Volume 22 No. 04 | August 2022 | ` 200 Pages 112 | RNI No. MAHENG/2004/15135
www.engmag.in
REER SAFETY:
Making safer businesses
with technology expertise
AN INTERFACE WITH:
A. ZAVIER PAUL ANTONY, COUNTRY MANAGER – INDIA, REER SPA
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ENGINEERING
REVIEW
Publisher & Directors : Shirish Dongre | Shilpa Dongre
CEO : Shekhar Dongre
Editorial Head : P.K. Balasubbramaniian
Marketing Team :
Ladoji Pendurkar, Amol Powle, Bhavin Shah,
Bharat Shah, K. Purohit, Hiren Shah
From the
Corporate Relations :
Prachi Mutha
PUBLISHER
Online Marketing :
Kailash P.
Social Media :
Bhavin Shah | Richa Shah
Automation in manufacturing :
Print & Online Division :
Dinesh Gawade, Ganesh Mahale, Nandan Moghe,
Arun Shinde Making the difference
Circulation Executive : Automation has become known more as using machines to reduce work
Jyoti Fegade, Satish Kadam, Amol Ranshur performed by humans. It has become associated with electromechanical
systems that are programmed to perform many types of processes. While
Legal Advisor :
Advocate Vijay S. Jadhav automation may not be right for every manufacturer, most companies are able
to find benefits in one of the following types of automation: Fixed, programmed,
or flexible.
Head Office : Divya Media Publications Pvt. Ltd.,
3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Manufacturers are increasingly using automation to drive precision, consistency,
Maharashtra. Tel: +91 22-25380574/75, and greater operational efficiency. To start, know your goals. The more specific
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E-mail: [email protected] the goals, the easier it is to align with a solution. Goals such as increasing
Website: www.engmag.in production, while general, indicate that you must know what affects production.
Easy and quick to integrate sensors and devices that monitor equipment and
Branch Offices (Zonal): produce user-friendly data, graphics. Monitoring can also track equipment
NORTH (Delhi & Panjab) :
Rinki Pundir: 08010732835 performance to indicate when maintenance or failures might occur. Performance
Kailash P.: 09552537922 tracking can help make smarter operation decisions and schedule maintenance
when it will least affect production. Also, automation and monitoring drive more
SOUTH
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Coimbatore & Kochi - Bala : 08451867651
Bangalore & Hyderabad - Having real-time data can help manufacturers understand lead times and provide
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more accurate estimates and timelines. Additionally, automated devices improve
EAST (Kolkata & Eastern Region) : repeatability that can improve quality and reduce variability in production. Overall,
Amol Powle - 09820488541 automated monitoring offers a more predictable model to make business decisions
from, while providing transparency for all stakeholders. The future of automation in
WEST (Maharashtra & Gujarat) :
Pune - Kuldeep Kshirsagar : 09689403523 manufacturing is progressing with robotics, machine vision, IIoT, and other digital
Nashik - Abhijit B. Joshi : 09890002333 technologies. To take advantage of the growth in automation, know your goals,
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what affects production, and what benefits each technology provides. When in
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COVER STORY BUSINESS NEWS
12
INDIA taking a step towards
“Atmanirbhar Bharat”, 1st of its
ReeR Safety : kind Testing Laboratory in INDIA
Making Safer 14
WIKA India drives Mobile
businesses with Calibration Van to Bangalore
technology expertise 16
YASKAWA India opens a brand-
new Robotic Solution Facility
22 20
Autolek signs exclusive
agreement with Volektra GmbH
to produce advanced, highly
efficient drivetrain systems for
EV in India
AUTOMATION SECTION
INDUSTRY FOCUS TECH INNOVATION
28 How to Get the Most Value From Digital 32 DataBridge™ MS
Fraud Prevention Kit with
Technology in Manufacturing
34 40 48 50
Available from stock Concepts for New multi-axis servo drive 5 Keys to the
- drylin T - The cost- communication and provides performance Digital Transformation
®
effective lubrication ...... Signal Evaluation control up to 750W
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TECH INNOVATION
Now With New Accessories – 58 How Does a Digital-Platform Framework 60
Slimline AZM150 Solenoid Interlock Help you Achieve Your Objectives?
MATERIAL HANDLING SECTION
TECH INNOVATION
66 68 72
Fronius India: Partnering with customers MEL RACING TOWARDS 20 Light Lifting or Medium-Heavy Lifting?
on the journey towards sustainable and Don’t worry, Konecranes’ got you
efficient battery charging covered!!!
COMPANY PROFILE TECH UPDATE
78 82
TEXSPIN - INNOVATIVE 74 Testo brings out its latest FLIR Si124™
®
SOLUTIONS and the smartest testing & Industrial Acoustic Imaging
measuring solutions Camera
8 | AUGUST 2022
ENGINEERING EDITORIAL
REVIEW INDEX
A MEL Services 68
EDITORIAL BOARD
ABB 16
METTLER TOLEDO 32
Ami Polymer 90
Auto Ignition 20 P
PRIMA EQUIPMENT 12, 102
C
R
Mr. T. P. Singh Mr. Ashok Sheth CG Smartor 84
Senior Director Chairman
Teledyne FLIR Solitaire Machine Tools Reer Safety 22
Ltd.
E Rooplaxmi Steels 86
Exor India 60
S
Schmersal 40, 58
F
FLIR India 82
Mr. S. A. Mohan Mr. Shreegopal Kabra T
Chief Executive Officer Managing Director & Fronius India 66
Armes-Maini Storage Group Preseident
Systems Pvt. Ltd. RR Global Testo India 78
I TEXSPIN 74
IGUS 34, 38 Trio Motion Technology 48
W
K
Prof. R. Sreedaran Mr. P.K. Balasubbramaniian Konecranes 72 WAGO 50
Faculty - Atharva College President
of Engineering VBS Corporate Support KUSAM-MECO 102, 104
WIKA Instruments India 14
Y
M
Marvel Gloves 04 YASKAWA India 16
Mr. Rajesh Nath Mr. C. S. Limaye India’s Leading Monthly Magazine
Managing Director Director
VDMA India Services Supertech Instrumen- on Manufacturing Industry
Private Limited tation Services India
German Engineering Pvt. Ltd.
Federation (VDMA)
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10 | AUGUST 2022
ENGINEERING
REVIEW
BUSINESS NEWS Scan for more News
INDIA taking a step towards “Atmanirbhar Bharat”,
1st of its kind Testing Laboratory in INDIA
ndustrial plants are required to maintain accreditation for the scope of DIN EN
an efficient process of Continuous Source 15259, DIN EN 14181( QAL-2), DIN EN
IEmissions Monitoring from various gas 15267 (QAL-1) standards.
emission sources like Boiler, Furnace, This becomes First and only facility
Power Plant Stack, Chimney, etc. in Asia. This is good news for Indian
In order to indicate that their processes manufacturer that, Testing Laboratory
are effective, the Continuous Emission of Prima is the one stop solution to test
Monitoring System is installed to measure Automated measuring system as per DIN
the pollutant emissions levels and meet EN 15267-3 part of QAL 1.
the required criteria. Industries / operators can also avail
To achieve effective and authentic benefits of laboratory for their installed
emission data monitoring, the emission automated measuring system i.e. CEMS
monitoring systems are required to meet – continuous emission monitoring system
the international performance criteria. for various gas to calibrate the system
There are carefully drafted EN Standards as per QAL-2, to check the performance
for assuring the high-quality performance of their installed CEMS as per QAL-1,
of permanently installed automated for locating sampling point for sampling
monitoring systems (AMS/CEMS). Variation, Cross Sensitivity to different probe at specific location by performing
PRIMA’s Testing Laboratory is in line gases test. homogeneity test as per DIN EN 15259.
with guidelines published by CPCB in the In 2021, Prima has taken a step forward Stack manufacturer, turnkey project
August 2018 for Continuous Emission toward the field testing for Automated execution companies can avail benefits of
Monitoring System, article of Dr. C. Measuring system as per requirement locating sampling point, sampling location
Sharma, Sr. Principal Scientist, NPL in the of DIN EN 14181, DIN EN 15267-3, of emission sampling probe ( probe of
publications of NPL, The Gazette of India, DIN EN 15259. Various test such as CEMS) for their customers in reference
August 2019 for developing testing facility homogeneity test, calibration function, to international standards norms DIN EN
at NPL for DIN EN 15267-3 standard in response time, lack of fit, maintenance 15259. To effectively perform the tests,
India. interval, zero & span drift, availability test, the laboratory is equipped with state-of-
In 2018, PRIMA had taken the initial reproducibility test, parallel measurement the-art infrastructure, advance testing
step towards the process of developing using SRM (Standard Reference Method instrumentation and skilled manpower.
in-house testing facility in reference to as per national/ international legislations), PRIMA’s Testing Laboratory facility will
the DIN EN 15267-3 (part of QAL-1) variability test. All the test of field test are support Indian and Asian manufacturers
standard. Competent team of engineers, conducted on actual field location where, of CEMS equipment to get tested in
laboratory facilities, and software emission stack is available with require India to meet international standard
algorithms were developed in reference to parameter to be tested. of performance testing. Will also
the standard and various the tests defined In 2022, International Accreditation help Indian manufacturer to develop
in it, such as Response Time, Repeatability Services (IAS), U.S.A. had audited our equipment suitable for India tropical
Deviation for Zero & Span points, Testing Laboratory as per ISO IEC 17025 conditions rather than getting tested in
Linearity, Influence test against Ambient for Field Test at boiler power plant stack. US and Europe. This testing facilities will
Temperature, Sample Gas Flow, Voltage Our Testing laboratory was granted help Government to develop their own
12 | AUGUST 2022
ENGINEERING
REVIEW BUSINESS NEWS
product certification facility.
PRIMA’s Testing Laboratory facility will
benefit Industries to avail Air Pollution
monitoring testing as reasonable
expenditure and contribute for Greener
India. Further, this will enhance the quality
and reliability of measurements. In the
long run, necessitating the establishment
of a certification process of air pollution
monitoring equipment, based on Indian benefit from the certified testing and for any National, International laboratories,
environmental and operational conditions. calibration, as measured values are CPCB, SPCB and equipment manufacturer
In current scenario, the industries are certified to an international standard. Test to avail the performance testing of AMS/
not aware of Testing facility developed by reports, calibration certificates and thus CEMS to DIN EN15267-3 (QAL-1) of EN
PRIMA for AMS/CEMS testing & most of the measured values are internationally 14181 standard.
the instruments are usually imported from accepted. Furthermore, they are traceable
abroad that come with certifications from to SI units up to a national or international
agencies like that TUV/MCERT etc. standard or measurement standard due to For more information
PRIMA’s Testing Laboratory will help an unbroken measuring chain. Website: www.primagroupindia.com,
Indian Industries and manufacturers to PRIMA’s Testing Laboratory is available Email: [email protected]
WIKA India drives Mobile Calibration Van to Bangalore
WIKA Instruments India Pvt Ltd, a wholly- damage to the equipments,” he added.
owned subsidiary of WIKA Alexander With the doorstep delivery of services
Wiegand SE & Co. KG, Germany, a through Mobile Calibration Van, customer
global market leader in pressure and can now book their appointments
temperature measurement technology through various channel like toll free
has recently launched Mobile Calibration number, email IDs & WebApp from the
Van for maintenance and repair at the comfort of their office and home. These
doorstep of clients. An initiative, born out Managing Director & Sr Vice President, mobile laboratories can travel to facilities
of need to maintain equipments during WIKA India, “Post sales Service and to calibrate equipment that needs to
COVID lockdown has been transformed Quality of the products are always most be available continuously (24/7), thus
into a value-added service by WIKA important parameters for acceptibility optimising costs and shipping time. At
India to provide services at the customer and dependence on any product. In the end of the calibration, a report is
doorstep, delivering convenience for our endeavour to give the best to the provided which shows a measurement
service. customers, we came up with the concept error. It measures the value before and
After the launch in Chennai, WIKA is of mobile calibration vans—to take after calibration which helps the clients to
now bringing Mobile Calibration Van to servicing to their doorstep, instead of determine the functionality of the device.
Bangalore city. The mobile vans will be them shipping the machine to us, which Mr.Bawa mentioned, “These calibration
located in strategic points ensuring that used to be the general practice.” vans have been able to rule out any
they cover every important location. This “COVID lockdown has taught us a lot. delay in transportation and helped us to
mobile van is suitable for large, multi-site If you have a will, you have a way and initiate one of the best practices for WIKA
companies who have lots of measuring that is exactly how these vans were born. India. Precision engineering market is
equipment that needs to be continuously Maintaining calibrations of equipment in expected tgo grow given the technology
available 24 hours a day. The Company industrial units is essential for effective disruptions, and call for services will also
has plans to launch mobile calibration production. These vans are equipped with increase with it. We hope to gear up for
vans in Northern & western India master switch that helps in calibration the challenges through such innovative
According to Mr Gaurav Bawa, services without any displacement or meanures.”
14 | AUGUST 2022
ENGINEERING
REVIEW BUSINESS NEWS
YASKAWA India opens a brand-new
Robotic Solution Facility
Yaskawa is a recognized subsequent automation need,
leader in the industrial we are pleased to announce
robotics and system the opening of our new state-
integration and key to our of-the-art robot solution
competitive edge is our ability facility that aims to take
to innovate new products industrial robotic automation
and solutions and enhance to a new level.
existing ones. We focus on Located in the heart of
connecting deeply with our industrial cluster of Manesar,
valued customers across the Haryana, the state-of-the-art
various industry segments. Experience Centre’s proximity industrial robotic applications i3 mechatronics (intelligent,
To continue accelerating to customers will enable offered by Yaskawa. integrated and innovative)
innovation in a period closer collaboration and The experience / vision of industry 4.0 and IIoT
of rising manufacturing accelerated development of demonstration centre is worth seeing.
complexity and its solutions for the full range of will showcase the latest Spread over 45,000 sq.
technologies in Arc welding, ft., the robotics solutions
Spot welding, Palletizing, facility houses a state-
Machine Tending, Painting, of-the-art shop floor to
and Vision based assembly support single & three axis
automation and many more positioner manufacturing,
suitable for varied industry assembly, testing and system
segments. integration of customized
The live demonstration robotic systems and to
of Yaskawa cockpit (YCP) conduct factory acceptance
which is a part of Yaskawa’ s tests for robots.
ABB launches five axis Delta robot fastest for
lightweight product picking, packing & re-orientation
ABB is expanding its FlexPicker Delta and place 1kg products at 90 picks
®
robot portfolio with the IRB 365. With per minute,” said Roy Fraser, Global
five axis and 1.5kg payload, the IRB 365 Product Manager for ABB Robotics.
is both flexible and the fastest in its class “Our customers saw that the growth in
for reorientating packaged lightweight online shopping was driving the demand
products such as cookies, chocolates, for shelf ready packaged goods, so we
peppers, candies, small bottles, and developed a new Delta robot that would
parcels. rise to the challenge. By handling more
Responding to the rise in e-commerce products per minute, the IRB 365 robot
and growing demand for shelf ready increases productivity, while saving time
packaged goods, the IRB 365 has been consumer goods, where production line and energy to make production more
developed for applications including speed and adaptability are essential. efficient.”
food and beverage, pharmaceuticals and “The IRB 365 can pick, reorientate From product reorienting, top-loading
16 | AUGUST 2022
R R
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ENGINEERING
REVIEW BUSINESS NEWS
and secondary packaging, to bottle portfolio of robots for picking and
handling, unscrambling, 3D picking, packing, the IRB 365 can be paired with
feeding and parcel sorting, the IRB 365 other robots including the IRB 390 to
meets a wide variety of applications. pick, handle and pack payloads weighing
Powered by the OmniCoreTM C30 from a few grammes up to 15kg.
controller - the smallest Delta robot ABB Robotics & Discrete Automation
controller on the market - the system is a pioneer in robotics, machine
offers best-in-class motion control, automation and digital services,
built-in digital connectivity, and 1000+ providing innovative solutions for
additional software hardware functions a diverse range of industries, from
ready to meet future demands and automotive to electronics to logistics.
requirements. As one of the world’s leading robotics
Through ABB’s PickMaster Twin and machine automation suppliers, we
®
software, the IRB 365 can be integrated have shipped more than 500,000 robot
into packaging lines in a matter of solutions. We help our customers of all
hours rather than days, using digital sizes to increase productivity, flexibility
twin technology, which also reduces and simplicity and to improve output
changeover times from hours to just quality. We support their transition Discrete Automation employs more than
minutes. towards the connected and collaborative 11,000 people at over 100 locations in
As the latest member of ABB’s factory of the future. ABB Robotics & more than 53 countries.
Autolek signs exclusive agreement with Volektra GmbH
to produce advanced, highly efficient drivetrain systems
for EV in India
Auto Ignition Ltd., popularly known by excellence spanning over five decades.
its brand name Autolek, has entered into The company supplies these precision
an exclusive technology agreement with engineered products to all the leading
Volektra GmbH of Germany to produce OE customers in India and global
advanced, connected and highly efficient customers in all the major continents,
drivetrain systems for electric mobility thus aiding in India’s transition into green
in India. With this tie-up, Autolek will and sustainable future mobility with EV
get access to the German engineered crore. Between the current product range drivetrain solutions. “With Volektra’s
drivetrain technology that will be of starter motors and alternators which cutting-edge technology and adaptive
customized for the Indian market. Autolek is a proprietary product developed by the interface and Autolek’s strong OE
will produce the drivetrain solutions company without any collaboration and presence and a nationwide network of
including motors, control units and the new venture in the disruptive space over five hundred dealers, the company
transmissions in India . The collaboration of electric mobility which will eventually is fully geared to provide just-in-time
focuses on leveraging hardware, software replace IC engines, the company will solution anywhere in the country,” said
and blockchain solutions to provide hit a turnover of over Rs. 2,000 crore in Ishaan Sarine, Managing Director, Autolek.
complete electric mobility solution five years. This new product range will Autolek is poised to launch its new
starting from components to retrofit enhance Autolek’s expertise in rotating products from a ‘ready-to-go’ facility
kits to connected mobility solutions. electricals. in Kanuvai, Coimbatore to meet the
The company’s investment on this new Autolek is a leading producer of starter burgeoning demand for the quality EV
venture will touch Rs. 100 crore and motors, alternators and their sub- motors, controllers and axles for two and
notch up a turnover of over Rs. 1000 assemblies with a legacy of engineering three-wheeler markets.
20 | AUGUST 2022
AUTOMATION
SECTION Read More
ENGINEERING
REVIEW COVER STORY
ReeR Safety :
Making Safer
businesses with
technology
expertise the growth of and to further expand the sales network
role in
in Northern India by appointing a Sales
Engineer based in the NCR region.
the machine safety
culture. The continuous Q. Please also highlight ReeR
expansion of the product range presence in the Safety & Technical
makes ReeR today a leading provider committees and your prime focus
of safety solutions for the entire machine areas in the manufacturing industry?
automation industry. ReeR is one of the main players in the
In addition to this, the international standardization process development
activities of the Safety Division outline as we take part in the most important
the company’s global expertise. With national and international Organizing
5 subsidiary offices located in China, Committees on machinery safety
Brazil, Korea, USA and Spain, and a requirements. Our prime focus areas are
Q. ReeR is a leading brand in the global network of skilled distributors, Operator Safety and Machine Safety.
safety automation industry at a ReeR provides an impeccable customer
worldwide level, please brief us an service in more than 65 countries ReeR is a member of the following
overall outlook of REER SAFETY worldwide. International Technical Committees:
as a global company & its Indian ReeR has been active in the Indian *ISO/TC 199 - CEN/TC 114
infrastructure? market for more than 20 years through *IEC/TC44 - CLC/TC 44X
ReeR was founded in Turin, Italy in a channel of authorized distributors. In
1959. Driven by a strong vocation for 2018 Mr A Zavier Paul Antony has been Member of the following National
innovation and technology, the company appointed as Country Manager to further Technical Committees:
has become over the years a point of develop the Indian market and to lead *CEI/TC 44
reference for safety automation at global and support the distribution network *UNI Safety Committee
level. Thanks to the constant expansion with Sales & Marketing activities.
of the Safety Division, ReeR is today As of today, we have a Pan-India ReeR also participates in the following
one of the world leaders in safety qualified network of Authorized committees: IEC-61496-1, IEC 61496-2,
optoelectronic sensors and controllers Distributors providing complete IEC 61496-3, IEC 61496-4-2, IEC
for industrial applications. automation safety solutions for all types 61496-4-3, IEC 62046, ISO
The strong commitment in national, of customers and applications, as well 13849-1, ISO 13850, IEC
European and international regulatory as fast deliveries and accurate customer TS 62998-1, IEC TR
committees allows ReeR to keep a state- service. 62998-2.
of-the-art position in machine safety Being a growing company with a great
regulations, and to bring back to the potential customer base, we are working
table valuable feedbacks playing a key towards forming our Indian Subsidiary
22 | AUGUST 2022
ENGINEERING
COVER STORY REVIEW
A.Zavier Paul Antony
Country Manager – India
ReeR SpA
AUGUST 2022 | 23
ENGINEERING AUTOMATION
REVIEW COVER STORY SECTION
Q. What are the market manufacturers look for ways to drive Unit and we are developing a brand
opportunities for your company’s efficiency and lower costs, automation new safety light curtain that we will
products in the manufacturing in factories, Industry 4.0, and other launch during 2023. Furthermore ReeR
industry? connected manufacturing solutions will has expanded its facilities in Turin, Italy,
In any type of industry operator continue to become more widespread. by doubling the manufacturing space
safety as well as machine safety is ReeR is always ahead of the game as well as the office space with a new
crucial. Being one of the world main providing advanced safety products and state-of-the-art technical centre.
manufacturers of optoelectronic sensors solutions for any kind of manufacturing
and controllers for industrial automation industry. Q. What is the top line product
safety, ReeR supplies safety devices to range & Are there any plans to
most industries, including Automotive, Q. Are there any plans for launch new products?
Machine Tools, Machine Makers, expansion & new investment in ReeR offers a complete top-of-the-
Packaging and Palletization, System terms of product development or line product range. EOS Safety Light Made in Italy
since 1959
Integrators, Pharmaceutical, Toll Gates, new technology adoption to cater Curtains, MICRON Measurement and
etc. to the demand of the industry? Automation Light Curtains, MOSAIC
Immediate availability of the right Technological excellence and Safety Controllers, SR Safety Relays,
products for each application is one of application know-how embody the Contactless Safety Sensors and Safety
the key factors that distinguishes ReeR spirit of ReeR. 15% of the personnel is Laser Scanners are some of the key
from the competition; we achieve this employed in the R&D department, with products manufactured by ReeR.
by keeping all fast-moving products in expertise in safety hardware, software We would like to highlight some of
stock withing our Pan-India distributors and firmware. the features of our MOSAIC safety
network. The continuous expansion of the controllers: Mosaic is a safety hub able Safety Light Curtains | Safety Controllers and Safety Relays
product range makes ReeR today a to manage all safety functions of a Magnetic and RFID Safety Switches | Inductive Safety Switches
Q. What is the future prospect provider of solutions for the entire machinery or a plant. It is Configurable
for automation solutions for the automation world and has never and scalable allowing cost reductions Safety Photocells | Measurement Light Curtains
manufacturing industry? stopped innovating and investing to and minimal wiring. Mosaic can manage
Manufacturers are seeing an maintain this role providing customers safety sensors and safety signals such
increasing need for automation with reliable and effective solutions for as: light curtains, photocells, laser ReeR is ISO 9001, ISO 14001 and ISO 45001 certified
solutions year over year. The the operator protection. scanners,
manufacturing industry is one of the We have just launched our new
most relevant and important areas MOSAIC M1S COM
for the use of automation technology. Master
As more
Please enquire at
[email protected]
Country Manager
Mr Zavier Paul Antony
[email protected]
+91 99408 77677
www.reersafety.in
More than
60 years ReeR SpA
Via Carcano, 32
of 10153 Turin, Italy
quality Flat No: S-1, Plot No: A-3
Local Address
Mithra Appartments
and Thirumagal Nagar Main Road
Rajakilpakkam
innovation Chennai 600 073
24 | AUGUST 2022 Tamilnadu
Made in Italy
since 1959
Safety Light Curtains | Safety Controllers and Safety Relays
Magnetic and RFID Safety Switches | Inductive Safety Switches
Safety Photocells | Measurement Light Curtains
ReeR is ISO 9001, ISO 14001 and ISO 45001 certified
Please enquire at
[email protected]
Country Manager
Mr Zavier Paul Antony
[email protected]
+91 99408 77677
www.reersafety.in
More than
60 years ReeR SpA
Via Carcano, 32
of 10153 Turin, Italy
quality Flat No: S-1, Plot No: A-3
Local Address
Mithra Appartments
and Thirumagal Nagar Main Road
Rajakilpakkam
innovation Chennai 600 073
Tamilnadu
ENGINEERING AUTOMATION
REVIEW COVER STORY SECTION
emergency stops, electromechanical
switches, guard-lock safety door
switches, magnetic switches, RFID
switches, inductive sensors, safety mats
and edges, two-hands controls, hand
grip switches, encoders and proximities
for speed control and analogue sensors
(i.e. loading cells, pressure switches,
temperature measurement, flow and
level measurement, etc.), reducing the
number of devices and wiring used and,
therefore, the overall size of the project.
All logic is configured through a
graphic interface allowing tamper-
proof system configurations. No
more laborious wiring is needed as
with traditional solutions, speeding-
up control panel construction. A of innovating new products for the countries worldwide.
lower number of electromechanical operator and machine safety.
components also means a better Q. What are the factors you need
performance level and therefore a Q. What is your vision for your to address that are related to
higher safety level. company? the machine safety technology
New product launches include Our vision is to always be at the industry?
the Mosaic M1S COM, an Enhanced forefront in the field of optoelectronic In any type of industry operator safety
Master Unit with Fieldbus Interface, safety light curtains, safety controllers as well as machine safety is crucial.
announced during the last SPS (Smart and measurement light curtains. Wherever operator safety is required,
Product Solution) fair in Parma, Italy. Innovating and providing customers we need to ensure a fool-proof and
The new Mosaic M1S COM master unit with reliable and effective solutions mistake-proof environment. Being one of
integrates 2 RJ45 network connectors for operator protection. Able to meet the world main manufacturers of safety
for connections to the field bus and / or each application demand and provide sensors and controllers for industrial
to the network for remote control. an accurate support service to our automation, we have a commitment to
We are in the continuous process customers based in more than 65 address these factors on top priority.
26 | AUGUST 2022
MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
HIGH QUALITY FOR YOUR
HIGH QUALITY FOR YOUR
MACHINERY
MACHINERY
MGM brake motor main features VARVEL production lines
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • RS-RT worm gearboxes: 28 to 150 mm centres.
MGM brake motor main features VARVEL production lines
One stage worm, helical/worm and double worm.
• AC 3-ph brake (no rectifier) or DC brake on request
• Oversized brake disc for higher brake torque, longer life and
• RD helical gearboxes: 50 to 2300 Nm. Two and three stages.
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • RS-RT worm gearboxes: 28 to 150 mm centres.
reduced maintenance
• AC 3-ph brake (no rectifier) or DC brake on request One stage worm, helical/worm and double worm.
• RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages.
• Oversized brake disc for higher brake torque, longer life and • RD helical gearboxes: 50 to 2300 Nm. Two and three stages.
• Fine and easy brake torque adjustment (as standard)
• RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages.
• Very quick brake r
• RG precision planetary gearboxes: 10 to 230 Nm.
reduced maintenanceeaction time • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages.
• Frequent START/STOP cycle applications
One and two stages.
• Fine and easy brake torque adjustment (as standard) • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages.
• Very quick brake reaction time • RG precision planetary gearboxes: 10 to 230 Nm.
• Manual brake release (as standard)
• VR dry friction speed variators: IEC63 to IEC90
• Frequent START/STOP cycle applications One and two stages.
• Hexagonal hole on non drive end of the shaft for manual rotation
1 to 5 stepless speed range, 300 to 1500 rpm.
• VS planetary speed variators: IEC71 to IEC112
• Manual brake release (as standard) • VR dry friction speed variators: IEC63 to IEC90
• Single speed or two speeds motors
• All motors designed for inverter duty
• Hexagonal hole on non drive end of the shaft for manual rotation 1 to 5 stepless speed range, 300 to 1500 rpm.
1 to 5 stepless speed range, 200 to 1000 rpm.
• Single speed or two speeds motors • VS planetary speed variators: IEC71 to IEC112
• All motors designed for inverter duty 1 to 5 stepless speed range, 200 to 1000 rpm.
A new generation of electric motors and gearboxes for power transmission
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Ware House No. G3 and G4 • Ground Floor • Indus Valley’s Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street •Chennai - 600 095
Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street
agency.com MGM-VARVEL Power Transmission Pvt Ltd
Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • [email protected] • www.mgmvarvelindia.com
• Tamil Nadu, INDIA • Phone: +91 44 26533665 / 9629691777 • [email protected] • www.mgmvarvelindia.com
Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street
REGIONAL OFFICE: KOHLI TOWERS • 4 Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
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Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • [email protected] • www.mgmvarvelindia.com
REGIONAL OFFICE: KOHLI TOWERS • 4 Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
th
ENGINEERING AUTOMATION
REVIEW INDUSTRY FOCUS SECTION
How to Get the Most Value
From Digital Technology in
Manufacturing
very industry right now finds itself Extracting Maximum Value From checks and balances, as well as ongoing
in the midst of major Industry 4.0 Digital Technology communication, among a cross-functional
Etransformations. This process is It’s tempting to throw money at the professional network. It takes a village to
leaving decision-makers wondering how problem, but successful investment in raise a child — and also to deploy Industry
to get the most value from their new Industry 4.0 tech requires more than just 4.0 tech effectively.
digital technology, both before and after cash. The companies getting the most
bringing it aboard. out of the Internet of Things (IoT), AI, and 2. Insist on Specificity
Digital technology in manufacturing scalable intelligence are the ones that You’re in somebody’s sales funnel right
is a game changer. From big-data undertake this journey with specific goals, now. That goes double or triple if you’re
analytics, machine learning (ML), and top-quality communication and iteration actively looking to bring new technology
artificial intelligence (AI) to automation plans, & clear roadmaps already in place. products into the fold at your company.
and data-sharing platforms, tech is here Here’s a closer look at these and other There are plenty of opportunities to be
to stay. Nobody is under any illusions fundamentals of Industry 4.0 success. parted from your money when it comes
anymore about the importance or fragility to industrial IoT, IT, AI, ML, or any of the
of the world’s supply chains. Industry 4.0 1. Invest in Communication other concepts you can be expected to be
can help manufacturers remain stable In this context, quality communication pitched along the way.
and efficient in a world with frequent means having a plan in place beforehand Salespeople should be precise about
productivity setbacks. Here’s how to get for engaging with stakeholders, frontline how their products solve specific
the most value from digital technology in employees, site managers, or leaders. problems — and so should your tech
manufacturing. The result should be a network of decision-makers. Likewise, the cross-
28 | AUGUST 2022
ENGINEERING AUTOMATION
REVIEW INDUSTRY FOCUS SECTION
functional team or communication managers and to further elaborate on • Internet of things (IoT) sensors and
channels described in point number one some of the practical benefits in the advanced inventory-management
above should be specific as well. offering. systems facilitate the automatic
Your investment in Industry 4.0 will be flagging or re-ordering of mission-
more successful if your stakeholders bring Performance Tracking & Visualization critical supplies.
a clear-headed approach that focuses on • Real-time performance dashboards • Driverless pallet trucks and other
existing business needs and performance gather data from assembly lines, guided vehicles traverse manufacturing
shortcomings. If it sounds like a given vehicles, inspection stations, and more. and warehousing environments more
product offers something you don’t need • Reporting and compliance automation safely than human heavy-equipment
and don’t anticipate needing within a removes barriers to transparency and operators, and more efficiently.
reasonable timeline, you might be putting eliminates bottlenecks associated with • Warehousing and manufacturing
the cart before the horse and placing regulatory compliance. Automating managers report improved decision-
yourself on track to spend money you compliance saves money over time. making after adopting key automation
don’t need to. • RFID tagging and other techniques technologies.
for hands-free processing, inventory
3. Set a Timeline counting, and more. Cybersecurity is an additional opportunity
Industry 4.0 investments should always area unlocked by advanced digital
be entered into with a plan and timeline Advanced Planning Capabilities manufacturing technologies and
in place. Many professionals arrive at a • Dynamic scheduling for assembly lines automation. Cyberattacks are on the rise
three- or five-year roadmap for the new and factories. in factories and other critical infrastructure,
networks and assets, for example. • Big-data analytics for studying supply- but advanced cybersecurity automation
Think of this timeline as a kind of chain, consumer, and market trends. protects these systems by studying
“change story” as well. Each step on the • Warehouse-management systems network activity and flagging suspicious
timeline should describe the value that’s to optimize stow locations and pick actions — including bad actors who might
at stake — or available for the taking, paths make the most of the currently seek to halt or alter a factory’s workflows.
thanks to new technology. Think about historically limited warehouse space in
what this deliverable should look like, the post-pandemic world. Digital Tech in Manufacturing
too. Call on as much data and helpful Delivers Opportunity
visualization materials as you can. Digital and Predictive Maintenance Digital technology in manufacturing is a
And, again, be specific. Match the • When condition-based maintenance broad field that grows more consequential
solutions you find on the market with replaces scheduled or pre-emptive and exciting by the day. Industry 4.0,
your operation’s present state of digital maintenance, facilities save time and joined with manufacturing, is expected
adoption and its IT infrastructure. Know money. Unplanned machine downtime to result in an industry that is vastly
what kind of buy-in is required every becomes rarer as well. more cost-effective, responsive, and
step of the way. Be sure all stakeholders • Digital work-order dashboards replace adaptable to disruptions, as well as better
understand the changes at each step, too, manual assignment and maintenance able to balance supply with demand.
along with how new additions interface ticketing systems, which results in The backbone of these technologies is
with and add value to other points in the fewer mistakes and oversights. automation, but this simply enhances
organization. • Digital shutdown and energy- human decision-making — it doesn’t seek
monitoring capabilities enhance to supplant it.
Examples and Possible Steps to Take planning and execution, bolster safety, The manufacturing industry still needs
Some examples will help with the and ensure responsiveness concerning to add as many as 4.6 million jobs within
visualization steps outlined above, help energy usage and carbon footprint. the next decade, of which 2.4 million
match growth areas to available digital positions may remain empty. Digital
technologies, and make this discussion Automating Resupply and Material technology will help close these skills
more practical and concrete. The following Handling gaps in the most critical industries and
is a look at several possible investment • Automated robots and conveyors ensure the resulting workforce does the
areas in digital technology to inspire new streamline handling and de-palletizing highest-quality, lowest-waste, and most
possibilities for manufacturing-facility operations while making them safer. highly efficient work it can do.
30 | AUGUST 2022
Digitize | Visualize | Optimize
Automotive Life Science & Pharmaceuticals Intelligent Machines
Smart Grid Smart Infrastructure Digitalization & IIoT Solutions
Industrial IoT Solutions
RS 485 TC
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R5 R3 PW R DI3 DI3 O4 D O2 My
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Wireless Gateway SP1001-Series SPIO Series IoT Platform-My Factory Cloud
Pune | Mumbai | Vadodara | Ahmedabad |
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Hall 1, Stand-P3
ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
Fraud Prevention Kit with
DataBridge™ MS
ETTLER TOLEDO offers a number of products to
accompany your truck scale that will protect your
Mbusiness. Truck scales are convenient targets
for fraud. Thieves constantly devise new ways to cheat
businesses that buy or sell truckloads of material by weight.
Protect yourself with the built-in security features of
DataBridge™ MS software.
Many software programs rely on password protection alone.
DataBridge™ MS software uses password protection with
defined access levels, but that is just the first layer of fraud
prevention. The software provides an arsenal of anti-fraud
features designed to stop the tactics that are being used to
cheat truck scales. i.e. weight curves, stored tare weights, Vehicle Positioning System:
camera capabilities, pre-loading, audit logs etc. METTLER TOLEDO Help Prevent Improper Positioning by Photo
The most common way to cheat at the truck scale is eyes i.e. Vehicle positioning system, which help to prevent more
also the simplest–improper positioning of the truck on the than one truck driving onto the scale. Photo eyes can detect this
weighbridge. Several scenarios make this possible for a truck cheat, as well as improper positioning of a single truck.
driver to accomplish.
• Truck with one set of axles off the front (or the back) of the Camera Capabilities:
scale will weigh lighter. DataBridge™ MS software automatically captures still images
• One truck fully on the scale, while second driver pulls a set and attaches them to a permanent record of each weighing
of axles on the scale, generating a deceptively heavy load. transaction. Images are labeled by event and can be included
on the tickets that are given to drivers as receipts. Using the
software’s built-in camera monitor, scale operators can view
activity at a scale. When positioned correctly, cameras can
record images that identify vehicles, drivers, and license plates.
Cameras also protect against cheaters, such as drivers who
position the wheels of their vehicles partially off the scale to get
a lower weight reading. While a busy scale operator might miss
the violation, properly positioned cameras will not.
DataBridge™ MS Scale Management System provides
professional transaction management with METTLER TOLEDO
innovation, offering powerful capabilities for large and growing
organizations with features like Multiple Work station access,
customer user roles & permissions, notifications, analytics,
advance customer data entry and advance anti-cheating
solutions. This software is also having capability for complete
unattended weighing system, which helps to avoid weighing
attendant, improve data accuracy & faster weighing throughput.
For more information
Email : [email protected]
Website : www.mt.com/veh-fraud-prevention-ve
32 | AUGUST 2022
TURNING WORKPLACES INTO SAFER PLACES
PULL-WIRE EMERGENCY STOP SWITCH
ZQ 900
■ Emergency stop function can be initiated from
any point of the wire
■ Wire up to 50 m long
■ Wire breakage monitoring
■ Position indicator facilitates set-up and
maintenance
■ Integrated emergency stop push button
INDIA
Make in
Contact Details:
Phone: +91 9607800255
Mail: [email protected]
Schmersal India Pvt Ltd
www.schmersal.in
ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
Available from stock - drylin T -
®
The cost-effective lubrication free
alternative to recirculating ball bearings
ho likes to have greasy hands? You might know
this from your own children. They quickly eat a
Wfew fries and then wipe the greasy fingers on the
T-shirt. Nobody likes to have greasy fingers or grease stains
on their clothes. If you work with machine elements such as
ball bearings, gears or linear guides, it is almost impossible to
avoid this contamination, isn’t it?
The fact is that all movements of metal on metal must be
provided with a lubricating layer. Oils or greases are used for
this purpose. If these are not present or are not relubricated
regularly, the system will fail.
Grease thus ensures the function of a metallic bearing but
can also be extremely troublesome in many applications. Have
you ever seen bearing getting corroded/getting failed because
of inadequate lubrication or recirculate ball damaging the rails
or shafts?
Isn’t it a big worry for all engineers to find solution for these
problems?
You would love to know that Drylin linear bearing has
already resolved millions of existing conventional bearing
problems like corrosion, Noise, Weight reduction and many
more. It is also 1:1 interchangeable with conventional
recirculating bearing.
Let’s see the working of drylin linear bearing. Change now to drylin.
The ball recirculation system and the high level of stress
®
drylin T slides instead of roll on the balls due to the load being applied to a small point
The drylin linear bearings enable maintenance-free and on each ball are factors that result in potential weak spots
®
lubrication-free operation of parts of machines and equipment and noise. Recirculating ball systems can be replaced with
whose function is determined by relative movements in a igus linear bearings of the drylin series in nearly all areas
®
®
straight line between components. The special dry-tech of use. Due to their simple structure, the drylin linear plain
®
®
high-performance plastics of the bearing bushings ensure bearings have very little susceptibility to failure. Lubrication-
that machine elements can be moved along a shaft or profile free operation means that the machine parts remain free of
guide silently and with little friction. Compared to linear dirt, dust and moisture. Another advantage is the very quiet
solutions with rolling elements, the acquisition costs are up operation of the drylin linear bearings.
®
to 40% lower and there are no additional operating costs. In
linear ball bearings, one or several rows of balls support the
shaft. To work properly, they need a ball recirculation system
that guides the balls back in the direction opposite to the For more information,
shaft’s direction of movement. Website: www.igus.in/drylin
34 | AUGUST 2022
STALL NO. L-33
DESIGNED TO PROVIDE SUPERIOR PROTECTION AND PERFORMANCE
Ansell’s world-leading portfolio of multi-barrier personal protective equipment solutions are designed to
protect against the highest levels of risk from hazardous chemicals and biological agents.
AlphaTec 58-535B AlphaTec 58-735
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ANSELL GRIP™ coating reduces the Cut-protective chemical-resistant
force needed to handle wet or oily gloves with high-visibility liner for
parts advanced protection
AlphaTec 58-001 ESD AlphaTec 53-001
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Durable nitrile gloves for working in MICROCHEM™ Multi-Layer Barrier
environments with static hazards or Technology for advanced protection
high explosive risks from acids, chemicals and hydrocarbons
AlphaTec Solvex 37-185 AlphaTec Solvex 37-676
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Elbow-length chemical gloves Comfortable chemical-resistant
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protection protection
For more info, please contact Customer Helpline at +91-22-38124500
or Email us at [email protected] or visit Ansell.com
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Ansell, ® and ™ are trademarks owned by Ansell Limited or one of its affiliates. © 2022 All Rights Reserved.
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ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
Flexibility meets safety: First monitoring
system for robot e-chains from igus
New i.Sense TR.B sensor enables condition monitoring for triflex R energy chains in
three-dimensional applications
Robots have long been an integral part of many areas of industrial manufacturing - and their range of tasks
continues to grow in the wake of digitalisation. Whether for welding, painting, soldering or palletising, industrial
robots work dynamically. A flexible 3D energy chain such as the triflex R from igus makes it possible to guide
robot cables safely. To detect potential chain breaks due to extreme loads in good time and to avoid unplanned
machine breakdowns, igus is presenting i.Sense TR.B, the world’s first breakage monitoring system for 3D energy
chains at automatica 2022.
and pivoting movements. After all, a chain breakages. “Particularly in applications
break can be disastrous: plant downtime, such as automotive production lines with
production stoppages and delivery delays extremely high output, any downtime
cost time and money. The motion plastics can cause costs of several €100,000.
specialist igus has developed a new and Real-time status monitoring of the
cost-effective solution to determine chain energy supply system in industrial robots
breakage at lightning speed and prevent therefore offers users considerable added
expensive consequential damage: i.Sense value,” explains Richard Habering, Head
TR.B - a real-time breakage monitoring of Business Unit smart plastics at igus.
system for the three-dimensional triflex R
Thanks to the new i.Sense TR.B sensor, energy chain. Sustainable maintenance with smart
intelligent condition monitoring is now
also possible for the triflex R 3D energy plastics
With the help of numerous test series
chains from igus. (Source: igus GmbH) Smart real-time condition
monitoring - also for 3D applications in the industry’s largest test laboratory,
ncreasing material and energy efficiency, With i.Sense TR.B, the proven i.Sense igus is continuously working on further
compensating for supply bottlenecks breakage monitoring of igus smart optimising the quality and durability of
Ithrough domestic production and plastics is now also possible for its products. The combination of flexible
alleviating labour shortages: these are, dynamic, three-dimensional applications. triflex R 3D chain with high tensile
according to the 2022 trend index at the Customers can thus increase the safety force absorption and i.Sense TR.B
world’s leading trade show automatica, of their robot systems with an investment sensor makes it possible to safely guide
some of the most frequently cited reasons of just a few hundred euros. The i.Sense and protect robot cables - and thus
why industrial robots are important for the TR.B sensor is connected directly to significantly increase their service life.
German economy. However, one thing the PLC customer control - without Condition-based maintenance using the
above all is essential for an industrial robot additional software costs. If a chain link TR.B sensor also makes maintenance
to work reliably: safe cable guidance. breaks, the system detects the change in more sustainable, as users can avoid
Robot cables must withstand numerous length of the rope installed in the chain unnecessary or premature product
flexing cycles as well as loads due to and can accordingly send out a digital replacement. And if there is a chain break,
torsion and tension. With the triflex R, signal to the system control. Instant the sensor can be reused after correct
igus has developed a round energy chain breakage detection enables immediate emergency shutdown of the system.
with a defined bend radius specifically for maintenance measures and can thus
industrial robots in order to protect the avoid unplanned downtimes and total For more information,
cables even during dynamic rotational failures in the event of individual chain link Website: www.igus.in/drylin
38 | AUGUST 2022
ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
Concepts for communication and
Signal Evaluation
Machine safety in intralogistics – best when networked
When it comes to machine safety
in conveyor and storage technology
systems, it’s vital that the topic
of ‘networking’ is on the agenda,
ow-ing to the extensive nature of
the systems, and the numerous
and dif-ferent safety switchgear
devices that they contain. With
a sophisticat-ed networking
concept, you can achieve multiple
goals in one go – transparency in
communication, ‘lean’ wiring and
intelligent linking of different system
areas. Here, system engineers can
choose from a number of different Fig. 1: In intralogistics systems, alternative wiring concepts for safety switchgear
options. offer particular benefits.
he fundamental principle of Looking for sophisticated concepts safety switchgear devices. As guards
machine safety is no different in So what does this mean when it often complicate workflows (e.g. when
Tintralogistics than in production comes to ‘designing’ machine safety packages are moved into and out of the
or assembly: wherever humans and for conveying and storage systems? danger area), the use of optoelectronics
machines work together, humans Irrespective of the specific and individual may be more suitable. This also applies
need to be protected. However, in requirements, there should be a to area protection around packaging
intralogistics, systems are often very sophisticated concept in place for each machines, for example.
extensive, and there are many and and every hazard point that ensures The trend: networking instead of
different ‘interfaces’ to staff, such as the best possible integration into individual wiring As intralogistics often
transfer stations. workplace workflows. This will create involves larger systems with numerous
Also typical are the high level of the prerequisite for high productivity danger areas and corresponding
automation and, in some cases, the and minimise any incentive there might protection needs, it is one sector
extremely high product turnover rates. be to tamper with the protective device in which the networking of safety
This places high requirements on the (a frequent cause of occupational switchgear devices has been fairly well
productivity and failure reliability of accidents). established from the outset. This has
systems. Moreover, in some task areas meant the replacement of traditional
– such as automated palletisation – Optoelectronics or guards? individual wiring of each switchgear
the components being handled are This kind of concept also includes device with efficient, network-like wiring
comparatively heavy. This brings an a clear view of the process and concepts. There is a range of options
elevated risk of injury. indication of the operating states of available here, one of which is the AS-
40 | AUGUST 2022
ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
easier because of the number of series savings thanks to extensive diagnostics
of safety switchgear device (including data and straightforward installation
optoelectronics and operating units) that and wiring. Additionally, both solutions
are available as ‘AS versions’, i.e. with offer extreme flexibility when it comes
integral AS-i SaW interface. to adapting the individual safety
requirements of complex systems
Alternative – the Safety Fieldbox and machinery. Moreover, additional
The ‘Safety Fieldbox’ system can also transmission of all diagnostics signals
be used as an alternative to the AS- from connected devices ensures
Fig. 2: The components of a practical Interface Safety at Work. A Safety optimum process transparency. Plus,
safety solution. A view of the process, Fieldbox enables field connection of up increasingly important as an argument
operating elements close to the door to eight safety switchgear devices of is the saving that bus systems can
handle, information about the operating
state of the safety switchgear device. different types. Here, safety switchgear achieve on resources like plastic and
devices only occupy a single device copper.
connection in each case, irrespective of
whether it’s a sensor or interlock. Both Capture and evaluate operational
the safety-related and the operational signals via SD 4.0
signals are captured and connected to If a user only wishes to capture and
higher-level control modules via the evaluate operational, i.e. non-safety-
PROFINET/PROFIsafe protocol. related signals, the SD System solution
The flexibility of the system will be offers a third way. This system allows
further enhanced in the future, with the electronic safety sensors and solenoid
Fig. 3: Widespread intralogistics: user having a choice of versions with interlocks to transmit comprehensive
optoelectronic protective devices allow
flexibility in safe materials handling. connection to EtherNet/IP CIP Safety status and diagnostic data to a higher-
and EtherCAT FSoE. level machine controller.
Interface Safety at Work (AS- i SaW) A new feature of the SD bus is the
safety bus. Two solutions, common objectives significantly expanded networking
Both solution concepts feature option to include higher levels. A
AS-i SaW: minimal wiring effort straightforward installation and prerequisite for this is the connection
The AS-i-Safety standard not only commissioning. What’s more, both to OPC UA as a standardised protocol
facilitates rapid installation with minimal alternatives offer potential for cost for M2M communication, which has
wiring effort – it often saves on several
hundred metres of wire for a single
application – it also offers maximum
flexibility, e.g. in the event of system
modifications or new requirements and
safety requirements.
Another advantage is the
comprehensive range of diagnostics
functions. These make for more rapid
identification of the source of error in
the event of irregularities or faults. This
is particularly beneficial in the case of
extensive, complex systems, and can
help to reduce downtimes significantly.
For these reasons, many intralogistics
systems that Schmersal equips with Fig. 4: As many as eight safety switchgear devices can be connected in the field
safety systems are networked using via the Safety Fieldbox. The data are captured and forwarded collectively. This
AS-i SaW. This networking is also made saves on wiring.
42 | AUGUST 2022
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established concepts from which
to choose, and the appropriate end
devices to pair with them. It is only
logical that alternative wiring concepts
are undergoing further development.
New versions of the Safety Fieldbox are
conceivable, for example, perhaps with
additional functions and in combination
with switchgear devices. Plus, doing
away with hardwired communication in
its entirety in favour of wireless safety
system would introduce benefits in
terms of installation effort and flexibility,
particularly in intralogistics.
Fig. 5: Versatile and flexible: the SD 4.0 data bus enables integration of safety
switchgear devices into preventive maintenance concepts.
the advantage of better visualisation Outlook – alternative wiring
of diagnostic information collected concepts are coming
in the field, and better access via The examples and the three bus Author:
mobile devices such as tablets and systems make one thing clear – Ulrich Bernhardt,
smartphones. This helps to facilitate alternatives to traditional wiring in Head of Sales for Controls,
predictive maintenance and additional safety circuits are of particular use Email: [email protected]
concepts as part of Industry 4.0. in intralogistics systems. There are Website: www.schmersal.in
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44 | AUGUST 2022
Safety at an attractive price
Leuze is bringing to market the new ELC 100 safety light curtains,
which can be used to reliably guard points of operation: The devices
contribute to making machine designs cost effective and are easy to
integrate and install.
Owen, Germany, January 7, 2022 – Manufacturers and operating companies of machines and systems can now
use new Leuze safety technology for contactless guarding of points of operation at an attractive price: The ELC
100 safety light curtains are suitable for applications with operating ranges of up to six meters and enable guarding
with short safety distances.
For a cost-effective machine design
With the new devices, Leuze offers optoelectronic safety technology for a cost-effective machine design.
The robust ELC 100 safety light curtains focus on the key features. They can be used in various applica-
tions, for example, guarding machine openings where parts are fed in manually. Their high resolutions
of 17 and 30 millimeters reliably detect fingers and hands. The protective field extends to the edge of
the housing. As a result, the devices can be mounted flush at the boundaries without any dead zones
occurring. The cable outlet is specially constructed to enable flexible integration of the devices into the
machine design. The cable can be oriented in any direction. The safety light curtains are also optimal-
ly designed for access guarding on machines and systems, since the protective fields are up to 1,500
millimeters in length. Thanks to their high shock resistance, the safety light curtains are also suitable for
safeguarding points of operation on presses.
Easy to install, with no configuration
The simple mechanical and electrical design enables quick installation of the devices. The supports
with swivel function can be easily mounted into the grooves of the ELC 100 safety light curtains. A
practical feature is the multi-level alignment display, which can be used to quickly position the devices
in the optimum alignment. The bright LEDs are highly visible right from the transmitter. If alignment is
not required, for example, with short distances, the costs can be reduced even further with the sliding
blocks included in the scope of delivery. Connection via the 4-pin cable is also particularly easy. No
configuration is required.
Robust in operation
The design of the ELC 100 safety light curtains ensures reliable operation. The housings are made
entirely of metal. The raised side walls protect the front screen. Thanks to intelligent beam evaluation
with object tracking, the devices operate reliably without switching off, even in demanding environments
with chips or sparks. The devices are also particularly resistant to shocks and vibrations.
Thanks to the supports with swivel function, The multi-level alignment display is easy to read and can be used
the ELC 100 safety light curtains are quick to install. to quickly position the devices in the optimum alignment.
Connecting the ELC 100 safety light curtains via
the 4-pin cable is also particularly easy.
The devices do not require configuration.
With curiosity and determination, the Sensor People from Leuze have been creating innovations
and technological milestones in industrial automation for more than 50 years. They are driven by the
success of their customers. Yesterday. Today. Tomorrow. The technology leader’s high-tech product
range includes a number of different sensors for the field of automation technology. Among these are
switching and measuring sensors, identification systems, and data transmission and image processing
solutions. As a Safety Expert, Leuze is also focused on components, services and solutions for
safety at work. Leuze concentrates on its core industries, in which the Sensor People have extensive,
specific application know-how and many years of experience. These include intralogistics and the
packaging industry, machine tools, the automotive industry as well as laboratory automation. Leuze
was founded in 1963, headquartered in Owen/Teck in Southern Germany. Today there are more than
1200 Sensor People around the world who are working with determination and passion for progress
and transformation to make their customers successful in a constantly changing industry. Regardless
of whether in the technological competence centers or in one of the 21 sales companies, supported by
more than 40 international distributors. www.leuze.com
Leuze electronic GmbH + Co. KG
In der Braike 1, 73277 Owen · T +49 7021 573-0 · F +49 7021 573-199 · [email protected] · www.leuze.com
en 06-2020/06 1171 · Subject to modifi cations and errors
ENGINEERING AUTOMATION
REVIEW TECH INNOVATION SECTION
New multi-axis servo drive provides
performance control up to 750W
rio Motion Technology has drive also supports 20-bit single turn or reusing it across the machine’s axes. This
launched a multi-axis servo 23-bit multi-turn absolute encoders. system reduces cost for the machine user
Tdrive to provide precision motion The compact, multi-axis servo drive and contributes to their environmental
coordination for space critical, lower is designed as a space-saving dual axis commitment.
power machines up to 750W. The new module in 750W and 400W frame sizes. DX5 economically viable solution
DX5 servo drive is designed to be cost A zero-stacking gap minimises footprint achieves one of the lowest cost-per-axis
effective for machine builders who need when adding up to a maximum of eight counts between two and eight axes up to
multi-axis EtherCAT performance control, axes at 750W, or 16 axes at 400W. A a 750W requirement, or up to 16 axes at
and a zero-stacking gap and compact single, dual axis module measures 40mm 400W.
dimensions enable a small footprint. wide x 205mm high x 203mm deep. A
The DX5 multi-axis servo drive is full eight axes at 750W extends width to Reliable multi-axis synchronisation
aimed at OEMs designing machines for just 240mm including power stage, while and fast development
applications such as laser, plasma, or a full 16 axes at 400W only extends It’s quick to programme Trio’s controllers
water cutting, between two and 16 axes. width to 400mm including power stage. for multi-axis synchronisation, with
The multi-axis drive is also intended for These compact dimensions make DX5 a choice of IEC 61131-3 languages,
packaging machines with lower power among the smallest multi-axis servo PLCopen, as well as Trio’s intuitive, text-
requirements, including form fill seal, and systems available. based Motion-iX language.
labelling applications , says Trio India’s “The DX5 multi-axis servo drive is
Managing Director ,Upendra Vanarase . Designed for energy and cost for machine builders who need high
savings performance motion synchronisation in a
Motion control performance in a The DX5 multi-axis servo drive is also lower power, compact and cost effective
compact footprint highly energy efficient, providing savings package,” says Trio India’s Managing
Multi-axis synchronisation includes for end users across the lifetime of the Director, Upendra Vanarase.
EtherCAT control performance down to machine as a result of the integrated DC
250μs, with 350% overload for pulse Bus regenerative energy system. The For more information,
duty cycles. The DX5 multi-axis servo DC link absorbs motor braking energy, Website: www.triomotion.com
48 | AUGUST 2022