COMPETENCY BASED LEARNING MATERIAL
Sector:
INFORMATION AND COMNMUNICATION TECHNOLOGY (ICT)
Qualification:
TELECOM OSP AND SUBSCRIBER LINE INSTALLATION
(Copper Cable/POTS and DSL) NC II
Unit of Competency:
Install Public Old Telephone System (POTS) Subscriber Line
Module Title: :
Installing Public Old Telephone System (POTS) Subscriber Line
Developed by:
Roberto S. Macapagal, Training Officer
Network Access Technology
PHILIPPINE LONG DISTANCE TELEPHONE COMPANY
Technical Training Division
Table of contents
Contents page
Glossary of Terms………………………………………………………. 2
Introduction………………………………………………………………. 3
Information Sheet # 1…………………………………………………… 4
LO1.Prepare Distribution Point to Customer Premise Installation
Information Sheet # 2…………………………………………………… 11
LO2.Lay-out and Install Drop Wire and House Attachment
Information Sheet # 3…………………………………………………… 25
LO3.Install Inside Wiring, Telephone Set and Accessories
Information Sheet # 4……………………………………………………. 27
LO4.Wrap-up Job
Operation Sheet……………………………………………………….… 28
Job Sheet………………………………………………………….……… 29
Self – Check……………………………………………………………… 51
Answer Key…………………………………………………………….... 56
Performance Test………………………………………………….…… 57
Glossary of Terms:
Drop wire
Wire suitable for extending an open wire or cable pair from a pole or cable
terminal to a building
Ground Rod
Ground rods can be made from steel with a copper clad surface. These are
driven vertically into the ground and bonded together with bare copper wire.
First class condition
Explanation of the first class condition is a simple logical connection
between protasis and apodosis, simplified as good and nothing to worry
about.
Line wire
Two copper wires (tip and ring) for each telephone line run from a home or
other small building to a local telephone exchange.
Non-metallic construction
Minimizes potential wire abrasion and reduces the possibility of magnetic
interference with communication sign.
OSP(Outside Plant)
Refers to all of the physical cabling and supporting infrastructure (such as
conduit, cabinets, tower or poles), and any associated hardware (such as
repeaters) located between a demarcation point in a switching facility and a
demarcation point in another switching center or customer premises.
Personal protective equipment (PPE)
Refers to protective clothing, helmets, goggles, or other garment or
equipment designed to protect the wearer's body from injury by blunt
impacts, electrical hazards, heat, chemicals, and infection, for job-related
occupational safety and health purposes
Pre-cautions
A measure taken in advance to avert possible evil or to secure good results
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 2
ICT 724609
Program/Course: Telecom OSP and Subscriber Line Installation
Unit of Competency:
Install Public Old Telephone System (POTS) Subscriber
Module Title: Line
Installing Public Old Telephone System (POTS) Subscriber
Line
INTRODUCTION:
This module is designed to enhance the knowledge, skills and attitude of the trainees in
installing Plain Old Telephone System (POTS) Subscriber Line
LEARNING OUTCOMES
Upon completion of this module you should be able to:
1. Learn and prepare needed tools and materials for installation
2. Install drop wire, pole and house attachments, protector, grounding, inside
wire, connecting block and telephone apparatus
3. Learn the Do’s and Don’ts before and after installation
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 3
ICT 724609
INFORMATION SHEET # 1
LO1.
Prepare distribution point to customer premises installation
Objective:
Upon completion of this topic participants should be able to identify, describe and
prepare the necessary tools and materials needed in distribution points
LIST OF TOOLS AND MATERIALS
1. SCREWDRIVER
Is used for driving screw available in many sizes, 6”, 12”
2) Tool 216 – B/C – Used for tightening /loosening of terminal covers and Protector
nuts.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 4
ICT 724609
INFORMATION SHEET # 1
2. LONG NOSE PLIERS
Have long slender jaws that are flat on the inside used for such purposes as gripping
small particles reaching places not accessible by hand.
3. DIAGONAL SIDE CUTTER
Are equipped with cutting jaws that are cut at an angle of about 15 degrees used for
wire cutting and in general of any work of this type.
4. Bridle Ring
reduces potential wire abrasion, minimizes magnetic interference to communication
signals, and is easier to install. The shape and flexibility of the improved bridle ring
enable it to be opened wider than existing metallic bridle rings, allowing easier
insertion of wires. Non-metallic construction minimizes potential wire abrasion and
reduces the possibility of magnetic interference with communication sign
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 5
ICT 724609
INFORMATION SHEET #1
5. EXTENSION LADDER.
Is on the most important cable splicers equipment made of fiber glass on a strap attached on a
messenger wire on a aerial operations and place on a pole when testing on terminals.
6. Hard Hat
Protect worker from falling object or debris
7. Safety Belt and Strap
Used to support workman while working ladders or any location when it affords
safely to the wearer and at the same time it allows freedom of the arms, hands
and feet in the performance of the required task.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 6
ICT 724609
INFORMATION SHEET #1
Distribution Point or Cable Terminals
Conventional Binding-Post Type Cable Terminals
Marconi Communications WP (formerly Reliable and Reltec)
Marconi terminals can be identified with its light green color metal
housing.
A. Screw-Type Cable Terminals
Schiederwerk Terminal Distribution Box from Alcatel
Schiederwerk terminals can be identified with its off-white color housing.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 7
ICT 724609
INFORMATION SHEET #1
B. Ericsson Terminal Box
Ercisson terminals can be identified with its black color dome-type
housing.
C. Sealed IDC (Insulation Displacement Connection) Cable
Terminals
Raychem DTerminator 1 terminals can be identified with its light
gray color housing for the 10-pair type and anodized
aluminum housing for the 25-pair type.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 8
ICT 724609
INFORMATION SHEET #1
D. Raychem DTerminator 2 terminals can be identified with its light
gray color housing for the 10-pair type and anodized aluminum
housing for the 25-pair type.
E. Marconi Insealator terminals can be identified with its light green
color metal housing.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 9
ICT 724609
INFORMATION SHEET # 1
Rules for Hand Tools
1. Use your Personal Protective Equipment
2. Choose the right tool for the job.
3. Make sure the tools you select for the job are in first-class condition
4. Use tools properly
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 10
ICT 724609
INFORMATION SHEET # 2
LO2.
Lay out and install drop wire and house attachments
Objective:
Upon completion of this topic participants should be able to identify lay out install
dropwire, house attachments and other materials required in a station installation
LIST OF TOOLS AND MATERIALS:
Dropwires – There are two types of dropwires used in PLDT SIM plant. These are:
Single-Pair #18 AWG Copper-Clad Steel Dropwire – The
conductors of this dropwire is made of steel with copper
cladding. The jacket is made of polyethylene (PE) or
polyvinyl chloride (PVC).
Single-Pair #18 AWG Copper-Clad Steel Dropwire
Single-Pair #22 AWG Copper Fiber-Reinforced Dropwire – The
conductors are made of soft-annealed copper and insulated
with polyethylene (PE). The outer jacket is made of polyvinyl
chloride (PVC).
Conductor
PVC jacket Fiber strength
member
Conductor
Single-Pair #22 AWG Copper Fiber-Reinforced Dropwire
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 11
ICT 724609
INFORMATION SHEET # 2
The appropriate dropwire for each type of cable terminals:
TABLE
Cable Terminal Type of Drop Wire
Binding - Post Type Single pair # Single pair # 22 Six (6) Pairsr # 22
1. Marconi WP
Screw Type 18 AWG AWG Copper – AWG Copper –
1. Schiederwerh Terminal
Distribution Box from Alcatel Copper–Clad Fiber Reinforced Fiber Reinforced
2. RXS Terminal Distribution
Box from Siemens Steel Dropwire Dropwire Dropwire
3. Ericsson Terminal Box
Yes Yes Yes
No Yes Yes
No Yes Yes
No Yes Yes
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 12
ICT 724609
INFORMATION SHEET # 2
POLE ATTACHMENTS FOR POLE TO POLE and POLE TO BUILDING RUNS
Pole Clamp with Hook Nuts on Wooden Poles
Power utilities may not allow the use of drive hooks on their wooden poles.
Pole clamp with hook nuts can be used as shown in Figure A.
Pole clamp with hook nut installations on concrete pole with dropwires on pole-to-pole
and pole-to-building runs is shown in Figure B.
152.4 mm Hook Nut
(6 inches)
Hook Nut Hook Hook Nut
Nut
Hook nuts for pole-to-building run
Hook nuts for pole-to-pole run
101.6 mm
Figure A (4 inches)
Pole-to-pole
runs
Pole-to-building
runs
Figure B
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 13
ICT 724609
INFORMATION SHEET # 2
Placing Additional Pole Clamp with Hook Nuts on Concrete Poles
Additional pole clamps with hook nuts can be installed to accommodate additional
dropwires.
101.6 mm
(4 inches)
152.4 mm
(6 inches)
Placing Pole Clamp with Hook Nuts on Concrete Poles without Existing
Attachments (i.e., messenger wire and pole clamp)
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 14
ICT 724609
INFORMATION SHEET # 2
Placing Drive Hooks (“J” Hooks) on Wooden Poles
Drive hook can be used only on wooden poles owned by PLDT. Pole
clamps with hook nuts shall be used on wooden poles not owned by PLDT.
Drive Hook (“J” Hook)
Pole-to-pole Pole-to-
runs building runs
101.6 mm
(4 inches)
Drive hooks for pole-to-building runs
152.4 mm
(6 inches)
Drive hooks for pole-to-pole runs
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 15
ICT 724609
INFORMATION SHEET # 2
Capacity of Drive Hooks (“J” Hooks) or Hook Nuts
The maximum number of P-clamps, dropwires, or spans that may be attached to
one drive hook or hook nut is five (5), regardless of direction of spans.
STANDARD DRIVE HOOK INSTALLATION IF LINE WIRE EXCEEDS FOR
MORE THAN FIVE (5)
76.2 mm (1-inch) Approx.
76.2 mm
Minimum (3 inches)
76.2 mm (3 inches)
Drive Hook
Approx.
76.2 mm
(3 inches)
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 16
ICT 724609
INFORMATION SHEET # 2
Dropwire Clamps
There are two types of dropwire clamps used in PLDT SIM plant.
These are:
Stainless Steel Dropwire Clamp ― The clamp consists of a stainless steel
shell, wedge, wire bail (or tail wire), and a plastic (polyethylene) shim. Two
sizes are available to accommodate the #18 AWG copper-clad, single-line #22
AWG fiber-reinforced and 6-line #18 AWG fiber-reinforced dropwire. The
clamp can be used in corrosive and non-corrosive areas.
Stainless Steel Shell
Stainless Steel
Wire Bail
Stainless Steel
Wedge
Plastic Shim
Stainless Steel Dropwire Clamp
(P-Clamp)
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 17
ICT 724609
INFORMATION SHEET # 2
Plastic Dropwire Clamp ― The clamp consists of a stainless steel wire bail integrally
molded within a plastic wedge clamp. A joining plastic member contains a corresponding
wedge with serrations for gripping the dropwire. The clamps can only accommodate #18
AWG copper-clad and single-line #22 AWG fiber-reinforced dropwires. The clamp can
be used in corrosive and non-corrosive areas.
Part of Bail
Mating Wedge Part of Bail
with Serrations
Mating Plastic Sleeve
Wedge with Dropwire
Serrations
Plastic Sleeve
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 18
ICT 724609
INFORMATION SHEET # 2
Maximum Number of Pole-to-Pole (Span) Runs and Pole-to-Building (Drop) Runs
1) Regular Installation ― From the cable terminal or last
communication pole, four (4) pole-to-pole runs and one (1) pole-to-
building run is allowed.
2) Over-Span Installation ― From the cable terminal or last
communication pole, six (6) pole-to-pole runs and one (1) pole-to-
building run or 304.8 meters (1000 feet) is allowed. This, however, will
require clearance from the Exchange Head and over-span installation
cost (OIC) shall be paid for by the subscriber.
To the building
Pole-to-building run (Drop)
Pole-to-pole run
(Span)
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 19
ICT 724609
INFORMATION SHEET # 2
USAGE OF SPAN CLAMP
Pole to pole wire run
Pole-to-building wire run
(Drop)
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 20
ICT 724609
INFORMATION SHEET # 2
Building Attachment, Station Protector, and Station Protector Grounding
House Bracket ― It is used for the first building attachment where the dropwire clamps
are attached.
Installation Requirements:
For wood surfaces ― House bracket can be mounted directly using wood screws.
For concrete walls ― House bracket can be mounted using plastic anchors and wood
screws.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 21
ICT 724609
INFORMATION SHEET # 2
IMPORTANT NOTES:
a. One shape of drip loop is allowed (down position). The purpose is to prevent
water from going through the C-knob, thus preventing the surface – particularly
wood – from rotting.
b. If there are several dropwires to be installed, use bridle rings.
c. Never use dropwire clamp to dropwire clamp on house bracket to protector
dropwire installation.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 22
ICT 724609
INFORMATION SHEET # 2
STATION PROTECTOR
Fuseless Type – No fused but Gas tube inserted between ground side and
Line side. It has three terminals/ port, one for parallel wire, the other one for
Jacketed wire and the third terminal is for ground connection. Primary use is
to protect Life and Property
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 23
ICT 724609
INFORMATION SHEET # 2
GROUND ROD – Driven to the soil to make an electrical contact to earth. To
discharge high voltages / high current.
Mechanical Ground Rod Driver – Use to drive ground rod
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 24
ICT 724609
INFORMATION SHEET # 3
LO3.
Install inside wiring, telephone set and accessories
Objective:
Upon completion of this topic participants should be able to identify tools and
materials, and able to perform telephone installation
Gun Heller stapling – use to secure (jacketed ) inside wire on wood surfaces
Inside Wire (Jacketed Wire) – used as a medium to connect the station protector and
connecting block. These wires were typically copper, although aluminum has also been
used, and were carried in pairs
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 25
ICT 724609
INFORMATION SHEET # 3
Connecting block – Use to terminate interior wire as final attachment. It provides
point of connection between instrument line cord and interior wire
Telephone Instrument - is defined as “an apparatus for reproducing sound,
especially that of the human voice (speech) at a great distance, by means of electricity,
consisting of transmitting and receiving instruments connected by a line or wire which
conveys the electric current”.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 26
ICT 724609
INFORMATION SHEET # 4
LO4
Wrap up job
Objective:
Upon completion of this topic participants should learn things to do after installing
POTS
Do’s and Don’ts after Installation
1) Be always neat about your appearance and work.
2) Make your work permanent.
3) Be sure all tools are all accounted and excess materials are removed
within the customer’s premises.
4) Do test telephone instrument after the installation for correct dial speed,
transmission, reception and low level noise.
5) Always leave the new customer with the thought that you have done your
work properly.
6) Don’t leave customer’s premises unless customer is familiar with the
operation of the particular telephone set .
7) Don’t drop a hint to the customer that you are hungry or thirsty.
8) Do not tell customers or people who question you about additional lines,
etc. that lots of facilities are available you could be wrong.
9) Don’t tell customer or people who question you about facilities to call
executive of PLDT. As PLDT you represent PLDT. Make note and give it
to your supervisor
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 27
ICT 724609
OPERATION SHEET
PURPOSE: • Is to prepare the required tools, materials and equipment
PROCEDURE: prior to installation.
PRECAUTIONS: • To install dropwire, house attachment and telephone set
QUALITY CRITERIA: 1. Arrange tools, materials and equipment needed..
2. Extend ladder to pole.as per manufactures specifications
and techniques.
3. Wear safety gadgets to prevent accident
4. Ascend and descend on pole with care
5. Install Jumper Wire on the assigned cable pair at DP
6. Install pole attachments and parallel wire
7. Install house attachment and dropwire on subs premises
8. Install station protector and grounding.
9. Connect the dropwire and inside wire to the station
protector
10. Lay out and fixed permanently the inside wire
11. Install connecting block and connect the inside wire
12. Install and connect the telephone instrument to the CBK
13.
1. Practice placement or installation of collapsible sign to
prevent accident.
2. For body belt and safety traps, look for the following
defects:
A. Leather cracks, cut tears, broken stitches and
loose rivets.
B. Defective buckles, snap hooks, keepers and d-ring.
Should there be any defect, correct them before
using the equipments.
C. If the defect can be corrected change the
equipment into new ones.
3. Don’t use metal rings and attachments for block wiring in
an inflammable or hot surface of the house or
1. Completeness of tools and materials are necessary
2. Proper usage of tools and materials must be
observed
3. Correct installation of jumper wire at DP, pole
attachments, house attachments, station protector,
grounding, inside wire, CBK and telephone set
4. Customer Satisfaction
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 28
ICT 724609
JOB SHEET
Steps and Standard Practices in Telephone
Installation
I. Types of Distribution Point and Parallel Wire Termination
1) Termination of AWG Copper-Clad Steel Dropwire on Conventional Binding-
Post Terminals
Side
cutter
a) Prepare the dropwire using standard wire slitters or side-cutters,
cut through the center of the outer jacket for 101.6 mm (4 inches).
2.54 cm
(1 inch)
b) Remove at least 25.4 mm (1 inch) of jacket.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 29
ICT 724609
JOB SHEET
Bridle ring Rubber
grommet
c) Route the dropwire into the bridle rings and into the entry rubber grommet of
the cable terminal housing. Dropwire must pass through at least three bridle
rings – two on either side of the cable terminal and one below before inserting
it in one of the entry rubber grommet of the cable terminal.
#18 AWG Copper-clad
dropwire
d) Form the conductor and then terminate it on the binding-post terminal using a
tool 216 B
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 30
ICT 724609
JOB SHEET
2) Termination of Single Pair #22 AWG Copper Fiber-Reinforced Dropwire on
Conventional Binding-Post Type Cable Terminals
a) Prepare the dropwire using snips or side-cutters, cut through the center of the
outer jacket for about 152.4 to 203.2 mm (6 to 8 inches). (Make sure that the cut
stays in the center of the groove and the conductors are not slitted.)
b) Pull the conductors from the side of the split jacket d cut the required length for
termination. Examine the conductors to make sure all insulation nicks caused by
splitting operation have been removed.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 31
ICT 724609
JOB SHEET
2.54 cm
(1 inch)
c) Remove at least 25.4 mm (1inch) of conductor insulation.
Bridle ring
d) Route the dropwire into the bridle rings and into the entry plastic grommet of the
cable terminal housing. Dropwire must pass through at least three bridle rings –
two on either side of the cable terminal and one below before inserting it in one of
the entry rubber grommet of the cable terminal.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 32
ICT 724609
JOB SHEET
#22 AWG
Fiber-reinforced dropwire
e) Tie a knot in one or both slit jacket ends and pull tight. Cut off the excess jacket.
Form the conductor and terminate it on the binding-post terminal using a Tool
216 B wrench
Knot
f) Tie a knot in one or both slit jacket ends and pull tight. Make sure to cut the
excess slit jacket for it may fill space inside the terminal
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 33
ICT 724609
JOB SHEET
3) Termination of Single Pair #22 AWG Copper Fiber-Reinforced Dropwire on
Screw Type Terminals
Terminate the conductors on the screw-type terminals using right size flat screwdriver.
4) Termination of #18 AWG Copper-Clad Steel Dropwire on Sealed-IDC Cable
Terminals
a) Insert directly the conductors on the sealed-IDC ports and terminate without
stripping the insulation using 216 wrench or flat screwdriver.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 34
ICT 724609
JOB SHEET
b) If conductors cannot be inserted on the entry ports because of thick insulation,
reduce the overall diameter by shaving the insulation but without exposing the
conductor.
c) Insert directly the conductors on the sealed-IDC ports and terminate without
stripping the insulation using 216 wrench or flat screwdriver.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 35
ICT 724609
JOB SHEET
II. Types of Pole/House Attachments and Customer
Premises Installation Materials
1) Placing Drive Hooks (“J” Hooks) on Wooden Poles
a) Drive hook can be used only on wooden poles owned by PLDT.
Note: Pole clamps with hook nuts shall be used on wooden poles not owned by
PLDT.
Messenger Wire
Pole to Pole wire run Pole to Building wire run
15.24 cm/6 inches 10.16 cm/ 4 inches above
below the messenger the messenger
b) Drive hook must be installed at the left or right center side of the wooden pole. In
a pole to pole wire run, the distance of drive hook to the messenger wire in
between is 15.24 cm or 6 inches below while in a pole to house/building wire run,
the distance of drive hook to the messenger wire in between is 10.16 cm or 4
inches above.
Code No. Drive hMookosdfourlepoTlei-ttole-bu–il(IdPninsOgtaTrulSlnins)gSPubusbclircibOelrdLTineelephone System Date: Developed Date: Revised Page #
Oct. 18, 2011 36
ICT 724609
JOB SHEET
c) Do not drive the hook directly – with all threads buried on the wooden pole – using
hammer.
C1) The proper way of installing drive hooks on a wooden pole is to drive
at least 25.4 mm (1 inch) using hammer. Then use a lineman’s
wrench to continue driving the drive hook until the end of the hook is
25.4 mm (1 inch) from the pole.
76.2 mm (1-inch) Approx.
76.2 mm
Minimum (3 inches)
76.2 mm (3 inches)
Drive Hook
Approx.
76.2 mm
(3 inches)
If the diameter of a wooden pole is less than 127 mm (5 inches), drill 7.94 mm
(5/16-inch) pilot hole approximately 25.4 mm (1 inch) deep for the drive hook to
avoid splitting the pole. On such poles, provide a vertical clearance of about 76.2
mm (3 inches) between drive hooks installed on opposite sides of the pole.
d) The maximum number of P-clamps, dropwires, or spans that may be attached to
one drive hook or hook nut is five (5), regardless of direction of spans.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 37
ICT 724609
JOB SHEET
2) Placing Pole Clamp with Hook Nuts on Wooden Poles Not Owned by PLDT
Hook Nut
Power utilities may not allow the use of drive hooks on their wooden poles. Pole clamp
with hook nut installations on concrete pole with dropwires on pole-to-pole and pole-to-
building runs.
101.6 mm
(4 inches)
152.4 mm
(6 inches)
Hook Hook nuts for pole-to-building run
Nut
Hook nuts for pole-to-pole run
152.4 mm
(6 inches)
3) Placing Additional Pole Clamp with Hook Nuts on Concrete Poles
Additional pole clamps with hook nuts can be installed to accommodate additional
dropwires. Pole clamp with hook nut for pole-to-pole runs shall be located 76.2 mm (3
inches) below the existing pole clamp and 76.2 mm (3 inches) above the existing pole
clamp for pole-to-building runs.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 38
ICT 724609
JOB SHEET
3) Standard Usage of P-Clamp
Wedge
Figure 3.2.6.1.1
Stainless Steel Dropwire Clamp
Shell Shim with rough
side against the
dropwire
Dropwire
When using stainless steel dropwire clamp, the dropwire must be between the shell and
plastic shim. The rough side of the shim must be against the dropwire.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 39
ICT 724609
JOB SHEET
III. Building Attachment, Station Protector, and Station
Protector Grounding Installation
1) Building/House Attachment
101.6 mm
(4 inches)
to
152.4 mm
(6 inches)
101.6 mm
(4 inches)
to
152.4 mm
(6 inches)
The vertical clearance between the house bracket and C-knob shall be 152.4 mm (6
inches). The house bracket and C-knob can be mounted next to each other. Horizontal
clearance shall be 152.4 mm (6 inches).
IMPORTANT NOTES:
a) One shape of drip loop is allowed (down position). The purpose is to prevent water
from going through the C-knob, thus preventing the surface – particularly wood – from
rotting.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 40
ICT 724609
JOB SHEET
b) If there are several dropwires to be installed, use bridle rings.
c) Never use dropwire clamp to dropwire clamp on house bracket to protector dropwire
installation.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 41
ICT 724609
JOB SHEET
2) Station Protector Installation
Protector Location Requirements
a) Protectors must be located 1.83 meters (6 feet) above ground level. These can
be installed at more than 1.83 meters (6 feet) provided that the length of
grounding wire is not more than 6 meters (20 feet) as required
b) On wooden surface, the protector housing can be mounted directly using wood
screws.
c) On concrete walls, holes must be drilled and drive plastic anchors so that screws
can be used to mount the protector housing.
d) Locate where the protector will be accessible for inspection and maintenance and
where it will not expose a PLDT inspector or technician to contact with power
wires or machinery.
e) Protectors must not be closer than 304.8 mm (12 inches) from electrical
equipment.
f) Do not place protector on the fronts of buildings where appearance is a significant
factor or objectionable to customer.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 42
ICT 724609
JOB SHEET
g) Protectors should be located 152.4 mm (6 inches) form window curtains.
h) Avoid locations where the protector will be subjected to tampering and where the
material might be plied against it.
i) Mount protectors underneath buildings only as a last resort.
j) Protectors installed indoors should be located near the protector ground source so
the ground conductor can be as short as possible.
k) The protector should be installed so that dirt and moisture cannot easily enter
them.
NOTE:
Binding-post and sealed-IDC types station protectors used in PLDT can accommodate
#22 AWG fiber-reinforced and #18 AWG copper-clad steel dropwires.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 43
ICT 724609
JOB SHEET
3) Protector Grounding
Grounding provides safety from electrical shock and prevents electric arcs that may
cause fires. Proper wiring, bonding, and grounding of both electrical and telephone
facilities minimizes these hazards during lightning activity and contact with power
facilities.
Note:
All protectors must be properly connected to the nearest accessible location of an
approved low-impedance ground electrode during installation activity.
A) Protector and grounding requirements
a1) Ground Wire should be
¾ Insulated
¾ As short as practical - less than 6 meters (20 feet)
¾ Placed in as straight as possible, with no sharp bends. The minimum bend
radius is 304.8 mm (12 inches).
¾ Place the grounding conductor downward and horizontally when possible
(from the protector toward the grounding connection).
¾ The length of the ground wire, from the station protector to the ground
electrode, must not exceed 6 m (20 feet). This includes vertical and
horizontal runs.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 44
ICT 724609
JOB SHEET
B) Ground Electrode
b1) Ground Rod Installation Procedure
¾ The ground rod can be driven vertically except that, where rock bottom
is encountered, the ground rod shall be driven at an oblique angle not to
exceed 45 degrees from the vertical or shall be buried in a trench that is
at least 762 mm (2½ feet).
¾ If the resistance to ground is 25 ohms or less, clean the surface of the
ground rod with a steel brush or sandpaper to remove rust or dirt. Wipe
clean with cloth.
¾ Terminate the grounding wire on the ground stud provided at the
protector housing.
¾ Terminate the grounding wire to the ground rod using the grounding
connector or clamp.
¾ If the resistance to ground is still more than 25 ohms, drive an additional
rod and bond it to the first rod with a 14 mm² (#6 AWG) insulated soft-
annealed copper wire and appropriate connector or clamp. The
separation between vertical rods and separation between horizontally
buried rods shall be not less than 1.83 meters (6 feet).
IMPORTANT NOTE:
a) Be careful not to damage buried cables or pipes while driving the rod.
b) Locate the ground rod at least 457.2 mm (18 inches) from buildings, poles, and
trees. The top of ground rod should be 76.2 mm (3 inches) below ground.
c) If the soil is paved and the subscriber will not allow cutting or breaking a portion of
the pavement to comply with the required 76.2 mm (3-inch) depth below ground of
the rod’s top, drill a 25.4 mm (1 inch) hole where the 15.875 mm (5/8 inch) ground
rod can be inserted and driven. Three inches of the ground rod should be left
protruding to allow the installation of connector or clamp.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 45
ICT 724609
JOB SHEET
4) Inside Wiring, Connecting Block, and Telephone Set
A) Inside Wiring
Running the Inside
a) In running inside wire, it should be stapled to the sideboard, baseboard, molding,
up to the connecting block.
b) The best place to staple the jacketed wire is at the flattest possible place where
the wire can still be as inconspicuous as possible.
c) The average inside wire consumption per installation is 3.28 meters (130 inches)
d) Inside wire must be fastened on the wall at every 304.8 mm (12 inches) spacing
intervals.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 46
ICT 724609
JOB SHEET
Changing Wire Direction
When making a transition between the horizontal baseboard and the vertical run of the
door jamb, window frames or moldings, leave a slight loop in the cable rather than using
the last staple for a sharp right angle bend.
TYPES OF INSIDE WIRING
Chain Wiring - Start from the station protector and run the jacketed wire
through the first connecting block. Then run another jacketed wire from the first
connecting block to the next.
Cluster Wiring - Run a separate jacketed wire from the station protector to each
connecting block in every location where the telephone set will be placed.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 47
ICT 724609
JOB SHEET
B) Connecting Block and Telephone Set
The connecting block should be located 304.8 mm (1 foot) above floor level and 304.8
mm (1 foot) from the electrical convenience outlet.
In areas prone to flooding, the connecting block can be mounted higher than 304.8 mm
(1 foot) as long as the telephone instrument can be placed on a surface where it is
acceptable to the subscriber or can be conveniently reached.
When mounted on the wall, the RJ-11entry port of the connecting block should face
downward or sideways.
Conventional and sealed connecting blocks can be mounted directly on wooden walls.
Conventional connecting blocks can still be used on concrete walls using plastic anchors
and screws provided a spacer, in the form of dropwire, is used
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 48
ICT 724609
JOB SHEET
For sealed connecting blocks, there is no need to strip the insulation when terminating
the inside wire.
Sealed connecting blocks can be mounted directly on concrete walls using plastic
anchors and screws.
In all cases, the connecting block should be mounted fixed.
Code No. Module Title – Installing Public Old Telephone System Date: Developed Date: Revised Page #
(POTS) Subscriber Line Oct. 18, 2011 49
ICT 724609