PCD-GTR HSE PERFORMANCE REPORT NOVEMBER 2019

PCD-GTR-PGB PROJECT HSE DEPARTMENT 1

Project HSE Monthly Update

As of November 2019

Prepared by:
On-behalf of PCD-PGB
Syahrir B Mohd Rozali
HSE Executive
PCD-GTR-PGB

Open

© 2019 Petroliam Nasional Berhad (PETRONAS)
All rights reserved. No part of this document may be reproduced in any form possible, stored in a retrieval system, transmitted and/or disseminated in any form or by any means (digital, mechanical,
hard copy, recording or otherwise) without the permission of the copyright owner.

© 2018 Petroliam Nasional Berhad (PETRONAS)

GTR PCD Projects HSE Performance Summary – November, 2019

SAFE MAN-HOURS YTD 2019: PROJECT HSE
LTI FREE DAYS
NOVEMBER : 1,509,975
125,117

334 Note: As of Nov

OVERALL HSE SUMMARY Days

NOV 2019 YTD LIMIT 2019 STATUS

FAR (No. of Fatality) 0 0 0 TOP RISK ACTIVITIES

LTIF (No. of LTI) 000 • Working at Height
• Hot Work Activities
Major LOPC 00 0 • Excavation activity
• Critical Lifting
Major Fire 00 0

INCIDENT/NC UAUC/BS TRENDING

NOV (Total 2019) SEPTEMBER YTD UAUC Observation Top 3
0 (0): TRC
0 (0): FAC 1:193 1:160 Safe : 447 UA : UC :
0 (0): Minor PD
Unsafe Act : 83 1. 1.
ZeTo 0 (0): ZeTo NC
Unsafe Condition : 120 2. 2.
0 (0): Near Miss
3. 3
Internal
Unsafe Act.

Nov. UCUA submission : - Observed workers at smoking non designated area - Closed with
650 nos. vs 125,117 MH
immediate action

- Observed workers not wearing gloves while doing work– Closed with

immediate action

Cumm. submission : 9,425nos. Unsafe Condition.
- Observed excavation pit without hard barricade. – Closed with

immediate action
- Observed scaffolding access without inspection tag. – Closed with

immediate action

© 2018 Petroliam Nasional Berhad (PETRONAS) 2

HSE OBSERVATION STATISTICS SUMMARY

18% Category 83 Category 29
Reaction of People 41
Unsafe Act Unsafe Act 120 Personal Protective Equipment
(UA) Unsafe Condition 296 26
151 Position Of People 30
Internal Safe Act Tools & Equipment 77
Safe Condition Procedure & Orderliness 447
Positive Finding
TOTAL 650 3

© 2018 Petroliam Nasional Berhad (PETRONAS)

PGB-GTR PCD Projects HSE PERFORMANCE BREAKDOWN : NOVEMBER 2019

No Project Man- YTD No. Top 3 UCUA
hours Man-hours of
UCUA

1. (UC) Not enough fire blanket during perform hot

work Action: Immediately add fire blanket by fire

watch

1 SWORP Project- Melaka 10,933 226,711 54 2. (UC) Poor housekeeping at temporary storage
65,539 Action: Advise work leader and the team to do
35,739
proper management at the storage.

3. (SA) Apply buddy system during manual lifting.

Action: Good Practices

1. (UC) Minor gas passing at #Run 4 from upstream

valve. Action: Continuous gas monitoring when

working at gas passing area.

2. (SC) AGT confirm and inform PMT about pressure

2 ROCKS Project- Melaka 8,036 57 build up in #Run 4 even after venting step. Action:
Good practice

3. (UC) Lifting in cramped area because lorry not

available to move pipe spools into site.

Action: Plan and supervise the whole

activity

3 TOPAZ Project- Terengganu 8,986 1. (UA)smoking at undesignated area-Advise worker to
use designated area

2. (UC) excavation area without proper barricade-
53 Action : Ask contractor to erect hard barricade

3. (UA) working near the excavator blind spot area-
Action: advise worker to work at safe distance
closed

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 4

PGB-GTR PCD Projects HSE PERFORMANCE BREAKDOWN : NOVEMBER 2019

No Project Man-hours YTD No. of UCUA Top 3 UCUA
Man-hours

1. (UC) Poor Housekeeping at welding pit Action:

Instruct contractor to perform housekeeping

prior to start work

4 TUAH Project- 66,000 799,204 340 2. (UA) Worker not wearing safety glasses at site .
Melaka Action : ask worker to wear PPE

3. (SA) Worker remove protruding nails at

hoarding area

5 GREAT Project- 14,670 46,341 1. (UA) Operator piling machine stand over the
Johor counter weight Action: immediate intervene
and advice

74 2. (UC) Improper storage of off cut spun pile
Action: To do housekeeping

3. (SC) Sufficient signage displayed at work site
Action: Good work, keep maintain

6 SHADOW Project- 9,052 49,336 1. (UC) found defective webbing sling during daily
Selangor lifting inspection. Action: remove the damaged
webbing sling and replace with new one

62 2. (UA) worker refueling genset without proper
PPE. Action : Advise worker to wear proper PPE

3. (SC) Contractor provide shelter and fresh
drinking water to workers

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 5

Incident Highlight : NOVEMBER 2019 Date Classification Ref. No

No Title with Location / Project

***No Incident recorded

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 6

ZETO Rules Violation : NOVEMBER 2019

Violation Details with violators Date Classification Status / Remark
No details

***No ZETO Rules Incident recorded

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 7

Consequence Management : November 2019

No CM Details with violators details Date Classification Status / Remark

***No Consequence Management Incident recorded

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 8

HSE LEADING INDICATOR FOR NOVEMBER 2019

Description Previous Nov 2019 Cumulative
Cumulative
General Site Audit / Walkabout 61 844
Safety & Health Committee 783 10 150
Meeting 140 5 71
HSE Management Walkabout 66 153 1556
1403 11 25
Functional Checklist ( Tier 1) 14 650 9425
8775
Behaviour Based Safety (BBS) Pending 9
0
HSE Observation /UAUC* 0

*HSE Observation /UAUC Status

Description Status
Closed
Unsafe Action 83 Open
83 83

Unsafe Condition 120 120 120

Safe Observation 447

Internal © 2018 Petroliam Nasional Berhad (PETRONAS)

PGB –GTR-PCD Projects HSE Program : NOVEMBER 2019

No HSE Program Title Date Conducted

1 (PHA) Process Hazard Analysis for Welding Split Tee – TOPAZ Project 6.11.2019

2 (PASR) Project Pre-Activity Safety Review for Welding Split Tee- TOPAZ Project 7.11.2019

3 “Solat Hajat and Doa Selamat” for special activity welding split tee- TOPAZ 18.11.2019
Project

4 HSE Mass Toolbox, Respect & Care Program and LTI Free Board- TOPAZ Project 19.11.2019

5 MHSEV & Respect and Care Program – TUAH Project 1.11.2019

6 Site Verification by DOSH for Anugerah Kecemerlangan KKP-TUAH Project 4.11.2019

7 HSE Safe Manhours 65k Celebration – SHADOW Project 12.11.2019

8 Respect & Care Program (Morning Greeting)-SHADOW Project 18.11.2019

9 PASR Hot Tapping – SHADOW Project 21.11.2019

10 MHSEV and safe manhours celebration 55K- ROCKS Project 1.11.2019

11 ERE Tier 1 Discussion- ROCKS Project 1.11.2019

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 10

PGB –GTR-PCD Projects HSE Program : NOVEMBER 2019

No HSE Program Title Date Conducted

12 Internal PASR Review Session-SWORP Project 5.11.2019

Tier 1 Inspection Audit-SWORP Project
13 10.11.2019

14 Shutdown and commissioning & Respect and Care safety campaign-SWORP 11.11.2019
Project

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 11

Respect & Care Program : NOVEMBER 2019

R&C Programme Deliverables & Performance 2019

LTI Free

Morning Board +

No Project TTT Date Greeting / Calendar Monthly HSE Love Letter Remark
Welcome Blast + Bulletin

Gate Touch The

Heart

1 TUAH Nov 19

2 TOPAZ Nov 19 R&C
Program
Started Nov

3 SWORP Nov 19

4 ROCKS Nov 19

5 SHADOW Nov 19 R&C
Program
Internal © 2018 Petroliam Nasional Berhad (PETRONAS) will be
launch on
Dec

12

Respect & Care Program : NOVEMBER 2019

R&C Programme Deliverables & Performance 2019

No Project Morning Greeting LTI Free Board + Monthly HSE Love Letter
/ Welcome Gate Calendar Blast + Bulletin
Touch The Heart

1 TUAH 23 12 3 8
2 TOPAZ 2 3 --
3 SWORP 11 11 3 2
4 ROCKS 4 6 1-
5 SHADOW - - --

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 13

PGB-GTR-PCD Projects HSE Photo Sharing : NOVEMBER 2019

Date : 17.11.2019 Date : 18.11.2019
Prog. Title : ERP for Hot Tapping Works Prog. Title : Solat Hajat for safe project
Discussion with CEFS Reponse Kerteh execution
Integrated Petrochemical Centre Project: TOPAZ
Project: TOPAZ

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 14

PGB-GTR-PCD Projects HSE Photo Sharing : NOVEMBER 2019

Date : 19.11.2019 Date : 20.11.2019
Prog. Title : Respect & Care Program Prog. Title : Respect & Care Program
Project: TOPAZ Project: TOPAZ

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 15

PGB-GTR-PCD Projects HSE Photo Sharing : NOVEMBER 2019

Date : 5.11.2019 Date : 5.11.2019
Prog. Title : Respect & Care Program Prog. Title : Respect & Care Program
Project: SWORP Project: SWORP

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 16

PGB-GTR-PCD Projects HSE Photo Sharing : NOVEMBER 2019

Date : 4.11.2019 Date : 6.11.2019
Prog. Title : Risk Assessment session Prog. Title : Respect & Care Program
Project: SWORP Project: ROCKS

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 17

PGB-GTR-PCD Projects HSE Photo Sharing : NOVEMBER 2019

Date : 27.11.2019 Date : 21.11.2019
Prog. Title : HSE Campaign Manual Handling Prog. Title : HSE Committee Meeting
Project: SHADOW Project: GREAT P1

Internal © 2018 Petroliam Nasional Berhad (PETRONAS) 18