WIRE AND CABLE
WIRE GAUGE SELECTION GUIDLINES
12 VOLT RECOMMENDED WIRE GAUGE - BY TOTAL LENGTH OF CIRCUIT IN FEET (INCLUDING GROUND)
AMPS 3 ft. 5 ft. 7 ft. 10 ft. 15 ft. 20 ft. 25 ft. 30 ft. 40 ft. 50 ft. 60 ft. 70 ft. 80 ft. 90 ft. 100 ft.
1 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
1.5 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18
2 20 20 20 20 20 20 20 20 20 20 18 18 16 16 16
3 20 20 20 20 20 20 20 20 18 18 16 16 14 14 14
4 20 20 20 20 20 20 20 18 16 14 14 14 14 14 12
5 20 20 20 20 20 20 18 18 16 14 14 14 12 12 12
6 20 20 20 20 20 18 18 16 14 14 14 12 12 12 10
7 20 20 20 20 20 18 16 16 14 14 12 12 12 10 10
8 20 20 20 20 18 16 16 14 14 12 12 12 10 10 10
10 20 20 20 20 18 16 14 14 12 12 10 10 10 10 8
12 20 20 20 18 16 14 14 14 12 10 10 10 8 8 8
15 20 20 20 18 16 14 12 12 10 10 10 8 8 8 6
20 20 20 18 16 14 12 12 10 10 8 8 8 6 6 6
24 20 18 16 14 14 12 10 10 8 8 8 6 6 6 4
30 18 16 16 14 12 10 10 10 8 8 6 6 6 4 4
36 16 14 14 14 12 10 10 8 8 6 6 4 4 4 4
50 14 14 14 12 10 8 8 8 6 4 4 4 2 2 2
100 14 12 10 8 8 6 6 4 4 2 2 1 1/0 1/0 2/0
150 12 10 8 6 6 4 4 2 2 1 1/0 2/0 2/0 3/0 3/0
200 10 8 8 6 4 2 2 2 1 1/0 2/0 3/0 4/0 4/0 4/0
1. Measure total wire length. Be sure to include the ground circuit.
2. To find the correct wire gauge: match the amperage, at correct voltage and wire length, (or next larger footage)
NOTE: This chart is based upon a 10% maximum voltage drop, for 5% voltage drop, use double the measured wire length.
These are only General Guidelines.
Consult with the manufacturer of your equipment for specific requirements.
WIRE COLOR SUFFIX CHART GAUGE AND WIRE STRAND
INFORMATION
SUFFIX WIRE SUFFIX WIRE COLOR GAUGE STRANDING OD INCHES
COLOR 22 7x30 .063
20 10x30 .085
00 WHITE 07 ORANGE 18 16x30 .093
16 19x29 .102
01 RED 08 Gray 14 19x27 .117
12 19x25 .140
02 BLACK 09 PINK 10 19x23 .174
8 19x21 .213
03 GREEN 10 PURPLE 6 49x23 .281
04 BROWN 11 TAN
05 BLUE 12 DARK GREEN
06 YELLOW 13 DARK BLUE
E&G Terminal Inc 43
WIRE AND CABLE
PRIMARY WIRE -100 FOOT ROLLS - STRANDED
SAE J1128 Type GPT - 60 VOLTS
TEMPERATURE RATING: 80°C/176°F
20 GA 18 GA 16 GA 14 GA 12 GA 10 GA 8 GA
400-08100
White 400-20100 400-18100 400-16100 400-14100 400-12100 400-10100 400-08101
400-08102
Red 400-20101 400-18101 400-16101 400-14101 400-12101 400-10101
Black 400-20102 400-18102 400-16102 400-14102 400-12102 400-10102
Green 400-20103 400-18103 400-16103 400-14103 400-12103 400-10103
Brown 400-20104 400-18104 400-16104 400-14104 400-12104 400-10104
Blue 400-20105 400-18105 400-16105 400-14105 400-12105 400-10105
Yellow 400-20106 400-18106 400-16106 400-14106 400-12106 400-10106
Orange 400-18107 400-16107 400-14107 400-12107 400-10107
Gray 400-18108 400-16108 400-14108 400-12108 400-10108
Pink 400-18109 400-16109 400-14109 400-12109
Purple 400-18110 400-16110 400-14110 400-12110
Tan 400-18111 400-16111 400-14111 400-12111
Dark Green 400-18112 400-16112 400-14112 400-12112
Dark Blue 400-18113 400-16113 400-14113 400-12113
PRIMARY WIRE -1000 FOOT ROLLS - STRANDED
SAE J1128 Type GPT - 60 VOLTS
TEMPERATURE RATING: 80°C/176°F
20 GA 18 GA 16 GA 14 GA 12 GA 8 GA
400-08000
White 400-18000 400-16000 400-14000 400-12000
Red 400-20001 400-18001 400-16001 400-14001 400-12001
Black 400-20002 400-18002 400-16002 400-14002 400-12002
Green 400-20003 400-18003 400-16003 400-14003 400-12003
Brown 400-20004 400-18004 400-16004 400-14004 400-12004
Blue 400-20005 400-18005 400-16005 400-14005
Yellow 400-18006 400-16006 400-14006
Orange 400-18007 400-16007 400-14007
Gray 400-18008 400-16008 400-14008
Pink 400-18009 400-16009 400-14009
Purple 400-18010 400-16010 400-14010
Tan 400-18011 400-16011 400-14011
Dark Green 400-18012 400-16012 400-14012
Dark Blue 400-18013 400-16013 400-14013
44 E&G Terminal Inc
WIRE AND CABLE
HOOK-UP WIRE
UL TYPE 1007 - STRANDED
PART NO. GAUGE COLOR
400-22100 22 White
400-22101 22 Red
400-22102 22 Black
400-22103 22 Green
400-22104 22 Brown
400-22105 22 Blue
400-22106 22 Yellow
100 FOOT ROLLS
CROSSLINKED GXL WIRE
GXL wire withstands moisture, solvents and prolonged
extreme temperatures, making it ideal for engine
compartment applications. GXL wire is a medium thick
wire, insulated with chemically cross-linked
polyethylene for strength and durability
PART NO. GAUGE COLOR
400-14100-GXL 14 White
400-14101-GXL 14 Red
400-14102-GXL 14 Black
100 FOOT ROLLS
OTHER SIZES AND COLORS AVAILABLE
VIA SPECIAL ORDER
TEST LEAD WIRE
18 GA Fine Strand Copper
Flexible Silicone Rubber Jacket
PART NO. COLOR
418-1801 Red
418-1802 Black
SOLD BY THE FOOT
E&G Terminal Inc 45
BATTERY CABLE
SAE J1127 PVC INSULATION
TEMPERATURE RATING: 105°C - 60 VOLTS OR LESS
PART NO. AWG SIZE STRANDING NOMINAL OD
INCHES
BLACK RED
401-0602 401-0601 6 49x23 .375
401-0402 401-0401 4 49x27 .375
401-0202 401-0201 2 133x23 .440
401-0102 401-0101 1 133x22 .460
401-1002 401-1001 1/0 133x21 .520
401-2002 401-2001 2/0 133x20 .580
401-3002 3/0 266x22 .640
100 FOOT ROLLS OR CUT TO ORDER
TWIN LEAD BATTERY CABLE
PVC INSULATION
TEMPERATURE RATING: 105°C - 60 VOLTS OR LESS
PART NO. WIRE WIRE FEET PER
GAUGE COLOR SPOOL
401-02102
401-04200 2 GA RED/BLACK 100
401-06207
401-01269 4 GA BLACK/WHITE 100
6 GA ORANGE/BLACK 100
8 GA YELLOW/BLACK 100
ALSO SOLD BY THE FOOT
TRAILER CABLE
For 60 volts or less this top quality cable exceeds the performance requirements of SAE and ATA
specifications. The conductor insulation is temperature rated at -67°F to +176°F. Resistant to
ozone, oil, solvents, gasoline and abrasion.
PART NO. WIRE NO. OF NOM. JACKET BLK WHT RED BRN YEL GRN BLUE
GAUGE COND. DIA. COLOR
402-164 16 4 .380 BLK •
402-144 14 4 .425 BLK • • • •
402-166 16 6 .435 BLK • • • •
402-146 14 6 .530 BLK • • • • • •
402-147 14 7 .600 BLK • • • • • •
12 6 .675 BLK • • • • • ••
10 1
402-127 • • • ••
8 1 .715 GREEN •
402-7ABS 10 2 •
••
12 4 • • • •
100 FOOT ROLLS OR CUT TO ORDER
ALSO AVAILABLE IN 500 FT BULK SPOOLS
46 E&G Terminal Inc
WIRE AND CABLE
WELDING CABLE
Premium fine strand welding cable with rugged, high performance, EPDM insulation. Excellent
flexibility even at very low temperatures. The jacket is highly resistant to breaking, abrasion, and
weather and withstands the most demanding operating conditions.
TEMPERATURE RATING: 105°C - 600 VOLTS
PART NO. AWG SIZE STRANDING NOMINAL OD
INCHES
BLACK Red
404-08 404-08R 8 168 .360
404-06 404-06R 6 259 .320
404-04 404-04R 4 378 .376
404-02 404-02R 2 636 .430
404-01 404-01R 1 730 .510
404-10 404-10R 1/0 1007 .560
404-20 404-20R 2/0 1254 .600
404-40 404-40R 4/0 2014 .720
250 FOOT ROLLS or CUT TO ORDER
SO SERVICE CORD SJ SERVICE CORD
• Black Rubber Insulation • Black Rubber Insulation
• Heavy Duty • 600 Volt Rated • General Purpose • 300 Volt Rated
• Stranded Copper Conductors • Stranded Copper Conductors
PART NO. GAUGE OD PART NO. GAUGE OD
COND. COND.
406-1630 16/3 .396 406-1821 18/2 .285
406-1640 16/4 .420 406-1831 18/3 .305
406-1430 14/3 .535 406-1621 16/2 .310
406-1440 14/4 .575 406-1631 16/3 .330
406-1230 12/3 .595 406-1641 16/4 .365
406-1240 12/4 .650 406-1421 14/2 .340
406-1030 10/3 .660 406-1431 14/3 .375
406-1040 10/4 .715 406-1441 14/4 .410
250 FOOT ROLLS or CUT TO ORDER 406-1231 12/3 .430
250 FOOT ROLLS or CUT TO ORDER
Larger sizes available on Special Order
E&G Terminal Inc 47
WIRE AND CABLE
GRAY JACKETED PARALLEL PRIMARY WIRE - Type GPT
60 VOLTS OR LESS
TEMPERATURE RATING: 105°C
SAE J1128
PART NO. WIRE NO. OF BLACK WHITE RED GRN
CONDUCTORS
•
413-1621 16 2 • • •
413-1631 16 3 • • •
•
413-1641 16 4 • • •
•
413-1421 14 2 • • •
413-1431 14 3 • • •
413-1441 14 4 • • •
413-1221 12 2 • •
413-1231 12 3 • •
413-1241 12 4 • • •
413-1021 10 2 • •
413-1031 10 3 • •
100 FOOT ROLLS
BULK SPOOLS AVAILABLE - CONTACT E&G
BONDED PARALLEL PRIMARY WIRE- Type GPT
60 VOLTS OR LESS
TEMPERATURE RATING: 80°C
SAE J1128
PART NO. WIRE NO. OF BROWN YELLOW GREEN WHITE BLACK RED
CONDUCTORS • •
• •
412-1821 18 2
• •
412-1621 16 2 •
412-1631 16 3 •••
412-1641 16 4 ••••
412-1421 14 2
412-1431 14 3 •••
412-1441 14 4 ••••
100 FOOT ROLLS
BULK SPOOLS AVAILABLE - CONTACT E&G
48 E&G Terminal Inc