Thermoplastic - Flextral Hydraulic Hose Assemblies ...

Thermoplastic

High Pressure Hose

www. .com

THE THERMOPLASTIC HOSE ADVANTAGE

APPLICATION VARIETY
Flextral offers electrically non-conductive hydraulic, breathing air, chemical
and water/glycol hoses in various pressure ranges and colors

SUPERIOR ABRASION RESISTANCE
Flextral Urethane covers last 10x longer than traditional rubber hoses based on
ISO standard abrasion testing, and they offer superior UV resistance

CLEAN CORE TUBES
Flextral thermoplastic hose meets today’s stringent ISO and FDA cleanliness
requirements, thereby reducing costly fluid or product contamination

CHEMICAL COMPATIBILITY
Thermoplastic hoses offer superior internal and external compatibility with a wide
range of chemicals

LIGHTWEIGHT
Thermoplastic hoses are half the weight of comparable rubber hydraulic hoses

EASY ROUTING
Anti-friction covers provide ease in routing multiple hoses in booms, lifts and tracks

EASY ASSEMBLY
A simple hand cutter is the only tool needed for cutting thermoplastic hoses, versus
costly specialty saws

CRIMP, SWAGE, FIELD ATTACHABLE
Flextral thermoplastic hoses can be assembled
with swage, crimp, or reusable couplings

BONDED COMPONENTS
Most Flextral thermoplastic hoses can be bonded to create multiline hose assemblies. Flextral
stocks various twinline products, and virtually any configuration is available by special order

CUSTOM PRODUCTS
Flextral thermoplastic hoses can be customized to almost any conceivable OEM or
application requirement. Please contact distributor for details

www. .com

707 100R7 Thermoplastic

Meets or exceeds the requirements of SAE 100R7, EN 855-ISO3949

Tube: Polyester

Reinforcement: High tensile polyester braid
Cover: Black polyurethane, perforated
Temperature: -40°C to +100°C (-40°F to +212°F)
Packaging: Coils
Application: Petroleum based hydraulic fluids, water, and a wide range of chemicals

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
(in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
(psi) (in) (mm)
707-02 Z\, 0.34 8.6 (psi) 0.03 Contact Flextral
3,000 0.5 13
707-03 C\zn 0.40 10.9 12,000 0.05 T
707-04 Z\v 0.47 11.8 3,000 0.8 19 0.06 T
707-05 B\zn 0.56 14.3 2,900 12,000 1.3 32 0.07 T
707-06 C\, 0.63 16.0 2,700 11,600 1.8 44 0.09 T
707-08 Z|x 0.80 20.3 2,500 10,800 2.0 51 0.14 T
707-12 C\v 1.04 26.5 2,000 10,000 3.0 76 0.19 T
707-16 1 1.28 32.5 1,300 8,000 5.0 127 0.26 T
1,015 5,200 8.0 203
4,060

Note: Multiline available upon special order.

607 100R7 Thermoplastic

Meets or exceeds the requirements of SAE 100R7 / JIS K6375 / ISO 3949

Tube: Nylon
Reinforcement: High tensile polyester braid
Cover: Black perforated high abrasion resistant polyurethane
Temperature: -40°C to +100°C (-40°F to +212°F)

Packaging: Coils
Application: Hydraulic and pneumatic systems. Excellent chemical range, over-the-sheave,
robotics, fire resistant fluid and hot water.

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
607-02 (in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
607-03 Z\, (psi) (in) (mm)
607-04 C\zn 0.33 8.3 (psi) 0.030 contact Flextral
607-05 Z\v 3000 0.59 15
607-06 B\zn 0.41 10.4 12000 0.043 T
607-08 C\, 0.50 12.7 3000 0.79 20 0.070 T
607-12 Z|x 0.58 14.7 2750 12000 1.57 40 0.087 T
607-16 C\v 0.66 16.4 2500 11000 1.77 45 0.101 T
1 0.80 20.3 2250 10000 1.96 50 0.141 T
1.05 26.6 2000 9000 2.95 75 0.195 T
1.31 33.4 1250 8000 5.12 130 0.268 T
1000 5000 6.50 165
4000

Note: Multiline available upon special order.

www. .com

617 Wire Braided Thermoplastic Hose

Meets or exceeds the requirements of SAE 100R1-EN8531ST
Tube: Polyester
Reinforcement: 1 or 2 High tensile steel braid
Cover: Black marine grade high abrasion urethane.

Low friction matte finish - non-perforated
Temperature: -40°C to +100°C (-40°F to +212°F)
Packaging: Coils
Application: General hydraulics, lubrication, fork-lift, where extreme abrasion is present

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS (lbs/ft) COUPLINGS
(in) (in) (mm) PRESSURE 0.114 E
(psi) (in) (mm) 0.175 E
617-04 Z\v 0.47 12 (psi) 0.219 E
4300 1.60 40 0.305 E
617-06 C\, 0.63 16 17200
617-08 Z\x 0.76 19.2 3200 2.25 57
617-12 C\v 1.04 26.5 2700 12800 1.95 75
1800 10800 5.90 150
7200

Note: Multiline available upon special order.

618 100R18 Thermoplastic

Meets or exceeds the requirements of SAE 100R18

Tube: Polyester
Reinforcement: High tensile polyester braid
Cover: Black marine grade high abrasion urethane.

Low friction matte finish - perforated

Temperature: -50°C to +100°C (-58°F to +212°F)
Max. working temp. of air and fluids containing water: +70°C(+158°F)

Packaging: Coils
Application: Low temperature, forklift, construction, general hydraulics, chem/gas,

lubrication, hydraulic tools, machine tools

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
618-02 (in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
618-03 Z\, (psi) (in) (mm)
618-04 C\zn 0.33 8.5 (psi) 0.05 Contact Flextral
618-05 Z\v 0.41 10.5 3,000 1.18 30 0.06 T
618-06 B\zn 0.50 12.7 12,000 0.07 T
618-08 C\, 0.59 15.0 3,500 1.18 30 0.10 T
Z|x 0.71 16.5 3,500 14,000 1.57 40 0.14 T
0.89 21.6 3,500 14,000 1.97 50 0.20 T
3,500 14,000 2.36 60
3,000 14,000 3.50 89
12,000

www. .com

618W 100R18 Twinline Thermoplastic

Meets or exceeds the requirements of SAE 100R18

Tube: Polyester
Reinforcement: High tensile polyester braid
Cover: Black marine grade high abrasion urethane.

Low friction matte finish - perforated

Temperature: -50°C to +100°C (-58°F to +212°F)
Max. working temp. of air and fluids containing water: +70°C(+158°F)

Packaging: Coils
Application: Forklift, construction, general hydraulics, chem/gas,

lubrication, hydraulic tools, machine tools

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
618W-0303 (in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
618W-0404 C\zn (psi) (in) (mm)
618W-0505 Z\v 0.41 10.5 (psi) 0.06 T
618W-0606 B\zn 0.50 12.7 3,500 1.18 30 0.07 T
618W-0808 C\, 0.59 15.0 3,500 14,000 1.57 40 0.10 T
Z|x 0.71 16.5 3,500 14,000 1.97 50 0.14 T
0.89 21.6 14,000 0.20 T
3,500 2.36 60
14,000
3,000 3.50 89
12,000

628 100R8 Thermoplastic

Meets or exceeds SAE100R8, EN-855, ISO3949 - 1/2 wt. of SAE100R2 Hose

Tube: Nylon®
Reinforcement: 1 or 2 high tensile Aramid braids
Cover: Black abrasion resistant, UV stabilized, micro perforated Urethane
Temperature: -40°C to +100°C (-40°F to +212°F) and fire resistant fluids up to (+70°C/158°F)
Packaging: Coils
Application: General hydraulics, lubrication, water based fluids

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS (lbs/ft) COUPLINGS
628-04 (in) (in) (mm) PRESSURE 0.07 T
628-06 Z\v (psi) (in) (mm) 0.10 T
628-08 C\, 0.47 11.8 (psi) 0.15 T
628-12 Z\x 0.63 16.0 5,000 1.97 50.0 0.24 T
C\v 0.80 20.3 20,000
1.04 26.5 4,000 2.76 70.1
3,500 18,000 3.74 95.0
2,400 14,000 5.91 150.1
9200

Note: Multiline available upon special order.

www. .com

Two polyester fiber braids

Contact Flextral

Note: Multiline available upon special order.

607N 100R7 Non-Conductive Thermoplastic

Meets or exceeds the requirements of SAE 100R7 / JIS K6375 / ANSI A92.2

Tube: Nylon
Reinforcement: High tensile polyester braid
Cover: Orange, Non-perforated abrasion resistant polyurethane
Temperature: -40°C to +100°C (-40°F to +212°F)
Packaging: Coils
Application: Designed specifically for non-conductive electrical environments where contact with high voltage may be
present.
Notes: Twin or multi-line constructions available. Meets SAE J517 for less than 50 micro-amps leakage under
75,000 volts per foot. Meets or exceeds SAE 100R7 specifications. Complies with ANSI A92.2 for Vehicle-
Mounted Aerial Device standards.

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
(in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
(psi) (in) (mm)
607N-03 C\zn 0.41 10.4 (psi) 0.043 T
3000 0.79 20 0.070 T
607N-04 Z\v 0.50 12.7 12000 0.087 T
607N-05 B\zn 0.58 14.7 2750 1.57 40 0.101 T
607N-06 C\, 0.66 16.4 2500 11000 1.77 45 0.141 T
607N-08 Z|x 0.80 20.3 2250 10000 1.96 50 0.195 T
607N-12 C\v 1.05 26.6 2000 9000 2.95 75
1250 8000 5.12 130
5000

Note: Multiline available upon special order.

www. .com

618N Non-Conductive Thermoplastic

Pressure Hose 3000-3500psi

Meets or exceeds SAE100R18 EN855 / ISO3949 / ISO 3949 /
SAEJ517 less than 50 Microamps leakage at 75,000v for 5 min.
Complies with ANSI A92.2 for Vehicle Mounted Aerial Devices

Tube: Polyester
Reinforcement: High tensile polyester braid
Cover: Orange low friction high Abrasion and UV resistant urethane
Temperature: -50°C to +100°C (-58°F to +212 °F)

Max. working temperature of air and fluids containing water: + 70°C (+158°F)

Packaging: Coils
Application: Electric utility truck hydraulic systems, rescue tools, aerial equipment

HOSE HOSE MAX WP MAX WP MINIMUM MINIMUM
PART I.D. O.D. SAE ANSI A92.21 BEND WEIGHT ONE PIECE
NUMBER BURST
(psi) (psi)
PRESSURE RADIUS
3,000 4000
(in) (in) (mm) 3,500 4600 (psi) (in) (mm) (lbs/ft) COUPLINGS
3,500 4600
618N-02 Z\, 0.33 8.5 3,500 4600 12,000 1.18 30 0.05 Contact Flextral
3,500 4600
618N-03 C\zn 0.41 10.5 3,000 4000 14,000 1.18 30 0.06 T

618N-04 Z\v 0.50 12.7 14,000 1.57 40 0.07 T

618N-05 B\zn 0.59 15.0 14,000 1.97 50 0.10 T

618N-06 C\, 0.71 16.5 14,000 2.36 60 0.14 T

618N-08 Z|x 0.89 21.6 12,000 3.50 89 0.20 T

618NW Non-Conductive Twinline
Thermoplastic Pressure Hose
3000-3500psi


Meets or exceeds SAE100R18 EN855 / ISO3949 / ISO 3949 /
SAEJ517 less than 50 Microamps leakage at 75,000v for 5 min.
Complies with ANSI A92.2 for Vehicle Mounted Aerial Devices

Tube: Polyester
Reinforcement: High tensile polyester braid
Cover: Orange low friction high Abrasion and UV resistant Urethane
Temperature: -50°C to +100°C (-58°F to +212 °F)

Max. working temperature of air and fluids containing water: + 70°C (+158°F)

Packaging: Coils
Application: Electric utility truck hydraulic systems, rescue tools, aerial equipment

PART HOSE HOSE MAX WP MAX WP MINIMUM MINIMUM ONE PIECE
NUMBER I.D. O.D. SAE ANSI A92.21 BURST BEND WEIGHT
RADIUS COUPLINGS
618NW-0303 (in) PRESSURE T
618NW-0404 C\zn (in) (mm) (lbs/ft) T
618NW-0505 Z\v (in) (mm) (psi) (psi) (psi) T
618NW-0606 B\zn 1.18 30 0.06 T
618NW-0808 C\, 0.41 10.5 3,500 4600 14,000 1.57 40 0.07 T
Z|x 1.97 50 0.10
0.50 12.7 3,500 4600 14,000 2.36 60 0.14
3.50 89 0.20
0.59 15.0 3,500 4600 14,000

0.71 16.5 3,500 4600 14,000

0.89 21.6 3,000 4000 12,000

www. .com

628N 100R8 Non-Conductive Thermoplastic

Meets or exceeds the requirements of SAE 100R8 / ANSI 92.2 standard
for aerial lift equipment

Tube: Nylon®
Reinforcement: 1 or 2 high tensile Aramid braids
Cover: Orange abrasion resistant, UV stabilized, micro perforated Urethane
Temperature: -40°C to +100°C (-40°F to +212°F) and fire resistant fluids up to (+70°C/158°F)
Packaging: Coils
Application: Hydraulics requiring electrical isolation, utility, rescue tools, aerial equipment

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS (lbs/ft) COUPLINGS
628N-04 (in) (in) (mm) PRESSURE 0.07 T
628N-06 Z\v 0.47 11.8 (psi) (in) (mm) 0.10 T
628N-08 C\, 0.63 16.0 (psi) 0.15 T
628N-12 Z\x 0.80 20.3 5,000 1.97 50.0 0.24 T
C\v 1.04 26.5 20,000
4,000 2.76 70.1
3,500 18,000 3.74 95.0
2,400 14,000 5.91 150.1
9200

Note: Multiline available upon special order.

625 Thermoplastic Paint One Wire Braid

Tube: Nylon
Reinforcement: High tensile wire braid
Cover: Blue polyurethane
Temperature: -40°C to +100°C (-40°F to +212°F)
Packaging: Coils
Application: Hydraulic fluids, water, airless paint spray equipment, and a wide range of chemicals

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
625-04 (in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
625-06 1/4 0.51 11.7 (psi) (in) (mm) 0.11 T
3/8 0.03 17 (psi) 0.281 E
5,800 1.5 37
17,400
6,380 2.36 60
19,140

Note: Multiline available upon special order.

907PW Thermoplastic Hose

Tube: Food grade polyolefin (plasticizer free)
Reinforcement: High tensile polyester braid
Cover: Light blue abrasion resistant perforated urethane
Temperature: -23° C to +66° C (-10° F to +150° F)

Packaging: Coils
Application: Pure, deionized, distilled, potable water transfer / CO2, beverage, food transfer/
urethane and moisture sensitive chemical transfer and spray

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
(in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
(psi) (in) (mm) 0.067 T3
907PW-04 Z\v 0.50 12.7 (psi) 0.095 T3
2,750 1.57 39.9 0.133 T3
907PW-06 C\, 0.66 16.4 11,000
2,250 1.96 49.9
907PW-08 Z\x 0.80 20.3 9,000
2,000 2.95 74.9
8,000

Note: Custom colors available upon request
Note: Multiline available upon special order.

www. .com

908BA Thermoplastic Breathing Air Fill Hose
Meets or exceeds standard CGA G-7.1-2004 grade E breathing

air, NFPA 1901, NFPA 1961 and European Directive 2002/72/EL

Tube: FDA/ED Thermoplastic polymer
Reinforcement: Kevlar®
Cover: Black abrasion resistant perforated urethane (other colors available upon request)
Temperature: -40°C to +100°C (-40°F to +212°F)

Max. working temperature of air, water, and fluids containing water: +70°C (+158°F)

Packaging: Reels
Application: Air compressor stations, SCUBA refilling station, mobile, cascade systems

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
908BA-03 (in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
908BA-04 (psi) (in) (mm) 0.059 Contact Flextral
908BA-06 C\zn 0.413 10.5 (psi) 0.067 Contact Flextral
Z\v 0.500 12.7 6,000 1.38 35.1 0.100 Contact Flextral
C\, 0.630 16.0 24,000
6,000 1.97 50.0
24,000
6,000 2.95 74.9
24,000

Caution: Not for use as part of SCUBA systems or for use with pure oxygen and hydrogen transfer
Note: Multiline available upon special order.

915 Quick Response Marine Steering Hose

Tube: Polyester
Reinforcement: Kevlar® high tensile braid
Cover: Black marine grade urethane
Temperature: -40°C to +100°C (-40°F to +212°F)
Packaging: Reels
Application: Hydraulic marine steering systems.

PART HOSE HOSE MAXIMUM MINIMUM MINIMUM WEIGHT ONE PIECE
NUMBER I.D. O.D. WORKING BURST BEND
PRESSURE RADIUS
(in) (in) (mm) PRESSURE (lbs/ft) COUPLINGS
(psi) (in) (mm) 0.054 TS05-06FMSB
915-05 B\zn 0.48 12.2 (psi)
1,500 2.6 66
6,000

Note: Multiline available upon special order.

www. .com





Thermoplastic High Pressure Hose

www. .com

ThHp83111