KK-K9-C22-K INSTALLATION INSTRUCTIONS K9 Kit for 2011-2016 ...

KK-K9-C22-K INSTALLATION INSTRUCTIONS
K9 Kit for 2011-2016 Chevy Caprice

TOOLS Needed: Power Drill with Drill Bits Trim panel removal tool
Phillips Screw Driver Wire Cutters /Crimpers Caulk Gun
Standard Socket set Awl and 90° Scribe
Metric Socket set

PARTS & HARDWARE: PART #
KNM004323
QTY DESCRIPTION KNM004497
1 Floor KNM004493
KNM004324
1 Ceiling KNM004326
KNM004589
1 Front wall / bulkhead with sliding door KNM004496
KNM004505
1 Rear wall KNM004506
KNM004499
1 Rear wall upper support bracket KNM004501
KNM004498
2 Rear floor support bracket KNM004500
2 Upper “B” pillar bracket KNM004762
DP-C22-1A
1 Passenger side floor support bracket DP-C22-6A
WGI-C22-1-K9
1 Driver side floor support bracket WGI-C22-6-K9
KK-K9-DOME
1 Passenger side upper filler PRM97343
GSM32024
1 Driver side upper filler GSM30170
GSM34102
1 Passenger side lower filler GSM31048
GSM34169
1 Driver side lower filler GSM34170
GSM31046
1 Rubber Mat GSM34034
GSM31008
1 Driver side door panel CM003247
GSM33721
1 Passenger side door panel GSM31007

1 Driver side hinged window guard

1 Passenger side hinged window guard

1 Dome Light Kit

1 Silicone caulk (sealant)
18 1/4 x 3/4” Carriage bolt – Stainless Steel
18 1/4” serrated nut
19 1/4 x 3/4” Phillips pan head screw - Stainless Steel

18 1/4 Flat washer - Stainless Steel

28 #10 x 1/2 Phillips pan head sheet metal screws - SS

21 #10 x 3/4 Phillips pan head sheet metal screws- SS

15 #10 Flat washer-SS
2 7/16” x 3” Hex head bolt
2 7/16” Flat washer
2 2” long x 1.25” OD Aluminum spacer

2 8 mm x 25 mm Hex head bolt
2 3/8” Flat washer

KK-K9-C22-K_INST_6-12.docx rev 2-14

NOTES!

 Read all instructions before installing any Havis, Inc. products.
 Use hardware provided with install kit.
 Vehicle battery should be disconnected during installation. It will need to be temporarily

reconnected to move electric seats or check electric door locks.

KK-K9-C22-K Assembly

(Door panels and window guards not shown)

KNM004499 KK-K9-DOME KNM004501
Passenger side Dome Light kit Driver side
upper filler upper filler

KNM004497
Ceiling

KNM004496 KNM004326
“B” Pillar Brackets Rear wall upper
support bracket
(One each side)

KNM004493
Front Wall

KNM004324
Rear Wall

KNM004500
Driver side
lower filler

KNM004505 KNM004589
Passenger side floor Rear floor support brackets
support bracket (One each side not shown)

KNM004506 KNM004323
Driver side floor Floor
support bracket
KK-K9-C22-K_INST_6-12.docx rev 2-14

Remove rear passenger door panels Underneath door handle, remove Remove screws at bottom of door
first. plastic cover and screw. panel. (T20 Torx)
(T20 Torx)

Note: A small 90° scribe helps to
pick plastic covers off.

Remove screw under door Disconnect latch and lock cables Remove window switch from door
armrest. (T20 Torx) from door panel. panel. Remove door speaker.
(T20 Torx)
Remove / unsnap entire door
panel from door.

(Trim removal tool)

Reattach window switch to Place K9 kit door panel onto NOTE: Window guards are
original plug. Neatly wire tie the door. The top will hook onto shipped flat. On the edge of a
switch assembly, speaker wire and rubber molding. Position so it is work bench, bend a contour in the
latch / lock cables so they do not centered on the door. Push down middle of the guard so it will
firmly on panel. Drill mounting match the window frame contour.
interfere with the window holes with 5/32” drill bit. Attach
operation. Double check latch, door panels with #10 x 3/4 KK-K9-C22-K_INST_6-12.docx rev 2-14
Phillips pan head sheet metal
lock and window operation
prior to attaching door panel. screws.

Center and attach the window With upper bracket still attached to Hold in place and mark location for
guard, position so bracket fits evenly frame mounting screws.
guard assembly to the door panel
with #10 x 1/2” Phillips pan head at top.

sheet metal screws.

Drill mounting holes with 5/32” Attach bracket to window frame with Window Guard and Door panel
drill bit. #10 x 3/4 Phillips pan head sheet installation complete.
metal screws.

View of rear seat before removal. Remove rear seat. Temporarily remove lower sill
Some hardware to be reused. trim.

(T-20 Torx)

KK-K9-C22-K_INST_6-12.docx rev 2-14

Pull rubber floor mat down to Use Awl (or other pointed tool) to Mark location.
exposed location of a 7/16” threaded locate center of nutsert.

nutsert at bottom of “B” pillar.

Use 2” long x 1.25” OD Aluminum Place spacer into location. Attach driver side lower mount
spacer as a template to outline hole to One each side. bracket to body with 7/16” x 3”
be cut in rubber mat. Cut rubber mat Hex head bolt and flat washer

so spacer fits in against steal body Bolt goes trough spacer.
frame.
Tighten bolt.

Attach passenger side lower mount Temporarily remove lower “B” Temporarily remove upper “B”
bracket to body with 7/16” x 3” pillar trim. pillar trim.
(T-20 Torx)
Hex head bolt and flat washer

Bolt goes trough spacer.

Tighten bolt.

KK-K9-C22-K_INST_6-12.docx rev 2-14

Locate 8mm nutsert in upper “B” Attach “B” pillar brackets with 8 mm Remove rear seat belt assembly.
pillar. x 25 mm Hex head bolt.
One each side.

Temporarily remove lower / RE: 2011-2013 Caprice RE: 2014+ Caprice.
outboard seat back nuts. Attach rear floor support bracket Attach rear floor support brackets to
(13 mm)
with OEM nuts previously the inboard studs with OEM nuts
removed. previously removed from seat back.

One each side. (outboard studs no longer included on 2014)

Place floor on top of floor Attach rear upper support bracket Loosely rear bulkhead to floor with
To rear bulkhead with 1/4 x 3/4 1/4 x 3/4 Round head Phillips bolts
brackets. Loosely attach floor to Round head Phillips bolts.
brackets with 1/4 x 3/4” Carriage and flat washers.

bolts and serrated nuts.

KK-K9-C22-K_INST_6-12.docx rev 2-14

Loosely attach upper “B” pillar With location of “B” pillar brackets View of “B” pillar brackets
completely installed
brackets to front bulkhead with 1/4 now determined. Mark and cutout
x 3/4” Carriage bolts and serrated notch upper “B” pillar trim for

nuts. bracket.

One each side.

Loosely front bulkhead to floor Loosely attach to front and rear Attach upper and lower trim panels
with 1/4 x 3/4 Round head Phillips bulkheads with 1/4 x 3/4” Carriage to ceiling and floor with 1/4 x 3/4
Round head Phillips bolts and flat
bolts and flat washers. bolts and serrated nuts.
Use an Awl or other pointed tool to Attach dome light with # 10 x 1/2” washers.

help align mounting holes. sheet metal screws

Attach upper and lower trim panels With all parts now in place, Neatly silicone / caulk the lower
to rear bulkhead with # 10 x 1/2” drill and attach rear upper seams to shed water out of vehicle.
support bracket to metal seat Note: The floor pan is designed to
sheet metal screws and flat washers backer with #10 x 3/4 Phillips
pan head sheet metal screws. minimize the need for sealant.
Check position of all parts and Caulk (sealant) is mostly needed
where the floor meets the door sill
tighten all hardware.
and lower filler panels.

KK-K9-C22-K_INST_6-12.docx rev 2-14

After silicone is dry (preferably Example mounting location for the Example mounting location for the
overnight), place rubber mat into K9 optional Hot-N-Pop door gas
optional Hot-N-Pop exhaust fan. spring.
insert. # KK-K9-HA-FKT-10 10” fan

mounts to window guard.

View of completed KK-K9-F16-K installation.

NOTE: This photo shows the older Front Bulkhead.
Newer design has a lower door to improve driver visibility.

KK-K9-C22-K_INST_6-12.docx rev 2-14