Manufacturing Process

S.O.S Bag Gift Bag




















Paper Rope Handle Flat Handle PP Rope Handle



N-4-1 Gift Handle Bag Making.

Max Opt Speed
Material Sheet Substrate Sheet/ Machine Spiral
Machine Width Function Hour Location
Size mm GSM Sign/Book Calendar
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset
CD102 Printing Al Raja PP Process 1

Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja PP Process 2


Speed Polar
Printing Master Guillotining Guillotine Manual Folding
CD102



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N-4-2 Satchel Bag .

1- Printing and in-line Bag Making up to 4 colors.


Bag
Material Opt Machine
Satchel
Opt Speed
Machine Width Substrate Dimension Meter/Min Speed Function Hour Location Bag 4 Color
W/G/H
GSM
mm Bag /Min Value
mm
Up to Printing/
Somtas 1 800 40-100 200/80/34 200 500 Bag NCPI Process 1
0 Making



2- Satchel Bag up to 8 Color


Bag
Material Substrate Dimension Opt Speed Opt Machine Satchel
Machine Width Speed Function Hour Location
GSM W/G/H Meter/Min Bag 8 Color
mm Bag /Min Value
mm

st
KYMC C.I 1440 40-300 200 Printing NCPI Process 1 1 Option
Cronoflex nd
C.I 1220 40-200 200 Printing FAFA Process 1 2 Option
Schiavi
nd
1200 40-200 200 Slitting FAFA Process 1 A 2 Option
Slitter
Up to Bag
Somtas 1 800 40-100 200 500 NCPI Process 2
200/80/340 Making



NCPI C.I In-Slitting



Printing Bag Making Somtas 1



FAFA C.I Schiavi Slit












51

N-4-3 S.O.S Bag.

Material Bag Opt Machine
Substrate Opt Speed
Machine Width Dimension Speed Function Hour Location S.O.S Bag
GSM Meter/Min
mm W/G/H mm Bag /Min Value

KYMC C.I 1410 40-300 200 Printing NCPI Process 1 1 Option
st
Cronoflex nd
C.I 1220 40-200 200 Printing FAFA Process 1 2 Option
Schiavi
nd
1200 40-200 200 Slitting FAFA Process 1 A 2 Option
Slitter
Up to Bag
S.O.S 1 800 40-80 100 NCPI Process 2
275/150/360 Making
Up to Bag
S.O.S 2 500 40-80 80 NCPI Process 2
150/90/290 Making



In-line

NCPI C.I Slitting



Printing Bag Making S.O.S Bag


Schiavi
FAFA C.I Slitting




Bag Handle.
Handle Bag is composed of two parts, Bag and Handle.

A- Rope Handle.
Paper rope handle is produced from craft paper by a twist machine.





















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B- Flat Handel is produced by a special machine.






















Inserting of flat handle is carried out offline while rope handle insertion is
carried out inline.


N-4-4 Handle Bag Making.

Material Bag Opt Machine
Substrate Opt Speed
Machine Width Dimension Speed Function Hour Location Handle Bag
GSM Meter/Min
mm W/G/H mm Bag /Min Value

KYMC C.I 1410 40-300 200 Printing NCPI Process 1 1 Option
st
Cronoflex nd
C.I 1220 40-200 200 Printing FAFA Process 1 2 Option
Schiavi
nd
1200 40-200 200 Slitting FAFA Process 1 A 2 Option
Slitter
Up to Bag
Handle 1 1200 60-100 60 NCPI Process 2
440/120/450 Making
Up to Bag
Handle 2 1400 60-100 110 NCPI Process 2
540/200/600 Making


Handle
NCPI C.I In-Slitting Bag 1


Handle
Printing
0 Bag Making

Schiavi
FAFA C.I Slitter Handle
Bag 2
Bag





53

12- Book and Magazine Code R-1



Max Opt Speed
Material Machine
Sheet Substrate Sheet/ Book
Machine Width Function Hour Location
Size mm GSM Sign/Book /Magazine
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja Process 1
CD102 Printing PP
Komori MBO 1020 x720 60-130 6500 Folding Al Raja Process 2
Folding PP
Manual 1000 Al Raja
Gathering Gathering PP Process 3
Sulby Perfect 60-350 250 Glue Al Raja
Binder Binding PP Process 4 Option 1
Stitch Al Raja
Sewing Stitch 60-350 1000 Process 4 Option2
Binding PP
Al Raja
Polar Guillotine 1020 x720 60-350 200 Trimming Process 5
PP





Speed Manual
Printing Master Folding Komori Gathering
MBO
CD102



Sulby Perfect
Binder


Polar
Guillotine Trimming Binding



Manual Sewing
Gluing Sec Binding












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13- Promotions Code R-2



R-2-1 Daily Promotion



Max Opt Speed
Material Machine
Sheet Substrate Sheet/ Daily
Machine Width Function Hour Location
Size mm GSM Sign/Book Promotion
mm Value
Hr
Speed Master 60-500 12000 Offset
CD102 1020 x720 Printing Al Raja PP Process 1
Komori MBO 1020 x720 60-130 6500 Folding Al Raja PP Process 2
Folding
Saddle Stitch 405x300 60-150 4500 Stitch Al Raja PP Process 3
Binding





Speed Komori Komori
Printing Master Folding Binding
CD102 MBO MBO





R-2-2 Flyers


Max Opt Speed
Material Machine
Sheet Substrate Sheet/
Machine Width Function Hour Location Flayers
Size mm GSM Sign/Book
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja PP Process 1
CD102 Printing
Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja PP Process 2

Komori MBO 1020 x720 60-130 6500
Folding Folding Al Raja PP Process 3




Speed Polar Komori
Printing Master Trimming Guillotine Folding MBO
CD102






55

R-2-3 Coupons

Max Speed
Material Sheet Substrate Meter/Sheet Machine
Machine Width Function Hour Location Coupons
Size mm GSM /Sign/Book
mm Value
Hr
FAFA/Al
GTO V/IV 500 x350 50-300 3000 Printing Process 1
Raja PP
Perforation 1020 x720 60-130 6500 Perforation Al Raja Process 2
PP
Polar Al Raja
Guillotine 1020 x720 60-350 200 Trimming PP Process 3



Printing GTO V/IV Perforation Perforation Gluing



Polar
Guillotining
Guillotine



R-2-4 Tag


Max Speed
Material Machine
Sheet Substrate Meter/Sheet NCR
Machine Width Size mm GSM /Sign/Book Function Hour Location Book
mm Value
Hr
Al Raja
GTO V/IV 500 x350 50-300 3000 Printing Process 1
PP
Polar Al Raja
Guillotine 1020 x720 60-350 200 Guillotining PP Process 2
Al Raja
Die Cutting 1020 x720 60-350 1500 Shaping Process 3
PP
Ring Al Raja
Eyelet 250-305 60-350 3000 Process 4
Making PP


Guillotining Polar
Printing GTO V/IV Guillotine Die Cutting




Manual Eyelet Eyelet TYMK
Work Machin Making Die Cut
e





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R-2-5 Posters

Max Opt Speed
Material Sheet Substrate Sheet/ Machine
Machine Width Function Hour Location Flayers
Size mm GSM Sign/Book
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset
CD102 Printing Al Raja PP Process 1

Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja PP Process 2




Speed Polar
Printing Master Guillotining Guillotine
CD102



R-2-6 Dangler

Max Opt Speed
Material Machin
Sheet/
Sheet
Machine Width Size mm Substrate Sign/Book Function e Hour Location Flayers
GSM
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja PP Process 1
CD102 Printing

Polar Guillotine 1020 x720 60-350 200 Guillotining Al Raja PP Process 2
Die Cutting 1020 x720 60-130 6500 Die Cutting Al Raja PP Process 3
TYMK 1040



Speed
Polar
Printing Master Guillotining Guillotine Die Cutting
CD102



TYMK
Manual Die Cut
Work











57

14-Diary and Calendars Code R-3



R-3-1 Diary

Max Opt Speed
Material Machine
Sheet
Sheet/
Machine Width Size mm Substrate Sign/Book Function Hour Location Dairy
GSM
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja PP Process 1
CD102 Printing
Komori MBO 1020 x720 60-130 6500
Folding Folding Al Raja PP Process 2
Sewing Stitch 405 x 300 60-150 4500 Stitch Al Raja PP Process 3
Binding
Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja PP Process 4
Sulby Perfect 60-350 250 Glue Al Raja PP Process 5
Binder Binding


Speed
Sewing
Printing Master Folding Komori Binding Sec Binding

MBO
CD102




Sulby Perfect Polar Trimming
Binder Guillotine




R-3-2 Calendars


1- Sheet Calendar


Max Opt Speed
Material Machine
Sheet Substrate Sheet/ Sheet
Machine Width Function Hour Location
Size mm GSM Sign/Book Calendars
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja Process 1
CD102 Printing PP
Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja Process 2
PP


Speed
Printing Master Folding Komori Trimming Polar
CD102 MBO Guillotine


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2- Wall Calendar

Max Opt Speed
Material Machine
Sheet Substrate Sheet/ Wall
Machine Width Size mm GSM Sign/Book Function Hour Location Calendar
mm Value
Hr
Speed Master 1020 x720 60-500 12000 Offset Al Raja Process 1
CD102 Printing PP

Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja Process 2
PP


Speed Polar
Printing Master Guillotine Guillotine
CD102



3- Spiral and Tent Spiral Calendar


Max Opt Speed
Material Machine
Sheet Substrate Sheet/ Spiral
Machine Width Function Hour Location
Size mm GSM Sign/Book Calendar
mm Value
Hr
Speed Master 60-500 12000 Offset
CD102 1020 x720 Printing Al Raja PP Process 1
Polar Guillotine 1020 x720 60-350 200 Trimming Al Raja PP Process 2

Double Drill 405 x300 60-150 4500 Stitch Al Raja PP Process 3
Binding
Double Wire 60-350 250 Glue Al Raja PP Process 4
Binder Binding



Speed Polar
Printing Master Guillotining Binding
CD102 Guillotine



Spiral wire Double Manual
Binding Drilling Finishing









59

15- NCR Books and Sets Code R-4


R-4-1 NCR Books “Big order Quantity”


Material Max Opt Speed Machine
Machine Width Sheet Substrate Meter/Sheet/ Function Hour Location NCR
GSM Book
mm Size mm Sign/Book Hr Value
Rotatek RK 500 40-240 100 Printing FAFA/Al Process 1
250/200 Raja PP
BAMA Collecting/
Collator 378 40-200 7500 Numbering Al Raja PP Process 2

Perforation Perforating Al Raja PP Process 3
Stitch
Wire Stitch Al Raja PP Process 4
Binding
Polar 1020 x720 60-350 200
Guillotine Trimming Al Raja PP Process 5

BAMA
Collecting
RK
Printing 250/200 /Numbering Collator Perforation




Polar Trimming Manual Stitch Wire Perforation

Guillotine Pasting Stitching


R-4-1 NCR Books “Small order Quantity”

Max Speed
Material Machine
Sheet Substrate Meter/Sheet NCR
Machine Width Size mm GSM /Sign/Book Function Hour Location Book
mm Value
Hr
FAFA/Al
GTO V/IV 500 500 x350 50-300 3000 Printing Process 1
Raja PP
Watkis Collecting/ Al Raja
Collator 8 St 378 250-305 7500 Numbering PP Process 2
Perforation 1020 x720 60-130 6500 Folding Al Raja Process 3
PP
Wire Stitch 405x300 60-150 4500 Stitch Al Raja Process 4
Binding PP
Polar Al Raja
Guillotine 1020 x720 60-350 200 Trimming PP Process 5



Printing / GTO Collecting Watkis Perforation
Numbering V/IV Vario




Polar Trimming Manual Stitch Wire Perforation
Guillotine Pasting Stitching




60

R-4-2 NCR Sets “with number, Codes”

Material Max Opt Speed Machine
Machine Width Sheet Substrate Meter/Sheet/ Function Hour Location NCR Sets
GSM
mm Size mm Sign/Book Hr Value
Rotatek 500 40-240 100 Printing FAFA/Al Process 1
RK 250 Raja PP
BAMA 40-200 7500 Collecting/ Al Raja PP Process 2
Collator 378 Numbering




Printing RK Collecting BAMA Manual
250/200 /Numbering Collator Work

































NCR Continuous form NCR Continuous form with code














61

16- Stationary Code R-5


R-5-1 Letter Head

Max Speed
Material Machine
Machine Width Sheet Substrate Meter/Sheet Function Hour Location NCR
Size mm GSM /Sign/Book Book
mm Value
Hr
FAFA/Al
GTO V/IV 500 500 x350 50-300 3000 Printing Process 1
Raja PP
Sulby Perfect Glue Al Raja
60-350 250 Process 2
Binder Binding PP
Polar Al Raja
Guillotine 1020 x720 60-350 200 Trimming PP Process 3



GTO Perfect
Printing V/IV Binding Binder Guillotining



Polar

Guillotine


R-5-2 Business Cards

Max Speed
Material Machine
Sheet Substrate Meter/Sheet NCR
Machine Width Size mm GSM /Sign/Book Function Hour Location Book
mm Value
Hr
FAFA/Al
GTO V/IV 500 500 x350 50-300 3000 Printing Process 1
Raja PP
Polar Al Raja
Guillotine 1020 x720 60-350 200 Trimming PP Process 3



Polar
Printing GTO Guillotining Guillotine
V/IV


Blind Embossing
Powder Embossing







62

18- Media Code R-7



Indoor / outdoor advertising can be defined as , a type of advertising where
messages and announcements about merchandise, events or services are
published within a closed area that you control.

So, in everyday terms, advertising that you see in supermarkets, coffee shops,
toilets, bus stations and sports clubs will all be examples of indoor/outdoor
advertising.
The information printing carried out digitally, by means of wide plotter.
Different types of substrate are using like vinyl (PVC) and Mesh (Nonwoven
Coated Fabric).
Many factors effects on costing, usually third party is involved.

Most of the cases, Pricing calculated by square meter.

Forms of indoor outdoor advertising include:























1- Roll Up 2- Banner


























3- Pop Up 4- Forex

63

5- Posters

























7- Flags 8- Gondola


































9- Display Stand


64

19- Corrugated Box Code N-5
Future Plan




Types of Micro Flute Liners.

There are a few types of micro flute liners to choose from and are defined by
the number of flutes per linear foot and are named after a letter.

B-FLUTE
The B-flute has 47 flutes per linear foot and is 0.125 inches high with a lower

height than the original A-flute, these flutes are widely used for printing and
die-cutting. They also take up less space in company warehouses, offer
superior crush resistance, and are durable enough for stacking purposes. B-
flutes are commonly used to transport beverages, cans, as well as dividers and
partitions inside of boxes.

C-FLUTE
The C-flute is the most popular flute size, with 39 flutes per foot and .1875

inches in height. Companies rely on it to ship and transport cases that include
glass, some food products, and furniture. It offers more cushion against
crushing than other flutes. It is also a great option for stacking, and businesses
can brand their packaging through easier printing.

E-FLUTE

The E-flute has the fewest number of flutes per foot at 90, and is
approximately .047 inches in height. E-flutes are an excellent option for brands
that need to reduce the amount of space a box consumes while providing
great cushioning for products. The disadvantage to this size micro fluter liner is
the difficulty printing on it from offset presses.

F-FLUTE
The F-flute is half the size of the E-flute, with 128 flutes per foot. At .03 inches
high, it is a favorite packaging choice. Choosing the F-flute over the E-flute

reduces the amount of fiber in shipments. It is also a better option for certain
types of printing because it is thinner and moves more easily through the
presses.

F-flutes are becoming more popular with companies looking to reduce
packaging waste to embrace more eco-friendly options. They are great options

for food and cosmetic packaging, which typically require design and
lightweight boxes.


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Thanks


Wish to you all the best





































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