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Published by NTK Cutting Tools, 2022-02-21 20:47:14

Grooving

case study grooving

Keywords: cutting tools

Grooving

CASE STUDY
Material AIS1215

Insert Shape Picture

Material  6.00 mm
Ap 0.5 mm

Picture Breaker

Product range TM4 Compettitor's Cost Saving
(PVD coated carbide)
Coating GTMH32150RGX01 NTK got 3 times longer tool life
OD turning (finished) 70 Groove 3 corner Good Chip control
Vc (m/min) 0.05 Reduce Cycle time
Feed (mm/rev) 0.5 500
DOC Yes
Coolant
Tool life (pcs/corner) 1,500

Compettitor 1,500 pcs/corner
500 pcs/corner

CASE STUDY
Material SCM440

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Material  8.00 mm
Ap 2.7 mm

Picture Breaker

Product range ZM3 Compettitor's Cost Saving
(PVD coated carbide)
Coating GTMH32200RE10 NTK got 12 times longer tool life
OD turning (finished) 80 Groove 3 corner Good Surface roughness
Vc (m/min) 0.05 Reduce Cycle time
Feed (mm/rev) 2.7 300
DOC Yes 3,500 pcs/corner
Coolant
Tool life (pcs/corner) 3,500

Compettitor 300 pcs/corner

Insert Shape CASE STUDY

Material Stainless steel 1.4418

Picture

Material  7.50 mm
Ap 2.7 mm

Picture Breaker

Product range DM4 Compettitor's Cost Saving
(PVD coated carbide)
Coating GTMH32300RGX02 NTK got 2.5 times longer tool life
OD turning (finished) 90 Groove 3 corner
Vc (m/min) 0.05 Good Surface roughness
Feed (mm/rev) 2.7 2,000 Reduce Cycle time
DOC Yes
Coolant
Tool life (pcs/corner) 5,000

5,000 pcs/corner

Compettitor 2,000 pcs/corner

CASE STUDY
Material SUS304

Insert Shape Picture

Picture Breaker Material  6.00 mm
Ap 1.00 mm
Product range
DT4 Compettitor's Cost Saving
Coating (PVD coated carbide)
OD turning (finished) GTMX32080RT NTK got 4 times longer tool life
Vc (m/min) 70 Groove 3 corner
Feed (mm/rev) 0.05 Good Surface roughness
DOC 1 1,500 Reduce Cycle time
Coolant Yes
Tool life (pcs/corner) 6,000 pcs/corner
6,000
Compettitor
1,500 pcs/corner


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