Volume 07 No. 06 | November 2021 | ` 150 Pages 72 | RNI No. MAHENG/2015/64267
www.mtwmag.com
Mr. BHAVYA SHAH Mr. YASH SHAH
INTL. TRADE MANAGER INTL. BUSINESS DEVELOPMENT MANAGER
BHAVYA MACHINE TOOLS BHAVYA MACHINE TOOLS
LEADING THE INTELLIGENT
PRECISION ENGINEERING TECHNOLOGY
AN INTERFACE WITH:
Mr. JATIN SHAH, DIRECTOR, BHAVYA MACHINE TOOLS ...PG. 18 - 22
TOP STORIES
KTA Spindle Toolings: Enriching journey from precision auto components All Boom, No Bust with Cleveland
manufacturer to world’s most preferred Indian toolholding company Machine & ESPRIT
... Pg. 24 ... Pg. 30
The more reliably
my machines perform
The more reliantly
India's future grows
Increased Optimized Enhanced
oil drain equipment operational
inter val uptime eff iciency
000-800100-8401 (Toll-free)
mobil.in/business [email protected]
© 2021 ExxonMobil. All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation or one of its subsidiaries.
The more reliably
my machines perform
The more reliantly
India's future grows
Increased Optimized Enhanced
oil drain equipment operational
inter val uptime eff iciency
000-800100-8401 (Toll-free)
mobil.in/business [email protected]
© 2021 ExxonMobil. All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation or one of its subsidiaries.
Volume 07 No. 06 | November 2021 | ` 150 Pages 72 | RNI No. MAHENG/2015/64267
[email protected]
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CEO CORNER
Publisher & Printer
Shirish Dongre
CEO
Shekhar D.
Editor
Shilpa Dongre
Editorial Head
P.K. Balasubbramaniian
Marketing Team
Ladoji Pendurkar, Amol Powle, Bhavin Shah,
Bharat Shah, K. Purohit, Sandiip Shetye, Hiren Shah,
Reshma Mandal, Rinki Pundir Machine Tools industry :
Online Marketing
Kailash P. Driving the digitization force
Print & Online Division
Arun P. Shinde, Nandan S. Moghe, The accelerated digitisation of the world, the machine tools industry is gearing up to an
Ganesh B. Mahale, Dinesh S. Gawade
enormous change in 2021. The sector has seen unprecedented twists and turns in the past
Circulation Executive
Jyoti Fegade, Satish Kadam, Amol Ranshur ten years. They’ve turned sleeker, safer and capable of higher speeds. The auto industry
is gradually moving towards the future age, wherein automakers will find themselves
Branch Offices (Zonal)
NORTH generating more revenue and users will find themselves enjoying innovative driving
(Delhi & NCR regions) solutions. But 2020 was a slow year with not many people buying cars during the Covid-19
Kailash P.: 09552537922
pandemic period. However, the industry is starting to rebound and gives an array of hope to
SOUTH everyone. Henceforth, Analytics Insight brings you a list of tech trends that will dominate the
Chennai
Y. V. Raghu : 09566141224 automotive industry in 2021.
Coimbatore & Kochi
Bala : 08451867651 AI-based autonomous vehicles are the frontrunners in the automotive industry. Artificial
Bangalore & Hyderabad intelligence is already enabling smart travel methods through self-driving cars. These cars
Amol P. - 09820488541 do not require drivers and rely on sensors and software for navigation and control. AI-based
EAST autonomous vehicles are the frontrunners in the automotive industry. Artificial intelligence is
(Kolkata & Other regions) already enabling smart travel methods through self-driving cars. These cars do not require
Amol Powale - 09820488541
drivers and rely on sensors and software for navigation and control.
WEST
Pune
Kuldeep Kshirsagar - 09689403523 Blockchain has been likened to the second generation of the internet. It has the ability
Nashik to transform an organisation’s processes. This includes sharing vehicle data over a
Abhijit B. Joshi : 09890002333 secure network for connectivity and shared mobility solutions such as ride-hailing, urban
Ahmedabad (Saurashtra) transportation and deliveries.
Bhavin Shah : 9702099997
The automotive industry is always facing a demand for new vehicles and spare products. The
thirst for newer, better performing vehicles, as well as the need to optimize production and
streamline supply chains and logistics, is also spiking. One technology that is helping to meet
these challenges is 3D printing. 3D printing technology is being explored across all areas of
Head Office : automotive production. Aside from its extensive use for rapid prototyping, the technology is
Divya Media Publications Pvt. Ltd., also being used to produce tooling and end parts. These trends shows strong adoption of
3rd Floor, Harmony Tower, N.S. Road,
Thane-400 602. Maharashtra digitization in automotive sector which will be driving force of the industry.
Tel: +91 22-25380574/75, Telefax: +91-22-25418254
E-mail: [email protected]
Website: www.mtwmag.com
Printed & Published by Shirish Dongre on behalf of DIVYA
MEDIA PUBLICATIONS PVT LTD., Printed at Anitha Art
Printers 29/30, Oasis, Next to Vakola Market, Santacruz(E),
Mumbai-400055, published from 303/304, Harmony Tower,
N.S.Road, Court Naka, Thane West, Thane-400601. Editor :
Shilpa Dongre
CEO
2 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
Contents NOVEMBER 2021
COVER STORY BUSINESS NEWS
08 Lens and Barrel
shape tools are now
available in ANCA’s
latest ToolRoom update,
offering more productivity
& better surface finish
10 Mastercam Retains
Top Ranking Worldwide
14 Sandvik Coromant
launches new software
module for controlled
chip breaking
Bhavya Machine Tools: Leading the
18 intelligent precision engineering technology 16 Gleason Works India
Celebrates 25 Years
INTERVIEW INDUSTRY FOCUS
KTA Spindle Toolings:
Enriching journey
from precision
auto components
manufacturer to
world’s most preferred
Indian toolholding
company
24 30 All Boom, No Bust with
Cleveland Machine & ESPRIT
TECH INNOVATION
34 38 42 50
Leveraging IIoT in general Super effectiveness is Designing it bigger. TwinSAFE: consistently
manufacturing Required for Machining Making it better. modular, scalable & distrib-
Superalloys uted safety applications
4 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
| TS11-04E |
Integrated automation and
safety on a single platform:
TwinSAFE
PC-based Control TwinSAFE
One control System-integrated
platform for all and with logic in all
machine functions components
www.beckhoff.com/twinsafe
As a specialist in PC-based control technology, Beckhoff offers in TwinSAFE the possibility of the
complete system integration of an open and highly-flexible safety solution. Integration in the
central automation platform gives rise to homogeneous machine concepts with a direct safety
connection to PLC, motion control, measurement technology, IoT and Vision. With Beckhoff, machine
and plant developers can make use of a comprehensive portfolio that covers all software and
hardware safety components. End customers obtain machines with a holistic, highly scalable control
solution and benefit at the same time from reduced costs for safety integration.
Beckhoff Automation Pvt. Ltd.
Pune – 411 001, India
Phone: +91 (20) 6706 4800
[email protected]
Integrated in all TwinSAFE components: the Safety Logic
Editorial Board Editorial Index
A
ANCA 8
B
Beckhoff 50
Bhavya Machine Tools 18
E
ESPRIT 30
Mr. Arun Mahajan Mr. K. Sreeramachan- Mr. GK Pillai
General Manager dra Murthy Director & Advisor, Exxon Mobil 34
AMT- The Association For President – Operations, Walchandnagar Industries Ltd
Manufacturing Technology Lakshmi Machine Works G
Ltd., Coimbatore
Gleason Works Indi 16
I
ifm electronic India 62
ISCAR 38
J
JUNKER 46
K
KHK USA Inc. 16
Mr. Mukund Pant Ms. Samina Khalid Mr. Rupesh Paparaju
Director Marketing Manager Director, KTA Spindle Toolings 24
Metal Power Analytica Renishaw Metrology Bettinelli Automation
Private Ltd. Systems Ltd. Components Pvt. Ltd. M
Marvel Gloves Industries 62
Master Fluid Solutions 42
Mastercam 10
P
Phillips Machine Tools 12
S
Sandvik Coromant 14
Mr. Yogin Chhaniara Mr. Sushil Kumar Mr. Suhas Belapurkar Seco Tools 10
President General Secretary Director - Sales &
Machine Tools Manufacturers Association of Ludhiana Marketing ( Industrial
Association - Rajkot Machine Tool Industries Products) T
Sanjay Tools & Adhesives TSINFA 60
Contact :
For editorial contributions
E-mail: [email protected]
For advertising materials
E-mail: [email protected]
For accounts
Mr. P.K. Balasubbra- Mr. B.P. Poddar Mr. Jayant Vaidyanathan E-mail: [email protected]
maniian Vice President - Sales & VP - Sales & Application
President Marketing FEMCO Tsugami Precision For online advertising
VBS Corporate Support Fatty Tuna India Pvt. Ltd. Engineering India Pvt. Ltd. E-mail: [email protected]
6 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
BUSINESS NEWS
Lens and Barrel shape tools are now available in
ANCA’s latest ToolRoom update, offering more
productivity and better surface finish
Enhancements for the DCREM tool type in update 86.00 complete the circular segment cutters family
The Lens and Barrel shape tools in ANCA’s latest ToolRoom path distance during pre-finishing and finishing operations.
update 86.00 is an enhancement to the existing DCREM • The large tangential form radius simulates a Ballnose or
offering. This will allow customers to manufacture complex high Corner Radius Endmill with a large cutting diameter – that’s
performance Endmills with huge cost and time savings for end- how these cutting tools save cycle time relative to a Ballnose
users. Complementing the existing BSB (Barrel Shape ballnose) or Corner Radius tool.
ToolTypes, this release completes the family of circular segment • Not only does productivity improve, but the resulting surface
cutters. finish is also better as well.
Additional features include endface curved gash and option
to grind insert style Barrel+Lens shapes
Advantages of ToolRoom
• iView and LaserUltra compensation for large volume
manufacturing.
• Variable helix/index with radial margin in fluting for easy
DCREM shapes include Lens, Barrel, Barrel+Lens and setup.
Barrel+Lens with chip breakers • Tool Balancing for variable helix/index tools for chatter free
cutting.
ToolRoom RN34.1 update 86.0 includes several • User friendly wizard-based design specially for catalogue
enhancements for the DCREM tooltype. The previous version tools.
didn’t allow customers to manufacture the Barrel shape or Barrel • Complete Tool Runout compensation option.
+ Lens shape combinations of DCREM, known in some industry
segments as circular segment cutters. They are predominantly
used as a replacement for the conventional corner radius tools
in the die mould, aerospace, general machining, and power
generation industry mainly to produce tire moulds, turbine
blades, impeller blades or blisks. The measurement methods
include iView and LaserUltra.
The benefits of DCREMs include reduced cycle time
• The geometry of these Endmills are the large radii in the
cutting area of the respective tool which offer entirely new
possibilities in machining.
• The larger-radius edge permits larger stepover increments
which enables machining with a larger cross over pitch or tool Measurement and compensation with LaserUltra
8 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
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BUSINESS NEWS
Mastercam Retains Top Ranking Worldwide
Mastercam is the most widely used CAM for the 27th year in a row
More shops and schools invest in Mastercam than any other CAD/
CAM software package in the world. According to CIMdata, Inc.,
an independent research firm specializing in the NC industry,
Mastercam is the number one CAM software used worldwide for
27 years in a row. In the latest report, Mastercam retained the top
spot for CAM software in three categories: industry, education,
and support network.
Mastercam topped the list in both the educational and industrial
categories, with nearly twice as many installed seats as the
nearest competitor*.
“Mastercam having such widespread global use offers a lot of If you run a shop, using the most widely used CAD/CAM
benefits for shops,” says Meghan West, President and CEO of software is important. You want reliable code to run your
CNC Software, LLC. “The community of users is exceptionally machines at maximum performance for precision and efficiency,
strong, the support network has unmatched experience and and you want access to training and support to keep your shop
expertise, and industrial shops are reducing the skills gap because optimized and business growing.
more students are graduating with Mastercam experience.” If you work in education, you want to prepare students with
skills they can transfer to further education and gainful employ-
ment. You appreciate access to extensive training, curriculum, and
projects from Mastercam and authorized partner providers.
If you are an individual, using the top CAD/CAM software is
important because there is a high demand for skilled workers in
manufacturing companies. You can find training and education
opportunities to learn Mastercam since it is also the most widely
taught, and you can find a job easier with Mastercam skills.
West continues, “Mastercam provides incomparable access
and support for shops and programmers. With the largest local
Reseller support network of any CAM developer, there is always
an expert available to help you get the most benefit from our
software.”
Fanar Becomes A Part Of the Seco Family
The Polish company Fabryka Narzędzi experience within threading products Seco Family will enhance our presence in
FANAR S.A. (Fanar), a manufacturer of and solutions,” says Oskar Edqvist, VP the important Polish market and will create
solid round tools, will become part of the Strategy & Product Management. “The a platform to further grow business in the
offering from Seco. Fanar will enhance the fact that Fanar will become a part of the region,” he continues.
Seco product offering in solid threading. The product offering from Fanar covers
Fanar will initially operate as an an extensive range of high-performance
independent company and continue to sell taps and other threading products as well
its products under the Fanar brand. Fanar as solid carbide drills and end mills.
will strengthen the position of Seco, and “It feels great to extend the Seco Family
growth ambitions, on the expansive Polish with the coworkers of Fanar,” says Stefan
market. Steenstrup, President Seco. “I would like to
“I am very pleased that we now take this opportunity to welcome them all
can strengthen our competence and to the Seco Family,” he continues.
10 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
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BUSINESS NEWS
Markforged Introduces FX20 and New Continuous Fiber
Reinforced ULTEM™ 9085 Filament to Expand Use of 3D
Printing in Demanding Industries like Aerospace & Automotive
Markforged, creator of the integrated filament with Markforged’s proprietary Printing the ULTEM™ 9085 filament
metal and carbon fiber additive Continuous Fiber Reinforcement with Continuous Fiber Reinforcement
manufacturing platform, The Digital technology will help manufacturers expands the advantages manufacturers
Forge, is advancing its position as a move from augmenting manufacturing can realize through additive technology.
leader in point-of-need production of operations with composite 3D printing Adding the FX20 to the Digital Forge
industrial-strength end use parts with the to replacing entire segments of the platform addresses a broader set of
FX20 printer. This new production-ready supply chain by bringing strong, accurate needs and applications.
hardware prints the flame-retardant, parts that solve demanding, end-use “Markforged continues to build on our
high-performance thermoplastic applications right where needed. innovative legacy and lead the way in
material with ULTEM™ 9085 filament Vestas Wind Systems A/S , a global composite 3D printing—the future of
in combination with Markforged’s leader in sustainable energy solutions, manufacturing. With the releases of the
proprietary Continuous Fiber plans to use the FX20 with existing FX20 and Continuous Fiber Reinforced
Reinforcement printing technology for Markforged composite materials and ULTEM™ 9085 filament, we’re now
high-strength, heat resistant, and higher the new ULTEM™ 9085 filament with fulfilling that promise to manufacturers
performance parts that can meet the continuous fiber reinforcement to print who previously, in the most demanding
needs of the most demanding industries stronger, higher volume parts. environments, were unable to experience
such as aerospace, defense, automotive, the benefits of the Digital Forge and
and oil & gas. our unique materials,” said Shai Terem,
Built to scale distributed global President and CEO of Markforged. “By
production, the FX20 is precision- helping move composites toward robust
designed and sensor-driven to deliver production, we’ll unlock more functional
breakthrough accuracy, quality, and parts, made of stronger materials of even
reliability to fabricate parts directly at more impressive size, with applications
the point-of-need with the simple click from the factory floor to flight.”
of a button. As the biggest, fastest, “FX20 with patented composite
and smartest 3D printer Markforged technology will help Phillips Additive
has ever produced, the FX20 pairs size to address the increasing requirement
and throughput to make larger parts at of Bigger, Faster, Stronger, and Heat
incredible speeds. This new technology, Resistant 3D Printed Parts. With reduced
alongside high-temperature printing “The Digital Forge has given Vestas lead time and material waste, the FX20
capabilities, elevates the Digital Forge a powerful platform to circumvent will surely be an asset to manufacturers.”
platform from accessible industrial- expensive, multi-step, and time- Said Sumeet Bengeri- Business Head,
strength composite manufacturing to consuming conventional manufacturing Phillips Additive
robust production applications. The FX20 methodology,” said Jeremy Haight, The FX20 and ULTEM™ 9085 filament
has a heated build chamber capable of Principal Engineer at Vestas. “When are expected to ship worldwide in the
maintaining up to a 200°C temperature you factor in design iterations, these first half of 2022. FormNext attendees
and the capacity to print parts up to 525 conventional parts are obsolete in a year can see the printer at Markforged’s booth,
mm x 400 mm x 400 mm in size. The or two. With the FX20 and ULTEM™ 12.0 D01, from November 16-19. To
FX20 is up to eight times faster than the 9085, we will be able to design and learn more, please join us for “Introducing
default print settings on Markforged’s manufacture larger, stronger parts, press the FX20’’ webinar on Nov. 9 at 10 a.m.
existing line of composite printers and a button and take that part right off the ET, or visit our website.
prints nearly five times larger builds than print bed to use it immediately with the The ULTEM™ and 9085 trademarks
its next largest printer, the X7. confidence that it is very durable and are used under license from SABIC, its
Bringing together ULTEM™ 9085 robust.” affiliates or subsidiaries.
12 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
BUSINESS NEWS
Sandvik Coromant launches new software module for
controlled chip breaking
Sandvik Coromant has veyors, causing damage and
unveiled a new machining equipment downtime. Suc-
method that enables cessful chip control is the key
controlled chip breaking in for good component quality
thread turning applications. when thread turning.
Launched within the existing OptiThreading™ has been
CoroPlus Tool Path software, designed with these chal-
®
OptiThreading™ is a new lenges in mind. The module is
software module that will help available as part of a subscrip-
manufacturers overcome one tion to the CoroPlus Tool Path,
®
of the most significant issues and is developed specifically
within thread turning — the for CoroThread 266 tools and
®
risk of chip jams and their inserts.
associated downtime. Using the method and interfere with the cutting zone by poor chip control.
CoroPlus Tool Path soft- software, manufacturers can are eliminated, improving com- “OptiThreading™ solves the
®
ware offers programming sup- fully optimize their thread turn- ponent quality. It also results most extensive issue within
port for external and internal ing operations. As part of the in less manual work removing thread turning, which is chip
thread turning operations. The solution, CoroPlus Tool Path long chips jamming the tool, control,” said Hampus Jemt,
®
software generates NC codes helps users develop optimized the component or the chip Product Manager at Sandvik
based on cutting data param- OptiThreading™ tool paths conveyor, resulting in less un- Coromant. “Through CoroPlus
®
eters to secure the correct that specifically conquer the planned machine stops. Using Tool Path, we already offered
number of passes with evenly challenge of chip control. This OptiThreading™ also makes software for optimized turn-
distributed cutting forces for is achieved by offering tool it possible to increase cutting ing, and we offered a robust
optimal productivity, tool life paths that deliver controlled, speeds for shorter cycle times tooling solution in the form of
and process security. Now, to oscillating movements for and improved productivity. the CoroThread 266. Now, as
®
enhance the software further, interrupted cuts that go in and There are several reasons we introduce OptiThreading™,
Sandvik Coromant has intro- out of the cut on all passes why OptiThreading™ and the we’re able to help customers
duced a new module. except the last one. CoroThread 266 are suitably overcome one of their biggest
®
A common problem in Supporting this cutting matched threading partners. concerns with performing
thread turning is that chips coil method delivers multiple OptiThreading™ creates high thread turning.
around robots, chucks, tools benefits. Using OptiThread- cutting forces, and thus needs “We understand the chal-
and components. The chips ing™, long chips that damage a tool that can withstand them. lenges of the machine shop.
can also get caught in con- a component’s surface and The CoroThread 266 has Pressures to get the job done
®
an iLock interface that gives fast make unplanned down-
exceptional stability on insert time a thing of nightmares,
indexing, making it capable of so avoiding the perils of chip
handling extreme forces. The control is crucial. Having this
tool is also available in a wide all-embracing solution as part
variety of assortments, with a of our offering means we can
selection of grades and geom- help manufacturers adopt a
etries that cover most materials new threading methodology
and applications. Together, the that not only soothes their wor-
software and hardware solu- ries regarding chip control, but
tions deliver secure, precise also helps to produce higher
threading that is not hampered quality components.”
14 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
Your partner
for innovative
manufacturing
See us at:
IMTEX 2022
Hall 3A, Stand B103
Renishaw’s smart manufacturing technologies enable our automotive
customers to benefit from the factory of the future, today
• Partnership: We support the automotive and mobility sectors in developing their visions for future vehicle manufacturing
by supplying advanced metrology systems and sensors that enable smart factory concepts to be implemented with existing
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India_Automtotive_IMTEX19_advert_A4_1018.indd 1 04-Oct-18 14:12:04
BUSINESS NEWS
Gleason Works India Celebrates 25 Years
Gleason Works India commemorates its thus helping to achieve LEED certification
25th year of operations on November in 2018. The new facility puts design,
6th, 2021. To recognize this important manufacturing and testing under one
milestone, Gleason Works India will roof, giving Gleason India a self-sufficient
hold a celebration for current and former operation to help meet domestic and
employees on November 8th, 2021. Gleason Work India’s product program global demand for Gleason products such
Long-time employees who have been has been extended to include a wide as the 200SVP Gear Shaving Machine
with Gleason Works India for more than array of bevel and cylindrical gear tooling and customer-specific tooling solutions.
20 years will be honored for their service products, gear machine production, Commenting on this milestone,
to the company during this special event. as well as machine remanufacturing John J. Perrotti, President and Chief
Gleason Works India Pvt. Ltd. was activities. Executive Officer of Gleason Corporation,
founded on April 01, 1996, as a A significant milestone was achieved said “Gleason Works India is today
wholly-owned subsidiary to provide in 2017 with the completion and considered one of India’s most modern
sales, service and local manufacturing inauguration of a modern, 65,000 square and productive sources for a wide
capabilities within the Indian market. foot factory, including activities for tool array of gear manufacturing solutions.
The start of operations was dedicated manufacturing, services and machine Congratulations to the Gleason Works
formally on November 06, 1996 by the assembly. With its own solar panel roof India team for this great achievement and
former President of Gleason Corporation, installation, the plant produces more than we look forward to further growth and
Mr. James S. Gleason. Over the years, 70% of its daily energy requirements, success together.”
KHK USA Inc. announces Premium Circular Pitch
Metric Racks & Pinions
KHK USA Inc., distributor material’s rust-resistant
of the market leading KHK quality.
®
brand of metric gears, One unique feature of our
announces its extensive line of CP racks is that most are
Premium Circular Pitch Racks supplied with finished ends.
and Pinions, manufactured to translation on the gear rack. diameter, number of teeth, This type of production allows
the highest quality standards Circular pitch is defined as and length of the rack. for multiple racks to be butted,
by Kohara Gear Industry module / pi. For example, a Among the options are end-to-end, to produce one
Co., of Japan. KHK’s large circular pitch of CP5 would hardened ground alloy continuous length of rack.
selection of CP Racks & equate to a pitch of 5mm. steel racks and spur gears Many KHK products allow
Pinions, available in many and for a 20 tooth pinion, for enhanced strength and for secondary operations such
materials and configurations, one revolution would result in precision and thermal refined as reduction of the length, the
are suitable for a wide range 100mm of travel. components for excellent adding of tapped holes, or the
of applications where very From the many available abrasion resistance. Tapered application of heat treatment.
accurate positioning in linear materials and configurations, racks and pinions allow the The catalog also includes
motion is required. the KHK USA online catalog backlash to be adjusted. Long products which have already
KHK CP Racks & Pinions makes it easy to find the best length metal flexible racks had some of these secondary
are engineered to simplify the solution for each particular can be cut continuously and operations completed. These
application design process, application. Using the menu- are bendable to a contour. products are identified by a
such that a specific number driven interface, simply Stainless steel racks and “J” in their part number and
of revolutions of the gear will specify the required attributes, gears are suitable for food they are available within 10
result in an exact distance of such as circular pitch, pitch machinery due to SUS304 calendar days.
16 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
COVER STORY
Bhavya Machine Tools:
Leading the intelligent precision
ENGINEERING TECHNOLOGY
ROHIT SHAH, JATIN SHAH,
Director, Director,
Bhavya Machine Tools Bhavya Machine Tools
18 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
COVER STORY
Q. How would Shah and Rohit Shah has led the company to grow from
you introduce your a small-scale business on relief road, to a plush office
company to a new on S.G. Highway. With a team that is always ready to
audience? face new challenges and customer’s requirements being
The Company believe that of paramount importance. Bhavya’s product line and
our constant endeavour is network is ever expanding.
on how emerging technology The success of the business is based on the highest
can be brought to India. Being quality standards, decades of experience and excellent
innovative is Bhavya’s ultimate solutions with the best service. It has a solution with
strategy. To enable us to achieve difference.
this, we have not failed to “The journey of Bhavya Machine Tools started 50 years
participate in most of the significant ago when our father Mr. Kirtibhai Shah pioneered the
exhibitions across India as well as business on a small scale on Relief Road. Later in 1991,
in the Gulf countries. We believe, when we joined the business, we had absolutely no
participating in exhibitions will update technical educational background” says Jatin. Despite the
us on the latest technology and tools lack of technical knowledge, the two brothers, with their
across the globe which Bhavya can relentless determination, have strived to make Bhavya
bring to the Indian market and cater to Machine Tools a leader in the market of products that
the unfulfilled gaps. Also, we can make provide technical solutions.
the world aware about the technology
and machines that small scale units in Q. What’s your range of
India have, but aren’t able to sell to the offerings today? Among
international market themselves.” them, which are the star
products and why?
Q. You were established in 2008. Tell We are offering wide range of all
us something about your beginnings. Engineering Machinery & their
Rubbing shoulders with the best in the country tools.
is Bhavya Machine Tools. An established
and trusted name in the field of Engineering The Star Products are as follow:
Workshop Machinery is Bhavya Machine Tools, Lathe Machine, Drilling Machine,
serving industries worldwide with its sturdy, Milling Machine, Grinding
technologically advanced and high performance Machine, Slotting Machine, Laser
machinery. Its constant endeavour is to bring Machines, Sheet Metal Machines,
emerging technology to India, and its ultimate Iron-Worker, Cutting Machines,
strategy is to be innovative. Bending Machines, Punching
The relentless determination of two brothers Jatin and Notching Machines, Wood- Vertical Turret Milling Machine
www.mtwmag.com NOVEMBER 2021 MACHINE TOOLS WORLD 19
COVER STORY
Sheet Metal Machines, Iron-Worker, Cutting Machines,
Bending Machines, Punching and Notching Machines, Wood-
Working Machines, Re-sharpening Machines. Shaping
Machines, Tapping Machines.
Product exported in which countries:
Middle East: UAE, SAUDI ARABIA, DUBAI, OMAN, SHARJAH,
BAHRAIN, QATAR, KUWAIT, IRAQ, JORDAN, IRAN.
AFRICA: KENYA, ETHIOPIA, EGYPT, UGANDA, ETHOPIA,
High Speed All Geared Lathe
NIGERIA, TANZANIA, ZIMBABWE, MAURITIUS
Working Machines, Re-sharpening Machines. Shaping
Machines, Tapping Machines. EUROPE & SOUTH AMERICA: GERMANY, UK, BOSTWANA,
IRAQ
Q. Which are the products from your manufacturing
range?
All Engineering Machinery are in our manufacturing range. Hydraulic Surface
Further we will customize Our Product as per the Grinder
requirement of the Customer.
Q. Please throw some light on your manufacturing
set-up.
We will provide the Profile for this matter.
Q. How do you instill quality in your products?
• We are using the latest technology in the machinery
• We are putting efforts in providing latest technology to the
customer.
Q. We understand you also export your products.
Which are the products being exported and to
which countries?
Product exported: Lathe Machine, Drilling Machine, Milling
Machine, Grinding Machine, Slotting Machine, Laser Machines,
20 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
COVER STORY
Q. Who are your major customers?
ARVIND MIILS, BHEL, ESSAR OIL, ESSAR STEEL, CEAT LTD,
FORD MOTORS, JINDAL STEEL & POWER, AMBUJA CEMENT,
LARSEN & TOUBRO, ADANI PORTS & SEZ, NAVNEET
PUBLICATION, NILKAMAL LTD, ROTOMAC GLOBAL, SKODA
AUTO PVT LTD & MANY MORE [KINDLY REFER: WEBSITE:
https://www.bhavyamachinetools.com/clients ]
Q. What percentage are your repeat customers.
Why do they come to you again and again?
Reason:
Product Quality & Product Rate do not have the required tool in our product portfolio, we
• Availability of the product immediately set up a team to study if that specific type of tool
• After Sales Support can be procured. As a result, Bhavya’s product portfolio is
• Product Durability ever-expanding. This approach is what has earned Bhavya its
• Customization of the product name. Our team is always ready for new challenges. With the
support of such an amazingly hard working & dedicated team,
Q. You are in a highly competitive business. How Bhavya is what it is today” says Rohit proudly.
do you maintain your competitive Moreover, this is a company that creates
edge? families. The company is a platform to
• World best Technology with features grow for anyone and everyone. The doors
• Provide different product in the market of Bhavya Machine Tools are always open
which are innovative for anyone who wants to enter. Anyone
from any field or in need is provided the
Q. How do you look at the future backup and support they require. The
of your company vis-à-vis that of company believes that it needs to know
the machine tool industry? the employees not only at the professional
• In Machinery Tools industry as a World level but a personal level as well. The first
leader priority is to solve the personal issues of
• To improve the presence in the different the employees.
countries As Bhavya’s wings spread to the
• To Grow the Client Base international markets, the third generation
of the Shah family, with their creative ideas
“Customers’ requirement is paramount All Geared Heavy Duty and new technology, is set to join the family
to us. When we get an inquiry and we Radial Drilling Machine business.
22 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
INTERVIEW
L to R
Mr. Vipul V. Chopda (Managing Director),
Mr. Vijay Z. Chopda (Founder & CEO) &
Mrs. Nidhi Vipul Chopda (Director-Exports)
KTA Spindle Toolings: Q. Please tell us more about your
company and its infrastructure?
Enriching journey from The inception root of KTA Spindle
Toolings goes long back in 1969 when
our reverend uncle late Shri. Chandanmalji
precision auto components Chopda who made his humble new
beginning in engineering field (till then
manufacturer to world’s we were known as family of Grocery
Merchants) with a small setup named as
M/s Kalpana Industries for manufacturing
most preferred Indian of precision auto components for engine
and gear box of 2-wheeler and then 4
toolholding company wheelers based in Hadapsar, Pune.
During my tenure at M/s Kalpana
Industries while interacting & serving
24 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
INTERVIEW
customers, we learnt that lots of machine machining operations AMS, Mori Seiki, 1969-76: Machining of Precision Auto
tap breakage issues were faced and Makino. Components for Automotive OEM.
scraping the component as well. A
thought strike in mind to find a solution Q. Please brief us your journey of 1976: Myself Shri Vijay Zumbarlal
for this as it was adversely affecting to the 45 years? What are milestones Chopda joined M/s Kalpana Industries.
profitability of many small & medium scale achieved during this journey?
industries. I joined M/s Kalpana Industries in 1976 1981: Visited EMO in Hannover, Germany
When I visited “EMO” in Hannover, after my graduation as my beloved for solution of Tapping operations.
Germany in September 1981, I found and respected uncles Shri Motilalji, Shri
a solution for tap breakage problems Fulchandji and my respected father Shri 1982-83: Started Development of
and decided to focus on this product Zumbarlalji gave me required support Tapping Products in existing facility.
development which gave strong & encouragement. They wanted me to
foundation for starting of KTA Spindle follow the new path of my godly uncle late 1985: Incorporated new company
Toolings. Shri Chandanmalji, who deeply influenced Kalpana Tools & Appliances Pvt. Ltd.
Today, KTA Spindle Toolings has and enlighten me with his wisdom.
admirable state of art manufacturing plant It was an enriching journey, when an 1985: FIE FOUNDATION Award for
having 70,000 sq.ft of area with built up idea was conceived and our willpower Development of Tapping Chuck.
60,000 sq.ft. which includes Mfg plant, and faith gave us the require inertia to
Sales & Admin building and a separate take it forward with excited teammates 1986-96: Production of Tapping Chucks
ware house which has storage capacity of who joined in this progressive journey & Tap Adaptors.
50,000 holders and accessories. of KTA family, we met with following
Presently we have latest high milestones on our way. 1997: Second Generation Mr. Vipul
technology 150+ nos CNC machines Vijay Chopda joined the organisation.
which includes market leaders in grinding 1969: My uncle late Shri Chandanmalji
i.e Studer, Schaudt, Voumard and for Chopda started M/s Kalpana Industries. 1998: Mr. Vipul Chopda Started New
www.mtwmag.com NOVEMBER 2021 MACHINE TOOLS WORLD 25
INTERVIEW
Factory at Hinjewadi as KTA SPINDLE 2017: Started production of Quick- Q. What is Topline product
TOOLINGS. change Tap Collet ER Type (Rigid) portfolio?
(QCTC-ER). KTA Offers complete product range in
1999-08: Continuous development Toolholding which includes extensive
& Production of Tool Holders for CNC 2018: Production of Shrink Fit Holder Slim range of Hydraulic Expansion Toolholders,
Machines. 3 Degree (SFH Slim 3 deg). Shrinking Toolholders, Synchro Tapping
Chucks, Quick Change Tapping Chucks,
2008: Expanded the factory Area to 2018: Research and Development of Power Milling Chucks, Die & Mould
14000 Sq. Feet. Total covered area Hydraulic Chuck, Precision Reduction Chucks, Anti Vibration Face Mill holders &
10000 Sq. Feet. Sleeves. Toolholding accessories.
KTA has complete program of
2010: Started the development and 2019: Research and Development of Toolholding products and Accessories
production of HSK DIN 69893 holders. Anti -Vibration Face Mill Toolholders. comprises of more than 4700+ products.
Our focus products are Hydraulic
2013: Established a new company in 2020: Production and promotion of toolholders, Synchro Tapping chucks
Germany joint venture by the name Hydraulic Expansion Toolholders & and Slim Die & Mold Chucks.
“HPCHO GmbH”. Reduction Sleeves.
Q. What quality measures have
2015: Started the development and 2021: Added New 32 Machines (Studer, been taken during every phase of
production of Shrinking Toolholders. Schaudt, Voumard, Makino, AMS) production?
Strength of 300+ Manpower, 150+ CNC We have developed our team with a
2016: Total Area 70000 sq. ft., Strength Machines. belief “whatever we do either Turning,
of 200+ Manpower, 125 CNC Machines. Milling, Grinding, any operation, we
26 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
INTERVIEW
should measure it accurately”. We have initiative of Indian government like toolholding products in India. Further we
this inheritance quality of checking and #AatmaNirbharBharat #VocalForLocal are also one of leading companies who
inspecting and reviewing every phase of created added push for change of supplies its toolholders in private label to
production... which has penetrated in our customers myth of quality product by its world’s leading cutting tools companies
working culture. country of origin & therefore helping us to and catalogue houses worldwide.
Therefore, Quality is the essence and increase our rightful market share in India. We have won the trust of our
back bone of what we do. We have We have been considered as a international customers who are major
come a long way from been precision preferred Indian Toolholding partner OEM from Europe. Today we enjoy
auto components manufacturer to by many European major cutting tools strong volumes from all our oversea
World’s most preferred Indian companies over a decade now, but we customers. We are in process of
Toolholding Company. have many countries where our business developing Slim Hydraulic Toolholding.
potential is unexplored. We would like to In upcoming years Polygonal Toolholding
Q. How do you perceive future of address the same. products (popularly known as CAPTO)
your product line? Further we have developed a Triumph will also be added in our portfolio. We
Toolholding products are essential to product in our range i.e Hydraulic will reach to many unexplored regions
hold a cutting tool in every metal & wood Toolholding Systems and its extensive and customers. We will concentrate
cutting industry so the growth in this range, which we believe has immense our efforts to create pull from all the
sector is going to bring proportionate unexplored potential as far as Indian potential customers in metal cutting
growth for us too. industries are considered. We have industries.
Today there is overwhelming demand opportunity to elevate the existing We see KTA SPINDLE TOOLINGS to
for our products at global customers customers who are using conventional become one of renowned leading global
additionally we have experienced a mechanical toolholders. player in Toolholding industry under
steep increase of volumes in last 2 years visionary leaders Mr. Vipul V. Chopda &
from domestic market as well. As after Q. What is your vision for your Mrs Nidhi Vipul Chopda.
Covid-19, we experienced a significant company for next 5 years? I would like to take this opportunity to
shift in customer mindset with great KTA is a leader in manufacturing express my deepest gratitude towards
my beloved big brother Mr. Prakash
Chopda for his invaluable support and
extended help from my brothers Mr.
Shirish, Mr. Satish, Mr. Santosh, Mr. Ajit,
Mr. Misrilal & late Mr. Sumatilal Chopda.
A special acknowledgement to my life
partner Mrs. Veena Chopda for playing a
vital role throughout my life.
I’m also grateful to our foundation
members of the organisation Mr. Raees
Mulla, Mr. Suresh Kudale, Mr. Nitin
Takalkar & Mrs. Manisha Bhagwat for
their exceptional contribution for more
than 2-3 decades in the success of our
organisation.
Last but not the least, I express my
gratitude to all distributors & suppliers
who have contributed significantly in the
SUCCESS of KTA Spindle Toolings.
Interface with Mr. Vijay Z. Chopda
Website: www.ktaspindletoolings.com
www.mtwmag.com NOVEMBER 2021 MACHINE TOOLS WORLD 27
INDUSTRY FOCUS
Survey Shows
Increase of CNC
Users Making a
Profit Through UK
Lockdown
3DTEK surveyed their customers to gain an insight
into the growing CNC hobby market
DTEK recently surveyed their customers to gain
an insight into the growing CNC hobby market
3which saw big growth during lockdown. The survey
correlates this growth, showing that 70.7% of those
surveyed had been enjoying CNC milling as a hobby for less
than a year, and 67.5% said they discovered CNC milling
when actively searching for a new hobby.
These statistics are supported by growth in other hobby
sectors, identified in an article published by The Guardian
in August 2020 which reported that Hobbycraft saw 200%
growth during the early parts of the first lockdown.
One of the most surprising results from the survey
conducted by 3DTEK shows the entrepreneurial flair of
CNC hobbyists, with 61% claiming to make a profit from
their creations. The most popular of which, according to
the survey includes ornaments (31%), tools (15.8%), and
instruments (13.2%).
Continuing the entrepreneurial theme, the survey tells
us that 39% of the projects that participants work on were
professional commissions, mostly using oak (57.7%) and
birch wood (25%).
Statistics from a survey commissioned by GoDaddy last
year, show that one in five workers used their time at home
through lockdown to start up news businesses as furlough
and employment fears drove many to start a new side
hustle.
Finally, when asked about future plans, 39% said they’d
look to upgrade their kit and 43.9% said they’d be happy to
continue with their current setup.
28 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
Projekt4 28.03.18 13:56 Seite 1
CASE STUDY
All Boom, No Bust
with CLEVELAND
MACHINE & ESPRIT
Serving Texas’s demanding oil and gas industry is no small feat, and
Cleveland Machine rises to the challenge with the help of ESPRIT.
exas’s Cleveland Machine is LB3000 MYW mill-turns, and an Okuma
a highly specialized shop that MB-56VB mill. “ESPRIT outputs flawless
Tserves the state’s major oil and Although the shop boasts an impressive code to our mills time and time
gas industry. When we say “highly lineup of machine tools, programming again. We recently did our first
specialized,” we mean it. Cleveland them hasn’t always been smooth sailing.
Machine manufactures only type “H” Cleveland Machine’s plant manager, John thread mill operation. Without
back pressure and two-way check valves, Buckaloo, describes some initial pain ESPRIT, I would have been
which are installed in the wellhead to hold points. “We had issues with programming clueless on how to proceed with
pressure during routine maintenance and our first Okuma mill-turn, specifically the
repair of drilling equipment. Although they live tooling aspect.” programming this.”
limit their work to type “H” valves, each In addition to helping streamline the
wellhead often requires hundreds or even programming process, ESPRIT now John Buckaloo, Plant Manager,
more than 1,000 pieces—so efficiency is plays a valuable role in research and
one of Cleveland Machine’s top priorities. development at Cleveland Machine, too. “I Cleveland Machine
On the Cleveland Machine shop floor, use ESPRIT any time I design a new item,”
you’ll find an Okuma Captain L470 lathe, says John, “as well as when programming
an Okuma Space Turn LB4000EX lathe, the Okuma mill-turns. We were very
an Okuma Genos L400E lathe, an Okuma unfamiliar with programming the live
MX-55 mill with rotary, a Leadwell MCV- tooling in addition to picking up with the
1100i mill also with rotary, two Okuma sub-spindle. Although it is relatively simple
Machining out the “cage” on one of Cleveland Machine’s 718 Inconel Type “H” Style The ESPRIT digital twin ensures a
Back Pressure Valves. It is one of the last operations before the part is completed streamlined programming process from
and is done on the company’s Okuma MB-56VB with the rotary. start to finish
30 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
CASE STUDY
The machined part.
Cleveland Machine Company logo engraving in ESPRIT (above).
Once we saw ESPRIT in action and talked with Victor, it was clear
that ESPRIT would be the best option for effectively programming
our mill-turns.”
In the years since first implementing ESPRIT, the program
has lived up to John’s initial expectations. “We use ESPRIT for
programming helical movements, rotary milling, and especially
engraving. Recently, I’ve been using engraving quite often. This is
“Milling contoured surfaces using our Okuma LB3000MYW nearly impossible to do without some sort of CAM software,” says
Mill Turn would not have been attempted without ESPRIT,” John. “ESPRIT outputs flawless code to our mills time and time
says John Buckaloo. “ESPRIT allowed us to quickly create a again. We recently did our first thread mill operation. Without
program to produce these one-off parts for a local rancher. ESPRIT, I would have been clueless on how to proceed with
He needed this tool and it was no longer being produced. programming this.”
We took a few measurements, created a solid model, and As Cleveland Machine continues to fulfill the evolving needs of
produced the part in a matter of hours. This would not have the oil and gas industry, John is confident that ESPRIT will keep
been doable without ESPRIT.”
the future bright. Whether making one-off pieces or large-volume
to manually program those, ESPRIT was critical when the time R&D creations, “ESPRIT has saved us a ridiculous amount of
came to contour surfaces and machine awkward radii.” programming time and has also prevented quite a few machine
John and the Cleveland team first encountered ESPRIT at a crashes,” says John. “We will likely continue to make the same
Hartwig open house in Houston, and they were immediately parts we make now, but we intend to branch out to more and
struck by its efficiency. “Victor from [ESPRIT reseller] Shape more items as our capabilities increase. ESPRIT, in conjunction
Design Technologies did a great job showing us the software and with new machines and machine technology, is necessary to help
touted the power of good post processors,” says John. The timing us complete that goal.”
couldn’t have been more opportune. “We knew we were going
to have issues programming [the Okuma mill-turn], and I already For more information,
had experience programming with other CAM software in college. Website: www.espritcam.com
32 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
Work with confidence.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
Choose Mastercam.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
SCAN QR CODE TO KNOW MORE
MILL MULTIAXIS LATHE SWISS MILL-TURN WIRE ROUTER DESIGN
I
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i
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n
d
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s
a
M Mastercam India
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t
303 - Tower 1, World Trade Centre, Kharadi, Pune - 411014
[email protected]
TECH INNOVATION
Leveraging IIoT in general
manufacturing
he coming of Industry 4.0 has
significantly altered the structure
Tand functioning of manufacturing
industries. Traditional manufacturing
practices, which have been rooted in
grand infrastructure and necessary man-
machine proximity, are now making way
for alternate methods of conducting work
– particularly in adopting digitalization in
core practices. While the digital switch
has been in the works, the COVID-19
pandemic has accelerated the transition,
making it an imminent need of the hour.
Now, with businesses recovering after
a year of uncertainty, the potential in
developing a fully functional matrix of
Industrial Internet of Things (IIoT) for
Indian manufacturers is tremendous.
Innovation for IIoT
IIoT has ushered the next step of Industry
4.0. By allowing the integration of complex Mobil™ Lubricants has traversed many most effective business decisions.
industrial processes through automation successes and challenges in its 150 For instance, Mobil Serv Real Time
SM
and cloud computing, IIoT is modifying years of service to become a recognized is Mobil’s next-generation oil condition
existing systems to integrate men, leader of lubrication innovation. Now, monitoring tool that enables instant,
machines, and the manufacturing process digitalization of processes is bringing remote access to detailed oil diagnostics.
into a structured mesh of interconnected home fresh opportunity – and Mobil is It provides real-time data stream on oil
devices – allowing data collection, leaving no stone unturned to optimistically health, and alerts users as soon as issues
exchange, and analysis for improved ride this new tide of change. are detected – allowing quick action that
productivity, efficiency, and output. translates into significant cost savings.
The benefits of IIoT can today be Excellence in service The Mobil Serv Real Time platform hosts a
optimally realized in general manufacturing While product formulations by Mobil live dashboard that contains updates and
that is encountering recurring challenges have earned global reputation for their analyses, facilitating knowledge transfer
in lack of real-time monitoring, innovation and effectivity, services by without lab or site visits. It deploys new
inconsistencies in measurement, and Mobil are extending the company’s generation technology that measures oil
absence of precise predictive analytics. expertise through dedicated support in constantly across multiple parameters to
Further, interpretation of data has been maintenance, monitoring and performance provide thorough analyses unlike before.
a challenge, preventing manufacturing review. Mobil’s technical assistance Built on a data computation model,
firms from appropriately implementing under the Mobil Serv Lubricant it allows planned servicing to ensure
SM
industry recommendations to optimize Analysis (MSLA) program combines a optimal oil use and reduced wastage.
performance. Here, IIoT can play a driving number of services that together provide Most importantly, it guarantees equipment
role in undoing barriers of insufficient reports, analyses and solutions to guide health by sending alerts on potential
equipment effectiveness and downtime. manufacturing professionals in making the damage, causes of such damage and
34 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
www.ogpnet.com
Advanced Multisensor
Vision Measuring
Systems
mail us:[email protected]
TECH INNOVATION
prevention methods.
The latest offering from Mobil – Mobil
Serv IIoT Insights – is proving to be
SM
game-changing in integrating automation
with manufacturing efficiency. For
manufacturers, it is a critical cloud-based
solution that turns insights into action,
taking businesses towards improved
efficiency and overall productivity. This
platform is bringing special benefits
with Artificial Intelligence and Machine
Learning (AI/ML), automated monitoring
and precise analysis that directly benefit
machine performance and manufacturing
efficiency.
Guided by AI-enabled trend analysis,
IIoT Insights connects machines
through a wireless network to collect
data automatically and provide real-
time alerts. The interface converts raw
production data into actionable insights
while its AI/ML-powered functionality includes monitoring parameters such as details. It also lends insights into drivers
provides customized alerts, ensures daily production details, machine run time, of underperformance through high-
optimized energy consumption, measures downtime, etc. Additionally, the solution level metrics while also identifying the
equipment effectiveness, and enables helps top business executives get direct opportunities for increasing efficiencies.
trend monitoring, among other benefits. access to high-level metrics like machine By collecting raw data, analyzing it, and
With this, site managers can gather an overall equipment effectiveness (OEE), providing reliable recommendations on a
aggregated view of data management that energy consumption, and other production real-time remote basis – IIoT insights has
taken the leap into realizing Industry 4.0.
For general manufacturers, this is a fresh
opportunity towards increasing efficiency,
optimizing output, and paving the way
for greater profitability. The digital era
is here, and Mobil is dedicated to assist
manufacturers in upgrading their abilities
for an automated tomorrow.
*For more details,
Visit: www.mobil.in/business
(Exxon Mobil Corporation has numerous
affiliates, many with names that include
ExxonMobil, Exxon, Esso and Mobil. For
convenience and simplicity, those terms
and references to “corporation”, “company”,
“ExxonMobil”, “EM”, and other similar terms are
used for convenience and may refer to one or
more specific affiliates or affiliate groups.)
36 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
An ISO 9001:2015
An ISO 9001:2015
TECH INNOVATION
Super effectiveness is Required for
MACHINING SUPERALLOYS
uperalloys - metal alloys, which Exceptional high-temperature the ISO S group application. Depending on
reflect their complex alloyed struc- strength and corrosion resistance are the the prevailing element, superalloys are di-
Sture, have become one of the main undeniable advantages of superalloys. vided into three types: iron (Fe), nickel (Ni)
engineering materials for a long time. They However, there are two sides to the coin: and cobalt (Co) based alloys. Machinability
feature extremely high elevated tem- superalloys are not only highly priced, drops in the specified order; from the iron-
perature strength, and therefore often are but their machinability is poor, which can based alloys, which can be compared with
referred to as high-temperature superal- pose challenges to manufacturing. The austenitic stainless steel, to cobalt-based
loys (HTSA) or heat-resistant superalloys specific cutting force that characterizes alloys that represent the most hard-to-cut
(HRSA). The history of superalloys started the resistance of the material to chip materials in the group.
with the development of gas-turbine removal and defines the mechanical Increasing efficiency of machining
engines that required reliable materials for load on a cutting tool is high for superalloys has become the focus
high operating temperature ranges. As a superalloys. Although the main difficulty of various scientific research and
result of intensive research and progress is heat, superalloys have poor thermal technological improvements. Their result
in metallurgy, modern superalloys (SA) conductivity. Elemental and loose chips, was a significant advance in producing SA
provide a long service life for working which are generally generated when components. Manufacturing has effectively
temperatures more than 1000°C. machining superalloys, do not provide embraced new machining strategies and
Understandably, the largest superalloy adequate heat dissipation from the cutting innovative methods of cutting coolant
consumers today are aero- and marine zone. A tendency to work hardening supply, such as high-pressure cooling
engine producers (Fig. 1). Superalloys are makes the situation worse. (HPC), minimum quantity lubrication
also very common in the medical industry, The manufacturer deals with various (MQL) and even cryogenic cooling has
which effectively use them for prosthetic SA workpieces: cast, wrought, sintered, successfully been introduced. This has
implants in orthopedic surgery. In addition, etc. The workpiece fabrication methods taken the productivity of machining
superalloys have become widespread also have an impact on machinability. superalloys to a new level. However, like
in power generation and the oil and gas For example, abrasiveness of forged in the case of titanium alloys, the key
industries as crucial materials for essential workpieces higher that cast ones element for improving the productivity of
parts of various devices. substantially lower in comparison with SA machining is a cutting tool that directly
sintered workpieces. removes material layers from a workpiece
Consequently, a cutting tool is under that produces chips. A cutting tool features
significant thermal and mechanical load, the tool material and its geometry, which
which dramatically reduces tool life. determines the tool’s triumph or its failure.
Therefore, in machining superalloys, the Today, coated cemented carbides
cutting speed directly connected with are the most common materials for
the heat generation during chip removal cutting tools for machining superalloys.
is considerably lower when compared The development of a carbide grade, in
to other common engineering materials which strength and wear resistance will
such as steel or cast iron. The direct be mutually complemented is a tricky
result of the cutting speed limitation is process that requires an appropriate
poor productivity. Hence, overcoming carbide substrate, coating composition,
machining difficulties and increasing and coating method. To the amazement of
Fig. 1 – Superalloys are the key productivity are the main challenges for those who believe that the breakthrough
materials for turbojet and turboprop
engines of modern aircrafts. Jet engine the manufacturer of SA parts. possibilities in this direction are almost
blisk machined with ISCAR’s CUT- According to ISO 513 standard, superal- exhausted, cutting tool producers continue
GRIP systems. loys together with titanium alloys relate to to create new effective carbide grades.
38 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
TECH INNOVATION
Additionally, in machining superalloys, repeatable results.
ceramics - another tool material that In machining superalloys by solid
enables substantially increased cutting carbide endmills and exchangeable heads,
speeds – are already in active use. grade IC902, which combines ultra-fine
If tool materials are connected mostly grain substrate and nano-layer PVD TiAlN
with material sciences and metallurgy, coating, ensures extremely high wear
cutting geometry is more in the tool resistance and prolongs tool life. This
design field. Ensuring high-performance grade has demonstrated very good results
geometry requires deep engineering in producing devices for replacement knee
knowledge and technology skills. On the and hip joints that are made from difficult-
one hand, to minimize heat generation and to-cut cobalt-chrome alloys (Fig. 2).
work hardening, a positive rake angle, a ISCAR has significantly extended the
large enough clearance angle, and a sharp range of products for ISO S applications
cutting edge are needed. On the other made from various cutting ceramics such Fig. 2 – Machining a femoral knee
hand, such a shape weakens the cutting as silicon nitride, SiAlON, and whisker- implant component with a MULTI-
edge that should withstand a considerable reinforced grades. The newly introduced MASTER endmill and exchangeable
mechanical load. Therefore, the correct ceramic items have replenished both taper barrel head.
designed cutting-edge condition becomes indexable inserts & solid endmills (Fig. 3).
a critical success factor. Sintered carbide The latest rake face designs F3M and
inserts have the advantage of enabling F3P for ISO standard turning inserts are
complex chip forming and chip breaking intended specifically for hard-to-machine
shapes for insert rake faces. Today, austenitic stainless steel and superalloys
computer modeling of chip formation and (Fig. 4). Their positive rake-angle
pressing processes using finite element geometry reduces the cutting force and
methods provide an effective tool to ensures smooth cutting action, while the
optimize the shapes that are already in the set of deflectors on the rake face improves
design stage. In solid endmills, a variable chip control.
pitch design results in improved vibration In ceramic double-sided inserts for
strength. Cutting edges of these endmills turning and milling tools, ISCAR has added
are produced by grinding operations, and new chamfered and combined (chamfered
to eliminate flaking and edge defects, and rounded) cutting-edge condition Fig. 3 – Milling cutters with indexable
strict adherence to technological process options for tough applications. round inserts from ceramics provide
requirements is highly important. ISCAR has enriched the range of considerably increased cutting speeds
for higher productivity.
Cutting tool manufacturers pay a lot solutions intended for high-pressure
of attention to improving their product cooling by new indexable cutter bodies
portfolios intended for machining and tool holders. For example, thermal
superalloys. ISCAR’s news can be shrink chucks with polygonal taper shanks,
excellent indicative examples. which have coolant jet channels along the
Carbide grade IC806, which had was central bore, have been replenished by the
introduced over the last few years for toolholder product line.
face grooving superalloys and austenitic In conclusion, the need for increased
stainless steel, was successfully adopted productivity in machining HTSA is a
by ISCAR’s threading and deep drilling continuous challenge for cutting tool
lines. This grade has a hard submicron manufacturers, and new effective tool
substrate and PVD TiAlN/AlTiN coating developments are likely to come in the
with post-coating treatment according to near future. Fig. 4 –ISCAR’s recently introduced
ISCAR’s SUMO TEC technology. IC806 M3M (left) and F3M (right) chipbreakers
for ISO standardized turning inserts
provides notable resistance to flaking For more information, designed specifically for ISO S and ISO
and chipping and maintains reliable and Website: www.iscar.in M groups of application.
40 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
THREAD DEPTH GAUGE
FEATURES
A single gauge checks both Thread and Thread Depth
Thread gauging cycle time reduced by 50%
Thread depth up to 3xD can be measured
Simple replacement of worn plug gauge
Reliable measurement of thread depth by measuring sleeve
Used in the same way as a normal double ended screw plug gauge
Telescopic measurement sleeve 0.5 mm graduation
Size over 16 mm and other thread types available on request
Depth Masters can be supplied for setting depth
HSS inserts can be supplied with TiN Coating
OUR OTHER PRODUCTS
E-gage Mux Interfacing Unit Air Gauges Air Gauges
PROFESSIONAL ENGINEERING SALES & SERVICE:
S. No 326, Gaud Dara Road, Behind Kailas Bhel, North : +91 89563 86818
Pune-Banglore Highway, Khed Shivapur, West : +91 89563 86811
Pune 412205, Maharashtra South : +91 89563 86820
[email protected] www.professionalengg.co.in
TECH INNOVATION
Designing it bigger.
Making it better.
THE HEAVY ENGINEERING INDUSTRY IN INDIA components presents challenges. Massive die casts, forged,
Heavy engineering is the foundation of a modern economy. bent, and welded steel and iron works can weigh many tons.
After achieving independence, India entered the world of The safety of a nuclear power plant, an off-shore oil rig, a
heavy engineering in 1958 with the government’s launch locomotive engine, a fighter jet, a cargo ship, and more rest
of the Heavy Engineering Corporation Ltd. at Ranchi. With on the dependable production and assured results of their
Indian-made design and production of heavy iron and steel large-scale components. Manufacturers must produce work
machines, the country’s industrial economy was propelled often to hyper-critical specs– at a competitive cost. Heavy
forward. India continues into the 21st century on its steady engineering doesn’t just mean well designed, but equally well
path toward total self-reliance and emergence as a global made. Structures and components that are well designed,
super power, grows its industrial manufactured goods made strong, dependable, long-lasting, with the goal of
exports, and forges partnerships with other global players to profitability are the key to a manufacturer’s success. From the
increase its position as a major manufacturing entity. big picture to the seemingly small production details, it’s all
Manufacturing currently accounts for 25% of the country’s important in producing a viable product, profitably.
economy with end-to-end heavy engineering manufacturing The following are facts from leading heavy engineering
as the backbone of that growth. Heavy engineering industries manufacturers in India who rely on performance-proven
in India are evident in every region of the country with a Master Fluid Solutions TRIM™ metalworking fluids to
major presence in the sectors of industrial machinery, nuclear, enhance their production and build profits...
thermal, and hydroelectric power plants, wind turbines,
mining, oil and gas exploration, aerospace; automotive; WHEN IT COMES TO SUPER-CRITICAL,
railways; and shipbuilding. THEY TRUST ONLY TRIM
Case 1: A high-technology driven engineering and
MEETING THE MANUFACTURING CHALLENGE construction organization– one of the largest companies in
Manufacturing of colossal iron and steel equipment and India’s private sector– engineers, designs, and manufacturers
42 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
TECH INNOVATION
From manufacturing
massive equipment to
machining micro-parts, we
know the metalworking
business inside and
out. Explore options for
speeding up production
and building profits without
sacrificing quality with
Master Fluid Solutions.”
Mandar Samant,
Managing Director,
Master Fluid Solutions
India
mega-scale, super-critical steam generators, boilers and brands have tried to compete against SC310 head to head,
pulverizers at their world-class Hazira, Gujarat facility. They but it’s no contest. SC310 outperforms all the others for its
do heavy-duty machining of steel and cast iron and used long sump life, rust protection, cleanliness, no foul odor, and
high-performance TRIM™ MicroSol™ 585XT for four years cost-effectiveness. Go the distance with TRIM SC310!
with good results. Even so, sometimes customers think they
might save coolant costs by making a switch. They trialled a IMPROVE PRODUCTION AND PROFITS WITH
reputable coolant on several HBM machines and within just EXPERT ADVICE AT NO CHARGE
a few months the results were strikingly clear– with Brand Simply contact Master Fluid Solutions India for a visit
Z they suffered shorter tool life, undesirable foul odor, high from a highly-trained field expert who will record data of
top-up rates, and had rust both on machines and production your operation and return with a report detailing specific
parts! It was no contest, long-lasting MicroSol 585XT recommendations to solve problems and offer information
eliminates problems with rust and odor, and saves on tooling on the metalworking solution that will improve surface finish
and coolant costs. and parts quality, extend sump life, increase tool life, lower
disposal costs, reduce downtime, and increase your profits.
MAKING IT BIGGER AND BETTER Contact us today.
Case 2: Located in Cambiatore, one of India’s largest
engineering component manufacturers provides end-to-end
solutions for wind power, oil and gas, mining, defense, and
aerospace customers. Immense fully-machined forged steel
rings of 5000 mm and ductile and gray iron casts of 55 MT
are within their norm. Their 21 machines have used Master
Fluid Solutions TRIM™ SC310 high oil, semisynthetic coolant For more information,
for more than a decade. Over the years other recognized Website: www.masterfluidsolutions.com.
44 MACHINE TOOLS WORLD NOVEMBER 2021 www.mtwmag.com
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