Machine Tools World October 2022

TECH INNOVATION














































IOT SOLUTION
Industry 4.0 is the name of the fourth major revolution in
the history of industry. This involves the digitalisation of
industrial production and thus the connecting of people, FOR MACHINE
machines and products with the help of information
and communication technology. In the following, the
essential aspects of Industrie 4.0 are roughly described: SAFETY


In order for the objects involved in the production aving a manufacturing facility in place that
allows machines to monitor their own safety in
process to be able to communicate with each other, Hthe workplace shows industry 4.0’s potential.
they are equipped with storage media, communication This can be made possible by introducing the Internet of
solutions and sensors, as well as being connected to the Things (IoT), an intelligent technology that leverages AI
Internet (Internet of things – IoT). Through this digital (Artificial Intelligence) and machine learning capabilities. It
monitoring of all objects, large amounts of data (Big can facilitate machines to detect how frequently machine
guards have been moved or if they need to be replaced. The
data) are collected and analysed. The use of artificial advancement of technology creates an environment for a
intelligence (AI) makes it possible to recognise patterns smart workplace.
and react independently.
More about IoT in machine safety
IoT in a space where machines are actively used in the
(Source: https://www.gambit.de/wiki/industrie-4-0/)
workplace builds the most effective ways to enhance safety.




46 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com



TECH INNOVATION
















The technology assists companies by Tracking the use of machine Identifying the risks beforehand
improving the majority of their working guard and safety switch gears IoT devices collecting safety data for a
conditions, including data collection, IoT-based smart devices are able to long period enables companies to track
operation execution, and productivity figure out the trail of breadcrumbs the machine performance over time.
enhancement. that points out to some bigger issues With these insights, managers can
However, it must be noted that IoT influencing the company’s production. predict when a particular device will
solutions won’t protect the machines For instance, suppose a company’s not be able to run in the near future. As
entirely in risky industries. But they can production manager detects high usage the IoT services use data on machines’
alert managers early on, allowing them to of an interlocked guard door which is usage or age, the prediction tends to
address a number of threats and prevent interfering with the seamless production come up as accurate in the majority of
them from happening. process. Further on discussing the cases.
With IoT technologies, companies can issue with the operators, the manager Thus, maintenance staff would be
monitor machines’ operating conditions might find out that they are frequently able to replace the devices prior to
and external defects and effectively limit opening the interlocked door to fix a their failure. Also, it ensures that device
machines’ exposure and risks to accidents. malfunctioning device and they need replacement takes place under the
Let’s see how IoT brings in solutions for to either repair or replace it as soon as planned maintenance downtime.
machine and worker safety to provide a possible to fix the problem. The smart machine would detect
secure working environment. any wear in the device, recommend a
Use of advanced data analytics replacement period, and place an order
Monitoring safe work with IoT With advanced data analytics, for delivery of a new part.
sensors companies can come up with better
IoT sensors and solutions enable the business decisions. They can equip IoT The bottom line
collected data to be analyzed efficiently. devices to process complex data and IoT for machinery safety automatically
The sensors monitor workers’ conditions implement solutions. The augmented ensures long-term safety for the entire
in real-time when they perform devices with smart capabilities enable workplace as well. The smart sensors
hazardous activities or work at such safety systems to reach the next level. and devices in the workplace analyse
locations. For instance, companies might use data and use it to build safety strategies
computer vision frameworks to inspect and occupational health for employees.
The three fundamental components of companies for safety risks. It can find Companies not investing in IoT solutions
IoT sensors are: anomalies even from the vibrations of are missing out on the opportunity to
• A localisation service is in place to machines in use. Schmersal is working save operational significant costs and
estimate the worker’s position that on an effective IoT solution for the time. Whether it’s about taking care
needs to be shared in emergency industry, which will include some of our of machinery or human workers at an
scenarios. new products for machine safety. organisation, IoT can be beneficial in
• SFB with Safety field bus transforming the work environment.
• An indirectly connected warning
system works by exchanging relevant • Safety light curtains with Bluetooth
information about environmental and
worker conditions. • AZM 201 Solenoid interlock For more information
Schmersal India Pvt Ltd.
• A state estimation tool that estimates • PSC1 control system with Standard E-mail: [email protected]
anomalous situations. and Safety field bus Website: www.schmersal.in




48 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com



TECH INNOVATION




All-In-One Fiber Laser Welding System:


Fiber Laser Welding, Fiber Laser Cutting


and Fiber Laser Cleaning





elding is the most important
and integral part of the
Wmetal forming industry.
Fiber laser technology has made a
revolution in how welding is done.
MEHT A’S GALAXY SERIES OF HAN
DH ELD FIBER LASER WELDING
MACHINES reduces dependency
on skilled personnel to the minimum
and is an absolutely trouble free and
maintenance free machine.
Mehta’s Galaxy Handheld Fiber Laser
Machine comes in three capacities;
1 kW, 1.5 kW, and 2 kW, which are
capable of doing laser welding, spot
welding, welding with a wire feeding
system, and now with additional features
for cutting and cleaning. This makes
Mehta Fiber Laser Welding System an
all-in-one welding system.
The industries that requires to cut
sheet metal and uses hand tools like accepted and adopted by more and more machine manufacturing, is always keen
metal cutting shears or scissors, Mehta’s people and Mehta’s all-in-one fiber laser to develop machines based on market
indigenously made all-in-one handheld welding system is gaining popularity requirements.
fiber laser welding machine is a must across industries. With 22 branch offices across cities in
have machine. Just by changing the Welding on dissimilar metals, difficult India, a head quarter and 4 state-of-the-
nozzle and gas pressure, Mehta’s hand metals, as thin as 0.5 mm metal, no art manufacturing units in Ahmedabad,
held fiber laser welding machine can be pre and post processing processes and a strong R & D Department reflects
converted into a hand held fiber laser requirements, no deformation, no health their three core values of quality, service,
metal cutting machine or fiber laser hazards, wobble adjustment up to 4mm, and customer satisfaction.
cleaning machine. option to regulate power from 10% to
The handheld fiber laser cutting 100%, and cleaning pass up to 4mm
machine provides the best option one makes Mehta’s welding system an
can get where the cutting application is absolute trouble and maintenance free
non-standard. machine that saves 5 to 6 times more
Cutting with a handheld attachment time than other conventional methods.
gives you the freedom to cut even in Mehta Cad Cam, having been in the
complicated areas and angles. Fiber market for more than 3 decades and For more information,
laser welding technology is now being a leading player of fiber laser welding Website: www.mehtaindia.com






50 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com



TECH INNOVATION





















































ANCA’s affordable grinding solution,


the new generation FX5E Linear


enables premium CNC grinding for


versatile applications




The new FX5E Linear has additional features, while remaining competitively priced and will be on display at DMP,
Shenzhen in November
A automation with the AR300 robot. ANCA technology. The option for AR300
lower cost FX5E Linear
grinding machine has joined
automatic tool loading is a solution for
This is the ideal machine for both price
the premium FX Linear product
range at ANCA. The new generation and #MadeonANCA quality. The latest low volume runs.
FX Product Manager, Andreas
FX5E is an affordable first step into CNC
machine offers an optional tool loading tool grinding using high-quality, proven Sommer said: “As an entry level


52 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com

TECH INNOVATION










































The AR300 automatic tool loader, is FX5E Linear machine highlights:
designed and manufactured by ANCA • The standard FX5E has a pneumatic
using the latest control technology. It has push only auto headstock, now also
a fast tool loading and unloading cycle available with a push/pull option
time of 15 seconds which increases • FX5E is loader ready, fitted with an
grinding efficiency. auto clamp headstock to allow for
The new machine is all-pneumatic ANCA’s AR300 loader now or in the
machine, ANCA’s FX5E is proving hugely - with a pneumatic headstock and a future
popular - particularly in China and other new CAM-driven pneumatic 2 wheel- • The FX5E has a 9kW grinding spindle
Asian markets as well as in emerging pack changer. The wheel change is (the premium FX5 features a 12kW
markets. With over 300 new orders mechanically guided on a circular path. spindle as standard; and is available
to date, ANCA’s heritage of innovative Pneumatics ensures smooth arrival and with a high-powered 19kW option).
technology offered in an economical accurate positioning at its end position
machine, with automation options is a after each wheel change motion. The FX5E boasts ANCA’s high-end
winning combination.” The FX5E Linear machine is suitable technologies including LinX linear
®
“For companies that have been for smaller companies, for both motors with linear scales, and the ANCA
operating using conventional or manual regrinding and manufacture. It is a cost- remote pendant. As part of the FX
machines, the FX5E Linear enables that effective choice in the FX product range machine range, the FX5E features the
step into higher end CNC grinding. This to effectively grind small to medium size latest servo drive technology and fast
is because it is an affordable and quality round tools. processing ANCA CNC and is fitted with
machine built with ANCA technology.” The machine is suitable for the a full-size touch screen.
A clever feature of the FX5E is a automotive, aerospace, and 3C
unique swing table pallet design to load industries as well as medical and
and unload AR300 standard pallets. This woodworking. The machine tool range
design removes the need for a separate includes Ballnose and Corner radius For more information,
loader door. endmills and small profile tools and drills. Website: www.anca.com




www.mtwmag.com OCTOBER 2022 MACHINE TOOLS WORLD 53

TECH INNOVATION




COOLING NUT SYSTEM - Coolant Out


Direct Passing Type






Design Concept
The cool nut feature use forced cooling fluid Coolant In
to pass through the nut, which minimize heat
generation and thermal expansion during
ballscrew operation.

Features
• Improve Positioning Accuracy and Stability
• Able to control the ball screw temperature,
reducing thermal expansion. Hence it is
a very helpful design to high precision
machines tools. Dynamic Exhibit Machine
• Shorten the Warm-Up Time
• Faster to stabilize the temperature, hence
shorten the warm-up time for machine.
• Maintain the Performance of Lubricating
Grease
• It is able to avoid high temperature
which leads to lubricant grease quality
deterioration.



Measuring The Temperature Rise Curve



































54 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com



TECH INNOVATION



Maximum flexibility in tool production


and re-grinding




The new individually configurable HELITRONIC MINI PLUS tool grinding machine from WALTER

hether producing or
re-grinding, whether as
Wa cost-effective basic
machine or as a fully automated tool
grinding machine: the new HELITRONIC
MINI PLUS can and is all that. “The
basic version of the HELITRONIC MINI
PLUS can be individually configured
with numerous efficiency options and
various loading systems - right up to a
fully equipped high-end tool grinding
machine for all current and future
applications in the small and medium
diameter range,” explains Siegfried
Hegele, Product Manager Applications at
WALTER.
The basis for the extraordinary
flexibility of the HELITRONIC MINI PLUS
is the unique WALTER gantry design.
The economical production of common
and complex geometries and diameters
from 1 to 16 mm in one clamping is
guaranteed by the powerful HSK belt
spindle with two spindle ends for up The maximally flexibly configurable HELITRONIC MINI PLUS from WALTER
to six grinding wheels (as standard).
In addition, the revolutionary C.O.R.E. wheel set change and offers maximum locations. Via the robot loader, up to
hardware and software architecture with flexibility. In addition, for machines 7,500 tools can be loaded depending on
intuitive operation facilitates machine equipped with the grinding wheel the type of tools or tool diameter. The
set-up, operation, networking and changer a “torque increase” option is maximum tool weight is five kilograms,
maintenance. available which increases torque and the maximum diameter 125 millimetres.
removal rate by up to 60 percent and The HELITRONIC MINI PLUS uses
NUMEROUS OPTIONS FOR thus guarantees maximum productivity. the globally proven HELITRONIC
MORE EFFICIENCY For the automation of the TOOL STUDIO grinding software
WALTER offers a wide range of options HELITRONIC MINI PLUS, users can from WALTER, which offers simple
for the HELITRONIC MINI PLUS for choose between a top loader and a robot programming with the greatest possible
application-specific configuration. These loader with three different equipment flexibility.
include, for example, an automatic packages for even greater flexibility. The
grinding wheel changer for up to six top loader integrated into the workspace
grinding wheel holders (maximum is a space-saving and cost-effective
diameter 152.4 mm) including coolant automation solution. Depending on the For more information,
supply lines, which ensures a safe tool diameter, it offers up to 500 tool Website: www.walter-machines.de






56 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com

TECH INNOVATION





Seco Helical SN8-13 Milling System


Delivers Performance at a Lower Cost


Per Edge
































o allow manufacturers to meet while still maintaining part quality Seco offers the Helical SN8-13 in a range
customer demand for lower part and profit margins,” explained Benoît of subfamilies built with its SN13 helix
Tprices, the new Seco Helical SN8- Patriarca, Global Product Manager Helical inserts. Those subfamilies include:
13 milling system features double-sided Milling at Seco Tools. “With the Helical • R217/220.82: XO16 lead insert for
helix inserts with eight cutting edges that SN8-13 system’s design combined with standard use
significantly lower cost per edge to boost high performance insert geometries and • R217/220.82-H: AC15 lead insert for
slotting, side milling and circular rough grades, they can achieve all these goals heavy duty applications
milling efficiency. with one tool.” • R217/220.81: AC15 lead insert for low
Built for difficult applications involving power situations
ISO P, M, K and S materials, the cutters Perfect insert indexing • R217/220.81-K: AC15 lead insert for
offer application-specific sub-family Incorrectly indexed inserts can lead to weak fixturing situations
designs featuring left or right-hand machine downtime, quality issues and
helixes, half- or full-effective teeth scrap. To eliminate the risk of mistakes, The range is designed with arbor style
options, two front insert and many the SN8-13 milling system cutters are connections that match most standard
radii choices for long tool life and specifically designed to make mounting of holders as well as Seco Weldon, Weldon
maximum chip evacuation. Reliable and front and helix inserts easy and foolproof, and Capto interfaces.
user-friendly, the Helical SN8-13 also especially for inexperienced operators.
eliminates incorrect indexing of front and
helix inserts, reducing operator error. Economical alternative
“The demand for price reductions is As an economical alternative to milling
ongoing and forces shops to economize products for depths-of-cut from 50 mm For more information,
production operations wherever possible up to 100 mm (inch range from 2” up to 3”), Website; www.secotools.com






www.mtwmag.com OCTOBER 2022 MACHINE TOOLS WORLD 57

PRODUCTS




SHOWCASE Scan for more Products








SIC-EVO – Indexable Milling Cutter


SSV type

This is one of the evolution of High milling.
Performance tools from Dijet. SIC-EVO is an • Arc geometry on periphery cutting
indexable Endmill. Multi Functional Indexable edge.
cutter “SIC-EVO” achieves high efficient & • Cusp height can be smaller even in
stable shoulder milling. case of large Ap and achieves high
Dijet being a Japanese brand always focus efficient & high precision machining
on quality and consistency of product. for vertical wall.
SIC EVO covers the material range from • High positive geometry with low
carbon steel, tool steel, mold steel to till heat cutting force.
resistant alloys. • It is also applicable in various milling such
It covers the following machining methods, as ramping and helical milling.
shoulder milling, face milling, slotting for • Corner radius of inserts available – R0.4,
roughing – semifinishing etc. R0.8, R1.6, R2.0 and R3.0 available.

Features Sizes available For Product Enquiry Contact
Dijet Industrial Co. Ltd.
• Max depth of cut (ap) = 15mm is possible. • Shank type – Dia 25 – Dia 40 Contact: +91 22 40121231
SIC-EVO is usable for wide applications • Modular type - Dia 25 – Dia 40 +91 22 41005361
such as face milling, slotting, pocket • Facemill type – Dia 40 – Dia 125. Website: www.dijetindia.com





Flat Bed CNC Lathe : C5037B


Main Features 3. Servo motors drive X & Z Axis
1. Flat Bed Structure and by flexible couplings and high
high rigid sQuare guide way accurate ball screw. Both side of
suit perfectly wen for heavy screw are immobilized to ensure
cutting and ensure the long the stiffness for the bearing
term accuracy. seat. reduce deformation during
heavy cutting.
2. Bed and base are made
of high strength cost Iron to 4. Overall guide way protection
ensure the high rigidity and design and cooling tarnk, chip
high accuracy. Toe feature of host are separated to avoid
For Product Enquiry Contact this machine is waterproof accuracy changing during
Bhavya Machine Tools and easy to maintain. overheat cutting.
www.bhavyamachinetools.com




58 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com



PRODUCTS SHOWCASE





PROSTARM : PM-890

10 kVA ~ 100 kVA (3:3)



PM - 890 series UPS is a intelligent 3 transformer
phase in 3 phase out uninterruptible • 100% unbalance load capability
power supply, it adopts double • Output power factor 0.8
transform high frequency PWM and • Generator compatible
high performance digital control • Superior protection
technique (DSP), with perfect protection, • Use friendly LCD panel
super network management function, • All kinds of failure protection, large
reasonable man-machine interface and a capability of history records storage
series of precision design, meets all high • High MTBF (> 200,000 h)
reliability requirements of uninterruptible • Low MTTR (< 0.5 h)
power supply and integrates reliable, • Standard RS232,RS485,dry contacts
safety, maintainability characteristics of a communication port
new generation low frequency UPS. • Optional SNMP communication port
• Optional N+X redundancy parallel up For Product Enquiry Contact
FEATURES to 6 units Prostarm Info Systems Ltd.
EL35, TTC Industrial Area,
• Online double-conversion with full DSP • Optional input filter to improve input Mahape, Novi Mumbai -
control power factor. 400 701. INDIA.
• IGBT inverter with output isolation Email: [email protected]
Webste: www.prostarm.com


Nitrile Dipped Cotton & Sewn Gloves


These gloves are made from 100%
Cotton Liner Interlock or Jersey (Cut &
Sewn) for comfort, natural hand shape
for ultimate fit & long wear without
fatigue combined with coating of Nitrile,
which is synthetic rubber originally
developed as a substitute for Natural
Rubber Latex.
Nitrile has excellent resistance to
abrasions, cuts, punctures and snags.
In addition, it offers protection against
solvents, oils, greases, acids, caustics
and animal fats. With different coating
thicknesses, there is a range of different
types of Nitrile Coated Gloves options
suitable from General Purpose to Heavy
Applications carefully controlling the coating last almost 4 to 5 times more than ordinary
For Product Enquiry Contact thicknesses and linings of our Nitrile gloves. Cotton Gloves. These gloves are shaped
Marvel Gloves Industries With the comfort of Cotton with Superior anatomically shaped enabling the user the
[email protected] Grip, the Nitrile Dipped Range is most extended wear while reducing the hand
www.marvelgloves.com important in Hand Protection. These gloves fatigue.




60 MACHINE TOOLS WORLD OCTOBER 2022 www.mtwmag.com







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AD INDEX


COMPANY NAME PG. NO. COMPANY NAME PG. NO. COMPANY NAME PG. NO.

99MNHANCE 19 GLOBE-TECH 64 MECO INSTRUMENTS 51
INDUSTRIAL SERVICES ENGINEERING EXPO - 2022 PRIVATE LTD.


A GROB MACHINE TOOLS 15 MMC HARDMETAL INSIDE
INDIA PVT. LTD. FRONT
INDIA PVT. LTD.
COVER, 9
AAROH MARKETING
COMPANY 37 I
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ACCUSHARP CUTTING 41 IFFE EXPO - 2022 18
TOOLS PVT. LTD. OKUMA INDIA PVT LTD 5

IFM ELECTRONIC INDIA 29
ACE MANUFACTURING BACK PRIVATE LIMITED ORIENT TOOLS 31
SYSTEMS LTD. PAGE
ORIENTAL TRADING
IMTEX - 2023 25 COMPANY 39
AHANA HOLIDAYS 65
INSIDE P
ANCA MACHINE 1 ISCAR INDIA LIMITED FALSE
TOOLS PRIVATE LTD COVER
PROSTARM INFO
SYSTEMS LTD 55
J
ATQ METRO 7
R
INSIDE
B JYOTI CNC BACK
AUTOMATION LTD. RENDER AUTOMATION
COVER 47
BHAVYA MACHINE TOOLS 49 PRIVATE LIMITED
K
D RR KABEL LIMITED 61
KENNAMETAL
INDIA LIMITED 17 S
DIJET INDUSTRIAL 35
CO. LTD.
L SCHMERSAL 33
INDIA PVT LTD
E
LASER TECHNOLOGIES SEW-EURODRIVE INDIA
PVT. LTD. 43 45
EXXONMOBIL FRONT PRIVATE LIMITED
LUBRICANTS GATE
PRIVATE LIMITED FOLD M SUPERSLIDES &
BALLSCREWS CO. 63
INDIA PVT LTD (PMI)
F M.S. TOOLS &
MANUFACTURING 3
COMPANY PVT. LTD. SURYA MANUFACTURING 59
FACCIN S. P. A. 13 COMPANY


MASTERCAM INDIA 27
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GLOBBUZZ MEDIA 62 MATRIX MACHINE TOOL 11 TRUCUT PRECISION FALSE
PVT. LTD. (COVENTRY) LIMITED TOOLS PVT. LTD. COVER



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