa Guards - With a voltage rating of 34.5 kV are designed
so that two guards can be telescoped together to cover most 13
kV single and double arm, pin and post constructions. A lighter 47”
version of the standard 4.5’ Versa Guard is available in a Type lll
PPO material. These guards can nest together in a compartment
4’ long.

Cat. No. Description Type Grade Ship. Wt.
1686 2 8.8 lbs.
1687 ABS Eye l 1
1688 1 10.8 lbs.
2373 ABS 4’ Stick l 2 11.8 lbs.
2377 1 8.8 lbs.
2378 ABS 6’ Stick l 1 10.8 lbs.
2389 1 11.8 lbs.
PPO Eye lll 6.1 lbs.
2
2689 PPO 4’ Stick lll 8.1 lbs.

PPO 6’ Stick lll

Lightweight 47” lll

PPO 4’ Stick

Lightweight 47” lll

PPO Eye

24 hour Fax (704) 481-0450

C. Link Guards - With a voltage rating of 69kV, have inner and HOTLINE TOOLS
outer shells that run full length to include male and female coupler
I31Plastic Guards
ends. Two guards connect provide four overlapping thicknesses of
C.
plastic plus air at a joint.

Cat. No. Description Type Grade Ship. Wt.
1680 ABS Eye l 2 10.5 lbs.
1681 ABS 4’ Stick l 1 12.5 lbs.
1682 ABS 6’ Stick l 1 13.5 lbs.
2475 ABS Eye lll 2 10.5 lbs.
2476 PPO 4’ Stick lll 1 12.5 lbs.
2477 PPO 5’ Stick lll 1 13.5 lbs.

——————————

D. Tee Connectors - Used on horizontal and vertical posts and D.
suspension insulator strings when plastic line guards are used
on the conductor. Made from Type l, ABS plastic eye fittings, the
connector accommodates the male end of a guard. Available in
two ratings: 69kV and 46 kV. Accepts 34.5kV pin insulators along
with post and insulator strings.

Cat. No. Description Type Grade Ship. Wt.
2224 69kV l 2 7.8 lbs.
2884
46kV l 2 6.0 lbs.

——————————

Crossarm Guards are available in two different styles: the 1370 E. HOTLINE TOOLS
pin type and 1371 post type. They are used to prevent tie wires
from contacting crossarms during hot line operations. Two different
tie downs are provided: a neoprene and a polypropylene rope.
Both are secured in the slots provided in the eye fitting. The post
type model has an automatic gap closer which covers the insulator
slot opening over the end of the arm.

The Slide-On Crossarm Guard 736PH is applied by sliding the
cover on to the arm from the end using the Grade 2 shotgun eye
until the unit locks onto the insulator pins. The cover overlaps on
top and has notches to ease application and removal.

Both of these guards are made from orange Type l ABS cold F.
weather high impact plastic.

Cat. No. Description Dimension Ship. Wt.
E. 1370 GX-66 Crossarm Single
F. 1371 or D.A. Pin Type 9 x 9 x 25.5” 8 lbs. G.
G. 736PH GX-70 Crossarm Single 229 x 229 x 648 mm
or D.A. Post Type
Slide-On Crossarm Max. Crossarm: 9 lbs.
Guard 5” x 6” (127 mm x 152 mm)

7 I.D. x 36 (178 I.D. x 914) 5 lbs.

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS Substation Cover-Up and barrier equipment is used for routine
maintenance where outages are difficult to get to. These covers
I32 Plastic Guards may be applied with rubber gloves or hot sticks. These covers
are made from Type l orange ABS plastic. This equipment is not
A. intended for permanent or semi-permanent barrier or insulating
applications. Use these covers to protect against accidental
B. contact only. These covers are not to be left installed for extended
C. periods of time especially when in contact with both a grounded
and energized object.
www.americansafety.com
A. Bus Guards - Are easily interlocked with each other. To
interlock units determine the length of bus to be covered. Place

one unit on the bus then the other, pulling it over the first cover

until the dimples interlock at the required length.

Material: Impact Resistant
Voltage Rating: 34.5kV
Dimension: 5.25” x 9.5” 4.5” (133mm x 241mm x 104 mm)
Ship. Wt. 12 lbs.

Cat. No. 1374

HOTLINE TOOLS B. Bus “T” Guards - Interlock two or three bus guards at bus
tap “T” Connections and 90 degree angles. To interlock units,

first position the bus guard then slide the “T” guard over the top

interlocking the dimples.

Material: ABS Plastic
Voltage: Ø to Ø
Dimension: 5” x 15” x 25” (127mm x 381mm x 635mm)
Ship. Wt. 8 lbs.

Cat. No. 1375

C. Bus End Guards - Cover the ends of a substation bus
supported by station post insulators. The stop and insulator grip

hole can be easily enlarged in the field with a sharp knife. This

cover also has a guide bead for a trim fit.

Material: UV Resistant Linear Polyethylene
Voltage Rating: 27kV
Dimension: 8.5” x 12” x 24” (216mm x 305mm x 610mm)
Ship. Wt. 5.0 lbs.

Cat. No. 9992

24 hour Fax (704) 481-0450

Lightweight Conductor Covers - HOTLINE TOOLS

• Lightweight Conductor Covers are ideal to cover long spans I33Conductor Covers
when weight is a consideration.
D.
• Conductor covers connect easily with either plastic or rubber line hose. E.
• This cover is made from orange Type l high density cross link

polyethylene and has a voltage rating or 27 kV.
• All guards are tested to ASTM F712 and are manufactured to
ASTM F968 specifications.
• They can be applied when wearing rubber gloves or with a

fiberglass stick.
• Available with an eye for application with shotgun sticks.

Cat. No. Description Grade Ship. Wt.
D. 21172 5’ cover w/eye 2 4.0 lbs.
E. 21173 5’ cover w/o eye 2 3.0 lbs.
F. 21315 5’ cover w/eye 2 5.0 lbs

4’ Fiberglass Stick - 1.5 lbs.
21234(not shown) Adapter Eye

—————————— F.

G. Lightweight 35kV Conductor Cover -

• When it’s necessary to cover long spans and weight is a HOTLINE TOOLS

prime consideration.

• Salisbury has again set industry standards by addressing this issue

with the new 35kV lightweight conductor cover.

• Has a 6’ Type l high density cross link polyethylene safety orange

cover rated Class 4.

• It is applied using rubber gloves when following appropriate

company work rules. All Conductor Covers connect easily with
• The inside diameter is 3” making it useful on a wide range of either plastic or rubber line hose.

conductor sizes.

• The unique “connector-stop” molded into one end prevents covers

from overlapping during installation.

• This eliminates wasted time when trucks have to be moved to

re-connect sections that did not couple correctly. G.
• This cover is also compatible with Salisbury 1.5” I.D. class 3 or 4

flexible rubber line hose.

• All guards are tested per ASTM F712 specifications.

• All conductor covers connect easily with either plastic or

rubber line hose

Grade: 4 Unique connector stop
Ship. Wt. 3.0 lbs.

Cat. No. 21826

[email protected] Call Toll Free (800) 438-6013

I34 HOTLINE TOOLS

Measuring Poles & Tube Container Kits

Telescoping Measuring Poles - Non-conductive fiberglass poles
offer fast, accurate one-person measuring of height clearances
and horizontal distances.

A. A. Round Telescoping Measuring Poles -
• Ideal for overhead lines, telephone, railroad, CATV, bridges, and
structures.
• Available in 25’ or 36’ length
• Eye level measurement reading
• Lightweight, portable with positive locking buttons

B. Cat. No. Description Retracted Ship Wt.
Length


TP-125M 25’ Round 52” 5 lbs.

TP-136M 36’ Round 59” 7 lbs.

——————————

B. Rectangular Telescoping Measuring Poles -
• Ideal for overhead lines, telephone, and CATV
• Rectangular shape for increased stiffness and maintenance
of hole alignment
• Oversized, glare-resistant reading scale

Cat. No. Description Retracted Ship. Wt.
7 lbs.
Length

TP-25MH 25’ Rectangular 66”

——————————

HOTLINE TOOLS Measuring Pole Accessories

Cat. No. Description

C. TP-25HK Replacement Hook for Measuring Pole

D. GTS2 Pole Tags for continuing property records

E. PTP-464 2 1/4” x 2 1/4” Pole Tag Punch

D. ——————————
C.
F. Tube Container Kits -
E.
F. • Protects and safeguards your tool, and equipment:

www.americansafety.com Disconnect sticks, plumbing supplies, valuable tools,

and sensitive instruments.

• Ideal for utility pick-ups, trucks and vans: Electrical

service companies, plumbers, TV & cable companies,

telephone vehicles, contractors & surveyors.

• All Aluminum

• Schedule 40 PVC

• Kit contains: 1 Canister Cap

2 MTG

Brackets

1 Door Assembly

Cat. No. Description Ship. Wt.
TCK4 4” size use w/ 4 1/2” OD 3.9 lbs.
TCK6
TCK8 6” size use w/ 6 5/8” OD 6.95 lbs.

8” size use w/ 8 5/8” OD 8.5 lbs.

24 hour Fax (704) 481-0450

G. Telescoping Fiberglass Vertical Measuring Sticks - HOTLINE TOOLS
• 100% tested per OSHA and ASTM F-711
• Models available from 15 ft. to 50 ft. I35Measuring Sticks
• Metric models from 7.5 m to 15 m
• All models supplied with foam-filled tip section. G.
• Lightweight and safe.
• Easy storage. H.
• Ideal for fast and accurate measurements.
• Measure overhead lines, telephone, cable-TV, highway Call Toll Free (800) 438-6013
clearances, structures, bridges and transport carriers.
• Eye-level reading, no calculations required.
• Read-height is shown at top of base section.
• Positive locking buttons, spring-loaded, fast, accurate and
easy to extend.
• Plastic hook on tip section.
• Standardized parts for quick and easy repair and replacement.
• Red marking sealed-in, will not chip or peel.
• 25 ft. to 50 ft models.
• Carrying cases available for all models.

English Graduations:
Cat. No. Extended Collapsed Ship. Wt.
Length Length
E1-125 25 ft. 60” 3 lbs.
60” 6 lbs.
E1-130 30 ft. 60” 7 lbs.
60” 9 lbs.
E1-135 35 ft. 64 1/4” 13 lbs.

E1-140 40 ft.

E1-150 50 ft.

Metric Graduations: Collapsed
Cat. No. Extended Length Ship. Wt.
Length 1.52 m
M-25 7 1/2 m 1.52 m 2.7 lbs.
1.52 m 5.0 lbs.
M-30 9 1/2 m 1.52 m 7.0 lbs.
1.67 m 8.5 lbs.
M-35 11 m 11.0 lbs.

M-40 12 m

M-50 15 m

—————————— HOTLINE TOOLS

H. Telescoping Measuring/Disconnect Tools - Certified to
OSHA dielectric requirements (Sub-part V, Section 1926.951),
these full-function Telescoping Tools do more than separate
measuring sticks and disconnect tools. Disconnect head, supplied
for operating switches and cutouts, is removable. End fitting on
insulated top section accepts other Universal Tool Accessories
for various tasks near energized conductors...all from the ground.
Measuring scales are easy-to-read, large black figures silk-
screened on Chance orange fiberglass sections. English scales
are marked with each 1-foot increment designated in a box, each
inch in bold numbers and half-inches designed intermediate
bars. Metric scales similarly display meters, decimeters and
centimeters. Each tool’s top end section is insulated for maximum
protection. There are no moisture-trapping voids between foam
and tool wall because the tool wall is built around the foam. A
positive spring-loaded locking-button mechanism and plug feature
in each section prevent separation of the tool. Once snapped into
place, buttons securely lock sections into position. There is no
worry about an unexpected tool retraction.

Cat. No. Min. Length Max. Length Ship. Wt.
C403-1022EM 61” 30 ft. 8 3/4 lbs.
C403-1022E 63” 35 ft.
C403-1739E 48” 25 ft. 11 lbs.
9 lbs.

[email protected]

HOTLINE TOOLS

I36 Meter Pullers & Tagging Devices

RUP HOLDTAG™ - Rated UL-94 Classification of V-O -
Molded from a specially blended elastomer and the R-TD remains

functional during the most frigid or sweltering weather.

Ultra-violet stabilizers ensure that the R-TD lasts for many years
of service.

Both models have an internal cavity
with tapered ribs and a slot (for the
prong) to accept the head of a
disconnect (switch) stick for easy
installation and removal

Model R-TD2 provides additional usage
flexibility since it is also equipped with 2
clips for attaching hold card.

A. B. FEATURES:
• Superior Electrical Properties by using a
C.
D. track-resistant high dielectric material that
remains stable even in the most
severe environments.
• Flame Retardant properties certified to the
V-O criteria of Underwriter’s Laboratory Standard of UL-94.
• Double Hooks for easy landing. Each hook has a steel core that
provides memory for “field shaping”.
• Molded eye to allow attachment of hold cards with straps,
cords or lanyards.

Color: Orange

Cat. No. Description Ship. Wt.
A. R-TD2 Tagging Device with Clips 4.5 oz.
B. R-TD
Tagging Device 4.4 oz.

HOTLINE TOOLS ——————————

MeterPuller™ - Tools for safety removing and installing electric
meters.

The MeterPuller makes the utility operating personnel’s job easier,
safer and faster when removing and installing electric meters.

The MeterPuller works on virtually any residential, commercial and
industrial electric meters that plug into a meter socket. Ring-type
or ring-less meter bases are no problem for the meter puller.

Easy Installation, Benefits, Features:
• Reduces “Broken-Cover” injuries
• Helps protect operating personnel from exploding meters
• Decreased likelihood of shock contact with energized parts
• Meters do not have handles - the MeterPuller does
• Works with all known meters and sockets
• Decreased danger of cuts and damage to hands
• Great for AMR change-outs
• Invented by utility workers for utility workers
• Invented, built and packaged in the USA
• Used by electric utilities worldwide

Cat. No. Description
C. M-002A Commercial & Industrial(Poly-Phase)
D. M-001
Residential(Single-Phase)

www.americansafety.com 24 hour Fax (704) 481-0450

Rauckman Utility Products Outage Protection devices are HOTLINE TOOLS
designed and tested to minimize animal related outages without
compromising equipment performance. All of Rauckman’s animal I37Outage Protection
mitigation devices increase reliability while decreasing unplanned
interruptions of service. E.

E. RUP Bushing Covers are formulated from a silicone F.
enriched elastomer formulated specifically for the
extreme requirements of the electric utility industry. Call Toll Free (800) 438-6013
Button closures are UV stabilized as is the optional
“tube” closure.

Unlike traditional polymer covers Rauckman Bushing
Covers combine the three characteristics essential for
flawless performance:
• Higher Ultra-Violet (UV) stability including Hindered Amine
Light Stabilization (HALS)
• Superior Electrical Properties by using a track-resistant high
dielectric material that remains stable even in the most
severe environments
• Flame Retardant properties certified to the V-O criteria of
Underwriter’s Labritory Standard of UL-94.

Quantity per Box: 24 pieces

Cat. No. Description
R-21116 RUP Bushing Cover Only
R-21116TC RUP Bushing Cover with R-21644
R-21644 Tube Closure
R-21183 Cover Kit with RUP Stinger Cover

F. RUP Stinger Covers are designed to increase system reliability HOTLINE TOOLS
by reducing wildlife related outages. Distribution equipment
failures caused by wildlife and incidental vegetation contact can
be minimized by the use of RUP Stinger Covers.
Stinger Covers are track resistant and made from a silicone
enriched elastomer specially formulated for the rigorous
requirements of the electric utility industry.
RUP Stinger Covers are offered in 3 diameters, each available
in a variety of lengths. All sizes are pre-slit with a generous
material overlap. The overlapping lip is created using a unique
manufacturing process that provides material memory while
preserving flexibility.

Cat. No. I.D. in. Length ft. Quantity per Box
R-38-2SC 3/8 2 25 pcs.
R-38-50SC 3/8 50 coil 1 coil
R-38-18SC 3/8 1.5 50 pcs.
R-38-100SC 3/8 100 coil 1 coil
R-58-12SC 5/8 12 coil 4 coils
R-58-50SC 5/8 50 coil 1 coil
R-58-100SC 5/8 100 coil 1 coil
R-34-12SC 3/4 12 coil 4 coils
R-34-25SC 3/4 25 coil 2 coils

APPLICATION
RUP Stinger Covers are molded with an overlapping lip so that
no field slitting is required. These covers may be cut-to-length
in the field. Many utilities purchased Stinger Covers pre-cut to a
predetermined length in order to speed installation.
Installing Stinger Cover to avoid incidental or “brush” contact by
vegetation is another useful application. All Stinger Covers should
be selected to completely encase the conductor allowing the
overlapping lip to relax to its original position.

[email protected]

HOTLINE TOOLS A. Substation Wildlife Shields - Outfit all or part of a Substation
with Rauckman’s Hotstick Operable Shields.
I38 Wildlife Shields • Removable inner rings allow for field adjustment to insulator size.
• Flexible “teeth” for fast and easy one person installation on
A. energized equipment.
B. • Shield material is flame, arc, UV, and tracking resistant.
• Hotstick attachment points give the installer complete control
www.americansafety.com with a “shotgun” stick.
• UL-94 Classification : V-0.

TYPICAL INSTALLATION
3 hookstick switches - Energized.
1 person with a 10’ grip all (shotgun) stick.
Done from the ground.
Less than 15 minutes - Start to Finish!
All polymer construction - No radio influence voltage.

Substation models are available in Red or Gray.

Cat. No. Overall Core Diameter Range Color
W-001S Diameter Min Max Gray
W-001SR 16” 1” 6” Red
W-002 16” 1” 6” Gray
W-002R 20” 2” 6” Red
W-004 20” 2” 6” Gray
W-004R 24” 2” 6” Red
24” 2” 6”

——————————

HOTLINE TOOLS B. Distribution Wildlife Shields are installed on more than
100,000 transformers. Rauckman Distribution Shields offer
decreased animal outages without compromising the insulator’s
performance.

The types of animals that infiltrate utility equipment vary from
region to region. The squirrel continues to be the #1 culprit with
birds not far behind. A further look at the animals that invade
substations reveals that a bird’s nest attracts raccoons, snakes
and cats looking for food. Some animals enter substations
because the equipment may be warmer than the ambient
temperature. It is not all scientific though - squirrels are playful and
like to explore!

The graph shows the result of a 1990 IEEE survey that asked
utilities to identify animals that are known or potential sources of
animal-related outages.

• Removable inner rings allow for field adjustment to insulator size.
• Barrier material is flame, arc, UV and tracking resistant.
• 90° shotgun attachment allows the operator more flexibility in installation.
• Flexible “teeth” for fast and easy one person installation on

energized equipment.
• Five - Hotstick attachment points give the operator complete

control from several angles with a “shotgun” stick.
• UL-94 Classification: V-1.

Cat. No. Overall Core Diameter Range Color
W-001 Diameter Min Max Gray
1” 6”
16”

24 hour Fax (704) 481-0450

HOTLINE TOOLS

I39ZAPShields™

C. Wildlife ZAPShields™ - Installed on energized distribution
and substation equipment bushings and u-wing patent-pending
Rauck-Shock Technology™ engineered polymer, the ZAPShield™
minimizes the occurances of animal-related electric service
interruptions.

ZAPShield™ delivers a non-lethal electrostatic discharge when
contacted by an animal. Animals are second only to weather as
causes of unplanned outages. These outages inconvenience
customers and damage equipment resulting in substantial costs.

Training of animals is achieved through negative response
conditioning. After an animal receives a jolt from the ZAPShield™
it soon learns to stay away from equipment bushings.

FEATURES
• Can be installed hot and does not nessicarily require an outage.
• Use right out of the box, no hardware or assembly is required.
• Requires only one shotgun style hotstick.
• Long life using latest engineered polymer technology for UV protection,
track and flame resistance.

C.

Cat. No. Overall Core Diameter Range Color
W-1525R Diameter Min. Max. Red
W-1525G 10.25” 1” 2.75” Gray
10.25” 1” 2.75”

HOTLINE TOOLS

[email protected] Call Toll Free (800) 438-6013

HOTLINE TOOLS A. Original Tana Wire Markers - This is the original model of
the Spherical Power Line Marker, and stil the most popular and
I40 Tana Wire Markers economical. It was designed in the 1960s in cooperation with the
Arkansas Department of Aeronautics and the Arkansas Division of
A. the Federal Aviation Administration. It has remained in continuous
production, with only minor changes, since its introduction.
B.
This Marker installs easily on any wire 1/8” - 1” (Custom wire sizes
Notes available) through the use of two UV resistant neoprene
strip bushings installed on the wire to match the
diameter of the openings (boss) in the Marker.
The Marker is then securely bolted around the
wire, clamping down on the bushings.

Cat. No. Diameter Max Wire
TWM12JX 12 inches 5/8”
TWM20JX 20 inches 1”

B. Night Visibility Reflective Tape - After
years of research, in cooperation with the US
Army, the FAA, and the 3M Corporation, we
came up with the best means of making a
Marker visible at nigh time. This Engineer
Grade Reflective Tape has reflective properties
several times stronger than that of other methods, and is
hundreds of time more economical and reliable than a lighted
marker.

3M Engineer Grade Night Visibility Reflective Tape is available as
an option on all TANA Wire Markers.

Add -3MR to Part Number for Reflective Striping. (Ex.
TWM12JX-3MR)

OTHER SIZES AND COLORS AVAILABLE
CALL AMERICAN SAFETY CUSTOMER
SERVICE FORM MORE DETAILS.

HOTLINE TOOLS

www.americansafety.com 24 hour Fax (704) 481-0450