TECH
INNOVATION
without having to dig through piles of
material or wander up and down aisles.
Better software solutions allow you
to track sheets, parts, costs, and even
remnants to help your team with all of the
details.
2. Reports and communication
Comprehensive reports help to keep
everyone on the same page, with a good
understanding of what needs to be done,
and what has been done. A good CAD/
CAM software will have the capability to
give a full view to the roadmap for any
part or project. An added bonus is the
capability to report back easily from the
cutting or bending machine when a part
is wrong or missing to keep production
moving forward quickly. From the shop floor, SigmaNEST Shop Manager can report and track workflow,
inventory and logistics.
3. Reduce labor effort and risk of 4. Increase production time to quality control.
injury If it takes your employee an average of
There should be nothing more important an hour to find the correct stock vs. 10 5. Easier to spot other opportunities
than the safety and well-being of your minutes when they know exactly where Take time to look carefully at your process.
employees and a well-organized shop to locate the material, that’s 50 minutes An organized shop floor process can
reduces confusion and hazardous work less production time. Or having to lead to improvements in other facility
environments. Knowing exactly where physically walk back across the plant to operations. Holes in your production
and how materials are stored provides clarify details on a report when it should process become more apparent making it
information to the employee on which be right in hand. That’s time that could easier for you to refine and/or adjust other
equipment will be needed to safely be used to line up the next job, create a areas of production such as quoting, order
retrieve it, whether forklift, cart, or crane. new quote, or, if needed, devote more entry, or logistics. Additionally, you might
see other opportunities to increase your
throughput, whether it’s better software
control, business integration, or better
communication.
6. Great reputation
A well-organized shop is reflected in
the quality of your product. Less wasted
time means more time spent on getting
the order right the first time. There is no
doubt that your customers will see the
difference in the finished product and
appreciate the timing of delivery. Quality
products and prompt delivery encourage
repeat customers and positive referrals.
And your employees will appreciate it too.
A diverse import capability allows tracking and reporting whole assemblies so no
part is left behind. Website: www.cambrio.com
48 | DECEMBER 2021
AMAXX®
THE SUCCESSFUL SERIES FOR ALL REQUIREMENTS
IP 44 and IP 67
Easy installation
Individual
equipment
Resistant
materials
MENNEKES Electric India Ptv. Ltd.
No. 2 D, Dhanakottiraja Street Ekkattuthangal
600 097 Chennai – India
Tel. 044 222 535-61 / -62 / -63
Fax 044 222 535-65 | [email protected]
www.MENNEKES.com
AD_AMAXX_20x25cm_290419.indd 1 06.06.2019 14:39:26
TECH
INNOVATION
REMOTE MONITORING
& ACCESS using
Hilscher’s Ethernet to
MPI/DP/PPI Converter
for SIMATIC S7 ®
When it comes to servicing and maintaining a production system, speed
is of primary importance. For this reason, an American manufacturer
of equipment for concrete pipe production wanted to add remote
maintenance capability to three systems at one of its customer. But in
order to be able to monitor the local data stream all the way down to
PLC level, a major communications obstacle needed to be removed.
Fortunately, a German specialist for industrial automation technologies -
Hilscher has a solution that was ready out of the box.
awkeyePedershaab is a world is limited to minor aspects, such as equipment. Besides other purposes, they
leader in the market of machines for changing recipes and updating software”, serve to comply to local safety regulations
Hthe production of concrete pipes. HawkeyePedershaab automation imposed by Canadian legislation.
The company is headquartered in St. engineer Bob Fehr describes the system.
Mediapolis, Iowa. It was founded in 1919 For process automation of its systems, Translating between protocols
as a production facility for concrete pipes HawkeyePedershaab has opted for the But HawkeyePedershaab wanted to
and has developed since into a globally Siemens process control system SIMATIC go even one vital step further: “We
active provider of complete production S7 . The communications infrastructure wanted to take care of errors in the safety
®
systems. Presently, there are thousands of at field level is based upon PROFIBUS DP networks and be able to configure the
production companies in more than 100 and the PROFIsafe protocol. system directly from our headquarters in
countries relying on systems originating Med, Iowa”,Fehr describes the situation.
from Iowa. Safety at a high level But he also mentions the problem he was
In 2011, HawkeyePedershaab installed An equipment to produce concrete confronted with: “The IM151 7F modules
three fully automatic production systems components represents an assembly do not feature any Ethernet terminals.”
at a concrete factory in the province of of impressive dimensions and handles The solution is called netLINK (model
Quebec in Canada. One of them is used products weighing several tons. This NL50-MPI) and was provided by
for the production of concrete pipes, the means, safety aspects play a vital role in HawkeyePedershaab technology partner
others serve to produce the required steel order to protect both the equipment itself Hilscher. The Germany based company is
reinforcement. and the workers operating it. specialized in communications solutions
For this reason, HawkeyePedershaab for factory and process automation and
Without human intervention uses additional IM151 7F safety PLCs, operates its own subsidiary in the India.
“All three systems run with Siemens which are positioned between the NetLINK is an intelligent gateway in the
S7 PLCs and offer practically fully individual S7 PLCs and several distributed form factor of a data bus plug, which can
automated operation. Manual intervention Siemens ER200 S I/O units used for each be plugged directly into the S7 PLC. It is
50 | DECEMBER 2021
More than
60 years
of
quality
and
innovation
Made in Italy
since 1959
Safety Light Curtains
Safety Controllers and Relays
Magnetic and RFID Safety Switches
Inductive Safety Switches
Safety Photocells
Measurement Light Curtains
Please enquire at
[email protected]
Country Manager
ReeR SpA Mr Zavier Paul Antony
Via Carcano, 32 [email protected]
10153 Turin, Italy
+91 99408 77677
Local Address
Flat No S1, Plot No A-3
Mithra Apartment www.reersafety.in
Thirumagal Nagar Main Road
Rajakilpakkam
Chennai 600 073, Tamil Nadu
ReeR is ISO 9001, ISO 14001
and ISO 45001 certified
TECH
INNOVATION
based upon the versatile netX chip from “If access to a machine is required, Summary: As a
Hilscher and is able to read practically any its MPI terminal only needs to be 100% replacement of
industrial communications protocol and connected to one of the netLINKs. It expensive Ethernet-CP
translate it into any other protocol. Power only uses one IP address, which the NL 50-MPI allows
supply is accomplished either directly via makes it easier than using three control, programming,
the terminal of the device it is connected separate netLINKs, for we remote maintenance
to or via a separate 24 VDC connection. do not have to worry about and the connection of
Hilscher offers model for a wide variety assigning IP addresses”, Fehr visualizations such as
of different applications. The model explains the procedure and WinCC over Ethernet. As
NL50-MPI is a MPD/DP/PPI converter adds: “Since we are dealing a real highlight the device
which is designed especially for the use in with a safety issue, we allows the Ethernet coupling of
combination with SIMATIC S7 . need to be extremely Ethernet port less S7-PLCs over
®
“The Hilscher netLINK proved to be careful. However, their MPI or PROFIBUS interface
the perfect solution. It allows us to reach the netLINK lives up with automatic DP/MPI baud rate
the factory via the Internet and access to our requirement detection. To configure a PLC to PLC
the IM151 modules via their individual 100 percent, connection NetPro in STEP 7 is used
®
MPI terminals without having to obtain making it rather easy as usual. Also routing across multiple
costly S7 Ethernet CP components for us to download and networked PLCs is possible. The
from Siemens”, Fehr commented on the and upload data in protocols RFC1006, DHCP and NTP
solution. order to solve problems – just as time distribution to a PLC are part of
if the machine would be located right here the comprehensive scope of services
Remote-controlled safety at our premises.” supported. The device is configured either
Due to the netLINK, the complete in STEP7 with an embedded driver or via
®
information flow of the automation Small component with far reaching a web browser. The driver is Windows
system of a production facility becomes effect 7 and STEP 7 64Bit compatible and
®
®
fully transparent and is available via By now, the remote maintenance supports Siemens TIA Portal already
a conventional Ethernet network. solution of the three machines along with all S7 Engineering tools for
Where Ethernet is available, Internet HawkeyePedershaab installed in Quebec full access to Profibus diagnostics and
and VPN also represent no problem. is live and running for more than two services in STEP7 In addition Hilscher
®
It was therefore rather simple for years and works without any problems. also provides the DIN rail mountable
HawkeyePedershaab to realize the Sometimes the key to a solution is version of NL 50-MPI device called as NT
desired remote maintenance for its simply the right translator to overcome 50-MPI where 16 simultaneous Ethernet
machines located in Canada. communications problems and add the connections and the access to maximum
In case of any problem on site, functionality to a manufacturing system 32 PLCs in parallel are supported. Further
HawkeyePedershaab service technicians that will save costs at a considerable details can be found at www.hilscher.
are now able to “have a look into the level, by eliminating the com in the product section “Gateways”
system” directly from the Iowa need to send a service under category “netLINK/NL 50-MPI” Or
headquarters of the company. technician on site. “netTAP/NT 50-MPI”.
This allows advance analysis Hawkeye
of problems before any Pedershaab is fully
technician is sent to the satisfied with their
company to take care of new solution, which
it. In addition, routine seamlessly integrates with
management its SIEMENS SIMATIC S7
functions, such as process automation environment.
software updates or That’s why the company already
troubleshooting, can be plans to extend this time and cost
accomplished over any saving remote maintenance system to For more information,
distance. additional manufacturing locations. Website: www.hilscher.com
52 | DECEMBER 2021
The CORVINA digital
framework can help you
digitize your company
1901/02, The Ambience Court, Phase 2, Sector 19D
Opp. RTO Office, Vashi, Navi Mumbai - 400705, Maharashtra, India.
TECH
INNOVATION
Flow Solution to
Bio-tech Industries - Imaweld
®
THERMOPLASTIC
ELASTOMER TUBING
ooking at the current scenario the world is facing welding properties.
a pandemic of countless virus and numerous bio- Imaweld is excellent solution for biopharmaceutical fluid
Lpharmaceutical industries are producing vaccines processing as Biopharmaceutical industries faces lot of
aggressively to protect the nation. challenges while processing the drug. Imaweld has such
We at Ami Polymer Pvt Ltd are proud to serve our range properties which helps and eliminates many problem during
of Critical Tubing’s to eminent Vaccine Manufacturers: Serum critical fluid transfer process.
Institute & Bharat Biotech. An important quality which is required to be found in
One of our Critical Range Tubing Imaweld TPE Tube with Imaweld Thermoplastic Elastomer Tube is that it has
®
®
heat-sealable and weldable properties plays a vital role in a property which can seal, form, bond and weld the
bio-pharmaceutical industries and it serve the purpose of tubing which provide aseptic connection and separating
Weldable and Sealable functions. the connections without contamination during process
application. This property is found in thermoplastic tubings
®
What is Imaweld ? but not in silicone tubings.
Imaweld is thermoplastic elastomer tubing designed
®
for cell culture process in biotech industries. It is widely Benefits of Imaweld Thermoplastic Elastomer Tube
®
used in biopharma applications to transfer critical fluids. • Melting Properties - Since Imaweld TPE is able to melt at
®
Imaweld is specially formulated to have heat sealing and elevated temperature.
• Integrity and prevention from Cross contamination
• Specially designed for biopharma industry.
• Made from Environmental Friendly, Eco-Friendly &
Recyclable TPE
• Assembled with Single use systems
Key Features
• Free of any toxic ingredients, successfully meets toxicity
free requirements.
• Manufactured and packaged clean room of class 10000
facility
• Heat sealable and weldable to facilitate sterile connections
• Available in Pre sterile Packaging.
• Outstanding Flex Crack Resistance
54 | DECEMBER 2021
TECH
INNOVATION
Compliance and Certifications:
• Smooth Bore Surface which enhance the Flow rate or • Customized laser printing for lot traceability
process. • Molded and over molded assemblies
• Excellent acid and alkali resistance. • Free samples are available upon request
• DMF #32560 accredited by USFDA.
• Available in opaque white (Imaweld – W) and Transparent !!!Good News!!! – BPOG under process – Coming very soon
colour (Imaweld – T).
®
Product highlight - Imaweld Heat sealable/Weldable
Tubing.
• Imaweld Tubing is validated in reputed biopharma
companies of India (Ex. Serum Institute of India, Lupin
biotech, Gennova Biopharma, Biocon Ltd), Asia, Europe, &
USA Region.
• Imaweld is manufactured in clean room of class 10,000
®
and evaluated for Food grade testing, Toxicological testing
(USP Class VI, USP 87) and Biocompatible testing (ISO
190993-3 Genotoxicity, ISO 10993-4 Hemocompatibility,
ISO 10993-5 Cytotoxicity, ISO 10993-10 Skin sensitization,
ISO 10993-11 Rabbit Pyrogen test.
• Imaweld tubing is successfully tested by our clients for Validation pack available upon request: Covers
®
cross welding with different other global brands like Cflex, Manufacturing Process, Physical Properties, MSDS, Chemical
Advantaflex, Puriflex. (Please Refer the attachment). Our Compatibility Chart, Toxicological Studies, Biocompatibility
customers use our tubings with Sartorius Sealers/Biowelder Studies, Extractable Studies.
& GE Healthcare sealers/Welders. The Company believes in “Be in business with ethics” and
assure Quick Development, Fastest Delivery, Ultimate Quality
®
Applications where Imaweld can used and also very Competitive Rates.
1. Cell culture & processing.
2. Bio-pharma and fermentation application.
3. Single use assembly.
4. Biosimilar product manufacturing.
5. Microbiological Application
What we can we offer:
• Sterilization - Autoclaving Steam Sterilization, Gamma Ray For more information,
Sterilization and Ethylene Oxide Sterilization Website: www.amipolymer.com
56 | DECEMBER 2021
TECH
INNOVATION
EcoStruXure:
Effective mode of communication
for machines
oday’s world requires smart cutting-edge Technology Partners have a
solutions for their machines variety of smart solutions for any electrical
Tand installations. The traditional and automation installation.
technology is obsolete now in the market May it be Industry 4.0 IOT solutions
because in today’s generation every for modern architectures or simple varied
manufacturer is looking for efficient and add-ons for your existing installations,
effective installations that can reduce the our ranges can complement both type of
production cost and down time. systems. in today’s time as the facilities cannot
Nowadays we see every machine With Schneider, our Smart Solutions afford a downtime, and with predictive
in every plant to have communication under the EcoStruXure banner helps maintenance, data and analysis can be
capable products which gives end-to-end any OEM to upgrade and communicate bypassed at any point in time.
data and full analysis. They reduce the their machines making it hassle-free. From a simple machine to a complete
working cycle of the machine or maybe These installations help its users witness complex plant, EcoStruXure can be your
the preventive maintenance with that various parameters which not only gives perfect guide. In addition to our new
machine or the installation could require. a clear picture of the production and range of “TeSys Island” starters can help
This not only helps a particular enterprise efficiency of the machine but it also gives an installation to reduce its total number
in reducing their downtime but also help an advantage of knowing that when will of IO’S and have a discrete architecture
in saving a lot of amount from their OPEX. the machine need some maintenance making a simple DOL Starter to be
We at Balaji Switchgears with our in future. This is very much needed communication capable and predictive
without any major
cost. This makes your
connections not only
reliable but trustworthy
as well as you get access
to uncountable data
which would not only
help you to save cost
but would also ensure
that your machines are
always running.
Let us know about
your queries on said
solutions and our team
shall be happy to assist
you.
For more information,
Website: www.
balajiswitchgears.com
58 | DECEMBER 2021
TECH
INNOVATION
Danger spotted, danger averted
SAFETY SOLUTIONS
to prevent unexpected start-up
Companies repeatedly have to contend with serious, even fatal, accidents caused by the unexpected or unseen
start-up of complex machinery and systems.
isks due to the unexpected start-up or restart of requirements that must be considered. In addition, it also lays
hazardous movements exist in accessible machinery down design safety measures that seek to prevent unexpected
Rareas or if protective devices can be can be bypassed start-up in order to allow safe intervention by people in
and people are present in those areas without being hazardous areas.
noticed – perhaps on account of maintenance or repair The standard refers to unexpected start-up due to all types
work. These risks need to be determined as part of a risk of energy, i.e. energy supply (electrical, hydraulic, pneumatic),
assessment, which every machinery manufacturer or system stored energy (gravity, tensioned springs), which is often
integrator must carry out and document under the Machinery overlooked, and other external influences (wind).
Directive. The following presents some example safety solutions on
The particular problems that this topic presents were the the topic, all of which are available in the range provided by
reason for a dedicated harmonised standard – EN 1037 Schmersal.
‘Prevention of unexpected start-up’, the successor standard to
which has been published as EN ISO 14118:2018. Versions of the stop command
In the following, it is assumed that a stop command is safely
EN ISO 14118:2018: Prevention of unexpected start-up generated by a protective device being triggered in the input,
The standard offers an overview of a range of aspects and logic and output chain with the necessary performance level
60 | DECEMBER 2021
TECH
INNOVATION
and is executed in the form of a stop of category 0, 1 or 2. For other applications in complex hazardous areas,
The standard EN 60204-1 outlines the different categories acknowledgement systems may be considered, whereby
according to which a stop command, depending on the best a distinction is made between single and double
possible hazard reduction, can be executed acknowledgement.
• as an uncontrolled shutdown (by immediately interrupting A single-acknowledgement system comprises an ack-
the energy supply: stop 0) or nowledgement button fitted outside of the hazardous area,
• as a controlled shutdown (by time-delayed interruption of the which cannot be actuated from inside the accessible area
energy supply: stop 1). without triggering the protective function. The acknowledge-
ment button must be positioned such that there is a clear view
Safety-related standstill monitoring is also required (see also of the hazardous area.
EN ISO 14118:2018), if a stop command is executed as a stop
of category 2, i.e. as a similarly controlled shutdown, but here The restart of hazardous movements must only be possible:
the energy supply is maintained, even at standstill. • After actuating the acknowledgement button following an
All Schmersal protective devices and safety-related control interruption of the light curtain, or
devices offer a wide range of options for the accomplishment • After closure of the respective movable guard, followed
of safety-related stop commands. Safety relay modules in the by actuation of the acknowledgement button (source:
SRB-E series are especially suitable for stop category 0, for Employer’s Liability Insurance Association for Raw Materials
example. and the Chemicals Industry BG RCI, Sheet T 008).
Permanent stop command The double acknowledgement procedure is explained here
A permanent stop command has a particular role to play when using the example of Schmersal’s PROTECT SRB 100DR relay
a person is required to work for an extended period of time in a module. The function of the module ensures that the machine
hazardous area with blind spots. controller can only be switched on again if
In this context, ‘permanent’ means that no third person can • The operator firstly actuates a reset or restart button 1
initiate or cause the machine to start. A hazardous area can located within the system and, after leaving the hazardous
easily have many blind spots for third persons – consider
linked individual machines, integrated production systems and
machinery plants.
A simple yet more effective means of achieving this
objective is to use lockout tags for movable guards (guard
doors, safety grids, etc.). These accessories make it possible to
secure interlocking devices (safety switches with and without
interlock) in the open state by means of padlocks such that it
is not possible to actuate the devices again. This effectively
prevents reclosure of the movable guard and restart of a
machine by a third person – both mechanically and in terms of
control technology.
One design example is the AZM400 electronic solenoid
interlock with lockout tag.
Key transfer systems also offer smart options for protection
against an unexpected (unintentional) start-up, particularly
when operators are working in a complex hazardous area or
need to use special modes of operation.
Single and double acknowledgement systems
Such additional measures are not necessary in all cases. Also,
not always are interlocking movable guards necessary that are
safeguarded with interlocking devices. For example, sometimes Especially for the stop category 0 the safety relay modules of
it is better to use optoelectronics. the SRB-E series can be used.
62 | DECEMBER 2021
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02.07.2021 12:11:47
Engineering Review_India_DuoDrive_215.9 x 279.4_Juni 2021.indd 1 02.07.2021 12:11:47
Engineering Review_India_DuoDrive_215.9 x 279.4_Juni 2021.indd 1
TECH
INNOVATION
area, if applicable, closes and locks again a separating safety
device
• a reset or restart button 2, which is fitted outside, was
subsequently actuated. A time window (adjustable via
DIP switch) of 3 to 30 seconds is provided for execution of
‘double’ acknowledgement in which the actuation – in the
sequence button 1 then button 2 – must take place. The time
window can be oriented to the operational pro-cesses.
If the operator fails to press first button 1 or does not press
button 2 within the time window, there is no release and the
double acknowledgement process must be repeated. Further The safety relay module
signal processing of the reset signal is then carried out via PROTECT SRB 100DR can
commercially available safety relay modules, such as the PRO- be used for the double
TECT-SRB series, i.e. the SRB 100DR module is a ballast unit acknowledgement function.
with performance level ‘e’.
Signal processing of the falling or rising edge on reset
buttons?
Whether a reset signal (synonymous with restart, reset signal is not the type of edge detection (high-low or low-
acknowledge- ment or reset signal) is executed as a single high), but correct evaluation of the dynamic behaviour as well
or double after leaving a hazardous area, the same question as the requisite error detection in the evaluation device. Even
arises: With electrotechnical setups, is the evaluation of the with a rising reset signal edge, the requirements in accordance
reset signal only permissible via the falling edge or via a rising with DIN EN ISO 13849-1 can be satisfied accordingly if
edge as well? implemented correctly.’ (Source: DGUV-Information, ‘Manual
After carrying out an FMEA (Failure Mode Effect Analysis), reset device for the reset function in accordance with DIN EN
the DGUV‘s, Wood and Metal Department, has concluded ISO 13849-1’, edition 02-2015).
that ‘both variants function safely due to the edge evaluation
when an error occurs. Not all errors are, however, recognised In addition, the following also applies to the reset function:
im-mediately in both solutions. This can lead to a false positive • It must be provided by a separate, manually operated device
if another error then occurs. Decisive for the realisation of a in the safety-related part of the machine control system, and
• The device may only be accessed if all safety functions and
protective devices are functional;
• It must not itself initiate any movement or hazardous
situation and the reset function is an intended action that
enables the controller to accept a separate start command.
The performance level must not diminish the safety of the
associated safety function. Further requirements on the topic of
resetting can be found in DIN EN ISO 13849-1, Section 5.2.2.
One execution example is the electronic solenoid interlock For more information,
AZM400 with a lockout tag. Website: www.schmersal.in
64 | DECEMBER 2021
20 to 26 January 2022
Hall 3A | Stall No A103
AIR GAUGES
Material: Steel & Carbide
Pneumatic Gauging or as it is known as Air Gauging generally, is a very old proven method in Dimensional Metrology.
Used for gauging precision dimensions with high accuracy and reliability without controlled environmental
conditions and very little skill. Working on the back pressure principle with non-contact gauging element makes it a
highly efficient and effective gauging method without any subjectivity.
Professional Engineering manufacture Air Plug gauges with Setting rings, Air Ring Gauges with setting plugs, Air
Calipers with Setting disc in a wide range from 6mm to 150 mm diameter and special applications based Air gauges to
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[email protected] www.professionalengg.co.in
TECH
INNOVATION
Detection of people
or objects in
PUBLIC ACCESS
AREAS
Presence detection in security booth
Example of application: refineries
The safety light curtains can be used to monitor the presence of people or objects in particular public
environments. In such cases, light curtains work to ensure a safety detection of people or objects.
he EOS safety light curtains are used to detect access security booth.
the presence of people inside the access The light curtain is horizontally positioned about
Tsecurity booth to the control room of the 25 cm from the floor, in order to detect the presence
refinery. The light curtain provides safe handling of of a person standing or lying. The outputs of the
presences in the access zone to the control room. light curtains are connected to a PLC that controls
The control room is designed to resist and remain the doors opening / closing cycles and other transit
effective even in case of serious operations.
accidents. For this reason, the working The EOS safety light curtains are used to detect the
staff passes through the security presence of people or objects in the space between
booths with 2 doors without glass. the platform screen doors and the train.
The request is detected, with safety, The term “Platform Screen Doors” or “Barriers
that people do not remain within the Platform” means the protection, usually in glass/steel,
66 | DECEMBER 2021
TECH
INNOVATION
between the waiting platform of the
station and the railway or subway.
Especially in case of renovation of old
stations, as you can see in the image
to the right, there is a space between
the platform screen doors and the train
where you could accidentally get stuck.
The request is detected, with safety,
that peoples or objects do not remain
within the space between the platform
screen doors and the train when the
doors are closed.
EOS safety light curtains are
positioned on the inner side of the
platform screen door near the sliding
doors slightly inclined forwards.
This inclination allows an expansion
of the controlled space to the edge of
the platform.
The standard reference¬¬ for the doors is the UNI 7508 - Underground For more information,
construction of the Platform screen Station platforms. Website: www.reersafety.it
Control of platform screen doors in subway stations
Example of application: Milan metro station.
68 | DECEMBER 2021
modular
Linear robots
fast
Room, line, flat gantry
Paralell kine
Delta robot
flexible
Robot
Articulated arm robot Scan the below
QR to know more
/automation
g i u s ® n I ( P ) a i d . d t L . t v Dodda Nekkundi Indl Area-2nd Phone - +91-80-68127800
36/1, Sy No. 17/3, Stage, Mahadevapura Post, Fax - 91-80-68127802
NCPR Layout, Euro School Road, Bangalore- 560048
TECH
INNOVATION
How Does a
DIGITAL-PLATFORM
FRAMEWORK Help you
Achieve Your Objectives?
ndustrie 4.0 introduced the concept capture data, and analyze the captured What are digital-platform
of automating industrial workflows data to empower automated systems frameworks?
Ito reduce errors, increase shop-floor with machine vision or machine- The traditional concept of digital
safety, and increase productivity. The learning capabilities. Integrating the platforms refers to the interfaces such
concept behind automating these use of a digital platform provides the as Facebook, Twitter, and Instagram
workflows rests on developing a enabling environment that digital that dominate the social-media space.
framework of digital industrial solutions technologies require for delivering the However, in the industrial sector digital
with the ability to drive interconnectivity, benefits of Industrie 4.0. platforms refer to service-oriented
70 | DECEMBER 2021
TECH
INNOVATION
platforms that support communication, smart, and automated systems • External-integration support –
data collection, and analysis within a deployed within the shop floor. The Generally, digital-platform frameworks
facility. These digital platforms become framework showcases the storage and function alongside standalone
the framework for managing an computing assets needed to power a applications or systems such as ERP
industrial enterprise’s IT and interrelated digital platform, the data-producing software. A digital platform must
OT infrastructure. devices, and the apps for collecting and support the integration of external
Digital platforms leverage a analyzing captured data. The insight systems that are crucial to industrial
centralized computing resource and data captured within the framework operations.
framework – the cloud or on-premises are accessed using the web and mobile
infrastructure – to host applications apps, as can be seen from Figure 1. Leveraging digital platforms to
and app development tools. These The capabilities of the average digital implement Industrie 4.0
applications and tools such as APIs or platform can be categorized as offering With approximately 81% of
machine-utilization apps can either be the following: manufacturing enterprises adopting
generic to every industry or industry- • Access control – This capability increasingly advanced digital-
specific applications. For example, defines the endpoints that can gain transformation solutions, providing
using a digital platform built to support access to platform data and networks. answers to the question “Why go the
manufacturing digitalization gives Access-control management digital route?” is no longer valid. Today,
manufacturers the tools to develop is responsible for securing an everyone understands the productivity
very technical apps from scratch that enterprise’s IT framework through and operational benefits that come
wouldn’t be found in the average Play verification and permission tools. with embracing digital transformation.
Store or iTunes Store. • Event processing – Identifying A digital-platform framework brings
Focusing on the manufacturing and processing important events all digitalization tools used within a
industry, the image below highlights the occurring within a digital platform singular virtual environment. Thus,
industry-specific nature of a digital- helps with real-time decision-making. a manufacturer gets a singular
platform framework that supports A platform with event-processing environment for managing every digital
industrial use cases. capabilities enables users to automate and physical asset deployed within the
The framework provides extensive specific tasks such as inspections and shop floor from a single platform.
support for the edge, near-edge, monitoring actions. Familiarity with the base goals of
the OPC Foundation and its drive to
unify both IT and OT assets highlight
the importance of a unifying digital
framework. Using a centralized digital
platform, enterprises can:
• Build and support industry-specific
apps – Manufacturers can leverage
digitized frameworks and the tools
within them to create unique apps
that handle machine data according
to defined goals. The framework can
also integrate apps such as capacity-
planning software that utilize shop-
floor data for accurate analysis. Using
APIs, the software automates the
collection of related shop-floor data to
execute the requested analyses.
• Implement remote and condition-
monitoring strategies – The
centralization of IT resources and
Figure 1. Digital-Platform Framework digital industrial-solutions support
72 | DECEMBER 2021
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TECH
INNOVATION
empower manufacturers to test
and implement diverse strategies.
Examples include leveraging machine
data and web-based interfaces or
HMIs to remotely monitor asset
performance levels or specific shop-
floor operations. The interconnectivity
a digital platform supports powers the
application of monitoring strategies.
• Validation and testing – Reducing
failure rates when implementing
new technologies or strategies
within the shop floor is important to
reducing implementation costs. A For example, the recommended point at security challenges as the
centralized digital platform provides building and management process deciding factor behind building
the tools for assessing the effects of involves adopting the CICD tenets of their platforms. 75% of enterprises
implementations using VR headsets constant development and continuous name cloud security as their biggest
or analytics software to analyze integration to safeguard and build a challenge with purchasing digital
related data sets. functioning platform. Manufacturers solutions, and these concerns are
who lack the technical personnel to legitimate. Although building your
Build or buy digital industrial implement these processes will have platform provides a measure of
solutions: digital-platform to build new IT departments to handle security; these platforms must be
frameworks the management process. properly configured because poor
Manufacturers interested in adopting • Level of customization – The configuration accounts for 68% of
digital platforms to ease manufacturing manufacturing industry is known successful data breaches. The negative
operations have two choices before for its industry-specific applications effects of misconfiguration once again
them – build your platform from scratch and platforms. Therefore, instead raise the question of how competent
or buy into an existing platform. of IoT, IIoT is the term used within the in-house personnel are at building
Making the right decision involves the industrial sector. Deciding to and managing a digital platform?
understanding some important factors. build must account for the need to
These considerations include: customize and configure the platform Conclusion
• Building cost – The infrastructure to meet industrial requirements. From The decision to buy or build rests on
required to build a digital platform the purchasing side, customization the shoulders of C-level executives
from scratch are considerable. must also be considered because a who must consider their industrial
These costs include hardware generic digital platform is unlikely enterprise’s key competencies before
purchases such as storage discs to provide the optimization results deciding. The cost and technical
capable of supporting big data sets required from it. requirements for building digital
and supporting computers. Other • Time to market – The time to platforms make purchasing a more
costs involved include housing the build a functional digital platform attractive option for small and
infrastructure and paying for the ready for utilization is an important medium-sized businesses. However,
labor incurred when building and consideration for manufacturers large businesses that choose to build
configuring a digital platform. interested in competing with their generally partner with reputable
• In-house competency – Building, global peers. If the build time for an industrial-solutions providers to meet
managing, and maintaining a digital individual manufacturer is extensive, their building requirements.
platform is a task that must be this means the manufacturer ends up
executed around the clock. There are playing catch-up with others already For more information,
no days off. A dedicated staff with the utilizing a digital platform. Email: [email protected],
ability to respond to security incidents • Security – Many manufacturing [email protected]
and downtime triggers is required. enterprises which choose to build Website: www.exorint.com
74 | DECEMBER 2021
TECH
INNOVATION
Light-Duty Retaining Rings for light loads may be a cost-efficient solution in comparison to snap rings.
f you’ve ever had to hold mating that can be applied to a retaining ring on your application. If you plan on
components of assemblies in place, without failure. Knowing your ring’s load using a retaining ring in a semi-truck
Iyou’ve probably used a retaining ring. capacity is important and even critical in transmission or a downhole drilling tool,
Retaining rings are a popular fastening some cases because it can affect your your load capacity requirements will
choice, as they are compact and eliminate application’s function, reliability, and be much higher than in an air nozzle or
complex machining processes compared safety. If your application requires a high a pressure gauge. See the application
to other fasteners.Selecting the right load capacity, but you select a ring with details below.
retaining ring for your application is a low load capacity, the ring may come
important to minimize your costs, out of the groove. Is bigger better for retaining rings?
application size, and assembly time. This Additionally, if your design requires We’ve all heard the term, bigger
blog will discuss over-designing and light loads but you select a ring with a is better, but how does it apply to
share helpful tips on streamlining your high load capacity, the ring might be too retaining rings? In general, the bigger
design to save time and money. big for the application, difficult to install, (heavier) a retaining ring’s cross-
and most likely, you paid more than you section is, the higher its load capacity.
What is load capacity, and why is it needed to get the job done. This is where we sometimes see
important? customers over-design their application
Let’s start by defining load capacity, Your application determines the by selecting a retaining ring with a
also referred to as thrust capacity. load capacity much higher load capacity than their
Load capacity is the maximum force Your load capacity will vary depending application requires.
76 | DECEMBER 2021
TECH
INNOVATION
What is the disadvantage of using
a retaining ring rated for a higher
loading capacity?
It’s just design overkill if your application
doesn’t require it.
If your application doesn’t have high
impact or thrust loads, heavier duty
rings are more expensive, heavier, and
harder to install and remove, therefore
wasting your time and money. Why
pay for the high thrust capacity of a
heavy-duty retaining ring when it is not
a requirement, and the application can
operate as designed with lighter loads?
What retaining ring should I use for
light-duty applications?
We’ve created a Light-Duty Retaining
Ring Series (VH & VS, Imperial / VHM The light-duty, single-turn retaining ring is a cost-effective solution for an air
& VSM, Metric) specifically designed nozzle on airplanes that requires only a light load. The light-duty ring fits tightly
for light-duty applications. In these low into the groove of the plastic air vent housing. Its angle ring ends are designed to
clearance applications, axial positioning be close together, providing nearly complete, 360-degree support.
rather than load carrying is the primary
function. • Customizable - design what you select the right retaining ring.
need with No-Tooling-Charges™ • If your application doesn’t have high
The Light-Duty Retaining Rings are: Light-Duty Retaining Rings are in stock impact or thrust loads, heavier duty
• Ideal for light loads and low from ¼” to 10” (6 mm to 300 mm) in rings are more expensive, heavier, and
clearance applications carbon and stainless steel. harder to install and remove, therefore
• Economical - down to half the cost wasting your time and money.
of a snap ring Overview • Smalley’s Light-Duty Retaining Ring
• Easy to install and remove compared • Knowing the load capacity of your Series (VH & VS, Imperial / VHM &
to a heavier duty ring ring and the application will help you VSM, Metric) is the ideal solution for
light-duty applications because they
are economical, light-weight, easy to
assemble, and customizable.
• If you have a light-duty application,
request FREE Samples of our light-
duty series.
• Not sure what ring is right for
your application? Talk to a Smalley
Engineer!
A light-duty, single-turn retaining ring installed in a shallow groove exerts
light pressure on the glass lens in this pressure gauge. This economical design
provides the optimum load at all points along the circumference without For more information,
breaking the glass. Website: www.smalley.com
78 | DECEMBER 2021
TECH
INNOVATION
BEARINGS FOR
VIBRATING SCREENS
ibrating screens are used for conveying and grading bulk
material. They operate in mine, quarries, stone crushing plants,
Vin the foodstuff and chemical industries, and in many other
preparation and processing plants.
Main vibrating screen types are:
- Two-bearing screens with circle throw
- Two bearing screens with straight-line
- Four bearing screens.
Vibrating motors and vibrating road rollers
also come under the category of vibrating
machines.
Rolling bearings in vibrating screens are
stressed by high, mostly shock-type loads.
To compound matters, the bearings, while
rotating about their own axis, perform a
circular, elliptical or linear vibrating motion.
This results in high radial accelerations (up
to 7 g) which additional stress the bearings,
and specially the cages. High operating
speeds lead to shaft deflections, which are
best met by spherical roller bearings.
URB, offers for this application, design
MAC4F80W33, with brass cage, guided on
outer ring, C4F80 – special clearance and
tolerance for inner and outer diameter, W33
– lubrication groove and holes. Optional,
bearings can have tapered bore “K”, or can
be stabilized for higher temperatures, up to
350⁰C: S1...S4 suffix.
List with spherical bearings, MAC4F80 design, is available at
https://www.urbgroup.com/brochures/ .
80 | DECEMBER 2021
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TECH
INNOVATION
New igus cable guide for SCARA robot
prevents kinking of cables
SCARA Cable Solution reinforces corrugated
tubes and makes the energy supply more
durable in high dynamic movements
Scara robots are ideal to perform pick-and-place
or assembly tasks in the industry. However, these
dynamics have a limited lifespan due to the corrugated
hoses wearing out within a very short time. Therefore,
igus has now developed an alternative, which can
be retrofitted with the SCARA Cable Solution, which
significantly increases the service life.
atching SCARA robots at work can quickly make
you dizzy. The horizontal articulated-arm robots
Wwork fast over four axes. The inner and outer arms
pivot horizontally. The component for gripping objects, the ball
screw, moves rotationally and linearly. This allows the robot
arm to reach almost any point in its working radius. This is fast
and precise, but it means that the externally routed cables and
hoses have to be replaced or serviced frequently due to the
high loads. This was also the case for a manufacturer in the
automotive industry who wants to optimise its energy supply
- both the corrugated tube and the rotary bearing. “Inspired by
this challenge in the market, we looked at the weak points of
the hoses and connectors and developed the SCARA Cable
Solution in a two-year research and testing process,” explains igus has developed the new SCARA Cable Solution especially
Matthias Meyer, Head of Business Unit ECS triflex & Robotics at for high dynamics on SCARA robots. It consists of ball-
igus GmbH. The new development is a customised cable guide bearing mounted rotary connections and an e-rib to stabilise
that safely guides the energy from axis 1 to the ball screw and the corrugated hose. (Source: (igus GmbH)
prevents the cables from kinking even in continuous operation. the new energy supply system is already proving itself. In
cooperation with the robot manufacturer EPSON, the behaviour
Ball bearings and an additional spine of the energy supply in extreme positions is tested on a SCARA
The SCARA Cable Solution consists of three components: the robot. Up to 6G act on the system in some movements. As
rotary bearing for the moving end and the fixed end, as well as a result, it has already withstood over three million cycles at
the corrugated hose with the e-rib. The special feature lies in rotations over 5,000 degrees per minute and continues to run.
the new rotary connection, which absorbs the torsional forces. “With the SCARA Cable Solution, we can increase the service
Here, integrated ball bearings ensure a smooth-running energy life of the energy supply previously used on SCARA robots. The
supply system that is resistant even to high accelerations. The robots now work longer, maintenance-free and fail-safe,” says
corrugated hose is reinforced with an e-rib so that it can only Meyer. All three components are available either as a complete
move in one spatial direction. The guide elements on the sides system that can be quickly retrofitted, directly prefabricated, as
give the hose unsupported length. an empty tube or individually for retrofitting.
SCARA Cable Solution extends service life For more information,
Tested in the 3,800 square metre laboratory at igus in Cologne, www.igus.in/info/scara-cable-solution
82 | DECEMBER 2021
TECH
INNOVATION
“Alone we can do so
little, together we can
do so much.” Helen Keller
e have taken significant steps Award winning Company. We have us and a recognition that we are very
on our transformation journey Technical Expertise and 14+ years of proud of. The journey definitely does
Win the last few years and we experience in power products as our not stop here. We remain committed
are extremely serious about becoming core area. We provide Innovative & to serving our customers and being a
a global leading brand in the electrical technical Consultancy to implement trusted partner. Let us help you grow
industry. Our controlled asset network power management Solution. Our your business and please don’t hesitate
- with multiple flows to market, our product includes Grounding solutions to contact us to learn more about
cutting-edge digital platforms and our (Earthing), Power Surges-Transient solutions that could be a good fit for
people - with deep industry expertise solution, Power- Backup Solution (UPS you and your business.
and market insights – allows us to & Battery), monitoring and cooling
differentiate ourselves from competition. solution and Lighting Protection system. Vasudha’s Other Products in
With a wide range of 125+ products We think we are better manufacturers Earthing solutions are :
that are approved globally, Shree & solution providers than our • SMART Series Pipe
Vasudha Gel Earthing remains as a competitors but we are convinced that • PRIME Series Pipe
leading Indian Manufacturer and our single greatest advantage over our • V- ECO Series Pipe
Supplier of a wide range of Electrical competition was and still is our system • HD Series Pipe
Components in the renewable energy of distribution and product support. • ROD Series – Regular, Saddle,
industry. Products manufactured by The backbone of that system is our T-Clamp & Vertical Clamp.
Vasudha Gel Earthing comply with independent Distributors, Premium • Lighting Arrestors – KALRE &
international standards such as IEC, Dealers and Channel Partners around AIDITECH ; ESE LA & Traditional.
NFC, BIS and have been acknowledged the country . They have played a pivotal • Accessories for lighting.
by leading certification agencies across role in helping us build and maintain
the globe. Our goal is to provide each close relationships with customers and
customer with products, systems gain insights into how we can improve For more information,
and services that meets the highest our products and services to better fill Website: www.vasudhaearthing.com
standards of quality. Shree Vasudha customers’ needs. Contact :- 9998009989
Gel Earthing Electrode is a National Although this is a huge proof point for Email: [email protected]
84 | DECEMBER 2021
TECH
INNOVATION
The Fluke 1770 Series Three-Phases Power
Quality Analyzers eliminate the complexities
of PQ logging to speed studies
The new analyzers’ unique automated measurement system ensures the right data is being collected every time
ower quality measurements
can be complex to set up and
Pfrustrating when critical events
are missed. The new Fluke 1770 Series
®
Three-Phase Power Quality Analyzers
eliminate the complexities of power
quality logging, troubleshooting, and
analysis with automatic measurements,
a straightforward user interface and
setup, best-in-class specifications, and a
simplified reporting platform.
The Fluke 1770 Series captures more
than 500 power quality parameters by
default so critical power quality events are
never missed — from fast transients up
to 8kV, harmonics up to 30kHz, and dips
and swells, as well as the voltage, current,
and power measurements that enable
technicians to characterize electrical parameters like V/A/Hz, power, dips Powerfully simple reporting
systems. and swells, harmonics, unbalance, or Fluke 1770 Series Power Quality
“The Fluke 1770 Series walks PQ health at the push of a button. Analyzers come standard with the
technicians through the whole set up to • High-speed voltage transient capture powerful Fluke Energy Analyze Plus
eliminate any measurement errors and — Capture damaging high-speed, high software, designed to analyze power
ensuring all the correct parameters are magnitude transients to mitigate their quality data right out of the box without
selected.,” said Frank Healy, Product effects before equipment fails. extensive training. It enables technicians
Manager. “The 1770 Series helps to quickly compare results to historical
technicians identify issues faster and in a Capture, troubleshoot, and mitigate values, benchmark against industry norms,
clearer manner to ensure the right data is voltage transients compare measured data to local conditions,
always collected.” Voltage transients negatively impact and create a more complete picture of
otherwise healthy systems every day, what’s occurring across the facility — even
The 1770 Series features: and their potential to damage equipment as the data is still being collected.
• Automatic measurement of power can’t be underestimated. Fluke 1775 With Fluke Energy Analyze Plus,
and power quality parameters — and 1777 capture high-speed transients technicians can create customized reports
Critical power quality data is captured faster than ever before by leveraging the or leverage built-in one-click reporting to
as soon as a session is started, without power of the latest Intel Cyclone FPGA. industry standards like EN 50160, IEEE
extensive setup or selections. With a sample rate of 20MS/s users 519, and GOST 33073.
• Intuitive user interface — The can effectively capture, troubleshoot,
streamlined user interface makes it easy and mitigate the most damaging power For more information,
to navigate between measurement quality issues. Website: www.fluke.com/india
86 | DECEMBER 2021
TECH
INNOVATION
Automatic weld
overlay cladding
system
ARPP Automatic weld overlay system is
used to make weld overlays on surface of
Wflanges by FCAW/GMAW process. System
uses servo motors along with PLC for precision
movement of job and torch to achieve precision
welding. This not only results in defect free welding
but also reduces the post welding operations to a
great extent.
Features:
• Servo motors for precision movement
• PLC control for control flexibility
• Touch screen HMI to control the system
• Simple to set as operator needs to feed parameters
which are there in WPS
• Indicates time required for the job and also the
progress
• Memory channels to store the data
• Multiple bands of welding can be done without the
need for manual adjustment after each band
• Multiple weaving patterns
Application
industry
For Product Enquiry Contact • Process
Warpp Engineers Pvt. Ltd. equipment
Survey no 36, House no 15/3, Unique Industrial complex, industry.
Dhumal Nagar, Waliv, Vasai (E)
Dist- Palghar-401208, Maharashtra
Office : - 08551817744/ 08551819944
Mobile:- 7045417924
Whatsapp No- +91 7045417924
E-mail- [email protected]
Web : www.warpp.co.in
88 | DECEMBER 2021
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