H E A V Y LI F T I N G & T RA N S PO RTA T I O N S PE C I A LI S TS
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01 Freight Wings Pvt. Ltd. (FWPL) has an experience of more than 30 years in providing installation and transport services across a spectrum of sectors like Offshore, Power Infrastructure, Petrochemicals, Infrastructure, Automobiles & other allied industries dealing with capital equipment. Innovative Engineering In house Engineering team committed to providing customized & innovative solution to the client. Factory to Foundation Solutions Using our multi-modal transport & lifting equipment, we also provide factory to foundation solutions. Time We strive in reducing overall time of operation. Experience Over 30 years of exhaustive experience in heavy lifting & transportation. Equipments State of the art equipment for heavy multi-modal transportation, heavy lifting & installation. Result Driven We create new horizons in the heavy lifting industry through our customized & innovative engineering.
02 INFRASTRUCTURE POWER PLANTS PETROCHEMICALS OFFSHORE 19 24 26 I N D E X MARINE TRANSPORTATION AUTOMOTIVE INDUSTRY 03 11 15
I N F R A S T R U C T U R E 03
PROJECT Retrieval, Transportation and Launching of MAVALA TBM in Assembled State SITE Costal Road Project, Mumbai Transportation and Launching of India's largest TBM ' MAVALA' measuring dia. 12.2m×11.4m & weighing 1500 MT. 04
PROJECT Transportation, Tilting and Launching of Cutter Head of MAVALA TBM SITE Costal Road Project, Mumbai Transportation, Tilting and Launching of Cutter Head of TBM ' MAVALA' measuring dia. 12.2m×2.1m & weighing 350 MT. PROJECT Transportation and Launching of Backup Gantries of MAVALA TBM SITE Costal Road Project, Mumbai Transportation and Launching of Backup Ganties of TBM ' MAVALA' total 3 Nos, measuring 23m×10m×8.5m & weighing 300 MT. 05
PROJECT Retrieval, Transportation and Launching of TBM in Assembled State SITE Mumbai Metro, Mumbai Transportation, Retrieval and Launching TBM measuring dia. 6.7m×12.2m & weighing 430 MT. 06
PROJECT Retrieval, Transportation and Launching of TBM in Assembled State SITE Mumbai Metro, Mumbai Launching and Maneuvering was carried out on SPMT axle. For Launching and Retrieval of TBM, high capacity Strand jacks, Modular Tower and Skidding System along with Mega lift system were used 02 07
PROJECT Installation of Arch Bridge SITE Cumbarjua Canal, Gaundalim, Goa Installation of Arch Bridge measuring 80m x 13.7m x 17m & weighing 300 MT using SPMTs, towers & barge & float over technology. 0 8
PROJECT Lifting of Sky bridge steel structure SITE Atmosphere Towers, Kolkata Lifting of Steel Superstructure weighing 600 MT & measuring 58m x 22m x 12m at an elevation of 107m between 2 high-rise buildings using computer controlled Stand Jack system. PROJECT Installation of Roof Structure SITE Mumbai International Airport T2 Terminal, Mumbai Jacking, Skidding and Placement of 36 nos. of Roof Truss Pods measuring 230 MT each using Lifting & Hydraulic Skidding. 09
PROJECT SITE Tuticorin Port Freight Wings utilised 40 axle lines of SPMT to complete the move of RMQC container crane measuring 106m (L) x 28m (W) x 71m (H) & weighing 1328 MT at Tuticorin Port for Liebherr, Germany. RMQC was shifted from assembly area to jetty for facilitating smooth port operations. PROJECT Launching of a 560m Steel Frame Bridge from both ends Transportation of RMQC container crane SITE Raichur, Mantralayam Road, Andhra Pradesh over Tungabhadra river Skidding of 7 x 280m bridge segments from either side each comprising of 40m length, 13m width & 9.5m height each & weighing in total 1400 MT using computer-controlled hydraulic jack & skid system comprising of rollers, side guides & push pull cylinders with diesel power packs. 10
O F F S H O R E 11
PROJECT Load out of 13 nos. of Decks, Jackets & Bridges SITE L&T’s Hazira and Kattupalli yard for Bassein Development Project Load out of TGBM process module measuring 41.85 m x 42.76m x 20.79m & weighing 4426 MT. Load out including ballasting & de-ballasting, mooring & stability analysis. PROJECT Load out of 13 nos. of Decks, Jackes & Bridges SITE L&T’s Hazira and Kattupalli yard for Bassein Development Project Load out of BLQ3 deck measuring 46.5m x 29.59m x 25.7m & weighing 5250 MT. Load out including ballasting & de-ballasting, mooring & stability analysis. 12
PROJECT Load out of Jacket, Tripods & Bridges SITE L&T’s Kattupalli Yard, Chennai for GSPC Project Load out of Jacket measuring 67.1m x 47.3m x 45.3m & weighing 3200 MT & loadout engineering including ballasting & de-ballasting, mooring & stability analysis. PROJECT Load out of 13nos. of Decks, Jackets & Bridges SITE L &T’s Hazira and Kattupalli yard for Bassein Development project Transverse load out BDGA3 bridge measuring 86.6m x18.4m x 11.4m & weighing 1089 MT. Load out engineering including ballasting, de-ballasting, mooring & stability analysis. 13
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P O W E R P L A N T S 15
PROJECT Skidding of Ceiling Girder Block SITE RRVUNL’s 2 x 660 MW Powerplant at Chhabra, Rajasthan Skidding of Ceiling Girder block measuring 31.32m x 34.01m x 7.0m & weighing 1800 MT using a synchronized skidding system comprising of skid rollers & multiple number of hydraulic jacks. By using hydraulic distribution, load was distributed evenly to avoid ground sinkage at heavier section for a smooth & safe skidding operation. 16
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18 PROJECT Installation of Turbine SITE Lanco Kondapalli Power Plant, Kondapalli, Andhra Pradesh Lifting and Installation of 371 MW Turbine weighing 288 MT onto its foundation using Mega Lift Strand Jack Lifting system. PROJECT Installation of Boiler -Turbine - Generator (BTG) Equipment SITE Lanco’s 2 x 507.5 MW Udupi Thermal Power Plant, Udupi, Karnataka Lifting of generator Stator measuring 9.2m x 5.43m x 3.86m & weighing 266MT at a height of 13.7m using Strand Jack & Tower Lift system.
19 P E T R O C H E M I C A L S
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PROJECT Erection of DHDT Reactor SITE CPCL Refinery, Chennai Lifting & Installation of DHDT Reactor measuring 41.1m x 4.5m and weighing 580 MT using our 1200 MT capacity Tower Lift system, strand jacks & tailing was carried out using SPMTs. PROJECT In site transportation & Erection of DHDS Reactor SITE HPCL, Mumbai In site transportation of DHDS reactor of 42m length and weighing 325 MT and erecting at site using Strand Jacks and Tower lift system. Tailing was carried out by using customized tailing frame on hydraulic axles since there was no space even for a tailing crane. 21
PROJECT Transportation of EO Reactor SITE Mumbai Port to Reliance, Hazira Multimodal transport of EO reactor weighing 780 MT on Barge - Freight 63 from Mumbai Port to Hazira and land transportation on hydraulic axles to Reliance site at Hazira. 22
PROJECT Transportation of Refinery Equipment SITE RIL’s J3 Project, Jamnagar, Gujarat Transportation of Xylene Recovery Column measuring 87.95 x 11.68 x 12.46m weighing 860MT using SPMTs. 23
24 A U T O M O T I V E I N D U S T R Y
25 PROJECT Installation & Commissioning of 5400MT Tandem Press Line (1 x 2400MT + 3 x 1000MT) SITE Mahindra Automotive Ltd., Chakan, Pune, Maharashtra Installation of 220MT fully assembled crown at a height of 6m using 500T capacity 4-point lifting system. PROJECT Transportation, Installation and Commissioning of 3000MT Transfer Press Line (1x3000MT) & 3600MT Tandem Press Line SITE Maruti Suzuki India Ltd., Manesar, Haryana Installation of 240MT fully assembled crown at a height of 6.2m using 500T 4-point lifting system.
26 M A R I N E T R A N S P O R T A T I O N
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HSQE • ISO 9001:2008 Certified. • OHSAS 18001:2007 Certified • The health & safety of all people employed by, working on behalf of or affected by our activities is and absolute priority. • This about the culture of the way we work, the education & experience of the people we employ & extends to our subcontractors equally. We ensure that what we do is done safely. • A vigorous approach to health & safety compliance goes beyond documented procedures to ensure that it is put at the forefront of the mind of each individual engaged in the planning & implementation of all work activities. • This approach is continually reviewed & strengthened by monitoring, reviewing, consultation & training. • We strive to achieve Zero Lost Time Incident (LTI) at each & every of our project sites. HEALTH SAFETY QUALITY ENVIRONMENT 28