Machine Tools World September 2022

Volume 08 No. 04 | September 2022 | ` 150 Pages 74 | RNI No. MAHENG/2015/64267













www.mtwmag.com












































SERVING THE CUSTOMER




WITH FULL MEASURE





AN INTERFACE WITH:
SANJAY DESAI, FOUNDER & DIRECTOR, ATQ METRO PVT. LTD.
PG. 20 - 23








A Premium Publication From
08 04 09 2022 150

| AT21-18E |


The distributed one cable servo system: AMP8000







































































As a specialist for PC-based control technology and one cable automation, Beckhoff enables substantial control Beckhoff Automation Pvt. Ltd.
cabinet minimization with the distributed servo drive system AMP8000. With a servo drive directly integrated Pune – 411 001, India
into the servomotor, AMP8000 allows the supply of several distributed servo drives with virtually unchanged Phone: +91 (20) 6706 4800
power ratings* and installation sizes via the one cable solution EtherCAT P, which combines communication and Scan to discover [email protected]
power supply on one standard cable. Space requirements, installation effort, material costs and footprint are all the benefits
of the AMP8000
significantly reduced. at a glance
sizes remain almost identical to the AM8000 servomotors
no changes in existing machine designs required
same high power ratings as before despite power integration*
*Compared with a combination of servo drive and servomotor

| AT21-18E |


The distributed one cable servo system: AMP8000







































































As a specialist for PC-based control technology and one cable automation, Beckhoff enables substantial control Beckhoff Automation Pvt. Ltd.
cabinet minimization with the distributed servo drive system AMP8000. With a servo drive directly integrated Pune – 411 001, India
into the servomotor, AMP8000 allows the supply of several distributed servo drives with virtually unchanged Phone: +91 (20) 6706 4800
power ratings* and installation sizes via the one cable solution EtherCAT P, which combines communication and Scan to discover [email protected]
power supply on one standard cable. Space requirements, installation effort, material costs and footprint are all the benefits
of the AMP8000
significantly reduced. at a glance
sizes remain almost identical to the AM8000 servomotors
no changes in existing machine designs required
same high power ratings as before despite power integration*
*Compared with a combination of servo drive and servomotor



Volume 08 No. 04 | September 2022 | ` 150 Pages 74 | RNI No. MAHENG/2015/64267

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For customers that require increased flexibility or more spindle power, or increased
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From the Publisher





Publisher & Directors
Shirish Dongre | Shilpa Dongre
CEO
Shekhar D.
Editorial Head
P.K. Balasubbramaniian
Marketing Team
Ladoji Pendurkar, Amol Powle, Bhavin Shah,
Bharat Shah, K. Purohit, Hiren Shah, Mahamya Telgote
Corporate Relations
Prachi Mutha
Online Marketing
Kailash P.
Social Media MACHINE TOOLS INDUSTRY :
Adopting the transformation
Bhavin Shah | Richa Shah
Print & Online Division
Dinesh Gawade, Ganesh Mahale, Nandan Moghe, The transformation of the automotive industry from internal combustion engines to
Arun Shinde
electric drivetrains represents a significant challenge for the machine tool industry.
Circulation Executive While an internal combustion engine requires many highly precise metal parts, the
Jyoti Fegade, Satish Kadam, Amol Ranshur
same is not true for electric drivetrains, which have fewer tooled parts. Aside from
Legal Advisor the impact of the pandemic, this is the main reason why orders for metal cutting and
Advocate Vijay S. Jadhav
forming machineries declined significantly in the past 18 months.
Branch Offices (Zonal)
NORTH (Delhi & NCR regions)
Rinki Pundir: 08010732835 Digital innovations and profound connectivity represent valuable features. Sensor
Kailash P.: 09552537922 integration, utilization of artificial intelligence (AI), and the integration of sophisticated
SOUTH simulation features enable advancements in machine performance and overall
Chennai equipment effectiveness (OEE). New sensors and new ways of communication,
Y. V. Raghu : 09566141224 controlling, and monitoring enable new opportunities for smart services and new
Coimbatore & Kochi business models in the machine tool market. Digitally enhanced services are about to
Bala : 08451867651 become part of each OEM’s portfolio. The unique selling proposition (USP) is clearly
Bangalore & Hyderabad shifting towards digital added value.
Reshma Mandal : 09004354974
EAST Plant managers and responsible manufacturing managers recognize the increasing
(Kolkata & Other regions) importance of digital features to improve the productivity and efficiency of their
Amol Powale - 09820488541
assets. Data security, open communication interfaces, and newest information
WEST and communication technology (ICT) are essential to integrate digital applications
Pune: Kuldeep Kshirsagar - 09689403523
and solutions for a higher degree of automation and serial production. Today’s
Nashik: Abhijit B. Joshi : 09890002333 shortage of digital know-how and financial resources and time constraints hinder the
Ahmedabad: Bhavin Shah : 9702099997 implementation of digital enhancements and new services for end users. Furthermore,
consistent tracking and storage of process data becomes important and a mandatory
requirement in many customer industries.

Besides all the economic uncertainty, the industry is in a serious disruption phase. Never
Head Office : before have machine tool builders experienced such a major change in their industry
Divya Media Publications Pvt. Ltd., as the one driven by digitalization and new technologies. The trend towards greater
3rd Floor, Harmony Tower, N.S. Road,
Thane-400 602. Maharashtra flexibility in manufacturing drives product innovations like multitasking and additive
Tel: +91 22-25380574/75, Telefax: +91-22-25418254 manufacturing as suitable alternatives to traditional machine tools.
E-mail: [email protected]
Website: www.mtwmag.com

Printed & Published by Shilpa Dongre. Printed at The Package
Offset Printers, Maharshi Karve Marg, Ruby Garage Com-
pund, Mumbai-400002, published from 303, Harmony Tow-
er, Netaji Subhash Road, Court Naka, Kharkar Alley, Thane
West, Thane-400602.
PUBLISHER & DIRECTOR



2 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

HALCRON



FOR HOBS & SHAPER CUTTERS

Coating Offerings





FERROCON ® HALCRON HYPERLOX ® STEELCON ®
















TiALN-based ALCrN-based ALTiN-based TiALSiN-based

Contents SEPTEMBER 2022








COVER STORY





ATQ Metro:

Serving the


customer with

full measure






20 FOUNDER & DIRECTOR,
SANJAY DESAI,
ATQ METRO PVT. LTD.





BUSINESS NEWS INTERVIEW



10 LMW Machine Tool Division exhibiting its J6 - Vertical
Machining Center & LL30T L10 - Turning Center at HIMTEX 2022 “Our innovations
help solve our customers’
12 Markforged to Expand into Mass Production of End-Use biggest challenges”
Metal Parts Through Digital Metal Acquisition


14 ExxonMobil showcases innovation in new-age fluid and
digital reliability solutions at MMMM 2022
24
16 Engineer your Flight to Success with the 5 Axis Industry
Experts – at AeroDef Symposium 2022


COMPANY PROFILE














30 34
“Cutting Edge Technology, With a Difference” Aaroh Marketing Company: Extending the horizon




4 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



Contents SEPTEMBER 2022









TECH INNOVATION















36 40
A combo system for a successful operation The Right Tool for CNC Technology












44 48 52



ANCA launches its premium, next generation Choosing Hard Part Turning as an Notch making edm machine
machine range to produce the highest Alternative to Grinding
accuracy and quality cutting tools in the
world - the MX7 ULTRA







All-in-One Fiber Laser
Welding System:
Fiber Laser Welding, Fiber
Laser Cutting, and Fiber
Laser Cleaning

56 AMADA WELD TECH EUROPE – New AWS3 60

Pneumatic Active Welding System


PRODUCTS SHOWCASE



62 SIC-EVO – Indexable Milling Cutter SSV type 62 Flat Bed CNC Lathe : C5037B







6 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



Editorial Board Editorial Index





A
Aaroh Marketing Company 34

AMADA WELD TECH EUROPE 60
ANCA 44
ATQ Metro 20
B
Bhavya Machine Tools 62
Mr. Arun Mahajan Mr. Vijay Chopda Mr. L.J. Naidu D
General Manager Founder & CEO, Managing Director,
AMT- The Association For KTA SPINDLE TOOLINGS Grob Machine Tools India DIJET INDUSTRIAL 62
Manufacturing Technology Pvt. Ltd.
Dormer Pramet 12
E
ExxonMobil 14
F
Faccin Group 36
I
ISCAR 40
K
Mr. Mukund Pant Mr. K. Sreeramachan- Mr. Rupesh Paparaju
Director dra Murthy Managing Director, Kelkar Gayatri CNC 52
Metal Power Analytica President – Operations, Bettinelli Automation Kennametal India 24, 48
Private Ltd. Lakshmi Machine Works Components Pvt. Ltd.
Ltd., Coimbatore L
Lakshmi Machine Works Limited (LMW) 10
Laser Technologies 58
M
Manleo 54
Markforged 12
Mehta Cad Cam 56

O
Mr. Yogin Chhaniara Mr. Sagar Belsare Mr. Santosh Tipale
Qwner Marketing & Internal Sales Director Orient Tools 30
Chhaniara Engineers Pvt. Ltd. Sales Executive KTA SPINDLE TOOLINGS P
Renishaw Metrology
Systems Ltd. Phillips Machine Tools 16

Contact :
For editorial contributions
E-mail: [email protected]

For advertising materials
E-mail: [email protected]

For accounts related querries
Mr. P.K. Balasubbra- Mr. Suhas Belapurkar E-mail: [email protected]
maniian Director - Sales &
President Marketing ( Industrial
VBS Corporate Support Products) For online advertising
Sanjay Tools & Adhesives E-mail: [email protected]



8 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



BUSINESS NEWS



LMW Machine Tool Division exhibiting its

J6 - Vertical Machining Center and LL30T L10 -

Turning Center at HIMTEX 2022



Lakshmi Machine Works Limited (LMW) is a leading Textile from 11 to 22 KW and spindle speed up to 12,000 rpm. The
Machinery Manufacturer in India and one among the three in ergonomically designed machine supports for easy loading
the world to produce the entire range of Spinning Machinery. and unloading operations. The J6 is highly versatile to cater
In 1962, LMW was founded to provide Indian textile mills to the needs of major industries like Automobiles, Aerospace,
with the latest Spinning Technology. LMW diversified into Die-mould, Pumps & Valves, Industrial machinery, Medical
CNC Machine Tools in 1988 and is the brand leader in India. equipment and General Engineering.
LMW Foundry makes Precision Castings for industries world
over. LMW has added the Advanced Technology Centre to LL30T L10 - Turning Center
manufacture components for the Aerospace Industry. The LL30T L10 is a versatile, high productive turning center
At HIMTEX 2022 exhibition, LMW Machine tool division for producing chucking and shaft turnings. It comes with rigid
launched a new J6 vertical machining center with state- bed structure for heavy cutting requirements. The 8-station
of-the-art features. Compact and versatile, the machine vertically indexing turret uses bi-directional shortest path
is designed to meet the modern machining requirements indexing to reduce non-cut time. The machine is built with
addressing the need for stringent quality parameters. LMW roller linear motion guideways for high accuracy over a long
also displayed a turning center to address the high volume period of use. This machine will address the needs of the
turning requirements of large components especially defence Industries like Pumps, Valves, Oil & Gas, Industrial Machinery,
and aerospace Industries. General Engineering, etc.

J6 - Vertical Machining Center
The J6 vertical machining center is highly reliable and precise.
The rigid structure provides wider working area up to 1
meter and comes with a choice of spindle power ranging


















LMW is not only a CNC manufacturer but also offers an
integrated solution for the metal cutting industry. LMW’s
integrated solutions are intended to address industry needs
like productivity, precision, reliability with value added
solutions like tooling, programming, CAD/CAM, IOT as a
single stop solution provider. The products are designed in
line with the company’s commitment to deliver Innovation and
value creation in all of its products and services to benefit the
customers across the globe.






10 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

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BUSINESS NEWS




Markforged to Expand into Mass Production of End-

Use Metal Parts Through Digital Metal Acquisition


Markforged (NYSE: MKFG), creator of the superior resolution, Digital Metal printers
integrated metal and carbon fiber additive have been used to produce hundreds of
manufacturing platform, The Digital Forge, thousands of parts, including parts for
announced that it has entered into a leaders in consumer products, academia,
definitive agreement with Höganäs AB and the automotive industry. Markforged
to acquire Digital Metal, the creator of sees significant opportunities to further
a leading binder jetting solution known accelerate Digital Metal adoption through
to be precise and reliable, extending complements the existing Digital Forge integrated software capabilities and a
Markforged’s capabilities into high- offering, and will expand Markforged’s global go-to-market engine.
throughput production of metal additive addressable market by solving new “Markforged’s easy-to-use platform,
parts. customer problems. best-in-class software capabilities and
The addition of Digital Metal “With the Digital Metal acquisition, material expertise felt like a natural fit
furthers Markforged’s strategy to solve Markforged is advancing our vision for for the future of our technology,” said
manufacturing challenges for industrial distributed manufacturing by enabling the Christian Lönne, CEO of Digital Metal.
customers at the point of need. With this reliable, high volume production of precise “With Markforged’s experience and go-to-
new offering, manufacturers have the metal parts at the point of need. Infusing market scale, we are confident that we will
opportunity to produce high volumes of Digital Metal’s solution into The Digital be able to grow our technology together
functional metal parts with minimal setup Forge platform allows us to address new and help more manufacturers produce
required. Traditional production often applications in the medical, automotive, the high-volume metal parts they need to
requires months to move from design luxury goods and other industries,” drive highly productive and cost efficient
to manufacturing, introduces third party said Shai Terem, president and CEO of operations.”
supplier risk, and provides poor unit Markforged. “The Digital Metal team has As part of the transaction, Markforged
economics during ramp up and in lower created a robust and scalable solution that will pay Höganäs approximately $32
volumes. complements our existing technologies. I million in cash, approximately 4.1 million
Markforged sees powder binder jetting look forward to welcoming their talented shares of Markforged common stock and
as a highly scalable additive manufacturing people to Markforged.” approximately $1.5 million in cash to settle
technology for production grade parts Founded in 2003, Digital Metal is a certain intercompany balances, subject
using a variety of metal materials. Digital wholly-owned subsidiary of Höganäs AB to certain adjustments. The acquisition of
Metal’s solution is designed to provide and the creator of a proprietary binder Digital Metal is expected to close during
high-precision, best-in-class part quality jetting AM technology. Known for high the third quarter of 2022, subject to
and reliability. Powder binder jetting productivity, excellent surface quality and customary conditions.


Dormer Pramet has appointed Amit Raina as the new

National Sales Manager for India


In his new role, Amit will be responsible for for Asia, with overall responsibility for the sales
developing and implementing the company’s sales teams in India, China and other key locations.
strategy. Amit will join Mr Kulkarni’s Asia sales management
This includes driving and executing all aspects team.
of Dormer Pramet’s sales performance in India Prior to joining Dormer Pramet, Amit spent
through channels. almost two decades at Sandvik Coromant. He has
Amit takes over from Sharad Kulkarni, who deep expertise in sales, business, sales process
becomes Dormer Pramet’s regional sales director and channel development.




12 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

Railway Engine Block Bogie Frame

BUSINESS NEWS




ExxonMobil showcases innovation in new-age fluid and

digital reliability solutions at MMMM 2022


ExxonMobil, a global leader in lubrication
technology innovation, showcased its
complete range of new-age fluid and
digital reliability solutions at the Minerals,
Metals, Metallurgy and Materials (MMMM)
Exhibition 2022. ExxonMobil has
participated in the event and featuring its
full range of Mobil branded lubricants,
TM
services, and digital solutions, specific to
the steel sector.
Minerals, Metals, Metallurgy &
Materials (MMMM) is an acclaimed
biennial International Exhibition and
Conference committed to the promotion
and development of the metal and allied ExxonMobil showcases its range of lubricants and digital services at MMMM 2022,
Industries. The event started in 1993 currently being held at Pragati Maidan, New Delhi
in association with The Indian Institute
of Metals – Delhi Chapter (IIM-DC) as also been recommended by more than Exhibition and Conference on Minerals,
a trade platform with presence of all 500 major equipment builders and is Metals, Metallurgy & Materials was held
leading companies of steel and metal known to reduce energy consumption. at Pragati Maidan, New Delhi, and Mobil’s
industry. It has now hosted its 13 edition Similarly, the Mobil DTE 10 Excel Series products were displayed at the M114
th
TM
in New Delhi. has been tailor-made to meet the needs pavilion.
Discussing Mobil’s range of products of modern, high pressure, industrial
and services at MMMM 2022, Rupinder and mobile equipment hydraulic About ExxonMobil in India
Paintal, Director – Market Development, systems. Also, Mobil showcased ExxonMobil’s downstream business
ExxonMobil Lubricants Pvt. Ltd., said, “Our the Mobilgrease XHP 462 Moly engages in the distribution, sales and
TM
company’s core vision rests in unlocking that provides excellent adhesion, marketing of Mobil branded lubricants
value for our partners, OEMs, and end structural stability and resistance to and specialties. The chemicals business
users, and we are driving innovation to water contamination. Mobil has also provides market development support,
constantly raise the bar for performance showcased its range of extra high- analytical and reporting services. It also
and quality. Our solutions are tailor-made performance diesel engine oils like the conducts chemical product application
to aid clients in maintaining trouble- Mobil Delvac MX ESP 15W-40. support services and product testing
TM
free operations, lowering total cost of Mobil also displayed its digital services support at its technology center in
ownership, ensuring increased productivity solutions that are helping businesses reap Bengaluru. The upstream business
and profitability. In 2022, we hope to the benefits of Industry 4.0. These include provides consulting and LNG market
multiply our fluid reliability and digital the Mobil Serv Lubricant Analysis development support services for other
SM
solutions business, which we have already (MSLA) program that has been developed ExxonMobil upstream affiliates. The
expanded for the steel industry.” to render precise oil monitoring and Global Business Center/Technical Center
At MMMM 2022, Mobil showcased its analysis, assisting businesses to provides a range of support services
portfolio of products for the steel sector achieving better efficiency. The exhibition for ExxonMobil’s operations around the
that is emerging as a key contributor to also has seen demonstrations of globe. ExxonMobil contributes to a wide
India’s economic growth. This includes Mobil’s other premium service offerings range of programs in India that support
the Mobil SHC 600 Series gear and such as Mobil Serv IIoT Insights, education, health and the community.
SM
TM
circulating oils that have been delivering Mobil Serv Grease Analysis (MSGA)
SM
maximum production uptime and top program, among others. For more information,
performance in the steel sector. It has The 13 edition of International Website: www.mobil.co.in/business
th

14 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

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BUSINESS NEWS




Engineer your Flight to Success with the 5 Axis

Industry Experts – at AeroDef Symposium 2022


Phillips Machine Tools is machining calls the need for features intelligent methods
pleased to announce the the best tooling experience. and strategies ideally suited to
AeroDef Symposium 2022 EMUGE-FRANKEN supports complex aerospace tasks.
powered by Hermle in 5-axis machining in the All these trend topics and
partnership with EMUGE- Aerospace and Defense first and foremost, needless
FRANKEN & hyperMILL . industry by providing efficient to say, the highly innovative
®
The Symposium is a one of and innovative cost-effective Hermle 5- Axis machining
its kind event, focusing on machining solutions assured center will be presented at
leading-edge innovation with desired quality in the AeroDef Symposium 2022 at
and technology in 5-Axis field of Threading and Milling Phillips Machine Tools Pvt. Ltd.
machining in the Aerospace & of the aerospace engine and Bangalore, India.
Defense industry structural parts.
The aerospace and defense CAM software acts Key Highlights of the
industry requirements as a crucial component Symposium
continue to grow in scale and ever-increasing volume in machining complex • Dialogue with Industry
complexity. The aerospace Hermle provides machining workpieces in the Aerospace Experts from Germany
industry is experiencing solutions with flexible ma- and Defense industry. Be it • Live Demo on Hermle 5-Axis
significant global growth in air chines, a rigid machine concept aluminium structural parts, Machine
traffic and a consequent need and dedicated automation engine components, or non- • Get answers to your critical
to increase efficiency, thereby solutions. It also helps to fulfill structural parts for actuation queries from experts
reducing the overall impact product requirements including and flight control systems: The
on the environment. This machining complex part ge- hyperMILL CAM software If you are an Aerospace
®
trend drives the market, which ometries, higher metal removal can solve the challenges & Defense focused
in turn drives demand for rates, surface quality and geo- of the aerospace industry manufacturing organization
complex geometries in difficult- metrical accuracy. with ease. hyperMILL is a and want to participate in the
®
to-machine materials at an With excellent 5-axis comprehensive solution that AeroDef Symposium 2022.


33.BI-MU, Xylexpo and Viscom Italia together to create

new business opportunities


33.BI-MU international biennial exhibition of machine tools, In a scenario that has highlighted the need for greater dialogue
robotics and automation systems, additive manufacturing, digital and the desire to once more come together to discover the latest
and auxiliary technologies. Plus Xylexpo, biennial exhibition of sector innovations - being fully aware, that only innovation is
woodworking technology and components for the furniture the key to bringing the market back to life again, access to one
industry. Along with Viscom Italia, Europe’s leading visual event opens the doors to the other events. Thanks to the three
communication trade fair, all kick off concurrently on the second organizers’ joint decision, it is as simple as pre-registering at the
week of October 2022 at Rho-fieramilano expo centre. reception desk.
The fully integrated BI-MU and Xylexpo events, start A choice that will permit exhibitors to boost potential visitor
Wednesday, Oct. 12 until Saturday, Oct. 15; Viscom Italia takes numbers. Enable visitors to round off their fair experience, by
the stage Thursday, Oct. 13 until Saturday, Oct. 15, in Halls 8/12. not only visiting their exhibit of interest but also giving them
The organizers’ decision to co-ordinate the over-lap of their the opportunity to check out the other events at the same time.
event calendars, matches perfectly to give fair participants’ the Offering all participants the chance to enjoy a more lively and
chance to grab all the opportunities available, giving visitors the vibrant fair atmosphere and get better over-all general services,
possibility to participate simultaneously at all three events. enhanced by the three-way event organisation.



16 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

A D V A N C E D M U L T I S E N S O R




VISION MEASURING SYSTEMS


































































www.ogpnet.com



mail us:[email protected]

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COVER STORY



ATQ METRO:




Serving the customer



with full measure







A product is said to be of good quality if it satisfies the customer requirements in terms
of performance, grade, durability, appearance and intended purpose and if all these
parameters are sustained during the life of the product. The machine tool industry
considers quality as a byproduct of the processes followed in design, manufacturing,
assembly, inspection, supply chain, marketing, sales, and service of a product. In fact
quality control permeates all the processes involved in chiseling out an engineered
product. One company that ensures impeccable quality of products in the manufacturing
chain is the Pune-based ATQ Metro which has recently won the Engineering Excellence
Award from Divya Media in the category of ‘Fast Growing Company in Testing &
Measuring Systems’.

Everything in a name offers a wide range of products for contact and non-
ATQ is the brainchild of a veteran engineer, Sanjay contract measurement used in production, quality
Desai, who has had nearly 30 years’ all-round control, manufacturing and research. ATQ Metro is
experience in manufacturing, marketing, application committed to ensuring that all its products are of
engineering, training and consulting in the areas the highest possible accuracy, unmatched trust and
of metal cutting, metal forming, CNC machines, superior quality.
carbide cutting tools, work-holding devices, CAD/
CAM software for die & mould applications and hard Humble beginnings
part machining, before starting his own company. “Running a company is no cake walk. We had to
“ATQ stands for Accuracy, Trust and Quality. In other face a lot many challenges,” says Sanjay Desai
words, whatever is manufactured using ATQ testing whose focus continues to be on SMEs and MSMEs.
and measuring systems will be of a high degree of “People are prepared to invest in capital equipment
accuracy, uncompromising quality and reliability,” like CNC machines. The moment they buy a
elucidates Sanjay Desai, Founder & Director, machine, they start guestimating the revenue that
ATQ Metro. can be generated and return on investment. The
Indeed, ATQ Metro aims to be one of the same thing cannot be applied to testing & measuring
leading manufacturers and service providers machines. This must be the reason why people are
of state-of-the-art engineering products in the reluctant to invest in metrology products,” explains
field of Industrial 2D/3D Metrology, Dimensional Sanjay Desai.
Measurement, Reverse Engineering and Traceability. ATQ Metro became a private limited company
The company’s success can be attributed to its in 2019 with Sanjay Desai and Dhanashree
visionary leadership as well as its reputation for Desai onboard as the two directors. The wealth
high quality precision products, excellent technical of experience Sanjay has amassed over the years
support, and building long-term relationship with became handy for giving a sound footing for ATQ.
customers, suppliers and employees. The company Today the company enjoys a reputation for high




20 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

COVER STORY
















































































SANJAY DESAI,
FOUNDER & DIRECTOR,
ATQ METRO PVT. LTD.




www.mtwmag.com SEPTEMBER 2022 MACHINE TOOLS WORLD 21

COVER STORY



full-HD microscope that supports remote involved, one has to stay close to the
control operation and comes with an customer knowing full well that the
electronic scaling function. operator, program and support service
have to go hand-in-hand.
The ATQ Metro 2D Measuring Software
is a multi-sensor measuring software that Applications galore
helps measure geometric and complex Vision measuring machines find a wide
figures without hassle with high enabling range of applications in metrology labs,
high-precision edge detection and QC/Standard rooms, R & D centers
optimum optical scanning. and so on. The outstanding measuring
accuracy makes these machines ideal
ATQ has come up with a special Tool for stringent measuring requirements. It
Inspection System which is a measuring is a powerful measuring device used in
device to inspect critical tool geometry precision manufacturing in industries such
quality precision products for industrial and dimensions of cutting tools. It also as Aviation, Medical Care, Automotive,
2D/3D measurement, dimensional provides an additional measuring function Electrical, Metals, Electronics, Plastics and
measuring, reverse engineering and to the end-users. so on.
traceability in production, quality control, ATQ is a principled and conscientious
manufacturing and research. The ATQ Marking Machine is an service provider. The company endeavors
advanced laser marking equipment with to serve the customer with full measure.
Futuristic products an all-in-one design. It has a high-quality This comes naturally, not without reason.
Some of the futuristic products of ATQ laser beam with a fast marking speed. The company’s operating philosophy
need special mention: is based on its core values viz. passion,
The Vision Measuring Machine is a high ATQ also offers Unique Fixturing knowledge and co-operation. “Anything
speed, high precision 3-axis measuring Solutions for clamping varied components we do comes in the precincts of these
system offering quick and accurate being measured on the video measuring three values. And our success mantra is to
measurement of complex parts. It uses machines and CMMs. Using these fixtures, stay and stick to our roots and steadfast
ATQ Metro software to offer robust users can have continuous and fast commitment and dedication,” underlines
2D/3D composite measuring roles. It is clamping of components. This increases Desai.
available in 3 variants which include the the repeatability of fixturing and obviates
fully automatic CNC, semi-automatic and the need for developing special fixtures Continuous improvement
manual VMM. for components. These fixtures are Talking of the continuous improvement
modular and can be expanded according and evolution in measuring machines,
The Vertical Auto Quick Measuring to the customer requirements to provide Sanjay recounts: “Time was when a
Machine is the best of the vertical series. a complete fixturing solution for any part profile projector used to take one hour to
The machine is decked with telecentric regardless of its size/shape/material. measure one component. With the use
high-resolution lens with image ATQ offers a delivery period of 8-10 of a manual vision measuring machine,
evaluation. The machine locates the weeks invariably for all its products.
measuring product, matches the suitable ATQ is known for timely delivery and
templates, and generates personalized prompt after-sales support. The company
reports as per the dimensional needs follows a unique system of pre-despatch
of the workpiece. On the other hand, inspection by the customer at ATQ factory.
the Horizontal Auto Quick Measuring Every product undergoes our stringent
Machines have telecentric resolution quality regimen before despatch. The
lens teams with accurate image machines are installed in a clean, dust-free
evaluation affixed into one button flash environment where ambient temperature
measurement principle. is maintained. All this ensures peak
performance of the equipment giving high
ATQ Automatic Focusing Digital productivity and uptime. The company
Microscope is a high-performing digital believes that because of the technology




22 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

COVER STORY



organization, we are constantly focused on
developing and adding new technologies
and products to our portfolio which will
fetch a positive and profitable impact
on the industry as a whole,” he is quick
enough to add.
In order to embellish the products
portfolio and provide further value
addition, ATQ has recently tied up with
Renishaw to sell their Equator Gauging
System in India. “We also offer Renishaw’s
probes along with our machines. Thus our
basket is replete with a variety of products,
contact and non-contact types, to meet
all the requirements of our customers
from one single source,” says Desai.
No wonder the company has 300 plus
valued customers in its reference list. This
includes the most prominent names in
this got reduced to 40 minutes; and long-term relationships with our clients plastic injection moulding, die & mould,
with semi-automatic machines it came and offering them reliable and efficient rubber, automobile, stamping, precision
down to 30 minutes. With the advent products, backed by unmatched service. turn components, cutting tools, calibration
of CNC machines, the time taken got We serve every customer with the same labs, medical, jewellery, electronics,
slashed to 1 – 2 minutes. But today, ATQ’s commitment to excellence. It is but casting, fasteners, gauges, lasers,
quick measuring machine accomplishes natural that a customer for the first time automation, power transmission, materials
inspection in a matter of 5 seconds. is a customer forever for us. Customers handling and so on and so forth.
Besides time saving, one can eliminate know our technical competency, quality When it comes to services, the ATQ
human error and reduce inaccuracies to obsession and enduring application & covers the whole spectrum of calibration,
near zero. For this the credit must also go service support. The goodwill and trust maintenance & repair, retrofitting and
to the customer for putting pressure on us created are easy to measure from the fact even inspection services. It signs annual
to bring in new products in order to reduce that more than half of our business comes maintenance contracts with customers so
the inspection time drastically.” through references and word of mouth.” as to ensure continuous uptime of their
The speed of obsolescence is rapid T & M equipment, be it of any make.
in the metrology scene where the latest Manufacturing excellence If size were everything, elephants would
entrant is vision measuring machines, ATQ has a sprawling manufacturing facility be ruling the earth! ATQ is small, but solid.
remarks Desai. This doesn’t mean that in Bhosari, Pune with a well-equipped Sanjay Desai prides in having nurtured an
the profile projector has become extinct. assembly plant, a dedicated technology organization which works on the tenets of
People are still using profile projectors. center and an NABL accredited lab. An its operating philosophy. The company is
“Over the years we have consistently ISO-9001-2015 facility, ATQ is armed totally technology and quality-driven. Its
invested in continuous development with a workforce with vast experience people are self-motivated and culturally
to make sure we are at the forefront of and domain knowledge. It has a highly rich to understand the common goal set
advancements in technology related to motivated team. Majority of the engineers for the organization and above all the
our domain. It helps us to offer our clients are hand-picked, trained and nurtured to commitment to the customer to deliver
up-to-date solutions to meet their complex deliver the brand promise with unwavering quality. The company has ambitious
demands,” says Desai dwelling on ATQ’s commitment. growth plans, to be amidst the top league
new product development efforts. Speaking about the current of manufacturers of precision measuring
When asked about the company’s manufacturing scenario, Desai points machines, spreading their wings far
marketing strategy, this is what Desai out that the industry is moving towards beyond our frontiers.
had to add: “Our marketing strategy is automation and digitization of all
quite simple: We believe in maintaining processes. “As a globally responsible - P.K. Balasubbramaniian




www.mtwmag.com SEPTEMBER 2022 MACHINE TOOLS WORLD 23

INFOCUS







“Our innovations


help solve our customers’



biggest challenges”








PRASHANT SHETTY,
Director-Commercial, Metal Cutting, Kennametal India Ltd.



Kennametal is a technology leader in materials science, tooling, and wear-resistant solutions, serving 80,000+
customers in over 60 countries across the aerospace, earthworks, energy, general engineering, and transportation
industries. Its metal cutting division delivers world-class metalworking solutions and services through two
trusted brands: Kennametal and WIDIA. Machine Tools World speaks to Prashant Shetty, Director-Commercial,
Kennametal India to get the hang of the cutting-edge technologies the company offers to critical industry
segments, and its future thrusts. Excerpts:


Q. Kennametal is known as a and spares support, our customers powder to finished products that enables
leader in materials science, tooling can find everything they need from a us to achieve consistency in quality
& wear resistance. Could you tell single source. Apart from Metal Cutting, and performance. Our RD&E team is
us more about your standing and Kennametal offers industry leading wear constantly innovating in the core domain
differentiated offerings in the solutions, engineered components and of material science as well as application
metal cutting division? earth cutting and construction tools support to enhance product capabilities
Kennametal is an industrial technology through the Infrastructure segment to a that meet the present and future needs of
leader in materials science, tooling, and wide range of industries. We also have our customers. Specific to Metal Cutting,
wear-resistant solutions, serving 80,000+ the Machining Solutions Group, which Kennametal also has ‘Rapid Response
customers in over 60 countries across manufactures special purpose machines, Centers’ offering reconditioning services
the aerospace, earthworks, energy, tool and cutter grinding machines, as well
general engineering, and transportation as fixturing and tooling solutions through
industries. the brand, WIDMA.
Our metal cutting segment delivers
world-class metalworking solutions and Q. Please enlighten us on your
services through our two trusted brands: infrastructure and wherewithal.
Kennametal and WIDIA. Through these Kennametal India Limited is Kennametal
brands, we offer a complete portfolio Inc’s Indian subsidiary located in
of precision-engineered products as Bengaluru, with a state-of-the-art
well as custom solution services. With manufacturing facility spread over 29
a wide range of turning, milling, hole- acres, known for producing high quality
making, threading, and tooling systems products that are exported across
products, championed by a skilled Europe and Asia. We have end-to-end
network of authorized distributor partners manufacturing expertise, right from




24 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

MATRIX MACHINE TOOL (COVENTRY) LIMITED
THREAD & WORM MACHINE TOOLS
THREAD & WORM MACHINE TOOLS
THREAD GRINDING INTERNAL / EXTERNAL
THREAD GRINDING INTERNAL / EXTERNAL






Tel: +44 (0) 2476 718886 email : [email protected]























































MMT-MACH22v2.ai 1 28/01/2022 12:38:40 MMT-MACH22v2.ai 1 28/01/2022 12:38:40 GEAR & HOB MACHINE TOOLS GEAR & HOB MACHINE TOOLS GEAR CUTTING / GEAR GRINDING GEAR CUTTING / GEAR GRINDING

























C M Y CM MY CY CMY K

INFOCUS





and localized production of round tool Our portfolio is designed to address such with the MM Maschinen Market’s Best
drills and end mills. With repeated varying needs of different industries and of Industry Award in the Production and
reconditioning, tooling costs can be customer types. Manufacturing category. This award is
reduced by 50% or more in many cases, a testimony to the point I mentioned
compared to the cost of purchasing new Q How potential is the electric earlier about innovating for the EV
tools. In India, we have reconditioning vehicle market for you? What are industry. Our 3D printed stator bore tool
centers at five locations with easy access the solutions you can offer to this is not just a prototype or novelty—it is
to customers and a quick turnaround time. upcoming industry segment? in use by automotive manufacturers
We see the electric vehicle market as today. Motivated by the success, we
Q. Which are the industry an area of opportunity. We are always will continue to leverage innovation to
segments that have benefited working in tandem with our customers support our customers as they ramp
the most from your cutting-edge to anticipate their needs and offer production of hybrid and electric vehicles.
technologies and solutions? innovative solutions to help them be more
We serve a diversified customer base productive, efficient, and competitive. As Q. Could share with us some of
across the aerospace, earthworks, automotive manufacturers expand their the bespoke solutions you have
energy, general engineering, and offerings of hybrid and electric vehicles, offered to the end user industry?
transportation industries. We take we are well positioned to support their WIDIA™ has recently launched the
cognizance of customers’ needs, not evolving needs. For example, Kennametal WCE4 solid end milling series that
just for each segment but also the tiers leveraged the design flexibility of features an advanced geometry to
within themand offer the best solutions additive manufacturing to develop an achieve material versatility for end users
through our brands Kennametal and innovative 3D-printed stator bore tool seeking a cost - effective solution. This
WIDIA. For instance, an OEM customer for electric motor machining. This tool new product supports batch production
may prefer tools that facilitate mass remarkably weighs only half that of the for customers looking for performance
production, hence high productivity, and conventionally manufactured version, without compromising on tool life.
maximum tool life. On the other hand, a while still meeting the roundness, The unequal flute spacing helps to
Tier 1 customer would prioritize flexibility accuracy and surface finish conditions for cut harmonics and reduce vibration,
and versatility in operations, in addition to aluminum motor body boring. generating higher cutting stability for
performance. Owing to these features, the tool has better surface finish. The flutes are also
recently been recognized optimized for improved chip evacuation
and strength. The advanced PVD



































26 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

Can exact positioning
be effortless?





Putting a thread through the eye of a needle is a real challenge even for a very steady hand and a keen eye. After all,
it requires grasping very small objects with pinpoint accuracy, moving them through space without collision and then
placing them exactly. To succeed at such complex tasks and procedures, articulated robots need to move up to seven
synchronized servomotors very dynamically and accurately. With HEIDENHAIN rotary encoders for motor feedback
and additional HEIDENHAIN angle encoders as position encoders, your success is indeed effortless.


HEIDENHAIN OPTICS & ELECTRONICS INDIA PRIVATE LIMITED Chennai 600031, India Phone +91 44 4023 4300 www.heidenhain.in
Angle Encoders Linear Encoders Contouring Controls Digital Readouts Length Gauges Rotary Encoders

INFOCUS





coating offers improved performance
for medium to high-speed applications
in Steel, Stainless Steel and Cast Iron.
This can also be used in machining
Heat Resistance Super Alloys (HRSA)
as an alternate choice. Everything
put together, the WCE4 design helps
perform slotting, side milling, ramping,
3D machining, dynamic milling,
etc.- all with one tool. Another recent
innovation targeted specifically at the
Aerospace segment is Kennametal’s
new HARVI Ultra 8X helical milling
cutter, designed to incorporate features
that enable highest productivity at the
lowest possible cost per edge. It can
consistently remove high volumes of
titanium per minute, with significantly closely with the global organization to minimum impact on the environment.
improved tool life. The flutes and the continuously develop and commercialize For instance, close to 80% of our energy
coolant nozzles assure maximum chip both new and improved offerings suited comes from solar, we ensure optimum
flow, thus removing high quantum of for the Indian market. The RD&Ecenter, water and waste recycling to reduce
material without chips getting jammed, recognized by the DSIR (Department freshwater consumption significantly,
while double sided inserts facilitate of Scientific and Industrial Research), and our emissions are well within the
lower cost per edge, but with the ability is equipped with advanced labs and stipulated environmental norms
to increase speeds and feeds beyond testing equipment managed by a team
what was previously possible. of engineering and technical experts. Q. How do you look at the future?
We expect demand for drilling and
Q. Tell us something about your Q. What’s your contribution boring tools to grow, driven by
R&D set up. towards energy conservation and markets such as General Engineering,
Our innovation helps solve our sustainable development? Transportation, Aerospace and Energy.
customers’ biggest challenges so they At Kennametal, sustainability is an The requirements for advanced cutting
can deliver the products and services integral part of doing business with a tools will rise progressively in the coming
their customers rely on every day. We consciousness towards the ecosystem years, especially since efficient use of
have a Research, Development and in which we operate. Our Bengaluru cutting tools directly impacts the overall
Engineering center (RD&E) at our India manufacturing facility, for example, has cost of manufacturing.
headquarters in Bengaluru that works adopted various measures to ensure The shift in component material
sets the tone for the development of
cutting tools besides other factors like
productivity and cost. Advancements
like Nano Composite coatings and
development of new substrates with
advance materials are some of the
trends towards which the cutting tool
industry is progressing. Our activities are
in sync with these customer needs.











28 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07




N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
Work with confidence.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
Choose Mastercam.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
























SCAN QR CODE TO KNOW MORE











MILL MULTIAXIS LATHE SWISS MILL-TURN WIRE ROUTER DESIGN



I
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M Mastercam India
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303 - Tower 1, World Trade Centre, Kharadi, Pune - 411014
[email protected]

COMPANY PROFILE



“Cutting Edge Technology,



With a Difference”






rient Tools has been established for manufacturing a wide range of & Cutter Grd. machines, etc.; and the
in 2011 at Pune, under the Tungsten Carbide Metal Cutting Tools latest quality control equipment like
Odynamic leadership of - Drills, Step-Drills, Endmills, Reamers, Zoller Smile 400.. The system oriented
Mr. DeepakDas, an ambitious young Special Form Cutters, and Inserts, etc. operational processes are supported
engineer. And the company has recently Customers for Orient Tools are spread by a powerful customized ERP
shifted its works and offices into a all over the country, in the Automobile implemented.
self-owned newly constructed, 15,000 Aerospace Engineering, Textile, Energy Tungsten Carbide Rods, of
sq. ft. building. This System Oriented Sector, Machine Tools Industries, etc. appropriate grades, as the raw material
Organisation is certified for ISO: 9001- having world class quality, is sourced
2015. “Proven Solution for Cutting from Global Brands. PVD coating also is
Orient Tools has immerged out Technology” provided with Global Brands, according
today as an Indian manufacturing to the tool applications requirements.
company having a typical model of Orient Tools has a well organised Customers are provided with Total-
‘MNC work culture’; and in a short setup of a number of modern 5-Axis Solution, from design of tools to
span of time, stands as one of the CNC Grinding Machines, with Robotics application support for their processes,
leading organisations in the country, support, OPG, Cylindrical Grd., Tool with the objective to assisting customers















































30 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

Hall No. : 4

Stall No. : 1

COMPANY PROFILE










































Industrial Safety, Environmental
care and Business Code of Conduct
are integral parts the organizational
business objectives.

Orient Tools is ‘A Beautiful Blend
of Precision, Speed and a proven
Solution for Cutting Technology’.



For more information,
Website: www.orienttools.co.in
CNC Machines Shop Email: [email protected]



as their Productivity Partner. Every employee in the manufacturing
The organisation has manpower activity stands responsible for the
strength over Sixty Five employees. desired quality of the products with
These proficient, competent and delivery performance of their respective
committed employees, behind all the tasks.
business processes remain as the Sustainable business growth at the
strength of the organisation, striving rate of more than 15% every year, for
towards customer satisfaction. the last 11 years, stands as one of the
Operatives, behind the sophisticated proven indicators of the organisational Mr. Arvind Khadke
modern CNC machines, are well Business Performance Improvement Corporate Consultant
trained and competent to operate them. along with the customer satisfaction.




32 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



COMPANY PROFILE



Aaroh Marketing Company:


Extending the horizon





(Supporting in Sheet Metal Industry)
A Solution to Slag problem in CNC laser cutting machine

stablished in the year 2013 at accumulated over laser slats problem which benefits in profitability of
Pune, Aaroh Marketing Company • Useful for laser cutting machine CO2 company.
E“AMC” is a Premium product and fiber lasers Enquire now for introductory price(For
supplier in Die and mold industry and • Easy to operate and carry limited period) .
also supporting sheet metal industry. • Increased life of slats
“AMC” is exclusive distributor for • Improves the productivity
“SIDEB” Slag cleaner for India and Asian • Lesser downtime of slat cleaning
Market.
General problem with CO2 and Fiber of
Product Features: slats are accumulation of slags. It affects
• Made in Turkey on overall productivity and efficiency of
• Quality product in its segment machine and operator. For more information,
• Faster and effortless cleaning of slags Slat cleaner is a Solution to this www.aarohmarketingcompany.com










































AMC also sales the spares and consumables of Laser slag cleaner across India and Asian countries.




34 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



TECH INNOVATION





































A combo system


for a successful operation


Trailer & Railcar Tanks Manufacturing



anks manufactured for road and rail transportation are jobs inside the workshop.
designed to be the lightest possible to increase the b. The cross central support prevents the re-closing of
Tpayload. The direct consequence is the use of thinner and rolled ferrules under their own weight in addition to avoid
high-quality plates in carbon steel or stainless steel with high the plate-overlap during the second end pre-bending.
tensile strength. It has 2 orthogonal controlled axis in order to bear the
weight of poli-cylindrical (double D), oval, elliptical and
Therefore, the production target is to: cylindrical ferrules with high diameter thickness ratio. The
• reduce to the very minimum the ovality tolerance of the rolled interpolation between the 2 axis to handle elliptical or
shell and to ensure the same roundness is then obtained in poli-cylindrical ferrules is managed by the CNC system.
the heads spun on the flanging machine. The cross central ferrule support is an essential device to
• decrease manual fitting produce poli-cylindrical ferrules in an automatic single step
• ensure the repeatability of the components. process.
c. Modern feeding tables are designed to automate the
To obtain the above production objectives, it is important to plate feeding. While on one side the machine is rolling,
invest in a tank manufacturing line composed of: on the other side the feeding table is automatically
• CNC controlled 4-roll plate rolls equipped with: placing the next metal sheet in the exact same position
Plate handling and supports systems which are fundamental than the previous one, for immediate introduction and
accessories to increase productivity. transportation, resulting in valuable time saving. A smart
a. Lateral supports with multiple joints, guide the plate solution for high volumes that ensures operators safety.
towards the central support, holding it up during the initial • CNC dishing press with automated manipulator.
rolling step, leaving free the main overhead crane for other • CNC flanging machine.




36 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com

MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
HIGH QUALITY FOR YOUR
HIGH QUALITY FOR YOUR
MACHINERY

MACHINERY



































MGM brake motor main features VARVEL production lines
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • RS-RT worm gearboxes: 28 to 150 mm centres.
MGM brake motor main features VARVEL production lines
One stage worm, helical/worm and double worm.
• AC 3-ph brake (no rectifier) or DC brake on request
• Oversized brake disc for higher brake torque, longer life and
• RD helical gearboxes: 50 to 2300 Nm. Two and three stages.
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • RS-RT worm gearboxes: 28 to 150 mm centres.
reduced maintenance
• AC 3-ph brake (no rectifier) or DC brake on request One stage worm, helical/worm and double worm.
• RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages.
• Oversized brake disc for higher brake torque, longer life and • RD helical gearboxes: 50 to 2300 Nm. Two and three stages.
• Fine and easy brake torque adjustment (as standard)
• RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages.
• Very quick brake r
• RG precision planetary gearboxes: 10 to 230 Nm.
reduced maintenanceeaction time • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages.
• Frequent START/STOP cycle applications
One and two stages.
• Fine and easy brake torque adjustment (as standard) • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages.
• Very quick brake reaction time • RG precision planetary gearboxes: 10 to 230 Nm.
• Manual brake release (as standard)
• VR dry friction speed variators: IEC63 to IEC90
• Frequent START/STOP cycle applications One and two stages.
• Hexagonal hole on non drive end of the shaft for manual rotation
1 to 5 stepless speed range, 300 to 1500 rpm.
• VS planetary speed variators: IEC71 to IEC112
• Manual brake release (as standard) • VR dry friction speed variators: IEC63 to IEC90
• Single speed or two speeds motors
• All motors designed for inverter duty
• Hexagonal hole on non drive end of the shaft for manual rotation 1 to 5 stepless speed range, 300 to 1500 rpm.
1 to 5 stepless speed range, 200 to 1000 rpm.
• Single speed or two speeds motors • VS planetary speed variators: IEC71 to IEC112
• All motors designed for inverter duty 1 to 5 stepless speed range, 200 to 1000 rpm.
A new generation of electric motors and gearboxes for power transmission
quality from the alliance of two dynamic italian companies.
A new generation of electric motors and gearboxes for power transmission
For those who want quality.
quality from the alliance of two dynamic italian companies.
For those who want quality.

agency.com MGM-VARVEL Power Transmission Pvt Ltd

Ware House No. G3 and G4 • Ground Floor • Indus Valley’s Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street •Chennai - 600 095
Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street
agency.com MGM-VARVEL Power Transmission Pvt Ltd
Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • [email protected] • www.mgmvarvelindia.com
• Tamil Nadu, INDIA • Phone: +91 44 26533665 / 9629691777 • [email protected] • www.mgmvarvelindia.com
Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street
REGIONAL OFFICE: KOHLI TOWERS • 4 Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
th
Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • [email protected] • www.mgmvarvelindia.com
REGIONAL OFFICE: KOHLI TOWERS • 4 Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
th

TECH INNOVATION



It is also essential to obtain the repeatability of the tank
manufacturing line, and this is the reason why FACCIN GROUP
has developed CNC software that guarantees excellent results.
The success of the CNC is also the result of a complete
redesign of the hydraulic circuit including the choice of its
components and a PLC software ready to receive the CNC input.
Consequently, at Faccin Group we have implemented the use
of high-quality market-standard technical solutions of hydraulic
components and various designs to ensure that all axis of the
machines can be operated simultaneously.
The company has also taken into deep consideration the
matter of energy and processes efficiency to reduce the energy
consumption and carbon footprint.
In this regard, the hydraulic system for the Faccin CNC railcar tanks. Should it be the case of intense production, a 600
controlled plate rolls has been updated with the latest ton press is the ideal choice to increase the number of blanks/
components. Highly precise sensors have been included to round plates being pressed together in a single stack.
monitor the hydraulic valves and thus the signal to correct the The final step is the flanging operation, which can be done in
required amount of oil for each axis action. This solution, already cold or warm forming, as in the case of aluminum.
tested in many machines, is the result of 10 years of development The Group’s range of flanging machines is the widest in the
and has allowed FACCIN Group to offer the industry a product market and includes all types of machine configurations to make
that is at least 20/25% more efficient than the standard hydraulic dished heads with or without the center hole. Additionally, the
packs available in the market. option of tiltable upper beam, a very useful feature to have when
This hydraulic system is an exclusive development achieved by flanging wide diameter long cones, is available.
Faccin in close collaboration with a major German manufacturer The height of the flanging machine is generally extended to
and it is available only upon request. facilitate the loading and unloading of the
Regarding the head forming line, The maximum head diameter and for flanging
Group has updated the design of the Visit us at cones with vertical axis on a specially
hydraulic system to reach a higher level of EUROBLECH 2022 dedicated tool, working on a rotary platform.
efficiency and has rebuilt the PLC software Hall 11 The flanging machines designed by
as well to achieve the total control of the Stand D07 Faccin Group, feature an electric-powered
forming process to reduce the plate thinning main-rotation system to reduce the energy
which is extremely important to keep consumption and to extend the rpms of the
control on the tank weight. main shaft. Obtaining the highest speed
This updated control of the forming process also helps the achievable, is fundamental for the final cosmetic pass to make
action of the die impact on the plate targeting, giving better the outer surface of the dished head, very smooth. Experienced
uniformity with a simultaneous absolute position control. manufacturers in the trailer tank industry know how important
The typical size of a dishing press to produce road tank ends this is since after painting the surface, defects will be revealed.
is 300 ton reaching up to 400 ton when the range is extended to Thanks to the Group’s solution the need of a costly plastering is
eliminated. Indeed, plastering has also a negative environmental
impact on the tank construction.
In summary, Faccin Group’s updated forming systems reduce
the environmental impact of the forming process, by cutting
unnecessary time and ultimately improving the product quality.


For more information
Email: [email protected]

Rino Boldrini
Development of New Processes &
Energy Efficient Equipment





38 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



TECH INNOVATION



The Right Tool for CNC Technology






































Fig. 3 – .p21 files, 3d and 2D tool
representations, and other virtual
products for advanced CNC technology,
form ISCAR’s digital tool package.



he history of computer numerical parts, the share of modern digital CNC world that functions according to features
control (CNC) machines dates back machines is significantly higher. of the machined parts and their respective
Tseven decades. During the 1950s, CNC technology will continue to be the theoretical characteristics. Smart balancing
CNC technology was difficult to introduce backbone of machining methods in the on the boundaries of these worlds and
due to manufacturers’ skepticism. near and far future. The development of analyzing the real-time information
Today, it is hard to imagine the world of CNC machines is intended to increase contributes to decisions and corrections
manufacturing without CNC machines. versatility, productivity, stability, reliability, that are made by computer-controlled
In material-removal processes, a CNC and accuracy of a given machine. These units.
machine has become the central link that targets are ongoing milestones that assure The element, which is much smaller,
determines the functional capabilities of contemporary machining results. The substantially cheaper, and considerably
a manufacturer. CNC machining centers leap forward relates to machining centers less complicated when compared to a
are complex machines that continue to that combine subtractive and additive CNC machine, is a cutting tool which is
evolve and improve. The advancement technologies being CNC machining and the link that directly removes material
of CNC technology is based on the 3D printing. At the same time, a complete from a workpiece and closes the process
progress in various fields such as main rethink of CNC advancement has been of “machine-workpiece”. Due to objective
spindle and its bearing units, machining brought about by INDUSTRY 4.0 and reasons, this element is subjected to less
slideways, high-velocity drives, computer the concepts of smart manufacturing. In fundamental changes and frequently
engineering, hydraulics, electric motors, a smart metalworking factory, there is identifies the cutting tool to be the
robotics, sensors, etc. When compared to information exchange between the real weakest link in the processes, which
a conventional machine with mechanical world of CNC machines and a virtual also limits system capabilities. Therefore,




40 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



TECH INNOVATION





appropriate upgrading of cutting tools cutting material grade, the right tool for
should be considered as an integral part in a specific application, and analyzing
the progress of CNC technology. competitors’ products alongside other
A conventional approach to making useful functions. Customers can easily
cutting tools relates to designing access data and related information by
innovative cutting geometries, using use of computers and mobile devices.
advanced cutting materials, and applying Notwithstanding, advancements in
leading production technologies intended network communications have introduced
to improve tool life, ensure greater the world of metal cutting to the virtual
material removal rate (MRR), provide electronic world.
higher accuracy, and increase reliability. Digital twin technologies complement
Nevertheless, INDUSTRY 4.0 trends in manufacturing processes. Machining
the development of CNC technology place modelling, collision checking, process
priority on the digital component of a optimizing to find best cutting strategies Fig. 2 – Adjusting accurately is a typical
cutting tool. are only some examples. In a smart feature of various modern tools.
Information has constantly accompanied factory, the digital twin is the most
cutting tools even before INDUSTRY significant brick of the foundation. • 3D tool representation for computer
4.0. Catalog data, tool drawings, and Understandably, only a tool having its modelling and CNC programming
recommendations regarding applications digital twin is acceptable for the smart in accordance with the ISO 10303
were provided in printed formats and factory’s toolroom. standard (STEP).
later as electronic formats and continue The progress of CNC technology leads • A 2D tool representation in DXF format
to be essential for metalworking. to new demands for cutting tools. A tool for a planned process documentation,
Computerization has affected customer producer is expected to be a provider of a drawings, tool layouts and setup sheets.
support by providing expanded product that ideally combines a tool as a • Virtual tool assembly options for turning,
capabilities in the form of data. Various material object, its real-time digital twin, milling and holemaking tools intended
software applications have enabled and an appropriate software environment. for generated digital assembly twins in
selecting optimal tools and estimating tool This allows the seamless incorporation both 3D and 2D representations.
life under specific machining conditions. of the tool data in CAD/CAM and virtual • NEOITA – ISCAR Tool Adviser, an expert
The combination of ISCAR’s NEO-ITA and manufacturing, direct transmitting by system that recommends optimal tooling
Power Consumption applications enable Internet of Things (IoT) networks - tool solutions for a specific application.
quick calculation of cutting forces, bending packages and virtual assemblies. • The machining calculator and the cutting
load, power consumption, finding suitable To make tool representation clear material grade optimizer software
for various computer systems, the ISO applications.
13399 standard was developed and
assures the platform’s independence. This A rapid pace of industrial digitizing takes
standardization is necessary for other CNC technologies to new heights. This
digital components of the tool package to gives a boost to appropriate changes in
unify data related to tool life, calculated the product range of a tool manufacturer
loads, machining conditions, etc. and demands strong links between
ISCAR’s digital tool component, which a cutting tool and its virtual digital
is based on the ISO 13399 standard, component.
includes the following characteristics.
• E-catalogue with various search
functions, updated promotion
information and reference data.
• The .p21 file (a STEP file) includes
Fig. 1 – The complex shape of a product identification class for a
replaceable cutting inserts is evidence comprehensive tool data representation For more information,
of today’s technological capabilities. and exchange. Website: www.iscar.in





42 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com



TECH INNOVATION





















Introducing one nanometre axis resolution, the new MX7 ULTRA machine’s performance can maintain less than
+/- 0.002mm line form accuracy of any profile which includes ballnose and corner radius endmills





















ANCA launches


its premium,


next generation


machine range


to produce the he new MX7 ULTRA can finish, accuracy, and controlled
runout, to deliver batch consistency
manufacture large volumes
highest accuracy Tof endmills and other cutting from the first ground tool to the
tools of the highest accuracy and
thousandth.
and quality quality. The minute size of a micron The MX7 ULTRA includes:
is beyond the human eye, but
in becoming even more precise
• nanometre control system,
cutting tools in and moving from micrometres to • new servo control algorithm for
smooth motion,
nanometres, ANCA will offer the
the world - the highest accuracy and quality in • system and mechanical upgrades
a cutting tool in the market. New
enhance stiffness and rigidity,
MX7 ULTRA software, hardware and design • in-process measuring, balancing
features are combined to make
and runout compensation for
consistent accuracy,
significant advances in surface



44 MACHINE TOOLS WORLD SEPTEMBER 2022 www.mtwmag.com