Velvac 2016 Catalog

VISION SYSTEMS

ROAD-IQ VISION SYSTEM

Road-iQ VDS Kit - Required Description • The main component of the Road-iQ
Part # VDS kit VideoData Server system
250500
• R esponsible for the collection and
1 Select the VDS and at management of videos, driver
least one vehicle harness for inputs and vehicle data for display,
your application recording/playback and other
notable events
Vehicle Harnesses - One required
VDS
Part #
210532 Vehicle Length • Bare harness for recording only
210512 Connection Type (ft)
210517 9.8 • O ther harnesses give ability to
210522 Bare 9.8 receive communicative data such as
210527 OBDII 9.8 vehicle diagnostics
OBDII RVC 9.8
NetHub Kit - Optional J1939 9.8 • Use OBDII for lighter duty vehicles
Part # J1939 RVC or Class C RVs; use J1939 for semi-
250501 trucks or Class A RVs

2 To access Road-iQ's Description • T he optional NetHub mounts on
Wi-Fi capabilities, purchase NetHub kit the dash and allows for internet
the optional NetHub access, Verizon 4G LTE service
NetHub and to output streaming video
to a web portal

• T wo USB ports allow for connection
to both the iPad and a USB stick

• C ontains the 4G LTE modem, GPS,
antennas, LED indicator, warning
buzzer and SIM card slot

• Includes NetHub cable

*Compatible with iPad Air 1, iPad Air 2, iPad
Mini 4, iPad Pro and later versions

iPad sold separately

NOTE: Part numbers listed in RED are NEW!

velvac.com V15

VISION SYSTEMS

ROAD-IQ VISION SYSTEM

USB Recording Storage

Part # Size

210304 128 GB

210312 256 GB

210307 512 GB

Contact Velvac for larger memory sizes such as MSATA and 1TB options

Options Fit mount

Part # Description Tite mount
250001 NetHub
210501
210542* NetHub cable
210543* GPIO harness, 9.8 ft
GPIO harness, 19.7 ft

NetHub has cellular services. Contact Velvac for data packages
* For trigger connection

iPad Mounts Locking mount

Part # Description iPad Medium base & arm
790626 Fit mount iPad Air (no case)
790628 iPad Air (no case)
790633 Locking mount iPad Air (w/ case)
790635 Tite mount iPad Air (w/ case)
790627 iPad mini (no case)
790629 Locking mount iPad mini (no case)
790632 Fit mount iPad mini (w/ case)
790634 iPad mini (w/ case)
Locking mount
Mounts require use of base and arm Tite mount

iPad Mount Base & Arm Locking mount

Part # Description Monitor your vehicle's diagnostics
790576 Medium base & arm (3.69")
790631
Long base & arm (6")

3 Select USB options, 4 Select cameras and NOTE:
cables. Refer to pages V3-V7 The Road-iQ system is
GPIO harness if trigger for Velvac options compatible with 'B'
connection is needed connectors or 'A'
and iPad mount and connectors with use of an
base/arm combo for the adaptor. For compatible
iPad (sold separately) camera, monitor and
cable options, see
pages V3-V7

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

V16

OUR PARTS PUT YOU IN THE PASSING LANE

HOSE
SUPPORT

Hose and cable support accessories.

Velvac has the pogo sticks and suspenders you need to
organize your hoses and cables to get maximum life from
these vital components.

• Pogo sticks
• Springs & handles
• Hose & cable accessories

velvac.com H1

HOSE SUPPORT

HOSE AND CABLE SUPPORT ACCESSORIES

Replacement
tracker bar kit

Hose & Cable Suspenders Slide Bar & Hose Replacement Tracker
Suspender Kit
• Molded of durable rubber components Bar Kits
which remain flexible to -40˚F • Slide bar is 3/4" O.D. stainless steel
tubing with 42-1/2" mounting centers Tracker bar tender kits are designed
• Will not stretch out or corrode like to hold air lines and electrical cables
traditional steel support springs • Kit includes slide bar, 24" hose and to prevent kinks and abrasions during
cable suspender, nylon ring and zinc- normal highway use.
• Reduce damage to cab body paint plated steel "S" hook
KIT INCLUDES:
• 3/4" diameter holes Part # Description
580066 Complete kit • 16" or 20" Spring: plated for
• For use with hose brackets, pogo 580078 added corrosion resistance
sticks and slide bars 580067 Replacement ring with "S" hook and double looped ends for
580076 Replacement slide bar additional strength
Part # Overall Length "S" hook
580081 5" • Snap clip: rust resistant stainless
580082 12" steel which clips easily onto a
580086 16" tracker bar or pogo stick
580094 24"
• 3 Hose holder assembly: neatly
580037 580040 holds two air hoses and an
580038 electrical cable
Hose Holders
& Separators • Velvac woven mesh jacket: protects
spring from the elements while
• ABS plastic construction giving a clean look

Part # Description
580111 Kit with 16" spring
580112 Kit with 20" spring
580107 Stainless steel snap clip

Part # I.D. Description 580041
580037 3/8" 2 Hose separator
580038 3/8" 4 Hose separator
580039 1/2" 2 Hose separator
580040 1/2" 3 Hose separator
580041 1/2" 4 Hose separator

580039

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

H2

HOSE SUPPORT

HOSE AND CABLE SUPPORT ACCESSORIES

Hose Support Springs Grab Handles

• Springs support either air or • 3/4" O.D. heavy gauge stainless
vacuum lines steel tubing

• Heat-treated and zinc plated • 5/16" diameter mounting holes
spring steel construction provides
corrosion resistance

• Double wire loop ends
add extra strength

Part # Description Part # Description Grabbing
038001 3/4" O.D. x 13" long Width
038003
038008 1" O.D. x 13" long 690021 12" Span 3"
038005 1-1/8" O.D. x 8" long
1-1/8" O.D. x 28" long 690022 18" Span 2"

690023 24" Span 2"

NOTE: Span measurement taken between
mounting holes

POGO STICKS

Part # Description Size

581100 Zinc and yellow dichromate 24"
581100-5 Zinc and yellow dichromate w/ holder 24"
581101 40"
581101-5 Zinc and yellow dichromate 40"
581106 Zinc and yellow dichromate w/ holder 50"
581106-5 50"
581102 Zinc and yellow dichromate 24"
581102-5 Zinc and yellow dichromate w/ holder 24"
581103 40"
581103-5 Chrome 40"
581107 Chrome w/ holder 50"
581107-5 50"
581104 Chrome 24"
581104-5 Chrome w/ holder 24"
581105 40"
581105-5 Chrome 40"
Chrome w/ holder

Stainless steel
Stainless steel w/ holder

Stainless steel
Stainless steel w/ holder

NOTE: Part numbers listed in RED are NEW! H3
velvac.com

HOSE SUPPORT

POGO STICKS

• Durable, powder coated steel • Heavy-duty, e-coated, oil-tempered
bodies provide excellent support steel springs can withstand 90°
for air, vacuum and electrical lines from vertical bends

• Snubber chain assembly helps • 5/8" - 11 stud and nut for extra support
prevent pogo stick from coming in
contact with cab • Heavy fabric hose holder strap
included where picturered

Hose and cable suspender
US Patent No. 4,358,082

NO SNUBBER • Combines popular 40" pogo
CHAIN stick with 5" rubber hose and
for use only when cable suspender
pogo stick is at
least 24" away • Adapter kit retrofits 5" hose and
from cab cable suspender on existing pogo
sticks and includes "S" hook and
eyebolt hardware (9/32" hole is
required for installation of eyebolt)

Part # Description Part # Description Part # Description
581001 581011 581040
40" Pogo stick with 581015 40" Pogo stick 581038 Pogo stick and hose
581005 snubber chain 581006 suspender assembly with
581006 40" Pogo stick with
40" Pogo stick with gladhand holder snubber chain
gladhand holder and
Gladhand holder kit Hose and cable
snubber chain adapter kit

Gladhand holder kit

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

H4

OUR PARTS PUT YOU IN THE PASSING LANE

AIR

High quality air components.

From gladhands to slack adjusters to seat valves, Velvac is your full
system provider for critical and convenient air components
for your commercial vehicle.

• Extensive line-up of air products
• TS-certified manufacturers
• Exceeds industry specifications

velvac.com A1

AIR

GLADHANDS

Iron Gladhands Premium Powder 37° Bracket Mount
with Coated Gladhand Gladhand
Polyurethane Seals
• Available in service and • Lightweight die cast
• Solid, one-piece emergency color coding aluminum bodies
construction
• Powder coated aluminum • Clamp plates are
• Service and emergency gladhand improves corrosion resistance color-coded for
color-coated for easy identification easy identification
• Polyurethane seals improve
• Color-coded polyurethane seal resistance to oil and chemicals • Color-coded polyurethane
seal included
• Positive, spring loaded locking • Bright color coding allows for easy
mechanism keeps gladhand brake line identification • (2) 3/8" FPT ports (one plugged)
properly positioned
• Stainless steel wear plates are • (2) 11/32" diameter mounting holes
• 1/2" FPT port resistant to corrosion and improve
service life • Meets SAE J318 requirements
• Meets SAE J318 specs including
breakaway requirement • Meets SAE J318 requirements Part # Description
035092 Service gladhand
Lifetime guarantee covers both • 1/2" FPT port 035093 Emergency gladhand
gladhands and seals!
Part # Description
Part # Description 035169 Aluminum Gladhands
035031 Powder coated
035032 Universal gladhand w/ 035170 service gladhand • Velvac's most economical
035033 black polyurethane seal w/ polyurethane seal gladhand

Emergency gladhand w/ Powder coated • Clamp plates are
red polyurethane seal emergency gladhand color-coded for easy
w/ polyurethane seal identification
Service gladhand w/
blue polyurethane seal

• All include flat rubber 035038
coupling seal
Shutoff Gladhands Shutoff
Gladhands • 1/2" FPT port
• Lightweight die cast
aluminum bodies • Lightweight die cast • Meets
aluminum bodies SAE J318
• Clamp plates are requirements
color-coded for easy
identification • Clamp plates are 035152

• Polyurethane seal included color-coded for easy identification 035181 035180

• 1/2" or 3/8" nylon air tube fitting • Rubber seal included

• Emergency gladhand with 1/4" • Includes mounting seal to prevent Part # Description
- 18NPT port for pintle hook corrosion between gladhand 035038
air line fitting and trailer 035042 Universal gladhand
035045
• Meets SAE J318 requirements • Metal inner ball for increased 035179 Emergency gladhand
wear ability
035180 Service gladhand
Part # Description • Meets SAE J318 requirements
035094 3/8" Service gladhand 035181 Aluminum emergency
035095 3/8" Emergency gladhand • 3/8" - 18 port gladhand w/ screen filter
035173 1/2" Service gladhand 035182
035174 1/2" Emergency gladhand Part # Description Aluminum service gladhand
035152 Emergency shutoff w/ screen filter
035151
Service shutoff Aluminum emergency
gladhand w/ guardian seal

and flap

Aluminum service gladhand
w/ guardian seal and flap

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A2

AIR

GLADHANDS

Pivoting Plated Aluminum • Color coded for easy
Gladhands Gladhands (with E-Coating) hose identification

• Spring loaded to • E-Coated aluminum gladhand body • Emergency is polarized to eliminate
safely swing out with a full face plate incorrect hose connections
of the way when
not in use • E-Coated aluminum improves • Cost saving angle mount
corrosion resistance and provides eliminates the need for extra
• Seals out contaminants when not in use better protection than typical mounting hardware
zinc plating
• 3/8" - 18 NPTF ports
• Service and emergency gladhands
Part # Description have a powder coated face plate
035167 Blue - service for increased corrosion resistance
035168 Red - emergency
• Universal gladhand has a zinc
plated face plate for increased
corrosion resistance

Polyurethane • Rubber seal
Gladhand • Meets SAE J318 requirements
Seals
Part # Description Replaces Haldex- Connection
• Color-coded Midland Number Thread
seals will not crack or tear, 035143 Plated - service
reducing maintenance time 035144 Plated - emergency 11452 1/2" Pipe thread
and cost associated with 035145 Plated - universal
rubber seal replacement 035146 Plated - 37° service 11451 1/2" Pipe thread
035147 Plated - 37° emergency 11450 1/2" Pipe thread
• Available in attractive display box 11444 3/8" Pipe thread
with 25 sets of seals (set consists of 11440 3/8" Pipe thread
4 seals per bag, 2 red and 2 blue).
See RETAIL section Rubber Gladhand Seals Energy
Suspension®
Part # Description Standard seal Flat seal Seals
035009 Red polyurethane seals
035010 Blue polyurethane seals • Could be the last
seal you buy!

035011 Black polyurethane seals • Designed to fit all
035012 Display box with seals SAE approved gladhands

"Pacifier" Gladhand Seal Guardian™ seal Seal screen • Polyurethane seals improve
resistance to oil and chemicals,
• Reusable gladhand sealing device • Seals constructed of durable black increasing service life and
protects air lines from dust, debris Buna N compound decreasing down time
and moisture
• "Guardian" seal with rubber flap • Will not crack, dry out or tear like
and metal seal screen help protect the conventional rubber seals
air lines from debris
• Rated to -40°F

Part # Description • 50 seals per bag

035005 Standard seals Part # Description

035007 Flat seals 035165 Blue service seal

Part # Description 035140 Seal screen 035164 Red emergency seal

035142 "Pacifier" gladhand seal 035141 Guardian seal with flap 035166 Black universal seal

Guardian™ is a trademark of Velvac, Inc Energy Suspension® is a registered trademark of
Energy Suspension
NOTE: Part numbers listed in RED are NEW!

velvac.com A3

AIR

GLADHANDS

Gladhand GladhandL™ Dummy Coupling
Seals with Gladhand Grips
Built-in Screens
035036 035100
• Polyurethane seals
with stainless steel screens built in 035070 035178 • Durable zinc-plated steel
construction for corrosion resistance
• Traps harmful contaminates
before they can cause an air • 6-1/2" Coupling length
break system failure
• 1/2" NPTF • 8-1/2" Chain Length, 18" cable
• Keeps bugs out of the air lines
• Sold in pairs in an attactive display Part # Description
• Available in blue, black and red package with information header 035036 Vented dummy coupling
035037 Non-vented dummy coupling
Part # Description • Part No. 035070 polyurethane 035100 Dummy shut-off gladhand
035175 style features a soft grip with a
035176 Blue service seal with screen machined steel core

035177 Red emergency service seal • Part No. 035178 solid aluminum
with screen style features an anodized body
with a diamond knurl Glad-Lock™
Black universal service seal
with screen • Rugged
polypropylene
Stow-A-Way™ Part # Description gladhand lock
Gladhand and 035070 helps prevent unwanted connections
Plug Holder (1) red and (1) blue to tractors and trailers
035178 polyurethane GladhandL™
• Holds gladhand and • Universal design for use on many
electrical hook ups at grip with hardware types of aluminum or iron gladhands
a 45° angle for easy
insertion and extraction (1) red and (1) blue • Two keys furnished with each lock
solid aluminum gladhand
grip, hardware not needed

580042 Gladhand
Holder Kit
• When properly placed, allows Part # Description
cable and air line storage with both • Designed to
feet firmly on the ground mount on all 035150 Glad-Lock w/ matching keys
Velvac pogo sticks
035150-6 Glad-Lock w/ random keys
• Holds and seals gladhands when
• Designed for heavier ABS cables tractor is disconnected from trailer Line Identification Tags

• Standard mounting holes make it • Durable zinc-plated steel construction • 22 gauge aluminum construction
easy to replace older designs with bright red enamel lettering
• Single gladhand holder can be
• Glass-filled nylon, mounted directly to cab using • 7/8" diameter hole
non-corrosive construction 5/16" bolt holes

Part # Description • Kit includes two gladhand holders
and mounting hardware
580042 Stow-A-Way gladhand &
plug holder

580123 Stow-A-Way single plug Part # Description
holder & (2) gladhands 581006 Gladhand holder kit
580009 Gladhand holder only
Helpful hint: Part # Description
035025 Emergency tag
Improve leverage and reduce air 035026
hose kinks by using one of the Service tag
two styles of gladhand grips
NOTE: Part numbers listed GladhandL™, Glad-Lock™ and Stow-A-Way™ are
in RED are NEW! trademarks of Velvac, Inc

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A4

AIR

AIR BRAKE HOSE AND TUBING

Air Brake Hose Part # Hose Hose Coil Slider Air Hose
I.D. O.D. Length Assemblies with
• Manufactured to Spring Guard
a minimum burst 022011 3/8" 3/4" 50'
pressure of 870 psi
022011-7 3/8" 3/4" 250'
• Conforms to
SAE J1402 and 022047 1/2" 7/8" 50' Part # Length Tube Tube
DOT -106 standards O.D. I.D.
022047-7 1/2" 7/8" 250' 3/8" 3/8"
• Performs within an operating 3/8" 3/8"
temperature range of -40° to +200°F *See pages F8 & F9 for applicable 149119 72" 3/8" 3/8"
reusable fittings 149120 96" 3/8" 3/8"
149121 108" 3/8" 3/8"
Air Brake Hose • Brake hose assemblies meet 149122 102" 1/2" 3/8"
Assemblies SAEJ1402 requirements 149123 120" 1/2" 3/8"
149124 102"
• Fittings are permanently swaged 149125 108"

Length 3/8" I.D. Hose 3/8" I.D. Hose 3/8" I.D. Hose 1/2" I.D. Hose 1/2" I.D. Hose 1/2" I.D. Hose
(Inches) 1/4" Ends 3/8" Ends 3/8" Ends 3/8" Ends 3/8" Ends 1/2" & 3/8"
Both Ends
9 One End Fixed One End Fixed Swivel One End Fixed Both Ends Swivel Ends, One End
12 One End Swivel One End Swivel One End Swivel Fixed-1/2", One
16 - - End Swivel-3/8"
18 147009 - - - -
20 147012 - - 148012 - -
22 147016 - 146518 148016 148518 -
24 147018 146018 146520 148018 148520 -
26 147020 146020 146522 148020 148522 149018
28 147022 146022 146524 148022 148524 149020
30 147024 146024 146526 148024 148526 -
32 147026 146026 146528 148026 148528 149024
34 147028 146028 146530 148028 148530 149026
36 147030 146030 146532 148030 148532 149028
38 147032 146032 146534 148032 148534 149030
40 147034 146034 146536 148034 148536 149032
42 147036 146036 146538 148036 148538 149034
44 147038 146038 146540 148038 148540 149036
46 147040 146040 146542 148040 148542 -
48 147042 146042 146544 148042 148544 -
52 147044 146044 146546 148044 148546 149042
54 147046 146046 146548 148046 148548 -
60 147048 146048 - 148048 - 149046
66 146052 146554 148554 149048
72 - 146054 146560 - 148560 -
84 147054 146060 - 148054 - -
96 147060 - 146572 148060 148572 149060
146072 146584 148066 148584 -
- 146084 146596 148072 148596 149072
147072 - 148084 -
148096 -
-
-

velvac.com A5

AIR

AIR BRAKE HOSE AND TUBING

Air Compressor • Stainless steel braided outer jacket • Hose and reusable fittings
Discharge Hose
• Extruded inner Teflon® tube prevents can be assembled to produce
carbon buildup
air compressor discharge
• Withstands extreme temperatures of
-100° to +450°F hose assemblies
*See pages F10 & F11 for applicable
reusable fittings

Part # I.D. O.D. Coil Length Recommended Minimum Minimum Bend
Working Bursting Radius
142113 1/2" 5/8" 25' Pressure (psi)
142113-7 1/2" 5/8" 100' Pressure (psi) 6-1/2"
142114 5/8" 3/4" 25' 8500 6-1/2"
1500 7-3/4"
8500
1500
6000
1200

Air Compressor Discharge Hose Assemblies Rubber Air Line Hose

• 5/8" straight tube x 5/8" • 3/4" straight tube both ends • Tractor to trailer air line hose
compression fitting • Hose measures 3/4" O.D., 5/8" I.D. assembly

• Hose measures 5/8" O.D., 1/2" I.D. • Hose measures 3/8" O.D., 1/2" I.D.

Part # Length Part # Length
142118 18" 142436 36"
142124 24"
142130 30" • 5/8" straight tube both ends
142136 36" • Hose measures 5/8" O.D., 1/2" I.D.
142148 48"

• Female swivel both ends Part # Length
• Hose measures 5/8" O.D., 1/2" I.D. 142324 24"
142336 36"

Part # Length • 5/8" compression fitting both ends Part # Description
142518 18" • Hose measures 5/8" O.D. 1/2" I.D. 140139 10' Black
142524 24" 140140 12' Black
142536 36" Part # Length 140141 15' Black
142552 52" 142618 18" 140142 20' Black
142554 54" 142624 24" 140133 12' Blue
142572 72" 140135 15' Blue
142584 84" 140134 12' Red
140136 15' Red

Teflon® is a registered trademark of E.I. DuPont
do Nemours and Co.

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A6

AIR

AIR BRAKE HOSE AND TUBING

Air Brake Hose • One package will repair two 3/8" Trailer Nose Box Hose
Repair Fitting rubber air brake hoses Assembly

• Kit for easy repair of 3/8" rubber • Male fittings • Fits conventional and recessed
air brake hose feature trailer nose boxes
pre-applied sealant
• One package contains two fittings • Manufactured with 3/8" I.D., SAE
and one hex installation tool, all in • Meets DOT Type A four spiral air brake hose
a clamshell for retail display 106 SAE J1402
requirements • 1-1/2" swaged end fitting, 1-1/2"
reusable end fitting with spring
Part # Fitting Size Sloan # Tectran # Tramec #
500007 3/8" 431402 70-31402 31402 • 5-3/4" length
500008 1/2" 431403 70-31403 31403
• Assembly meets SAE J1402 and
FMVSS 106 requirements

Nylon Tubing Part # Description

• SAE Type A tubing is single wall 140079 Trailer nose box
extruded non-reinforced nylon hose assembly

• SAE Type B tubing has seamless NOTE: Replacement fitting assembly
extruded nylon core with fiber with spring available - see Part No.
reinforced protective nylon cover 500019 on page F9

• Can be used with either air brake For air brake systems only, NOTE See pages F2-F9 for applicable fittings
or nylon tube fittings NOT for fuel line applications *Does not meet DOT or SAE specifications

• 150 psi maximum working pressure

• Withstands temperatures of -40° to
+200°F

• Tubing meets SAE J844 and FMVSS
106 requirements

Black Blue Green Red Yellow Tube O.D. SAE Type Coil Length
Part # Part # Part # Part # Part #
020062 020132 020142 1/8" A 100'
020062-7 - - 1/8" A 1000'
020065 - - - - 5/32" A 100'
020066 - - - - 3/16" A 100'
020064 - - - - 1/4" A 100'
020064-6 020134 020144 020154 020164 1/4" A 1000'
020052* 020134-6 020144-6 020154-6 020164-6 5/16" A 100'
020053 - - - - 3/8" B 100'
020053-7 020136 020146 020156 020166 3/8" B 500'
020055 020136-7 020146-7 020156-7 020166-7 1/2" B 100'
020055-7 020138 - 020158 020168 1/2" B 500'
020057 020138-7 - 020158-7 020168-7 5/8" B 100'
020057-7 - 020157 - - 5/8" B 250'
020059 - - - - 3/4" B 100'
020059-7 - - - - 3/4" B 250'
- - - -

NOTE: Part numbers listed in RED are NEW!

velvac.com A7

AIR

AIR BRAKE HOSE AND TUBING

Fifth Wheel Slider Coil Cab Blower Kit Air Cab Blow Gun Kit

• Designed for truck Kit includes:
cab or low pressure
• Continuously returns to original shape shop use • Pre-installed
• Flexes from 10" to 54" DOT nylon tube
• Includes (2) 1/4" tube • Air hose rated fittings
at 200 psi max recommended
1/4" MPT fittings operating pressure • SAE J844
• Temp range from -40° to 208°F coiled nylon
• Max. pressure rating of 150 psi • Kit includes 50' hose, economy air tube that extends from 10" to 54"
• Meets SAE J844 requirements nozzle, tire inflator and gladhand
• Two nozzle fittings and
Part # Description lever-type air gun

149001 Cab blower kit - rubber Part # Description
149002 Air blow gun
149126 Air cab blow gun kit

Part # Description Tube Cutter
022028 Fifth wheel slider coil

Part # Description
090028 Nylon tube cutter

3-IN-1 AIR/ELECTRICAL ASSEMBLIES

Part # Length • Contains a service air line,
145110 10' emergency air line and an ABS
145112 12' power line (green)
145115 15'
145120 20' • Enclosed in a heavy duty, beveled
edge, spiral wrap
4-IN-1 AIR/ELECTRICAL ASSEMBLIES
• The spiral wrap keeps the unit
neat and compact and provides
protective covering

• Air hose assemblies conforms to
SAE J1402 / FMVSS 107

• ABS cable assembly conforms to
SAE J2394 and the 7-way plug
to SAE J560

Part # Length • Contains a service air line,
145212 12' emergency air line, ABS power line
145215 15' (green) and ISO power line (yellow)

• Air hose assemblies conforms to
SAE J1402 / FMVSS 107

• ABS cable assembly conforms
to SAE J2394 and the 7-way
plugs to SAE J560 and
ISO 3731, respectively

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A8

Coiled Nylon Tubing Assembly Kits AIR

• Assemblies include permanently • Each standard kit contains COILED NYLON TUBING
swaged 1/2" - 14 NPTF end one emergency (red) and one
fittings with heavy gauge spring for service (blue) 1/2" O.D. nylon • Assemblies meet SAE J844 and
extra support tubing assembly FMVSS 106 requirements

12' Assembly kit 15' and 20' 15' Assembly kit with
Assembly kit long lead

• 6” lead on both ends • 12' lead on both ends • One 40" lead, one 12" lead

Part # Description Part # Length Description Part # Description
022002 Standard kit 022025 15' Standard kit 022001 Standard kit
022026 15' 022005
022000 Kit with two extra 022027 15' Emergency only 022008 Emergency only
3/8" end fittings Service only Service only
022004 Emergency only
022009 022030 20' Standard kit
Service only

022031 20' Emergency only

022032 20' Service only

NOTE: Part numbers listed in RED are NEW!

velvac.com A9

AIR

GLACIER AIR LINES

Glacier Air Coils

• Larger 5.5" coil O.D. prevents • Durable heavy duty jacketing means
kinking and provides superior recoil coils remain flexible at -85°F (-65°C)
and coil memory
• Permanently swaged 1/2-14 NPTF
• Meets or exceeds applicable end fittings with thread sealer
requirements of SAE J844, J1131 and simplifies assembly
FMVSS 571.106
• 2.5" integrated brass handle allows
for easier coupling and uncoupling
of gladhands

Part # Description Working Length - A Leg Length - B Leg Length - C

022633 Glacier coil set 12' 9.25" 11.5"

022634 Red 15' 9.25" 11.5"
022635 Blue 15' Long lead 41.25" 11.5"
022636 Glacier coil set 9.25" 11.5"
022637 Red 20'
022638 Blue
022639 Glacier coil set
022640 Red
022641 Blue
022642 Glacier coil set
022643 Red
022644 Blue

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A10

AIR

AIR BRAKE VALVES

Dash Control Valves (PP-1, PP-2, PP-3, PP-7, and PP-8 Styles)

• PP-1 Style 034015 • Direct replacement 034017 034018
(as shown; top portion for Bendix 275250,
276462
only is different)
• PP-2 Style
• Automatic pressure release at 40 psi • PP-3 Style
• Automatic pressure
• 1/8" NPT supply port release at 40 psi • Tripper exhausts at 30 psi and
charges above 50 psi
• Knob and mounting nut sold • 1/8" NPT supply port
separately (see page A12) • Plunger trips at 40 psi and
• (2) 1/8" NPT delivery ports charges manually

• 1/8" NPT brake valve port • 1/8" NPT supply port

• Knob and mounting nut sold • 1/4" NPT delivery port
separately (see page A12)
• 1/4" NPT exhaust port
Part # Delivery Replaces Part # Description
Ports 034016 • Knob and mounting nut sold
Pressure balanced dash separately (see page A12)
Bendix control valve
275175,
034013 (2) 1/8" NPT 276566,
276567 &
Midland Part # Description Replaces
KN20021

034015* (2) 1/8" NPT Bendix 034080 034017 Automatic Bendix
279786, (as shown; top portion tripper dash 288746
281587 control valve
only is different)
Bendix • PP-7 style Automatic Bendix
287417, tripper dash 279787
034014 (2) 1/4" NPT 287600 • Automatic pressure release at 40 psi 034018* control valve

• Non-override at 25 psi *Remote controlled - 1/4" - 20 female
thread for knob or cable
*Remote controlled - 1/4" - 20 female • 1/8" NPT supply and control ports
thread for knob or cable
• 1/4" NPT delivery port

• 1 /4" threaded exhaust port on Part Push-Pull Dash
No. 034079 Control Valve

• Knob and mounting nut sold • Direct replacement
separately (see page A12) for Midland
KN20030,
• Direct replacement for Bendix Part # Shaft Replaces KN20031
287238 & Midland KN20035 Diameter
• Automatic pressure release at
• PP-8 style 034051 3/8" Bendix 25-35 psi
288239,
• Automatic pressure release at 20 psi 288721 • All ports 1/4" NPT
& Midland
• 1/8" NPT supply, delivery (2) and KN20025 • 1/4" - 28 thread size
exhaust ports
Bendix Part # Description
Part # Description 034079 5/16" 106113, 034055 Dash control valve
034019 Dash control valve 288241

034080* 1/2" Bendix NOTE: Part numbers listed
288242 in RED are NEW!

*Remote controlled - 1/4" - 20 female
thread for knob or cable

velvac.com A11

AIR

AIR BRAKE VALVES

Pressure Reducing Valve Knob and Pin Kits
(RV-1 Style)
034049 034054 034053 034050 034052
• Direct replacement for
Bendix 283590 Part # Description Replaces
Bendix 290655 &
• Used where a constant 034049 Trailer air supply knob and pin kit Midland KN20900
set pressure lower for PP-7 style dash control valve Bendix 248433 &
than supply pressure Midland KN20903
is required Bendix 241866

• Adjustable-factory preset at 70 psi Bendix 240302

• 1/4" NPT supply and delivery ports Bendix 239357

034050 Parking brake knob and pin kit for
PP-1 style dash control valves

Part # Description 034052 Plain black knob and pin
034085 Pressure reducing valve
Pull to Park/Push to release parking
034053 brake knob and pin kit for PP-1, PP-2 and PP-3

style dash control valve

Tractor 034054 Dash control valve mounting nut
Protection Valve
(TP-3 Style) NOTE: All knob kits include roll pin for securing valve

• Direct replacement Tractor Dash
for Bendix 279000 Protection Valve Control
& Midland (TP-5 Style) Valve
KN34060 (MV-3
• Direct replacement Style)
• 1/4" NPT tractor emergency port for Bendix 288605
• Direct replacement for Bendix
• 3/8" NPT tractor service port • Formerly VM-2 style control 065157, 800516
valve manifold
• 1/2" NPT trailer emergency and • Combination PP-1 and PP-7 valve
trailer service ports • 3/8" NPT service and trailer /
emergency supply ports (rear) • 1/4" diameter horizontal mounting
Part # Description holes at 4-7/32" O.C.
• 1/4" NPT stop light switch port
034068 Tractor protection valve • 1/4" diameter vertical mounting at
• 3/8" NPT trailer control port 3" O.C. mounting holes
NOTE: Always use this valve in conjunction
with a PP-1, PP-3 or PP-7 style dash control • 1/2" NPT trailer service and trailer
valve (see page A11) emergency supply ports

Part # Description Part # Description
034082 Tractor protection valve 034081 Dash control valve

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A12

AIR

AIR BRAKE VALVES

Modulating Relay Valve Relay Valves (R-6 Style) Relay Valve (R-8 Style)
(R-7 Style)
• 1/4" NPT service port • Direct replacement for Bendix
• Direct • (4) 3/8" NPT delivery ports 286370, 286371
replacement for
Bendix 103081, • 1/4" NPT service port
283932
• (2) 3/4" NPT supply ports
• 3/8" NPT supply
and (2) delivery ports • (2) 1/2" NPT, (1) 1/4" NPT
delivery ports
• 1/4" NPT control and balance ports
• 1/8" NPT balance port located
• Spring brake release pressure of 95 psi under exhaust cover

Part # Description Part # Supply Replaces • Cracking pressure 3 psi
034023 Modulating relay valve 034020 Port(s)
034021 Bendix
Double Check Valve (1) 1/2" NPT 279180, Part # Description
(DC-4 Style) 280375 034024 Relay valve
(1) 3/4" NPT
• Direct replacement (in mounting Bendix
for Bendix 278614 flange) (1) 279952
& Midland
KN25060 3/8" NPT

• All ports 3/8" NPT Relay Valves (R-12 and R-14 Styles)

• May be mounted in any position

Part # Description R-12 Style R-14 Style 1/2" NPT R-14 1/8" NPT balance port
034062 Double check valve Part # located under exhaust cover
034025
Relay Valve 034026 Style Supply Delivery Replaces
034027 R-12 Port(s) Ports Bendix 102166,
• Direct replacement 034028 R-12 1/2" NPT
for Midland R-14 Verticle 102626
KN28060 R-14 (2) 3/4" NPT (4) 1/2" NPT Bendix 103009

• 3/8" NPT (2) 3/4" NPT Horizontal Bendix 103010
control port (2) 1/2" NPT
1/2" NPT Bendix 103028
• (2) 1/2" NPT supply (reservoir) ports Horizontal
(2) 1/2" NPT
• Crack pressure 4.6 psi
Verticle
• (2) 3/8" delivery ports (4) 1/2" NPT

Part # Description Relay Valves (RG-2 Style)
034059 Relay valve
• Fast, low cracking pressure - 5 psi
• 1/4" NPT control port

Part # Reservoir Delivery Ports Replaces
Ports
034056 (2) 3/8" (2) 3/8" Midland KN28500
034057 (2) 3/8" Midland KN28510
034058 (1) 3/8", (1) 1/2" (2) 1/2" Midland KN28520

(2) 1/2"

velvac.com A13

AIR

AIR BRAKE VALVES

Relay Emergency Valve Relay Emergency Valves
(RE-6 Style)
034066 034067 034069
• Direct (w/ratio feature)
replacement for • 1/4" NPT • 1/4" NPT service and
Bendix 281865 delivery and emergency inlets • 1/4" NPT emergency
service control ports and service ports
• 1/4" NPT • (4) 3/8" NPT
service and • 1/2" NPT supply port delivery ports • (4) 3/8" NPT
emergency ports delivery ports
• 3/4" NPT reservoir
• (1) 3/4" NPT, (1) 3/8" NPT • 3/4" NPT reservoir port
supply ports • Crack pressure 3 psi

• (2) 3/8" NPT, (2) 1/4" NPT
delivery ports

Part # Description
034029 Relay emergency

Multi-Function Part # Description Replaces
Trailer (RT-4 034066 Relay emergency valve Sealco A-1000
Style) 034067 Relay emergency valve Midland KN30400 & Wagner A99036
034069 Relay emergency valve Sealco 110200
• Direct replacement
for Midland Air Governors (D-2 Style) Part # Description Replaces
KN26000 032131
• Factory preset opening and closing Air governor Bendix
• 3/8" NPT trailer supply and pressures of 100 to 120 psi 034083 275491 &
control ports High Midland
• (6) 1/8" NPT ports and two temperature KN18530
• 1/2" NPT and 3/8" NPT mounting holes air governor
reservoir ports Bendix
• Mounting gasket and (4) 1/8" 284358 &
• (4) 3/8" NPT delivery ports socket head pipe plugs included Midland
KN18534
• PPV closing pressure at 55 psi • High temperature governor
designed with high temperature
Part # Description withstanding O-rings
034063 Multi-function trailer valve
• Individually boxed

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A14

AIR

AIR BRAKE VALVES

Foot Valves (E-3, E-6, and E-7 Styles) Spring
Brake Valve
• Direct replacement • Direct replacement (SR-1 Style)
for Bendix 277863 for Bendix
& Midland 286171 • Direct
KN22100 & Midland replacement for
KN22140 and Bendix 286364
• E-3 style KN22150
• 1/4" NPT reservoir, control, supply
• 1/2" NPT supply and delivery ports • E-6 style and delivery ports

• (2) 1/4" NPT auxiliary supply ports • 3/8" NPT supply and delivery ports • 55 psi reservoir trip pressure

• Bracket mounted

Part # Description Part # Description Part # Description
034038 Single circuit brake valve 034039 Dual circuit brake valve 034030 Spring brake valve

034040 034077 • E-7 Style Trailer
• Dual circuit valves Spring Brake
• 1/2" exhaust port with diaphragm (SR-5 Style)
• Three mounting holes -
• Direct
firewall mounted replacement for
• O-rings included Bendix 065437

Part # Side Ports Rear Ports Application Replaces • 3/4" NPT reservoir mounting port
034040 Ford Bendix 284760
(2) 1/4" Supply No threads • 1/4" NPT service/spring brake
034077 Navistar Bendix 288383 reservoir, service, trailer supply and
(4) 1/4" Supply 1/8" Supply trailer service ports
(4) 1/4" Delivery (2) 1/2" Supply
• (4) 3/8" NPT delivery ports
(Threaded) (2) 1/2" Delivery
• Anti-compounding

Trailer Spring Brake Valves (SR-2 and SR-4 Styles) Part # Description
034035 Trailer spring brake valve

034031 034032
• SR-2 style valves
• SR-4 style valves
• 1/4" NPT service reservoir (2) and
trailer supply ports • 1/4" NPT reservoir charging
(2), trailer supply and
• (4) 3/8" NPT delivery ports trailer serviceports

• 1/4" NPT trailer service port on • (4) 3/8" NPT delivery ports
Part No. 034031
Reservoir
Part # Reservoir Replaces Part # Port Replaces *Does NOT have trailer service port
034031 Port 034033 for anti-compound
034032* Bendix 034034 3/4" MPT Bendix
1/2" MPT 103061 101112
Bendix 1/2" MPT Bendix
3/4"" MPT 287376 101622

velvac.com A15

AIR

AIR BRAKE VALVES

In-Line Quick Quick Release Valves
Release Valves (QR-1 Style)

032019 032020 • 3/8" NPT exhaust port

• (2) 11/32" mounting holes at
1-1/2" on center

• Cracking pressure of 1 psi

• Speeds up release of trailer service

brakes when installed on service Part # Side Ports Rear Ports Replaces
032015 3/8" NPT 3/8" NPT
side gladhand Bendix 229859, 288251 &
032018 3/8" NPT 1/2" NPT Midland KN32005
• Speeds up application of trailer 034078 1/4" NPT 3/8" NPT
parking brakes when installed on Bendix 229860 &
emergency side gladhand Midland KN32011

• Suitable for use on double Bendix 229813
or triple trailers

• Durable zinc die cast bodies

• Flow Rate: Forward - 9.0 SCFM at Limiting and Quick Release Valves (LQ-2 and
2 psi; Exhaust - 8.0 SCFM at 2 psi LQ-4 Styles)

• 1/2" - 14 MPT with Vibraseal • Direct • Direct replacement
thread sealer one end, 1/2" - 14 replacement for Bendix 289144
FPT other end for Bendix
229505 • LQ-4 style
• 1-1/2" diameter x 3-1/2" long
• LQ-2 style • For limiting front
Part # Description axle pressure
032019 • Limits front axle
032020 Mounts between tractor service brake • 3/8" NPT supply
protection valve and air lines application by 50% and serves and delivery ports
as a quick release valve for that
Mounts at tractor gladhand axle - commonly found on pre-121 • (2) 19/32" diameter mounting
(pre-1985) vehicles holes at 1-1/2" on center
Quick Release
/ Double • 3/8" NPT supply, delivery and • Nominal hold off pressure of 4 psi
Check Valve exhaust ports
(QR-1C Style) • Nominal equalizing pressure of 60 psi
• 1/4" NPT control port
• Direct replacement Part # Description
for Bendix 289714 • 19/32" diameter mounting holes 034036
& Midland KN32041 at 1-1/2" on center Limiting and
quick release valve
• 1/4" NPT supply and balance ports
Part # Description
• (2) 3/8" NPT delivery ports 034084
Limiting and
• (2) 11/32" diameter mounting quick release valve
holes at 1-1/2" on center

• Supply and delivery differential
is 1 psi max

Part # Description
034012 Quick release valve

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A16

AIR

AIR BRAKE VALVES

Air Tractor Control Kits (180 psi maximum supply pressure) Part # Description
- hand control valve also sold 131012
• Kits add hand and foot control separately 131014 Kit for tractor installations
to trucks with pre-FMVSS 121
air brakes hauling an air brake • NOT FOR ABS APPLICATIONS 131016 Kit for dump truck
trailer (for trucks with FMVSS 032051 Installations
121 air brakes, consult the truck
manufacturer) Kit for dump truck
installations
• Hose assembly jumper lines and
support springs included with kit (kit without hand valve
No. 131012 only)
Hand control valve
• Hand control valve included
(except for Part No. 131016). This AIR ACCESSORY VALVES
normally closed valve has 1/4"
FPT inlet/ outlet/exhaust ports and
an 1/8" FPT pressure gauge port

Universal Fan Clutch Drive Solenoid Kit

• Nominal voltages: 12 VDC Part # Description
032192 Universal solenoid kit
• Working voltage: 11-16 VDC 032194* Replacement solenoid
032190 Replacement in-line filter
• Maximum operating pressure: 150 psi Replacement 1/8" NPT
032191
• Max exposure temperature: 200°F exhaust vent

Five year guarantee against failure • Mounting hole: 3/8" *Valve may also be used for shutter stat
under normal operating conditions! solenoid applications. Replaces Navistar
• Ports: (3) 1/8" - 27 FPT numbers 450284C91 and 1692761C91 for
this use
• Universal kit replaces existing
Three-Way solenoids found on Kysor, Bendix
Solenoid and Horton fan clutches

• Provides On/Off • Kit includes valve, wire harness with
exhaust function Weather-Pack sealed connectors,
exhaust shield, in-line filter and butt
• Inlet port normally connectors
closed - for intermittent
use only Air Solenoid
Valve
• (2) 1/4" FPT ports
• Direct replacement for
• 12 VDC Neway 90054075
(normally open)
• 100 - 120 psi operating pressure
• 12 VDC, 10 watts
• 2-9/32" diameter mounting holes
on 2-1/2" centers • Intermittent use only

• 100psi maximum operating
pressure

• 1/4" threads

Part # Description Part # Description
320051 Three-way solenoid 034075 Air solenoid valve

NOTE: Always use in conjunction with a momentary contact switch (see Part No. 090202 on page E14)

velvac.com A17

AIR Power Take-Off
Air Shift Kit
AIR ACCESSORY VALVES

Power Take-off and Dump Pump Control Valve Kit

• Replaces Chelsea 328388-79X Part # Description • Power take-off kit controls add-on
032144 air-controlled accessories
• Kit includes combo control valve PTO and dump pump
with 1/4" built-in push-to-connect 032142 control valve kit • Kit includes control valve, indicator
fittings, in-line fuse holder with 9 034073 light, 1/4" nylon tubing (50) and
amp fuse, cable, pressure protection 032086 Combo control valve fittings, cable, bracket and pressure
valve 1/4" nylon tubing (50') and (feathering valve) protection valve. Control valve
fittings-control valve assembly also assembly, indicator light and cable
sold separately PTO cable sold separately

Pressure protection valve Part # Description
034070 Power take-off air shift kit
Power Take-Off Four-Way 034071 Air shift valve assembly
Control Valve 034072
034073 Indicator light
032086 PTO cable

Pressure protection valve

Power Take-Off
Combo Control Valve
with Shift Tower

• Replaces Chelsea 328865X • Combo valve controls PTO and
dump pump operations
• Panel-mounted, three position valve
• 1/4" brass push-to-connect fittings
• 1/8" - 27 NPTF included on valve assembly

• 150 psi maximum • Shift tower measures 4-5/8" x
operating pressure 3-5/8" x 8" H overall with 2"
access hole and mounting holes
• Operating temperature range from 4-1/4" on center
-20° to +200°F
Part # Description Replaces
Part # Description 032143 PTO combo valve with shift tower -
032145 032142 Combo control valve (feathering valve)
PTO four-way control 032146 Chelsea 329358X
valve assembly Control valve shift tower Chelsea 329219X

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A18

AIR

AIR ACCESSORY VALVES

In-Line AB CDE FG
Quick Release Valves
Part # Photo Description Toggle Lever Primary
• Push-connect fittings mate Style Position Vehicle
easily with 1/4" nylon tubing 032225 Application
for easy installation Paddle
032227 A Air-electric - Kenworth, Volvo
• 150 psi maximum toggle valve Blade
operating pressure 032228
032229 B Air-electric Bat - Mack
• On/Off faceplate Part No. 032039 032231 toggle valve Paddle
fits air-electric and flipper valves 032232 Blade
Part Nos. 032232, 032233, C Air-electric - Peterbilt
032234 and 032236 and installs 032234 toggle valve - - Kenworth, Volvo
using 10-24 x 1/4" screw -
032235 D Air toggle valve - Right off Mack
• Air-Electric Valves 032233 Freightliner
Technical Information: 032236 E Air toggle valve -
-
»» Switch Off Position: No air F Air-electric -
flow, electrical contacts open flipper valve

»» Switch On Position: Air flows F Air-electric Right off Navistar
through valve, electrical flipper valve
contacts closed
F Air-electric Right off Navistar
»» Amperage: 5 amp resistive flipper valve
current load at 12 VDC Right off Freightliner
G Air flipper valve Right off Navistar
»» Terminal Size: 1/4" blade
G Air flipper valve
»» P ressure Switch: Open below
10 psi, closed above 35 psi

*These are only primary listings-valves are universal and suitable for a variety of applications

Transmission Selectors Transmission Range Universal
Three-Way
032400 032401 032402 032403 032404 032405 032406 Toggle Valve

Part # Description Part # Description • 1/8" NPT
032400 Trans selector A4487 032403 Range value A-6909 supply and
032401 Trans selector A4490 032404 Range value A-6913 delivery (2) ports
032402 Trans selector A4491 032405 Range value A-6915
032406 Range Value A-6918 • Includes chrome-plated flip handle

• Faceplate sold separately - install
using a 10-24 x 1/4" screw

Part # Description
032037
032039 Universal three-way
toggle valve

Faceplate - On/Off

velvac.com A19

AIR

AIR ACCESSORY VALVES

Universal Air Accessory Height Control Valves: Standard Leveling Valve, Cab Leveling
Dash Valves
Valve and a Rapid Dump Feature Valve

• Valves feature patent Shear-Seal® Cab
design technology
• Two position, three-way air valves Standard
• Superior performance in high cycle Dump
• Include DOT compliant (FMVSS and contaminated air conditions
106) push-to-connect fittings for
1/4" tubing • Precision machined metal sealing
surface creates a zero leak* seal
• Built-in standard four pin electrical
connector for backlit function • Increased life expectancy and lower
air consumption
• Additional rear port used to easily
jumper air lines between valves • Direct replacement for many OE
valve installations
• Fit standard 22 mm x 44 mm
openings, easily replacing valves Part # Description Ports Replaces Used with Vehicles
found on many current model trucks 034101 Cab valve 1/4" NPT International cab,
034111 WABCO S464 007 004-0 Peterbilt cab
• Operating Temperature: 034112 Standard 1/4" NPT Barksdale KD2355
-10° to +160°F 034113 chassis valve International chassis
034114 WABCO S464 002 443-0
• Rated Pressure: 150 psi maximum 034122 Standard Barksdale KD2356
034123 chassis valve Midland KN 27000
• Rated Current Load: 1 amp at 14 034124
VDC (max.) Standard 1/4" NPT Hadley/Neway 90054007, Kenworth chassis
034126 chassis valve Barksdale KD2357
• Electric Connector: Valve connector
mates with Metri-Pack 150 Series 034137 Standard 1/4" NPT Delco King of the Road 12C-1 Volvo chassis
connector Part No. 12045813 chassis valve 1/4" NPT (KOR 5549705) & 12-6-2
with female terminals (for reference Dump valve 1/4" NPT (KOR 5549706), Volvo / Mack
only - not available from Velvac and 1/4" NPT Barksdale KD2373 chassis
not included) Dump valve 1/4" NPT
Hadley H00450CE International chassis
Part # Description Dump valve 1/4" NPT Barksdale KD2375
032247 Volvo chassis
032248 Inter-axle differential Dump valve 1/4" NPT Hadley H00500RS
032249 lock dash valve Barksdale KD2358 International chassis
032250 Standard w/dump, Peterbilt
032253 Fifth wheel slide chassis valve WABCO 464 008 115-0 chassis w/dump
032022 dash valve Barksdale KD2359 Kenworth chassis
032023
Air suspension dump International 2506169C91 w/dump, Volvo
dash valve Hadley HAD500NS, chassis
Barksdale KD2360
Power take off Volvo / Mack
dash valve Haldex PR 90554950 & chassis
90554945,
Universal dash valve
Barksdale KD2374
Inter-axle differential
lock dash valve Barksdale KD2357, Volvo
85112638, Volvo 85108667,
Differential lock
dash valve Volvo 85112623,
Mack 99QK148M

NOTE: See photos on next page.
*Zero-leak is less than 4CC per minute

Shear-Seal® is a registered trademark of
Barksdale Control Products

034137

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A20

AIR

AIR ACCESSORY VALVES

Shear-Seal® Height Control Valve

034122 034123 034124

034112 034101 034126

034113 034114 034111

Shear-Seal® Height Control Valve Linkage and Hardware

Adjustable Linkage 034135
• Adjusts for 8-3/4" to 14-1/2"
• 1/4" diameter mounting bolts Adjustable linkage
• Zinc plated steel rods
• Elastomer ends

Part # Description 034136
034130 Adjustable Linkage - adjustment range 6.9-9.6 inches
034131 Adjustable Linkage - adjustment range 9.8-11.5 inches 034134
034132 Adjustable Linkage - adjustment range 10.9-13.6 inches
034133 Adjustable Linkage - adjustment range 12.8-19.0 inches
034134
034135 Linkage Hardware - 5/16-18 thread
034136 Linkage Hardware - 1/4-20 thread
Linkage Hardware - 8 mm course thread

NOTE: Part numbers listed in RED are NEW!

velvac.com A21

AIR

AIR ACCESSORY VALVES

Height Control Valves

032139 034065 034064 032140 032141
Delayed response** Immediate response Immediate response*

Part # Ports Description Replaces
Hadley H600
032139 1/8" NPT Includes linkage and brackets Midland/Haldex & Neway 90554241
Midland/Haldex & Neway 90554271
032140 1/4" NPT Valve only Midland KN27000
Neway 90054007
032141* 1/4" NPT Includes built-In dump valve

034064 1/4" NPT Includes linkage kit

034065** 1/8" NPT Includes fitting package

* Normally open dump feature; needs air pressure to dump from air spring
**7-12 seconds prior to releasing air to air bags; also known as self-leveling

Air Horn Actuator Valves • Molded mounting bracket and Rapid Dump
push-connect fittings provide Air Suspension
• Direct replacements for air horn easy installation Valve
valves found on many trucks
• Replaces Humphrey
• Replace similar valves from both 250A N/O valves
Grover and Hadley
• Pilot operated
A BC DE
• Dual delivery design allows for
Part # Photo Description Ports Vehicle in-line plumbing of air spring lines
Application and eliminates need for tee fittings
032240 A Single outlet
032241 A Dual outlet (3) 1/4" Kenworth • (4) 1/8" FPT ports
032242 B Dual outlet
032243 B Single outlet • Mounts on either right or left frame
032244 C Medium-duty rail using 1/4" mounting holes
032245 D Conventional cab
032246 E Cab over (3) 1/4" Kenworth

(3) 1/4", (1) 3/8" Freightliner Part # Description
032195
(3) 1/4", (1) 3/8" Freightliner Rapid dump air
suspension valve
(2) 3/8" Navistar

(2) 3/8" Navistar

(2) 3/8" Navistar

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A22

AIR

AIR ACCESSORY VALVES

Pressure • Designed for convenient
Protection in-tank mounting on tanks
Valves with dual outlet ports

• Nominally • All valves except Part No.
closed 032221 include Vibraseal
sealant on mounting thread
• Nominal closing for easy installation
pressure 65-75 psi
Part # Inlet Port Outlet Nominal Nominal Primary
• (2) 1/4" FPT ports (NPTM) Ports Opening Closing Vehicle
(NPTF) Pressure Pressure Application
• 150 psi maximum
operating pressure (psi) (psi)

Part # Description 032216 3/8" 3/8" 55 45 Freightliner
032086 Pressure protection valve
032217 3/8" 3/8" 85 67 Ford

032218 1/2" 3/8" 55 45 Freightliner

• Direct replacement for 032219 1/2" 3/8" 85 67 Freightliner
Bendix 286500
032220 1/2" 1/4" 65 55 Peterbilt
• 1/4" NPT supply and
delivery ports 032221 1/2" 1/4" 100 (max) 70 (min) Kenworth

• 85 psi nominal 032222 1/4" Hex nipple 1/4" 100 (max) 70 (min) Mack*
closing pressure
PR-4 Style NOTE These are only primary listings-valves are universal and suitable for a
• Non-adjustable variety of applications

* Replaces Mack number 20QE2326A

Part # Description Height and Lumbar Control Seat Valves
034037 Pressure protection valve

Three-Way AB CD
Pilot Valve • Valves control air ride truck seats • Electro-pneumatic combination

• Direct and lumbar supports valve designed to operate air seats
replacement using an electric air compressor
for Neway • Available in push/pull and paddle
90054079 type configurations • Designed to replace valves on seats
by major manufacturers such as
• For Neway • Spring-loaded, three-way function Bostrom, National and Sears
suspension
systems Part # Photo Description Ports Primary Seat
Application
• 1/4" NPT supply / delivery /
exhaust ports Various
Various
Part # Description 032110 A End and side ported with (2) 1/8" FPT
034074 Three-way pilot valve removable chrome knob Various

032205 B End ported with removable (2) 1/8" FPT Bostrom
chrome knob

032206 C Electro-pneumatic with (1) 1/8" FPT
removable black knob &
(2) 1/4" blade terminals

032201 D Paddle type (2) 3/16" Barbs

NOTE These are only primary listings-valves are universal and suitable
for a variety of applications

velvac.com A23

AIR

PRESSURE SWITCHES AND INDICATORS

Air Pressure Brake Light Switch Low Pressure
Gauge (SL-4 Style) Indicators
(LP-3 Style)
• 1-1/2" diameter dial • Direct
replacement for • 1/4" NPT supply
• Accommodates a Bendix 228600
1/8" FPT port • Automatic pressure
• 1/4" NPT supply release at 60 +/- 6 psi
• Pressure range of
0 - 160 psi • Actuates at 3-5 psi

Part # Description Part # Description Part # Description Replaces
035065 Air pressure gauge 036036 Stop light switch
034041 Single terminal Bendix
279416

Pressure Regulator Valve Low Air 034042 Double Bendix
Warning terminal 228750
• A compact, high Buzzer
quality in-line NOTE: Use in conjunction with either
pressure regulator • 12 volt buzzer warning buzzer Part No. 036043 or warning
with gauge and
bracket kit, rated to • 9/32" diameter light Part No. 036049
125 psi with 1/4" mounting holes
NPT ports AIR TANK
Part # Description ACCESSORIES
036043 Low air warning buzzer
Part # Description
320149 Pressure regulator valve NOTE: Use in conjunction with a low Drain Pull Valves
pressure switch, Part No. 034041 or
Low Air Pressure 034042
Warning Light
Pressure Regulator Valve • Attached vinyl coated aircraft cable
• 12 volt red light • .075" diameter cable
• Direct replacement • 1/4" MPT
• Uses #57, 1895 or for Bendix 217380 & • 120 psi maximum pressure
293 bulb Midland KN31070

• Mounts through 3/4" hole • Non-exhaust type
regulator
• Complete with low air face plates
• 3/8" NPTF delivery
Part # Description and supply ports Part # Description
036049 032135
002063 Low air pressure warning • 10-125 psi adjustable 032058 Valve with 3' cable
036045 light assembly pressure gauge 032082
Valve with 4' cable
Replacement red pilot light Part # Description 032160
032060 Pressure regulator valve Valve with 5' cable
Replacement faceplate 032081
032170 Valve with 5' cable
NOTE: Use in conjunction with a low 032083 uncrimped on free end -
pressure switch Part Nos. 0304041, 032185 includes one extra sleeve

034042 or 175043 Valve without cable

100' Bulk cable

Replacement 5'
cable & sleeves

Replacement cable sleeve

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A24

AIR

AIR TANK ACCESSORIES

Air Dryer Replacement Cartridges Air Dryer Wiring Harness

034046 034047 034048 • Direct replacement
for Bendix
• All include seal rings 109869, 109871,
298948
Part # Description Replaces
• Fits both 12 and
Bendix 109994, Bosch 1-487-434- 24 volt AD-9, AD-SP, AD-IP and
901 & WABCO 432-410-020-2, System Saver 1200 units

432-420-220-2 • 22" leads
(also fits System Saver 1200)
034046 Fits AD-SP type air dryers Part # Description
Bendix 103981, 104358 034091 Air dryer wiring harness

034047 Fits AD-4 air dryers Bendix 107794, 107796 Safety Valves (ST-3 and
034048 Fits AD-9 air dryers ST-4 Styles)

AD-9 Air Dryer Rebuild Purge Kits

030075 030074

034087 034088, • ST-3 Style
034089
• Automatic pressure release at 150 psi
• Installation instructions and all necessary lubricants included
• 1/4" NPT
• 12 and 24 VDC heater/thermostat kits also sold separately. These include
the heater/thermostat assembly, seal rings and mounting hardware • Adjustable valve preset to 125 psi by
factory; adjustable from 41-149 psi

Part # Description Replaces Part # Description Replaces
Bendix 5005037, 030075
034087 Purge valve kit w/ purge piston assembly 5004336, 5004337, 030074 Safety valve Bendix
284142 &
Purge assembly kit - 12V 107798 Adjustable
(includes aluminum purge housing, purge valve safety valve Midland
Bendix 800405 KN31200,
kit and 12V heater/thermostat kit) KN31400
Bendix 5004338
Purge assembly kit -- 24 Volt Bendix
(includes aluminum purge housing, purge valve Bendix 109578 205105
Bendix 109579
034088 kit and 24V heater/thermostat kit) • ST-4 Style

034089 Heater/thermostat kit only - 12V • 1/4" NPT 034090
034092
034093 Heater/thermostat kit only - 24V • Automatic pressure release at 175 psi

• Low profile valve fits
AD-9, AD-SP, AD-IP, and
System Saver 1200 air dryers

Automatic Reservoir Drain Valve (DV-2 Style)

• Direct replacement Part # Description Part # Description Replaces
for Bendix 281923 & 034043 034090 Safety valve
Midland KN24000 Automatic reservoir Bendix
drain valve 800350
• All ports 3/8" NPT

Non-heated

velvac.com A25

AIR Air Tank Drain Cocks

AIR TANK ACCESSORIES

Single Check Valves

034044 320014 320001 034045 32003
Part #
034044 Description Replaces 036003 036019 036021
320014 1/4" Threads
3/8" Threads Bendix 229603, 800375 • 1/4" MPT
320001
034045 1/2" Threads Bendix 227870, 800373 & Part # Description
320003 Midland KN23010
036003 Lever handle drain cock
Bendix 227717, 227788, 227871, 800372 &
Midland KN23000 036019 Back seating drain cock

1/2" Female threads Bendix 800370 036021 Wing handle drain cock

3/4" Threads Midland KN23040

SLACK ADJUSTERS

Manual Slack Adjusters

• Straight arm, standard duty slack
adjusters with bronze bushings

• 22,000 in.-lbs. rating in accordance
with SAE Test J1461 Draft 4

• Five rivet design

• 26,000 in.-lbs. maximum
torque rating

Part # Spline Drilling Replaces
035120 1.60"-37 6" Bendix 283411, Midland KN44041 & Euclid E1574HD
035121 1.60"-37
035122 1.50"-28 5", 6", 7" Midland KN44042
035123 1.50"-28 5", 6" Bendix 286965, Midland KN44051 & Euclid E2458
035124 1.50"-28 Bendix 288753, Midland KN44061 & Euclid E2459HD
035125 1.50"-10 5-1/2", 6-1/2" Bendix 288282, Midland KN44071 & Euclid E2458HD
035126 1.50"-10 5", 6", 7" Bendix 278323, Midland KN47001 & Euclid E612HD
035127 1.50"-10 5", 6", 7" Bendix 278321, Midland KN47011 & Euclid E940HD
035128 1.25"-10 Bendix 278312, Midland KN47081 & Euclid E1063HD
035129 1.25"-10 5-1/2", 6-1/2" Bendix 278303, Midland KN48001 & Euclid E939
035130 1.25"-10 5", 6"
035131 1.25"-10 5", 6" Bendix 278305 & Midland KN48002
035132 1.25"-10 Bendix 278302, Midland KN48031 & Euclid E4904
5", 6", 7" Bendix 278294, Midland KN49000 & Euclid E2762RH
4-1/2", 5-1/2" Bendix 278295, Midland KN49010 & Euclid E2763LH
4-1/2", 5-1/2" (Right hand offset)
4-1/2", 5-1/2" (Left hand offset)

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A26

AIR

AIR TANKS, BRAKE CHAMBERS AND DIAPHRAMS

Air Tanks AC A

Type 1 - Bracket Mounted B

Type 2 - Flange Mounted

Type 3 - Flange Mounted Type 4 - Flange Mounted Type 5 - Flange Mounted Type 6 - Flange Mounted

• All tanks feature dual main ports Part # Tank Diameter Length A B C Cu. in. Mounting
except Part No 035103 Type Capacity Centers

• All steel construction 035103* 1 8" 29-1/4" 1/2" 1/4" 3/4" 1425 -

• All tanks are water tested prior 035101 2 8" 29-1/4" 3/8" 1/4" 3/4" 1425 32"
to shipping
035102 3 8" 29-1/4" 3/8" 1/4" 3/4" 1425 32"
• Dipped tanks are rust resistant
and primer sealed 035106 3 9-1/2" 22-1/2" 3/8" 1/4" 3/4" 1488 27-1/2"

• Internally corrosion resistant 035104 4 9-1/2" 22-1/2" 3/8" 1/4" 3/4" 1488 27-1/2"

• Tanks meet SAE J10 requirements 035105 4 9-1/2" 22-1/2" 1/2" 1/4" 3/4" 1488 27-1/2"

035108 3 12" 27" 3/8" 1/4" 3/4" 2850 29-1/2"

035107** 5 12" 27" 3/8" 1/4" 3/4" 2850 29-1/2"

Air Tank Check Valve Kit 035109** 6 12" 27" 3/8" 1/4" 3/4" 2850 29-1/2"

• Provides a second dry air reservoir * T his tank can also be used for vacuum applications - also see mounting brackets
Part No. 501051
• Kit includes 1425 cu. in. air
tank, mounting brackets, one-way ** Dual main ports on same side of tank-ports are 12" apart on center
check valve, reducer bushing and
1/4" drain plug Air Brake Chambers Air Brake
Diaphragm

Part # Description • Gas and oil
131045 Air tank check valve kit resistant

Air Tank Mounting • Direct replacement for all popular • Rubber/neoprene
Brackets service brake chambers blend

• Fully threaded shaft for • Fabric reinforced for extra strength
maximum adjustability and long life

• Mounting hardware, clevis and Part # Diameter Type
cotter pin included 9
031021 6"

Part # Dia. Type Working 031023 5.5" 12
Stroke 031025 6" 16
• For tanks up to 8-3/16" in diameter 031027 6.5" 20
030013 5.785" 12 1-3/4" 031031 7" 24
031033 8" 30
Part # Description 030015 6.5" 16 2-1/4" 031035 9" 36

501051 Air tank mounting brackets 030017 7" 20 2-1/4"

030019 7.5" 24 2-1/2"

030021 8.25" 30 2-1/2"

velvac.com A27

AIR

AIR CYLINDER CONTROL VALVES

• Anodized aluminum black bodies Viper™ Four-Way
• Nitrile seals for long cycle life Four-Way Electronic
• High impact knobs Push/Pull Solenoid
• Balanced spool design Valve
• Operating temperature range from • One piece
stainless steel shaft • Operates any
-40° F to +180°F single acting or pressure double
• Stainless steel hardware • Can be mounted using (2) 3/16" acting air cylinder
• Normal operating pressure 100 psi diameter body mounting holes or
through a 1/2" diameter through hole • Actuated with a std On/Off switch
Four-Way Push/Pull
Valves • (3) 1/8" NPT ports, (2) 10-32 • Air-piloted assist
exhaust ports
• (5) 1/4" -18 FPT port
• Includes faceplate
• (3) 9/32" dia valve body mtg holes
Part # Description
320177 "Viper" four-way valve • Normal operating pressure 100psi

• Exhaust cone filters included

Viper™ is a trademark of Velvac, Inc. Part # Description

• Aluminum shaft with delrin Four-Way 320178 4-way solenoid
detent ring provides easy ID Rotary Handle 320132 Electrical coil
of valve position Valve 320133 Solenoid mounting nut
030092 1/4" Cone filter
• Threaded aluminum mounting • Three position valve 030084 1/8" Cone filter
boss for 1" diameter through hole
mounting (nuts included) • (3) 1/4" - 18 FPT ports Four-Way
Mini Electronic
• (3) 9/32" dia. body mounting holes • 1/4" NPT threaded exhaust ports Solenoid
Valve
• (5) 1/4" - 18 FPT ports • (2) 1/4" diameter body mounting
holes at 1-15/16" on center • Compact design -
• Normal operating pressure 100 psi 4" overall length
• Operating pressure to 150 psi
• Includes two faceplates: • Air-piloted assist
»» Pull to open/Push to close • Includes solid one-piece handle
»» Pull to raise/Push to lower and two faceplates (Raise/Lower • 1/8" supply and delivery ports
and Open/Close)
• 10-32 exhaust ports
Applications for valves: Part # Description
320179 Rotary handle valve • 12VDC coil with low 2 watt draw
• Two position valve operates any 321034 Raise/Lower faceplate
double acting air cylinder 030092 • Normal operation pressure
1/4" Cone filter
• Three position valve operates • 100 psi
systems where full air or vacuum Four-Way Push/Pull
pressure must be isolated Compact Design Valve Part # Description
320180 4-way mini solenoid
Part # Description • The compact design fits into today’s 030093
320175 small dash board designs 10-32 Cone filter
320176 2-position valve
• Pneumatic valve is designed to
320125 3-pos, holding type valve control the operations of a typical
air cylinder
Replacement knob,
faceplates and nuts • 150 psi max air pressure

• 0.4 Cv air flow Part # Description Parker #
320187 Four-way valve 410939002
• Aluminum body and end caps

• 40 micron filtration

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A28

AIR

AIR CYLINDERS

E DC

Backed by a 3 year warranty

BA General Info Feature Type
Cylinder A
Velvac's heavy-duty Enforcer™ series Aluminum cylinder tubing with a 16 RMS
of air cylinders are built tough for Construction B finish, lock ring construction secures end
long life and made from some of the C
strongest materials available today! Front Cover D caps to tube
E
• Machined from 6061 series Rear Cover - Solid aluminum with oilight bronze bushing,
aluminum, 303 stainless steel, with - Delrin seal and 1/4" NPT port
Nitrile "O" rings and a UHMW Piston Cup
polyethylene wear band Solid aluminum with mounting hole for 1/2"
Piston Rod clevis pin and 1/4" NPT port
• Cycle tested into the millions. Temp Rating
The solid construction means the Pressure Rating Solid aluminum with Nitrile "O" ring rated at
cylinders will keep on working even -40° to +185°F and UHMW polyethylene wear band
in extreme conditions where other
air cylinders fail. These cylinders 5/8" diameter 303 series stainless steel
are available in push/pull, solenoid with 5/8" - 18 thread
operated and spring return versions
-40° to +185°F
• MADE IN THE U.S.A.
10 psi minimum to 150 psi maximum
Standard operating pressure 100 psi

2-1/2" Air Cylinder

Part # Cylinder Stroke Retracted Extended Thrust at Draw at
Type Length Length 100 psi 100 psi
100204 4" 9.89" 13.89"
100226 Push/Pull 6" 13.75" 19.75" 491 lb 460 lb
100206 Spring Return 6" 251 lb 460 lb
100208 8" 11.89" 17.89"
Push/Pull 491 lb 460 lb
13.89" 21.89"
Push/Pull 491 lb 460 lb

3-1/2" Air Cylinder

Part # Cylinder Stroke Retracted Extended Thrust at Draw at
Type Length Length 100 psi 100 psi
8.68"
100308 Push/Pull 10" 15.60" 24.28" 962 lb 930 lb

100310 Bullet Type 16.92" 26.95" 962 lb 930 lb

AIR CYLINDER CONTROL VALVES NOTE: Air cylinders and tailgate kits are
designed to operate the locking linkage on
Cone Filters Part # Description dump bodies and are NOT to be used as a
030093 10-32 Cone filter means of mechanically holding the tailgate
030084 1/8" Cone filter shut. Custom kits are available - contact
030092 1/4" Cone filter Velvac for more information
030094 3/8" Cone filter
Enforcer™ is a trademark of Velvac, Inc.

velvac.com A29

AIR

AIR CYLINDERS

Velvac General Info Feature E DC
Original A
Cylinder BA
Velvac's standard series of Construction Feature/Benefit
air cylinders are built for
durability with a reputation for Front Cover B Smooth cylinder grade aluminum tubing with a
quality and affordability! 32 RMS finish, tie rod construction secures
Rear Cover C end caps to tube
• Used in a wide variety of Piston Cup D
applications and conditions and Piston Rod E Die cast aluminum with Nitrile dirt wiper and
can take the daily abuse associated Temp Rating - pressure seal and oil impregnated bronze
with typical tailgate applications Pressure Rating - bushing and 1/4" NPT port

• Backed with a 1 year warranty Die cast aluminum with mounting hole for 1/2"
and 100% tested clevis pin and 1/4" NPT port

• Available in push/pull, solenoid Emralon-coated, single piece, molded piston cup
operated and spring return versions 5/8" diameter 300 series stainless steel
with 5/8" - 18 thread
-20° to +185°F
10 psi minimum to 120 psi maximum
Standard operating pressure 100 psi

2-1/2" Air Cylinder Part # Cylinder Stroke Retracted Extended
100122 Type 4" Length Length
At 100 psi: 100125 4" 9.89" 13.89"
• Thrust: 483 lb 100123 Push/Pull 6"
• Draw: 452 lb 100126 6" 10.62" 14.62"
100124 Spring Return 8"
Norm. Ext. 11.89" 17.89"

Push/Pull 13.89" 19.89"

Spring Return 13.89" 21.89"
Norm. Ext.

Push/Pull

3-1/2" Air Cylinder Part # Cylinder Stroke Retracted Extended
Type Length Length
At 100 psi: 100131 6.68" 13.60" 20.28"
100132 Push/Pull 8.68" 15.6" 24.28"
• Thrust: 962 lb 100136 Push/Pull 8.68" 18.43" 27.12"
100137* Push/Pull 8.68" 15.60" 24.28"
• Draw 918 lb Push/Pull

*K it contains air cylinder Part No. 100132 NOTE: A ir cylinders and tailgate kits means of mechanically holding the
and extended clevis kit #019051. Use this are designed to operate the tailgate shut. For tailgate kits see page
kit when replacing previous cylinder Part locking linkage on dump bodies A33. Custom kits are also available -
No. 101028 and are NOT to be used as a contact Velvac for information

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A30

AIR

AIR CYLINDERS

Backed by a 3 year warranty

High Lift Cylinder - Made in the U.S.A.

General Information Type
Cylinder Tube Aluminum cylinder tubing with a 16 RMS finish
Front Cover Solid aluminum with oil tight bronze brushing, Delrin seal and 3/8" NPT port
Rear Cover Solid aluminum with mounting hole for 1" clevis pin and 3/8" NPT port
Solid aluminum with Nitrile "O" ring rated at -40˚ to +185˚F
Piston Cup
and UHMW polyethylene wear band
Temp Rating -40˚ to +185˚F
Pressure Rating
Standard operating pressure 100 psi,10 psi minimum to 150 psi maximum

Part # Bore Cylinder Stroke Retracted Extended Thrust at Draw at
100424 4" Type 24" Length Length 100 psi 100 psi

Push/Pull 34.5" 58.5" 1,275 lb 1,158 lb

Tailgate Cylinders - • Direct replacements to 100613 100614
Made in the U.S.A. Haldex and MGM Replaces MGM R5A

• Velvac's Enforcer series of tailgate • Standard operating pressure
cylinders is the best choice 100 psi, 90 psi minimum to
for any tailgate 150 psi maximum

• Machined from 6061 series 100615 100603
aluminum, 5/8" diameter 303 Replaces Haldex R3PT75
stainless steel shaft with 5/8" - 18
threads, Nitrile "O" rings and a
UHMW polyethylene wear band

Part # Bore Cylinder Stroke Retracted Extended Thrust at Draw at
100603 6" Type 3" Length Length 100 psi 100 psi
100613 6" 16.18"
100614 - Spring return 4.38" 18.62" 19.18" 400 lb 2,400 lb
-
100615 - Spring return - 23" 1,417 lb 1,400 lb
-
*Bracket kit - ---
for 100613
---
*Spacer kit
for 100613

NOTE: E xtended/retracted lengths are *The bracket kit is used for new MGM
measured from the tip of the shaft to installations, while the spacer kit is used
the end of the cylinder when replacing the existing MGM cylinder

velvac.com A31

AIR

AIR CYLINDER TAILGATE LOCK KITS

Velvac Original Part # Cylinder Diameter/Stroke
100022
100028 2-1/2" x 8" Kit, contents as shown

101002 2-1/2" x 8" Kit, contents as shown,
plus 50' of 3/8" black nylon tubing and clips

3-1/2" x 8" Kit, contents as shown, plus 50' of 3/8" black nylon tubing and
clips and extended clevis kit Part No. 019051 (see FITTINGS & HARDWARE section)

Part # Cylinder Diameter/Stroke
101054 2-1/2" x 8" Kit, contents as shown
101058 3-1/2" x 8" Kit, contents as shown

Part # Cylinder Diameter/Stroke
101055 2-1/2" x 8" Kit, contents as shown
101059 3-1/2" x 8" Kit, contents as shown

Part # Cylinder Diameter/Stroke
100144-7 3-1/2" x 8" Kit, contents as shown - designed to fit Ox bodies

Part # Cylinder Diameter/Stroke
100036 2-1/2" x 6" Kit
100037 2-1/2" x 8" Kit
101003
101004 3-1/2" x 8" Kit with extended clevis, Part No. 019051
101078 3-1/2" x 6" Kit

3-1/2" x 8" Kit with clevis Part No. 019049

• Solenoid operated cylinder kits allow • All kits include clevis and
the operator to electronically unlock pins, electrical switch part
tailgate without leaving the cab No. 090177, cylinder with
four-way solenoid attached
FIFTH WHEEL AIR CYLINDERS

• Cast aluminum front and rear cover • 100 psi operating pressure
with 1/4" FTP port
• Gold anodized tube for
• Mounting hole for 17/32" clevis, corrosion resistance
front and rear

Part # Bore Stroke Replaces Retracted Extended
Length Length
100101 2-1/2" 6-3/4" Holland XA-2524-R
100102 3-1/2" 2" Holland XA-2524-R-13-1 12-5/8" 19-13/32"

7-21/32" 9-21/32"

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A32

AIR

LIFT AXLE AND SUSPENSION VALVES

Manual Push/Pull Valves • Nitrile seals for long cycle life • Operating temperature range from
-40˚ to +180˚F
• High flow dual pressure air valves • High impact knobs with face plates
for lift axles, suspension dump • Stainless steel hardware
systems and tailgate control • Balanced stainless steel and
aluminum spool design • Normal operating pressure 100 psi
• Solid aluminum construction

320188 320184 320147 320192 320141 320146 320151
Part # Schematic
320188 Description Valve Ports Air Applications
320184 Type Flow
"Mini" valve w/ built in 1.5 Cv Single acting air cylinders, lift
320147 exhaust filter 3 Way 1/4" NPT axles or suspension systems
320192 2.2 Cv
320146 Valve w/ remote 1/4" 3 Way 3/8" NPT Single acting air cylinders, lift
NPT exhaust air pilot reset 1.5 Cv axles or suspension systems
3 Way 1/4" NPT
option 4 Way 1/4" NPT 1.5 Cv Single acting air cylinders, lift
4 Way 3/8" NPT axles or suspension systems
"Mini" valve with 3 way 2.2 Cv
integrated shuttle and built Single or double acting
air cylinders
in exhaust filter
Single acting air cylinders, lift
3 position valve with center axles or suspension systems
exhaust feature

2 position with soft 4 way
detent and 1/8" NPT

remote air pilot reset option

Silicone Lubricant Part # Description Brass Electric Coil Air
320170 Converter
• Specially formulated silicone lubricant 320171 Light weight oil - 4 oz bottle
protects and extends the life of air 320172 • Solenoid override
valves and air brake valves. Helps 320173 Light weight oil - adapter mounts on
repair the drying effects caused by 5 pack of 4 oz bottles the coil and allows
alcohol and antifreeze the conversion of the
Heavy weight oil - 4 oz bottle electrical signal into an air signal
• Light oil can be added directly into
the air lines and the heavy oil can Heavy weight oil - • 1/8" NPT ports
be added directly into the valves. 5 pack of 4 oz bottles
Apply twice a year for a better • Solid brass construction
operating system
Part # Description
Helpful hint: 320148
To prevent damage to seals, Brass electric coil air
premature air product failures, and converter
possible warranty claim rejection,
many OE manufacturers instruct customers to avoid the use of dryer filters regularly and use silicone
petroleum based products and de- valve oils to help repair seal damage
icing agents in their air systems. It and extend the life of air valves
is recommended to change the air

velvac.com A33

AIR

LIFT AXLE AND SUSPENSION VALVES

Solenoid Valves • Constructed with the same materials • The solenoid valves have a 12-volt
as Velvac's air accessory valves power consumption coil that uses
• Solenoid valves allow the driver only 4.8 watts
to operate single or double acting • Normal operating pressure 100 psi
cylinders, lift axles or suspension
dump systems electronically

320185 320181 320186 320189 320190
Part #
320185 Description Valve Ports Air Applications Schematic
Type Flow

Spring return valve with 4 Way 3/8" NPT 2.2 Cv Lift axles or
1/8" NPT external pilot suspension systems

320181 Spring return valve with 4 Way 3/8" NPT 2.2 Cv Lift axles or
internal pilot assist suspension systems

320186 Spring return valve with 4 Way 3/8" NPT 2.2 Cv Lift axles
320189 internal manual override
320190 4 Way 3/8" NPT 2.2 Cv Lift axles
Spring return valve
with air operated 4 Way 3/8" NPT 2.2 Cv Single or double acting
external manual override air cylinders and lift axles

Push-pull valve with
solenoid air pilot return

Air-Pilot Valves

320191 320183 320182
Part #
320191 Description Valve Ports Air Applications Schematic
320183 Type Flow Suspension systems
320182 Air pilot spring return
with 1/4" NPT air pilot 3 Way 3/8" NPT 2.2 Cv Lift axles
Lift axles
supply support 4 Way 3/8" NPT 2.2 Cv

Shuttle air pilot 4 Way 3/8" NPT 2.2 Cv
spring return valve

Air pilot spring
return valve with
1/8" external pilot port

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

A34

OUR PARTS PUT YOU IN THE PASSING LANE

ELECTRICAL

The only source you need.

From our ISO and ABS coiled cables to plugs, fuses, sockets,
terminals and switches, Velvac offers a full line of electrical
components to keep drivers doing what they do best - driving.

• Cable and plug assemblies
• Fuses, sockets, terminals and connectors
• Battery lugs and terminals
• And more

velvac.com E1

ELECTRICAL

CABLE AND PLUG ASSEMBLIES

Six-Way Coiled • 12' working length
Cable Assembly
• Durable black outer jacket
resists abrasion and has
excellent coil memory

• Heavy-duty zinc die cast plugs with
spring guards included

Part # Working Description
590061 length
050029 12' 6/14 Gauge
Replacement
12'
cable

Single Pole Coiled Two Pole Coiled Cable
Cable Assemblies Assemblies

Tailgate Lift Power Cable Tailgate Lift • Rated at 200 amps for lift gate
For applications that require direct applications at 12 VDC
electrical power to trailer lift gates; Battery Charging Cable
BLUE JACKETED For applications where cables • 4 gauge cable
are used to charge trailer lift gate
• Rated at 265 amps intermittent service batteries; GREEN JACKETED, heavy- • Internally grounded
(30 seconds on/50 seconds off) duty zinc die cast plugs with spring
guards included • Withstand temperatures of -85° to
• Heavy-duty zinc die cast plugs with +185°F
spring guards included • 200 amp max for intermittent lift
gate applications at 12 VDC • Durable black polyethylene outer
• 2 gauge cable jacket resists abrasions and
• 110 amp max for continuous chemical damage while offering
Part # Description applications at 12 VDC excellent coil retention
590135
12' Tailgate lift power • External ground option • Heavy-duty zinc die cast plugs with
590136 cable assembly springs guards included
• 4 gauge cable
15' Tailgate lift power
cable assembly Part # Description Part # Description
590263 590171
12' Tailgate lift battery 12' Two pole coiled
590264 charging 4 gauge 590172 cable assembly
cable assembly
15' Two pole coiled
15' Tailgate lift battery cable assembly
charging 4 gauge
cable assembly

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

E2

ELECTRICAL

SEVEN-WAY COILED CABLE ASSEMBLIES

Seven-Way ISO Coiled Seven-Way ABS Coiled Seven-Way Coiled Cable
Cable Assemblies Cable Assemblies Assemblies

• Used in tractor/trailer systems • Assemblies include heavy gauge • Durable black outer jacket resists
requiring ISO 3731 style wire commonly used to power abrasion and provides excellent
connectors; ISO pin prevents trailer and dolly ABS coil retention
connections with non-ISO sockets
• 1/8, 2/10, 4/12 gauge cable • Heavy-duty zinc die cast plugs with
• 1/8, 2/10, 4/12 gauge cable spring guards included
• Durable green outer jacket resists
• Durable yellow outer jacket resists abrasion, provides excellent • Operating temperature range of
abrasion, provides excellent coil coil retention and offers quick -55° to +185°F
retention and offers quick identification of ABS lines
identification of auxiliary circuit lines Part # Working Description
• Heavy-duty zinc die cast plugs with 590154 Length
• Heavy-duty zinc die cast plugs with spring guards included 590156
spring guards included 590155 6/12, 1/10
• Cable meets SAE J2394 June 1998 590157 12' Gauge
Type F requirements 590159
(2-12" Leads)

Part # Working Description Part # Working Description 6/14, 1/12
Length Length 12' Gauge

(2-12" Leads)

590251 12' 2-12" Leads 590160 12' 2-12" Leads 6/12, 1/10
15' Gauge
590161 15' 2-12" Leads
(2-12" Leads)
590252 15' 2-12" Leads 1-40" Lead
590253 15' 590163 15' 1-12" Lead 6/14, 1/12
590254 15' 1-48" Lead 15' Gauge
1-12" Lead 590080 20' 2-12" Leads
(2-12" Leads)
1-72" Lead 1-12" Lead
1-12" Lead 590081 20' 1-40" Lead 6/12, 1/10

NOTE: See page E7 for ABS color code chart 15' Gauge
(1-72" Lead,

1-12" Lead)

Seven-Way Straight Cable Assemblies

• ABS assemblies include heavy • Heavy-duty zinc die cast plugs with
gauge wire commonly used to spring guards included
power trailer and dolly ABS - ABS
cable meets SAE J2394 June 1998 Part # Working Description
Type F requirements Length

• ISO assemblies used in tractor/ 590180 5' 6/12, 1/10
trailer systems requiring ISO 3731 Gauge
style connectors
Part # Working Description 590036 8' 6/12, 1/10
590165 Length Gauge
590166 12' 1/8, 2/10,
Part # Working Descript1ioEn 590179 4/12 Gauge 590046 12' 6/12, 1/10
Length 15' Gauge
1/8, 2/10,
590255 12' 1/8, 2/10, 20' 4/12 Gauge 590177 10' 6/12, 1/10
4/12 Gauge Gauge
1/8, 2/10,
590256 15' 1/8, 2/10, 4/12 Gauge 590178 15' 6/12, 1/10
4/12 Gauge Gauge

velvac.com E3

ELECTRICAL

ELECTRICAL PLUGS

ISO plug

591161

T-grip Two Pole Plug

Plastic 591105 • 200 amp, 4 gauge wire capacity
plug with • Heavy-duty zinc die cast housings
weather • Internal ground
guard • Spring guard supports and

Seven-Way Plugs protects cable

• Heavy-duty nickel-plated zinc die Single Pole Plugs Part # Description
cast housings on all except plastic
plug, which has an unbreakable • Used to provide power to heavy 593116 T-grip plug with spring guard
nylon housing draw auxiliary trailer equipment
Plug with
• Easy to remove interiors make for • Heavy-duty zinc die cast housings spring
quick replacements guard
• Power and ground terminals hold
• ATA color-coded wire terminals up to 1/0 gauge wire

• Internal clamp holds cable securely Part # Description Plug
in place 591161 without
591105 T-grip plug with spring guard spring
• Standard seven-way plugs meet guard
ATA and SAE J560 requirements; 591109 Single grip plug without
ISO plugs meet ISO 3731: 1997 spring guard
requirements
Replacement interior for
T-Grip Seven-Way Plugs 591105

Four-Way and
Six Way Plugs

Part # Description Seven-Way • Heavy-duty zinc die cast housings
593057 Blade Type Plug
593101 Plug with spring guard • Plug locking system works with
593111 • Primarily used in RV applications socket door to ensure proper
ISO plug with spring guard hookup and prevent unintentional
593059 • Constructed of molded PVC for disconnections
593060 Plastic plug impact resistance
with weather guard • Spring guard 055049 supports
and protects cable
Replacement interior for
593057, 593111 Part # Description

Replacement spring guard 055059 Four-way plug
with spring guard

Part # Description 055054 Four-way plug
without spring guard
Single Grip Seven-Way Plugs 054001 Seven-way blade type plug

Part # Description N OTE: S ee page E5 for seven-way blade 055049 Six-way plug
593022 Plug with spring guard type socket 055050 with spring guard
593024 Plug without spring guard 055051
593019 Replacement interior Six-way plug
593029 Replacement spring guard without spring guard

Replacement interior
for six-way plug

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

E4

Female Pins ELECTRICAL
591009
PLUG ADAPTERS AND ACCESSORIES

057118

Male Pins 591010 057119 Four-Way Flat Set
591115 057120
• Set: 48" lead (female) side and 12"
591117 lead (male) side

• Single: 48" leads

• Constructed of molded PVC for
impact resistance

• ATA color-coded:
White: Ground
Green: Right turn and brake lights
Yellow: Left turn and brake lights
Brown: Tail lights

591116

Part # Description

090226* Four-way flat - female

057121 090227* Four-way flat - male

Truck Tractor to *Together these replace
Trailer Adapters Velvac part no. 054003

• Heavy-duty zinc die cast housing 054003 Four-way flat set
on part nos. 591009 and 591010;
also includes split brass pins and Continuity Testers
terminals and a spring clip to lock
adapter and plug together • LED indicators quickly identify
complete circuits by glowing red;
• Part nos. 591115, 591116 and no light means problem circuit
59117 constructed of molded PVC
for impact resistance • Fits standard seven-way blade type,
four-way flat connectors and seven-
Part # Description way round Seven-Way Plug Cleaner
591009
591010 Seven-way pin to • Constructed of molded PVC for • Stainless steel brushes quickly clean
591115 six-way adapter impact resistance electrical contacts for improved
591116 conductivity
591117 Six-way round to • Internally grounded
seven-way adapter • Durable plastic body
Part # Description
Seven-way blade to 057118 Part # Description
four-way flat adapter 057119 Seven-way plug circuit tester 055034 Seven-way plug cleaner

Seven-way round to 057120 Seven-way socket
four-way flat adapter 057121 circuit tester

Six-way round to Seven-way blade
four-way flat adapter circuit tester

Four-way flat circuit tester

NOTE: Part numbers listed in RED are NEW! velvac.com E5
4E

ELECTRICAL

ELECTRICAL SOCKETS AND ACCESSORIES

Seven-Way Circuit Breaker Sockets and Adapter Boxes

• Non-corrosive, reinforced nylon • Each socket includes automatic • Durable zinc die cast housings
housing for added durability reset circuit breakers with positive
snap open/snap closed action to • Solid brass split pin socket offers
• Designed for #8 ring terminals (see eliminate arcing (unless noted) replaceable circuit breakers
page E27) for circuit protection of trailer
• Mounting holes are 4-1/2" on wiring systems
• ATA color-coded contacts (see page center and include steel bushings
E8 for ATA color code chart) for added housing protection • Slanted door front for plug support

• Solid brass split pins are zinc-plated • Adhesive-backed mounting gasket • Replaceable thermoplastic base
for corrosion resistance included plate with ATA color codes for
quick identification
Part # Description • Circuit breaker sockets meet
SAE J560 • Each socket includes automatic
055037 Socket with 20 amp requirements reset circuit breakers with positive
circuit breakers snap open/snap closed action to
eliminated arcing
055038 Socket with 30 amp
055040 circuit breakers Deep adapter box Part # Description
055039 with back entry 593052
055041* Socket without Socket with 20 amp
055045* circuit breakers 593054 circuit breakers

Replacement cover kit Deep adapter Socket with 30 amp
box with circuit breakers
(includes cover, shaft retainer, steel bottom entry
hinge pin and stainless steel spring)

Deep adapter box
with bottom entry

Deep adapter box
with back entry

*5/16" - 18" UNC cover plate studs and 2"
inside depth

Single and Two Pole Sockets

• Durable zinc die cast housings • Mounting holes 3" on center

• Power and ground terminals on single • Rear housing 1-3/4" O.D.
pole socket hold up to 1/0 gauge wire

• 200 amp, 4 gauge wire capacity Part # Description
on two pole socket 591113 Single pole socket
593121
• Two pole socket has internal ground Two pole socket
591090
• Single pole socket may be soldered Replacement interior for
or crimped single pole socket

Seven-Way Blade Type Socket Optional
mounting
• Screw-type socket primarily used in Part # Description bracket
RV applications 054002
Seven-way blade
• 6-24 VDC type socket

• Mounting holes are 2-1/4" on center 090216 Mounting bracket

• Constructed of molded PVC for NOTE: S ee page E3 for seven-way blade
impact resistance type plug

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

E6

ELECTRICAL

ELECTRICAL SOCKETS AND ACCESSORIES

Two hole
socket
with screw
terminals

593083 ISO Seven-Way Socket

Two hole • Used in tractor/trailer systems
socket requiring ISO 3731 style connectors
with push - ISO socket prevents connections
terminals with non-ISO plugs

Optional terminal • ISO color-coded yellow, non-
protector boot corrosive, reinforced nylon housing

• Durable zinc die cast housings • Wires secured by set screws

• ABS plastic interior with ATA color • Mounting holes are 2-15/16" on center
codes for quick identification
Optional terminal Part # Description
protector boot • Solid brass pins
• Wires attached by set screw retainers 593106 ISO socket
• Slanted door front for plug support
• Tongue and groove door design 054017 Terminal protector boot

Seven-Way Sockets protects socket interior from dirt Optional
and moisture terminal
• Non-corrosive, reinforced nylon • Mounting holes are 2-15/16" protector
housing for added durability on center boot
• 1-13/16" rear housing length
• Screw type socket with split pins • Terminal protector boot keeps Four-Way and
designed for #8 ring terminals (see terminals free from moisture and Six-Way Sockets
page E27) contaminants - sold separately
• Sockets meet SAE J560 requirements • Durable zinc die cast housings
• Push type socket with solid pins
designed for 180° snap receptacles • Solid brass split pins
(see Part No. 056079 on page E26)
• Locking system on door works with
• Mounting holes are 3" on center plug to ensure proper hook-up and
prevent unintentional disconnections
• Screw type socket includes screws
and washers • Optional protector boot keeps
terminals free of moisture and
• Gasket included on each socket contaminants - sold separately

• Sockets meet SAE J560 requirements

• Protective rubber boot seals out
moisture and contaminants -
sold separately

Part # Description Part # Description Part # Description
055043 593083 055052 Six-way socket
055062 Two hole socket 593084 Socket with solid pins 055056 Four-way socket
055063 with screw terminals 054017 090217 Mounting bracket
Socket with split pins 090218 Terminal protector boot
Two hole socket 591022 055053 Replacement six-way interior
with push terminals Terminal protector boot
591019
Rubber terminal Replacement
protector boot solid pin interior

Replacement cover kit
(includes door, hinge pin & spring)

6E velvac.com E7

ELECTRICAL

ELECTRICAL CABLE

Red Jacketed Black Jacketed

Part # Coil Wire Part # Coil Wire
Length Gauge Length Gauge

058033 25' 6 058233 25' 6
6
058033-7 100' 6 058233-7 100' 4
4
058035 25' 4 058235 25' 2
2
058035-7 100' 4 058235-7 100' 1
1
058037 25' 2 058237 25' 1/0
1/0
Battery and Starter Cable 058037-7 100' 2 058237-7 100' 2/0
2/0
• Durable thermoplastic outer 058039 25' 1 058239 25' 3/0
jacket keeps cable flexible at low 4/0
temperatures and resists abrasion, 058039-7 100' 1 058239-7 100'
ozone, oil and road salts
058241 25' 1/0 058041 25'
• Soft annealed stranded copper
• Cable meets SAE J1127 Type 058241-7 100' 1/0 058041-7 100'

SGT requirements 058243 25' 2/0 058043 25'

058243-7 100' 2/0 058043-7 100'

058245 25' 3/0 058045 25'

058247 25' 4/0 058047 25'

NOTE: Battery terminals and lugs sold separately (see pages E9-11)

Multiple Conductor Cable Black White

White Black White Red
Blue (10 Gage) Red (10 Gage)

Brown

Yellow Green
Brown
Green Yellow Black
Red
Green

Seven-Way Six-Way Four-Way
Conductor Conductor Conductor

• ABS cable meets SAE J2394 June Part # Jacket Coil Conductor Gauge
1998 Type F requirements Color Length
050019 Black Seven 6/12, 1/10
ADA Color Code Chart 050019-7 Black 100' Seven 6/12, 1/10
White Ground return to 050042 Black 500' Seven
050042-7 Black 100' Seven 14
towing vehicle 050037 Green (ABS) 500' Seven 14
Black ICC required marker 050051 Yellow (ISO) 100' Seven 1/8, 2/10, 4/12
and clearance light 050052 Yellow (ISO) 50' Seven 1/8, 2/10, 4/12
Yellow Left-hand directional signal 050007 Black 100' 1/8, 2/10, 4/12
Red Stoplights 050007-7 Black 100' Six 14
Green Right-hand directional signal 050001 Black 500' Six 14
Brown Tall lamps, 3-bar 050001-7 Black 100' Four 14
marker lamps 500' Four 14
Blue Auxiliary

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101

E8

ELECTRICAL

BATTERY CABLE

Battery-to-Battery Ground Strap Battery-to-Battery
Crossover Cable Crossover Cable
• 4 gauge wire
• 2/0 gauge wire • 4 gauge wire
• Molded zinc-plated steel lugs and
• Molded lead terminals and black tin-plated copper stranding • Molded zinc-plated steel lugs and
neoprene outer jacket red PVC outer jacket
• 7/16" diameter bolt hole

Part # Description Part # Description Part # Description
058116 Ground strap (12" - 14")
058212 12" Battery crossover cable 058115 18" Switch-to-starter cable

Battery Cable Battery Booster Cables 800A Booster Cable

• 2/0 gauge wire • Copper stranded, 4 gauge wire These heavy duty battery cables are
• Molded copper lug and lead terminal rated at 800 amps and are designed
• Black PVC outer jacket • Rated at 400 amps to handle jump starting heavy duty
equipment
Part # Description • Black PVC outer jacket
058117 12" Battery cable • Solid copper parrot clamps for
• Red and black vinyl coated clamps increased conductivity
feature solid copper contacts and
heavy springs for positive clamping • Tangle proof design

Part # Description • Braided copper wire remains flexible
even in subzero temperatures
Stud Top Battery Cable 058152 16" Battery crossover cable
• Includes strong plastic storage
• 2/0 gauge wire container to protect cables from
damage when not in use
• Molded tin-plated copper lugs and
black PVC outer jacket

Part # Color Description Part # Description
058118 Black 058151 800A Booster cable
8" Stud top
058128 Red battery cable

058119 Black 8" Stud top
battery cable
058129 Red
12" Stud top
battery cable

12" Stud top
battery cable

8E velvac.com E9

ELECTRICAL

BATTERY LUGS

• Fully annealed electrolytic copper • Wire gauge identification marked on • Heat -shrink tubing should be used
construction provides excellent lug barrels over all battery terminal connections
conductivity (see page E32 and E33)

Standard Battery Lugs Part # Wire Stud Size Part # Wire Stud Size
Gauge Gauge
• Unique flared barrel design 056033 1/4" 058082 1/2"
eliminates wire strand hang-ups 058073 6 5/16" 058083 1 5/16"
058074 6 3/8" 056037 1/0 3/8"
• Unplated 056034 6 1/4" 056038 1/0 1/2"
• Crimpable 058076 4 5/16" 058084 1/0 5/16"
058077 4 3/8" 056039 2/0 3/8"
058078 4 1/2" 056040 2/0 1/2"
058079 4 5/16" 058086 2/0 3/8"
056035 2 3/8" 056041 3/0 1/2"
058081 2 5/16" 058088 3/0 3/8"
056036 1 3/8" 056042 4/0 1/2"
1 4/0

Heavy-Duty Battery Lugs Part # Wire Stud Size Part # Wire Stud Size
Gauge Gauge
• Tin-plated for corrosion resistance 058325 3/8" 058329 3/8"
• Crimpable 058326 1/0 1/2" 058330 3/0 1/2"
058327 1/0 3/8" 058331 3/0 3/8"
058328 2/0 1/2" 058332 4/0 1/2"
2/0 4/0

Heavy-Duty Flared Lug Flared Butt
Maintenance Kit Connectors

• Kit includes 50 lugs in ten varieties • Seamless construction
ranging from 6 to 4/0 gauge with
stud sized of 1/4", 3/8" and 1/2" • Tin-plated for
corrosion resistance
• Packaged in a durable plastic case
with product information shown on
inside label for easy identification

Part # Description Part # Qty Part # Qty Part # Wire Gauge
057002 056033 6 056038 4 058020 1
Heavy-duty flared lug 056034 6 056039 4 058021
E10 maintenance kit 056035 6 056040 4 058022 1/0
056036 6 056041 4 058023 2/0
056037 6 056042 4 058024 3/0
4/0

Call the Velvac Sales Team: 800.783.8871 [email protected]

© VELVAC INC. • 2405 South Calhoun Road • New Berlin, WI 53151-2709 • Toll Free: 800.783.8871 • Fax: 262.786.4101