Volume 03 No. 04 | Oct-Nov-Dec 2025 | ` 500 | Pages 52 www.cuttingtoolsworld.comTOP STORIESInnovations in AutomaticTool ChangersCarbide Cutting Tools & TheirMyriad ApplicationsPVD COATINGDr. Umesh Mhatre,Managing Director,Surface Modification TechnologiesPvt. Ltd.(SMT)Indian Ingenuity Meets Global Innovation inExcellence
2 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comThe Role of Metalworking Fluids in Precision Cutting PerformanceMetalworking fluids (MWFs) play a crucial role in precision machining, where accuracy, surface finish, and tool life are of paramount importance. In high-speed and high-precision cutting operations, excessive heat generation, friction, and chip removal challenges can compromise the dimensional integrity and quality of the component. MWFs, when properly selected and applied, act as an enabler of consistent and efficient cutting performance.Essentially, metalworking fluids serve four main functions — cooling, lubrication, chip removal, and corrosion protection. During precision cutting, heat produced at the tool–workpiece interface can lead to thermal expansion, tool wear, and dimensional inaccuracies. MWFs absorb and dissipate this heat, maintaining the temperature balance required for tight tolerances. Lubrication reduces friction between the tool and workpiece, minimizing wear and prolonging tool life. In operations such as grinding, honing, or fine boring, the lubricating property of the fluid is critical in achieving superior surface finishes.Equally important is the fluid’s ability to flush away chips and debris from the cutting zone. Effective chip evacuation prevents re-cutting and surface damage while allowing uninterrupted contact between the tool and workpiece. Modern formulations also include corrosion inhibitors and biocides, ensuring the protection of both the machine and the machined part from rust, oxidation, or microbial growth.Advancements in metalworking fluids have led to synthetic, semi-synthetic, and bio-based formulations that offer improved cooling efficiency, longer sump life, and lower environmental impact. These fluids are tailored for specific applications such as micro-machining, aerospace components, and medical parts, where precision and cleanliness are non-negotiable. The trend toward minimum quantity lubrication (MQL) and dry machining is further redefining the role of MWFs, focusing on sustainable usage while maintaining high performance.In conclusion, metalworking fluids are more than just cutting aids—they are vital process enhancers that influence productivity, tool economy, surface integrity, and overall machining quality. Their proper management, including concentration control, filtration, and recycling, is integral to achieving the precision and efficiency demanded by today’s advanced manufacturing industries.From the PublisherPrinted & Published by Divya Media Publications Pvt. Ltd. Printed at Synthesis Media & Communication Pvt. Ltd.: 1209/A, Kailas Business Park, Veer Savarkar Road, Vikhroli West, Mumbai, Pin: 400079. Published from 303, Harmony Tower, Netaji Subhash Road, Court Naka, Kharkar Alley, Thane West, Thane-400602.SHILPA SHEKHAR DONGREDisclaimerThis is to state and notify that while all reasonable efforts have been made by the Publisher Company to avoid errors or omissions in this publication, some mistakes or errors and omissions may invariably creep in. Any mistake, error or discrepancy so identified and noted may be brought to our notice, which shall addressed in the next edition of the publication. It is notified that neither the publisher Company nor the author or seller or editor is responsible or liable for any loss, damage, claim, action, costs or expense including, without limitation, legal expense or costs of any kind or in any manner caused to or incurred by any person arising out of the placing reliance on or acting upon or from quoting or propagating the contents of this publication, in whole or in part. 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Breach of this condition shall cause liability for legal action.All disputes are subject to the exclusive jurisdiction of the courts at Mumbai, India.Publisher & Directors:Shilpa Shekhar Dongre Editor : P.K. BalasubramanianMarketing : Y. V. Raghu, Ladoji Pendurkar, Aarti SonyBala, Abhijit JoshiPrint & Production : Dinesh Gawade, Rajesh Kamble, Bhagyashree KambleDigital Marketing : Ganesh Gavhane, Milind Sawant, Pooja SoniCirculation :Satish Kadam, Suraj More, Pranay LondheHead Office : Divya Media Publications Pvt. Ltd.,303-304, 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra. Tel: +91 22-25380574/75, Telefax: +91-22-25418254E-mail: [email protected]: www.divyamedia.comBranch Offices (Zonal):SOUTH Chennai & Bangalore : Y. V. Raghu - 09566141224Coimbatore & Kochi : Bala - 08451867651NORTH : Aarti Sony : 09819614016EAST Ladoji P.: 09892198540WEST : Shilpa Dongre - 09833373371FOR ADVERTISING ENQUIRY CONTACT: Email: [email protected]
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 3 EDITORIAL BOARDDR. Umesh MhatreManaging DirectorSurface Modification Technologies Pvt. Ltd. (SMT)Mr. B.V. SHYAMManaging Director,BLUM-Novotest Measuring & Testing Technology Pvt. Ltd.Mr. Vishal AgarwallaDirector,CTC India Pvt. Ltd.Dr. Atul KulkarniExecutive DirectorIonbond Coatings Pvt. Ltd.Mr. Jagat J DalwadiDy. General Manager99MNHance Industrial ServicesMr. P.K. BalasubramanianEditorDivya Media PublicationsPvt. Ltd.Mr. Sandeep LimbekarManaging Director,Strub India Pvt. Ltd.Mr. Saachhin KokaneRegional Business Head (India & Middle East) | Metal Industries,TYROLIT India Superabrasive Tools Pvt. Ltd.Mr. Rahul PatilPresident & CEO,Iscar India Ltd.Mr. Amit SharmaBranch Manager,Rollomatic SAMr. Sandeep GaikwadFounder & Director YESKOLUBE India Pvt. Ltd.Mr. Rajiv MalhotraChief Operating OfficerMotherson Techno Tools LimitedMr. Ajinkya A. KelkarDirector,Transor India Pvt. Ltd.Mr. Preetham ArayanveetilManaging Director and General Managerrose plastic India Pvt. Ltd.Mr. Sudhir AgarwalGeneral Manager (Country Head) Montronix IncBBEHRINGER 42DDijet Industrial 46Dormer Pramet 12HHAIMER GmbH 10IIMTEX Forming 2026 12KKennametal India 06LLexis Tooling Systems 20MMotherson Techno Tools 28SSandvik Coromant 08Seco Tools India 10, 46Surface Modification Technologies Pvt. Ltd. (SMT) 14EDITORIAL INDEX
4 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comOCT - DEC 2025SPOTLIGHTTOP STORIESINSIGHTBACK-TO-BASICSINSPIRING INNOVATIONSCOMPANY PROFILENEWS ROUNDUPDriving the Future of Metal Machining – The Motherson Deltacarb StoryLexis Tooling Systems Pvt. Ltd. – Where Precision Becomes PerformanceApplication-Specific Coatings for Improved Tool Life: Engineering Surfaces for Performance...Carbide Cutting Tools & Their Myriad ApplicationsThe Resurgence of Bandsaws : Why a Century-Old Technology Meets Modern Demands in...Reamers - The Unsung Heroes of Precision MachiningCOVER STORY14DR. UMESH MHATREManaging DirectorSurface Modification Technologies Pvt. Ltd. (SMT)28183822422606 Kennametal to Showcase Advanced Earth Cutting Tools & Wear Protection Solutions at EXCON 2025 in Bengaluru10TS0501: The new benchmark in superalloy turning08 TechDays comes to Pune: Discover the Future of Machining with Sandvik Coromant12 Dormer Pramet launches new Force solid carbide drillsIndian Ingenuity Meets Global Innovation in PVD COATING EXCELLENCE
6 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comNEWS ROUNDUPKennametal to Showcase Advanced Earth Cutting Tools & Wear Protection Solutions at EXCON 2025 in BengaluruKennametal India will participate in EXCON 2025, South Asia’s largest construction equipment trade show December 9-13, 2025 at the BIEC Exhibition Grounds in Bengaluru. The company will present a comprehensive lineup of road rehabilitation, foundation drilling, surface mining tooling systems and engineered wear-protection solutions designed to enhance performance, productivity and equipment life across diverse applications.In the foundation drilling category, Kennametal will display a range of conical tools, weldable teeth quickchange systems, holders, sleeves and installation/removal tools for pile boring tools and diaphragm wall cutters, all built to perform in demanding geological conditions.For road rehabilitation, the company will highlight its Road King™ line of conical tools, tool holders, pullers and base blocks, designed to support consistent cutting performance, extended wear life and reduced tool-change intervals. This range is complemented by Kennametal’s Next-Gen RK Series, known for improved reliability during pavement removal and recycling operations.Kennametal will also feature its portfolio of surface miner picks and blocks, including multiple configurations of stepshank conicals, dedicated surface miner blocks, and supporting accessories that offer enhanced penetration and durability in abrasive and interbedded strata.In the trenching and microtrenching segment, visitors will see a selection of conical tools, holders, and heavyduty blocks in multiple shank diameters, engineered for precision cutting applications and longer component life in utility installation and narrowcut environments.The company will further highlight its KenCast™ wearprotection technology, which combines a highly wearresistant tungsten carbide layer with a tough steel backing to protect critical equipment components exposed to extreme abrasion.Alongside its industryleading tooling solutions, the company will unveil a cutting-edge digital application designed exclusively for earth-cutting tools. This intuitive platform empowers users to input their specific cutting conditions and instantly receive tailored product recommendations – ensuring the perfect fit for unique requirements.Visitors can immerse themselves in this experience at Kennametal’s dedicated app experience center, where an interactive display will bring the interface to life through hands-on demonstrations.Kennametal’s technical experts will be available at Booth J307in Hall 4, to support visitors with product discussions, application insights, and live demonstrations.Kennametal India Limited is a subsidiary of Kennametal Inc., USA. With over 85 years as an industrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace and defense, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Every day approximately 8,100 employees help customers in more than 60 countries to stay competitive. Kennametal Inc. generated approximately $2 billion in revenues in fiscal 2025.
Expect morefrom Your MachiningDriving the future of metalmachiningDTC2015P & DTC2025P - SteelAlloy twin gradesDesigned for consistentmachining and significantlylonger tool life.DTP4015S turning gradesExpert of Exotic AlloysTough grade for hard-to-cutNickel and Titanium alloys,offering enhanced productivityand prolonged tool life.DTC3005K & DTC3015Kturning grades for Cast IronExperience cast iron machininglike never before through highoutput, improved tool durabilityand great consistency.MGSM+APMX indexableshoulder millIdeal for productive machiningtrials with higher metal removalrates and extended machiningability.Contact to know more: +91 9560 555 279 | [email protected] for Stainless SteelturningDouble Hexa (MFHN+HNMX)milling solutionHigh productivity rough millingwith 12 edge HNMX insertsdelivering deeper cuts andbigger savings.High performance grade fortoughest conditions that deliversstable machining and lastslonger.more innovations, coming soon . . .Expect moreMachining Your from Driving the future of metalmachining- Steel DTC2015P & DTC2025P Alloy twin gradesDesigned for consistentmachining and significantlylonger tool life.turning grades DTP4015S Expert of Exotic AlloysTough grade for hard-to-cutNickel and Titanium alloys,offering enhanced productivityand prolonged tool life.DTC3005K & DTC3015Kturning grades for Cast IronExperience cast iron machininglike never before through highoutput, improved tool durabilityand great consistency. indexable MGSM+APMXshoulder millIdeal for productive machiningtrials with higher metal removalrates and extended machiningability.+91 9560 555 279 | [email protected] Contact to know more:for Stainless Steel DTP5035M turning) MFHN+HNMX ( Double Hexa milling solutionHigh productivity rough millingwith 12 edge HNMX insertsdelivering deeper cuts andbigger savings.High performance grade fortoughest conditions that deliversstable machining and lastslonger.coming soon . . . more innovations, Expect moreMachining Your from Driving the future of metalmachining- Steel DTC2015P & DTC2025P Alloy twin gradesDesigned for consistentmachining and significantlylonger tool life.turning grades DTP4015S Expert of Exotic AlloysTough grade for hard-to-cutNickel and Titanium alloys,offering enhanced productivityand prolonged tool life.DTC3005K & DTC3015Kturning grades for Cast IronExperience cast iron machininglike never before through highoutput, improved tool durabilityand great consistency. indexable MGSM+APMXshoulder millIdeal for productive machiningtrials with higher metal removalrates and extended machiningability.+91 9560 555 279 | [email protected] Contact to know more:for Stainless Steel DTP5035M turning) MFHN+HNMX ( Double Hexa milling solutionHigh productivity rough millingwith 12 edge HNMX insertsdelivering deeper cuts andbigger savings.High performance grade fortoughest conditions that deliversstable machining and lastslonger.coming soon . . . more innovations,
8 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comNEWS ROUNDUPTechDays comes to Pune: Discover the Future of Machining with Sandvik CoromantFor the first time, metal cutting and manufacturing solutions expert Sandvik Coromant is bringing its global TechDays event to India. Held at the Sandvik Coromant Centre in Pune from November 19 to 21, the event gives Indian manufacturers the opportunity to explore cutting-edge machining technologies, attend live demonstrations and engage with global & local experts. Here, Sunil Joshi, President-Sales Sandvik Coromant India, explains why India is ready for TechDays, how Sandvik Coromant offers solutions to future-proof machining and what visitors can expect.TechDays 2025 marks the first time this global event is being hosted in Pune, India. Why was now the right time to bring TechDays here and what does this say about India’s readiness to embrace advanced and unmanned machining technologies?Right now, we are seeing extremely strong growth in India’s manufacturing sector. GDP growth is expected to be around 6.3% to 6.5%. Today, manufacturing contributes approximately 17–18% of GDP. By 2047, this is expected to rise to around 24–25%, which is precisely why, given the fantastic growth in the sector, this is the right time to bring TechDays to India.We have seen all the major industries from automotive, aerospace and general engineering to oil and gas, medical and defence, expand their capacities. From that perspective, it’s important to host TechDays at this time to show our customers how machining technologies can help them be more productive and efficient. Everyone is currently investing for the future and we believe TechDays will help them optimise those investments.The theme for this year’s event is “Futureproof machining.” How is Sandvik Coromant helping manufacturers move toward this?Sandvik Coromant has been present in the machining space for a long time. But from a wider perspective, we aim to represent the entire manufacturing value chain. We have also acquired companies in the design and planning phase, including CAD and CAM solutions.We want to cover the entire end-to-end manufacturing system, with the goal to help manufacturers take a holistic perspective and ultimately, future-proof their machining.TechDays will feature collaboration between Sandvik Coromant and partners including Mastercam, Vericut, Promicron and Metrologic Group. How do these partnerships highlight your role as an end-toend solutions provider?Manufacturing Wellness is Sandvik Coromant’s holistic approach to creating efficient and resilient manufacturing operations. One of the habits, to “benefit from strong partners”, recognises that no company can have all the expertise in-house. By collaborating with partners such as Mastercam, Vericut, Promicron and Metrologic Group, we bring together complementary strengths across CAD/CAM, simulation, sensor technology and metrology. This combined expertise allows us to provide seamless end-toend solutions, from digital planning and CAM through to machining and verification. In practice, this means our customers receive a unified solution to ensure each link in the value chain is connected, optimised and fully supported. One of the highlights of TechDays is the live machining demos and production unit tours. What do you hope visitors will learn from the demos and tours about using automation to improve efficiency and reliability?Visitors of TechDays can attend live machining demonstrations of the latest tools and technologies, which will highlight how the right tools, parameters and processes drive efficiency and reliability in real operations. Experiencing these processes in action helps customers understand practical applications, optimise workflows and make informed decisions for their own operations.The production tours aim to share what we are doing in our facilities in terms of digitisation and data-driven operations. Speaking about Manufacturing Wellness and the eight habits, we focus
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 9 NEWS ROUNDUPon these practices because we believe Manufacturing Wellness is an approach that can make businesses more efficient and effective. We have practised these habits in our production units, and we intend to share these insights with customers and visitors during the event.The event also includes partner-led seminars and one-on-one consultations. How will these help manufacturers to accelerate their journey toward more automated, or unmanned operations?The partner-led seminars and one-on-one consultations will allow customers to dig deeper into specific areas. For example, if a customer wants to know more about verification or simulation, we have demonstrations and consultation plans to address that. We encourage customers to pre-book meetings and bring component drawings and challenges to discuss. Our yellow coat specialists will be present throughout the three days, so even walk-in visitors can discuss new components they want to develop and leave with practical solutions.For many manufacturers, the idea of unmanned machining still feels like a distant goal. What practical steps or mindset changes do you believe are essential for companies beginning this transition?Different manufacturing sectors in India are at different stages of adopting advanced machining. For instance, the automotive sector is the most advanced and serves as a leading example for moving toward unmanned and lightsout production.Transitioning to unmanned machining is a journey and manufacturers need to take small, deliberate steps. The first step is eliminating waste, particularly during non-cutting time and setup processes. Using verification, simulation and data-driven approaches is critical to removing inefficiencies and optimising workflows, allowing companies to gradually move toward unmanned machining.Visitors will also see Sandvik Coromant’s latest tool and technology developments during TechDays. Which innovations best represent the company’s direction toward supporting efficient machining processes?Sandvik Coromant invests around 5% of turnover into research and development. As a result, IT consistently develops 2,500 new products every year. Some of its breakthroughs include DE10, CD Dura, CC2, MS20 and Prime Turning. “We are also introducing machining methods and software solutions that help customers implement effective processes. We provide component-specific solutions for aerospace, automotive, general engineering and oil and gas, combining the best global practices to offer optimal tooling and process selection. This helps support our customers in achieving efficient machining processes,” says the company.Looking ahead, how do you see automation and collaboration shaping the next decade of manufacturing?It is fascinating to see how manufacturing has evolved. In the past, many processes were carried out in isolation. But looking ahead, collaboration will be central to the next decade of manufacturing. We work closely with machine tool partners, CAD/CAM partners and our customers to develop integrated solutions that address real-world challenges.By embracing Sandvik Coromant’s eight habits of Manufacturing Wellness, manufacturers can make operations more resilient, efficient and adaptable. Automation will play an increasingly critical role, enabling smoother, more efficient production with fewer interruptions and more reliable results. Together, collaboration and automation will enable more flexible and reliable operations. Finally, why should manufacturers make it a priority to attend TechDays 2025?TechDays is designed to give visitors a complete, hands-on experience of modern manufacturing. Under one roof, they can explore CAD/CAM, machining and metrology solutions, see live demonstrations and visit our production units to witness advanced processes in action. It is also a chance to bring real challenges and leave with real solutions. Our experts, including our yellow coat specialists, will be on hand to discuss specific components, projects, or applications.Beyond technology, TechDays is about connection. It is an opportunity to network with industry leaders, exchange ideas and experience how collaboration and innovation are driving the next chapter of Indian manufacturing.
10 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comNEWS ROUNDUPDMG MORI and HAIMER strengthen global strategic partnershipDMG MORI Co., Ltd. and HAIMER GmbH announced an expansion of their longstanding strategic cooperation to accelerate tool room digitization, automation and global software distribution. The agreement extends joint activities across DMG MORI showrooms, technical centers and production facilities worldwide to the benefit of their joint global customers.Successful machining requires both powerful machines and highly-precise peripheral technology, which ensures that the precision is transferred from the spindle right to the edge of the cutting tool. That is why the cooperation between DMG MORI, a global leader in machine tools and HAIMER, global leader in high-precision tooling, shrinking, presetting and balancing technology, has been very successful and trustworthy for almost twenty years. Now this cooperation incorporates the evolution of the industry to machining transformation (MX) and digital transformation (DX) by adding latest HAIMER software to DMG MORI Qualified Products (DMQP) for worldwide resale.Dr. Masahiko Mori, President of DMG MORI Co., Ltd., highlights the idea of the Entering into an extended level of global strategic cooperation (from left to right): Koichi Nosaka (President HAIMER Japan K.K.), Andreas Haimer (President Haimer Group), Dr. Masahiko Mori (President of DMG MORI Co., Ltd.) and Kentaro Blumenstengel (Executive Officer DMQP and President of DMG MORI Technium)TS0501: The new benchmark in superalloy turningSeco announces the launch of the TS0501, a Duratomic® finishing grade engineered for exceptional performance in turning modern highhardness superalloys as well as traditional materials such as Inconel 718. Designed for lights-out machining, TS0501 delivers unmatched tool life, surface finish, and reliability in demanding aerospace and energy applications.Precision meets productivity in superalloy machiningThe TS0501 is the latest innovation in Seco’s turning portfolio, offering manufacturers a powerful solution for high-precision finishing of heat-resistant superalloys. With its advanced Duratomic grade and optimized edge geometry, TS0501 enables consistent performance in unmanned operations, reducing downtime and increasing throughput.The insert’s wear resistance and thermal stability make it ideal for industries where component integrity is critical. TS0501 is available in a range of geometries and chipbreakers to suit various finishing needs, and is fully compatible with existing toolholders, ensuring a seamless upgrade path for production lines.“When you’re machining modern, high-hardness aerospace components, there’s zero room for error. That’s exactly why we developed TS0501—to give manufacturers a tool they can trust to deliver flawless finishes, also on superalloys, shift after shift, even when no one’s watching the machine,” says Mikael Lindholm, Global Product Manager General ISO Turning. With its origins in Fagersta, Sweden and present in more than 75 countries, Seco is a leading global provider of metal cutting solutions for indexable milling, solid milling, turning, holemaking, threading and tooling systems. For nearly 100 years, Seco has driven excellence throughout the entire manufacturing journey, ensuring high-precision machining and high-quality output.
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 11 NEWS ROUNDUPnext step of the partnership in general: “Working closely with HAIMER as a long-term partner advances our MX and DX strategy by integrating worldwide leading shrink fit, balancing and presetting machines including highprecision tooling, tool room automation and software solutions to our global customers. As a leading machine tool company, we deliver full process integration and digital transformation in our DMQP program together with HAIMER. This step will accelerate digital twin connectivity across our machine ecosystem.”For Andreas Haimer, President of the HAIMER Group, the digital connectivity in HAIMER’s tool room solutions is crucial for the extended partnership: “We will bring our global partnership to the next level by implementing the “Tool Room of the Future” concept with i4.0 presetting, shrinking and balancing including our digital tool & data management software WinTool and Tool Room Manager as well as our smart vending Toolbase solutions to all DMG MORI facilities, showrooms and technology centers worldwide. Our joint customers can easily buy the complete HAIMER product range in the DMQP program through DMG MORI and integrate our products, with the option of financing, at the time of their machine tool investments.”In detail, the agreement comprises the roll-out of the “Tool Room of the Future”, i.e. joint deployment of industry 4.0 presetting, shrink-fit and balancing machine solutions connected with HAIMER software at the global DMG MORI headquarter in Tokyo, as well as at the key production sites in Iga, Japan, Pfronten, Germany and other DMG MORI locations worldwide. In the HAIMER “Tool Room of the Future” every single assembly step is traced back, controlled and confirmed by the Tool Room Manager software. The digital twins are created by WinTool and the assembly jobs including cutting tool tolerances are sent to the presetting, shrinking and balancing devices for seamless data connectivity. The cutting tool reordering can be fully automated with the Toolbase solutions.Automation Cube One - Game-changer for the DMG MORI Iga production plantFurthermore, at the Iga production facility recently the HAIMER Automation Cube One was introduced for fully automated, lights-out tool assembly set-ups with Magnescale components, assuring the highest accuracy.This automated shrinking and presetting cell with cobot and 12 axis’ is the ideal solution for reliable and efficient tool assembly in a high volume production environment. In conjunction with HAIMER’s high quality shrink fit holders, the installation of the HAIMER Automation Cube One proved already to be a game-changer for the Iga production site as Kazutoyo Moriguchi, Senior Executive Officer Production Engineering and Vice President DMG MORI Iga Co. Ltd. explains:“We have already seen a significant productivity increase of 30% and more in our own production by switching conventional Japanese milling and collet chuck systems into HAIMER shrink fit technology a few years ago. Now with the investment of the Automation Cube One we can take the next step, fully automate the tool room and run lights out to overcome the skills gap.”Global distribution of HAIMER’s digital solutions by DMG MORI TechniumAt the EMO Hannover 2025 trade fair HAIMER, DMG MORI Technium and WinTool, marked the beginning of a strong partnership – with the goal of shaping the future of digital Tool Management. On the DMG MORI booth WinTool has been introduced as new digital solution for tool and data management and DMG MORI Technium will resell WinTool globally, providing digital tool management and digital twin connectivity to 20+ CAM systems for their mutual customers.Kentaro Blumenstengel, Executive Officer DMQP and President of DMG MORI Technium emphasizes: “HAIMER has been always our most important DMQP partner for Tool Room automation and digitization. Now we have extended this partnership with a global software distribution agreement through DMG MORI Technium to resell WinTool, Tool Room Manager and all HAIMER software solutions to our customers.”Benefits for Japanese and global customersSummarizing the new level of partnership in Japan and globally, HAIMER Japan K.K. President Koichi Nosaka, points out advantages of proven HAIMER solutions for more process reliability and productivity on the shopfloor which manifested in recent Japanese customer success stories:“Our Japanese and global customers can benefit from this partnership to easily access all our products through DMG MORI. We have seen at joint customers in Japan that HAIMER balancing systems have extended their spindle lifetime on critical applications by up to 300%. Also introducing our Microset presetting technology to large Japanese automotive companies has resulted in higher accuracy, easier software operations and much fewer calibration cycles due to the thermally stable cast iron base of our machines.”
12 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comNEWS ROUNDUPIMTEX FORMING / TOOLTECH 2026 - Asia’s Largest Metal Forming Technology Show to Bring Global Industry Leaders to BengaluruIndian Machine Tool Manufacturers’ Association (IMTMA) will organise IMTEX FORMING 2026 from 21 to 25 January 2026 at Bangalore International Exhibition Centre (BIEC), Bengaluru. IMTEX FORMING 2026 will feature the following concurrent events: • Tooltech, which focuses on machine tool accessories, metrology solutions, CAD / CAM tools, tooling systems, and the latest trends in tooling industry• Digital Manufacturing, which showcases real-time solutions in additive manufacturing and Industry 4.0 Weldexpo, in association with the Indian Institute of Welding (IIW-India) that showcases the latest welding technologies• Moldex India and Fastenex India, organised by Messe Stuttgart, focusing on moulding, fasteners, & fixing technologies respectively, will be co-located alongside IMTEX FORMING 2026.IMTEX FORMING 2026 will also feature parallel events, such as:• International Seminar on Forming Technology, ninth edition, on 22 – 23 January 2026, to explore new trends, equipment, processes, and technologies in metal forming and related fields• i2 Academia Square, a platform for research institutions to present their R&D initiatives to industry stakeholders• Jagruti-IMTMA Youth Programme to raise awareness about the latest advancements in manufacturing among young professionals.The forthcoming edition will feature exhibitor group participation from Germany, Italy, Japan, and Taiwan, showcasing the latest manufacturing technologies and innovations. Visitors from various sectors, including automotive and auto components, aerospace and defence, medical equipment, power, railway, construction equipment, general and heavy engineering, capital goods, electrical and electronics, white and brown goods, and many others, are anticipated to visit.“Although metal forming currently accounts for 29% of the Indian machine tool market, the segment is expected to grow measurably in the coming years. In FY25, the consumption of metal forming machine tools was ₹9,139 crores, while production was valued at ₹2,696 crores. Overall, metal forming machine tool exports increased by approximately 6% year-on-year. Among the exports, presses led the list, followed by press brakes, bending machines, and shearing machines,” said Ms. Mohini Kelkar, President - IMTMA. “Laser and laser-based applications are finding increasing acceptance across industry sectors and we have seen a steady increase in participation by laser-based manufacturers at IMTEX FORMING. Exhibitors will display fibre laser machines, precision levellers, pick-and-place units, servo presses, machine production monitoring systems, welding and 3D printing solutions. IMTEX FORMING 2026 will accelerate the manufacturing of homegrown products and their exports,” said Mr. Jibak Dasgupta, Director General & CEO, IMTMA. The five-day exhibition is a unique platform to further accelerate the adoption of digital transformation and high productivity solutions in manufacturing. Dormer Pramet launches new Force solid carbide drillsDormer Pramet is thrilled to announce the official launch of its new range of high-performance Force solid carbide drills, a powerful lineup that sets new standards for durability, accuracy, reliability, and productivity. Designed to meet the most demanding applications in various materials, these new products combine advanced geometries, optimized coatings, and innovative flute designs to help manufacturers go beyond limits in drilling operations. Built to deliver consistent results in challenging conditions, the new Force drills provide superior productivity, exceptional tool life, and process security across a wide range of materials and applications. The new Force range includes Force X Generation 2, Force Micro, and Force Deep Hole Drills, each designed to deliver maximum productivity and precision. Force X Generation 2 offers enhanced through-coolant and solid options for various drilling depths, featuring advanced flute geometry and a TiAlN-top coating for reliable performance in ISO P, M, and K materials. Force Micro delivers outstanding accuracy in diameters from 0.7 to 2.95 mm, ensuring smooth, high-speed operation and long tool life. Completing the range, Force Deep Hole Drills provide excellent positional accuracy and chip evacuation in drilling depths up to 20xD, supported by internal coolant channels and a Nano-Tip multilayer coating for superior thermal stability and durability.These innovations reinforce the commitment of Dormer Pramet to providing reliable, efficient, and high-performance drilling solutions while delivering on our promise of Certainty at every turn.
14 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comCOVER STORYSince its inception in 2004, Surface Modification Technologies Pvt. Ltd. (SMT) has been at the forefront of India’s surface engineering revolution, delivering advanced PVD coating solutions that power the performance of cutting tools across industries. From the automotive and aerospace sectors to defense, medical, and precision engineering, SMT has consistently raised the bar with nano-structured, multilayer, and HiPIMS-based coatings tailored to the toughest machining challenges. With a robust R&D foundation, state-of-the-art coating centres in Mumbai, Pune, and Bangalore, and a new facility in Germany, SMT is blending indigenous innovation with global collaboration to deliver high-performance, sustainable, and cost-effective coating solutions. Today, as manufacturing evolves toward high-speed machining and complex materials, SMT stands as a trusted partner enabling toolmakers and industries to machine smarter, faster, and cleaner — symbolizing India’s growing leadership in advanced surface technologies, discovers Cutting Tools World in an exclusive interview with Dr. Umesh Mhatre, Managing Director, SMT. Excerpts:Q. SMT has been delivering PVD coating solutions since 2004. How has the demand for advanced surface enhancement evolved in the cutting tools industry over the years?Since its inception in 2004, SMT has witnessed a remarkable transformation in the demand for PVD coatings for cutting tools. In the early 2000s, the automotive sector was the main driver seeking coating to enhance tool life and machining efficiency for lightweight components and stringent emission norms (BS6/BS7). With the shift toward EVs, tool requirements became even more specialized, demanding coatings for advanced materials like titanium alloys, composites, and hardened steels.Today, PVD coatings are no longer limited to automotive; aerospace, defense, medical, and space applications are creating strong new demand. The industry has moved from standard TiN or TiAlN to advanced multilayer and nanocomposite coatings, as well as DLC (Diamond-Like Carbon) & HiPIMS-based solutions, each tailored to specific performance needs.Overall, the PVD coating market is growing steadily worldwide, driven by innovation, sustainability, and the need for higher performance. For SMT, this evolution has been both an opportunity and a responsibility to continuously expand our coating portfolio and deliver solutions that meet the future of manufacturing.Q. Functional coatings are a core offering of SMT. Could you explain how your nano-structured, multilayer, and multi-component coatings improve the performance of cutting tools in severe operating conditions?At SMT, functional coating forms the foundation of our offerings, particularly for cutting tools that operate under severe and demanding conditions. Our nanostructured coatings are designed at the microscopic level to refine grain size, which directly enhances hardness, wear resistance, and uniform performance across the tool surface. This ensures that tools maintain sharpness and dimensional accuracy even when machining abrasive or hard-to-cut materials.Multilayer coatings bring another advantage: by stacking alternating thin layers, they act as effective crack barriers. When a crack begins to propagate during cutting, the layered structure prevents it from traveling through the coating, which significantly increases tool toughness and reliability in interrupted cutting or heavyduty cycles.Meanwhile, multi-component coatings such as AlTiN, AlCrN, and DLC hybrids deliver superior thermal stability, oxidation Indian Ingenuity Meets Global Innovation inPVD COATING EXCELLENCE
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 15 COVER STORYDR. UMESH MHATREManaging DirectorSurface Modification Technologies Pvt. Ltd. (SMT)
16 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comCOVER STORYresistance, and low friction properties. For instance, DLC-based coatings reduce cutting forces and minimize heat generation, which is critical when machining non-ferrous metals, composites, or precision medical components. AlCrN, on the other hand, withstands extremely high cutting temperatures, making it suitable for aerospace alloys and dry machining applications.In practical terms, these advanced coating architectures enable tools to cut faster, last longer, and perform consistently in industries where downtime or tool failure can have high costs. Whether it is high-speed machining in automotive, complex alloys in aerospace, or biocompatible requirements in medical applications, SMT’s coatings provide the performance and reliability that modern manufacturing demands.Q. What are the most common challenges your clients face in cutting tool applications, & how has SMT’s R&D team addressed them?One of the most common challenges our clients, particularly MSMEs in the cutting tool sector face is keeping pace with the continuous technological upgradation in manufacturing. Whether they are toolmakers supplying to large industries or end-users machining critical components, they increasingly deal with lightweight alloys, composites, and tough-tomachine materials that demand higherperformance coatings. Achieving extended tool life and consistent quality in such conditions requires advanced solutions and significant technical groundwork.In India, the challenge is compounded by the limited availability of local R&D infrastructure to support MSMEs in adopting global innovations. Much of the cutting-edge coating technology has traditionally originated from the Western world or China, leaving smaller enterprises here struggling to bridge the gap.SMT has consistently focused on addressing this need by building a strong indigenous R&D capability. Our team of scientists and engineers works on developing advanced PVD solutions nanostructured, multilayer, DLC, and HiPIMSbased coatings designed specifically for the machining challenges faced by Indian manufacturers. Importantly, we do not just supply coatings; we provide knowledge support, helping MSMEs understand application-specific requirements and adapt to evolving global standards.By combining global expertise with indigenous innovation, SMT enables its clients to overcome the challenges of machining modern materials, reduce dependence on imported know-how, and achieve higher productivity and competitiveness in their markets.Q. With coating centres in Mumbai and Bangalore, how does SMT ensure consistent quality and timely service across regions?SMT operates three state-of-theart coating centres in Mumbai, Pune, and Bangalore, each equipped with advanced PVD systems and manned by highly skilled professionals. To ensure consistent quality across regions, we follow standardized operating procedures, common quality benchmarks, and regular cross-audits across all centres. This ensures that no matter where the coating is done, customers receive the same performance and reliability.Our long-standing experience is further supported by in-house R&D and digital process controls, which allow coating recipes and deposition parameters to be replicated seamlessly across centres. This not only maintains quality uniformity but also enables quick troubleshooting and continuous improvement.In terms of service, proximity plays a key role. By strategically positioning our centres in India’s major manufacturing hubs, we are able to provide shorter turnaround times, just-in-time deliveries, and technical support on the ground. This is particularly valuable for MSMEs, who often need fast response and localized assistance to keep their production running smoothly.With this long PVD service experience and proven track record in India, SMT is now stepping into Europe with its new coating centre in Germany, extending the same standards of quality, innovation, and customer focus to global markets.Q. Could you share an example where SMT’s customized coating solution significantly extended tool
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 17 COVER STORYlife or improved productivity for a customer?As a service provider and custodian of our customers’ tools and components, SMT maintains strict confidentiality regarding the specifics of individual projects. However, there are numerous instances where our customized coating solutions have significantly enhanced tool life, improved machining efficiency, and boosted productivity, reinforcing our clients’ confidence in our technological capabilities.For example, in the pharmaceutical industry, our coatings have helped extend the life of precision dies and punches used in high-volume tablet production. In the horological (watchmaking) sector, SMT’s advanced PVD and DLC solutions have enabled delicate, highprecision components to withstand repetitive machining while maintaining surface integrity. In the automobile sector, our coatings are starting to make a measurable impact, helping tools achieve higher cutting speeds, longer life, and consistent performance even when machining advanced alloys and composites.These examples, while maintaining client confidentiality, demonstrate SMT’s ability to tailor coating solutions to industry-specific needs, combining material science expertise, process know-how, and application support to deliver tangible improvements in tool performance and productivity.Q. How does SMT balance performance enhancement with environmental and human safety in its coating processes?At SMT, we believe that performance and sustainability must go hand in hand. Our PVD coating processes are designed to deliver high-performance solutions—enhancing hardness, wear resistance, and tool life—while minimizing environmental impact and ensuring human safety.Unlike traditional coating methods such as electroplating, PVD is a clean, dry process that generates minimal waste and avoids the use of harmful chemicals. To further strengthen our commitment, SMT has implemented a robust Integrated Management System (IMS), encompassing quality, environment, and occupational health and safety standards. All our coating centres comply with pollution control norms and are equipped with advanced systems to manage emissions, effluents, and resource consumption, ensuring that our operations are safe for both employees and the environment.We also prioritize energy-efficient operations and process optimization. By carefully controlling deposition parameters and leveraging advanced technologies such as HiPIMS, we achieve highperformance coatings with minimal energy and material usage.Through this combination of advanced coating technology, IMS implementation, pollution control, and workplace safety practices, SMT provides solutions that meet modern manufacturing demands while adhering to the highest standards of environmental responsibility and human safety.Q. Collaborations seem to be part of your growth strategy. How have your partnerships with global players like PerformCoat Europe AG benefited your cutting tool customers?In the field of sophisticated, high-end coating technologies, collaborations are an important part of accelerating innovation and reducing development time and cost. At SMT, we maintain strategic associations with global technology partners in Europe and the US, primarily to exchange knowledge, stay updated on emerging trends, and explore new technological developments.These partnerships allow us to benchmark global best practices and quickly adapt advanced concepts to local applications, benefiting our cutting tool customers by providing access to innovative solutions more efficiently. However, our main focus remains on developing proprietary technology in-house. By combining insights from international collaborations with our own R&D expertise, SMT ensures that the solutions delivered to clients are tailored, reliable, and aligned with specific industry needs, rather than simply adopted from elsewhere.In essence, these collaborations strengthen SMT’s technological foundation while allowing our clients—especially MSMEs—to leverage cutting-edge coating innovations without dependency on foreign systems, shortening development cycles and improving tool performance.Q. The cutting tool market is becoming increasingly competitive. How does SMT differentiate itself in terms of technology, turnaround time, and customer service?The cutting tool market is indeed becoming increasingly competitive, and as a coating service provider, SMT’s role is to support our customers, tool manufacturers and end-users without adding unnecessary costs. While other players often drive their coating services
18 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comwith imported technologies, resulting in higher production costs, SMT focuses on homegrown R&D and process development to deliver high-performance coatings that are cost-effective and tailored to our customers’ specific needs.Our large production capacities, optimized processes, and low rejection rates allow us to maintain consistent turnaround times, ensuring that our customers’ production schedules are not affected. At the same time, our approach to customer service, dedicated support, timely interactions, and customized solutions helps our clients leverage advanced coatings without the burden of excessive cost or complexity.By combining innovative yet economical coating technology, reliable service, and operational efficiency, SMT differentiates itself as a partner that enables its customers to compete effectively in a challenging market.Q. How do you see emerging manufacturing trends—such as high-speed machining, hard-tomachine materials, and microtooling—shaping future coating requirements?The rise of high-speed machining, hardto-machine materials, and micro-tooling is reshaping not only manufacturing but also the requirements for the coating industry. As components become lighter, stronger, and more complex, cutting tools are subjected to higher thermal loads, abrasive wear, and tighter precision demands. This directly compels the coating industry to evolve rapidly, delivering solutions that go beyond conventional hard coatings..For coatings, the effect is clear: they must now combine superior hardness, thermal stability, low friction, and precision uniformity while being adaptable to a wide range of materials—from tough alloys and composites to miniature tools used in electronics and medical applications. This has led to a greater emphasis on nano-structured architectures, multilayer and multi-component coatings, DLC and hybrid films, all designed to handle severe operating conditions while extending tool life and improving productivity.In essence, the pace of technological change in machining dictates the direction of the coating industry. At SMT, we see our role as staying aligned with these shifts, continuously upgrading our technology through R&D to deliver coatings that not only meet today’s challenges but also set the foundation for future manufacturing needs.Q. What are SMT’s plans for innovation and capacity expansion in the coming years, specifically for the cutting tools segment?Looking at the future requirements of the cutting tool segment, SMT is gearing up with modern infrastructure and customercentric locations to deliver greater costeffectiveness and faster turnaround times. As industry continues to demand coating that can keep pace with new materials, high-speed machining, and precision tooling, we are aligning our expansion to ensure we remain close to our customers and their evolving needs.A key pillar of our strategy is the strengthening of our R&D capabilities, with a strong focus on developing homegrown technologies that allow us to offer advanced coating at competitive costs. This approach not only reduces dependency on imported technologies but also ensures that we can design solutions tailored to the specific requirements of MSMEs and large manufacturers alike.Our new coating center in Germany will play a vital role in this journey. It will serve as a hub for promoting local technology, fostering collaborations, and ensuring faster exchange of technological developments across regions. Alongside this, SMT has a roadmap for global expansion, ensuring that our customers worldwide benefit from both our cost advantages and our technological strengths.In short, SMT’s plans for innovation and capacity expansion are guided by a dual focus: scaling infrastructure to serve customers better and advancing R&D to create the next generation of coating solutions for the cutting tool industry.Q. How do you envision the future of SMT?Being in the high-end, state-of-the-art technology market, SMT sees the future as bright and prosperous. What was once confined to R&D laboratories in academic institutions is now flourishing on the industrial floor, proving its true potential in real-world applications. Experiencing this transformation and contributing to it is a journey that SMT truly enjoys and one that we are committed to continuing with all our strength.We envision SMT as more than a coating service provider: our goal is to be a global technology partner that develops homegrown, sustainable, and cost-effective coating solutions while expanding our footprint across international markets. With our new presence in Germany and a roadmap for further global expansion, we aim to ensure faster knowledge exchange, localized services, and advanced coating solutions for diverse industries.At the same time, we are proud to represent the presence of an Indian player in the global PVD market, which has long been dominated by Europe, the USA, and China. Our aspiration is to make a lasting mark by combining Indian ingenuity with global technological leadership, building a future where SMT stands recognized for innovation, reliability, and impact worldwide.In essence, the future of SMT is about expanding globally, innovating continuously, and proudly carrying forward the Indian presence in advanced surface engineering. COVER STORY
Key HIGHLIGHTS OF OURNEWpvdCOATNIGRANGEJoin us inshaping thefuture ofcutting-edgeinnovation.Engineered for superior cutting accuracy and flawless performance.UNMATCHED PRECISIONEXCEPTIONAL DURABILITYEnhanced wear resistance ensures longer tool life and reliability.INNOVATIVE TECHNOLOGYDeveloped in SMT’s cutting-edge facilities with breakthrough advancements.MARKET-DRIVEN EXCELLENCEPurpose-built to meet and exceed the demands of shank tools and gear-cutting applications.Beschichtung GmbH Transforming Knowledge into InnovationSurface Modification Technologies Pvt. Ltd.,Unit No.9,10 & 11, Emrald premises, Waliv Phata, Sativali Road, Behind Modi Hyundai, Vasai-(East), Pin 401208, Maharashtra.www.smt.co.in I Ph. : +91 9819781842 I Email: [email protected] R&D centre of SMT Pvt. Ltd.
20 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comLEXIS TOOLING SYSTEMS PVT. LTD. –Where Precision Becomes PerformanceEstablished with a passion for perfection and a vision to deliver unmatched precision tooling solutions, Lexis Tooling Systems Pvt. Ltd. (LTSPL) has emerged as a globally trusted name in the field of tool holding and work holding systems. Manufacturing Unit in Coimbatore, Tamil Nadu, with a branch office in Bangalore, Lexis epitomizes the perfect combination of men, machine, and environment ensuring that every product meets the highest standards of performance and reliability.A Pioneer in Precision EngineeringAn ISO 9001:2015 certified company, Lexis Tooling Systems is affiliated with Centaur Precision Tools Inc., USA, reflecting a seamless integration of Indo–US technology. Over the past 25 years, Lexis has built a formidable reputation as a pioneer in precision products, manufacturing an extensive range of collets, tool holders, and customized tooling systems designed to meet the most demanding industrial applications.Comprehensive Product PortfolioLexis specializes in the R&D, design, production, quality control, marketing and distribution of a wide range of precision-engineered tool holding and work holding systems. Its offerings include both standard and customized products, developed to cater to diverse sectors such as automotive, aerospace, machine tools, die and mold, precision engineering, and general manufacturing.The company’s product range covers:• Precision Collets – Standard and special collets for various applications, ensuring superior grip, and repeatability.• Tool Holders and Adapters – Designed to provide maximum rigidity, minimal run-out, and excellent balance.• Customized Tool Holding Solutions –Tailor-made designs developed in close consultation with customers to meet specific operational requirements.Each product from Lexis is a result of careful engineering and rigorous testing, ensuring long life, cost-effectiveness, and enhanced operational efficiency.COMPANY PROFILE
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 21 Uncompromising Commitment to QualityThe company’s motto, “Quality Speaks More Than Quantity,” encapsulates its unwavering focus on craftsmanship and consistency. Every Lexis product is backed by stringent quality assurance practices that adhere to internationally accepted standards and procedures. This has made Lexis a preferred partner for industries that rely on accuracy, durability, and dependable performance.At Lexis, quality is not an act—it is a habit ingrained in every stage of production. The company’s advanced manufacturing facility is equipped with state-of-the-art machinery and precision measuring instruments, enabling it to maintain the tightest tolerances and finest surface finishes. Every product is quality-certified before dispatch, ensuring consistent performance in the most challenging operating conditions.Lexis has implemented robust process controls and quality systems that emphasize continuous improvement and innovation. The company’s in-house R&D team constantly strives to enhance product performance and develop new designs to meet evolving industry needs.The Lexis AdvantageWhat truly differentiates Lexis Tooling Systems is its customer-centric philosophy and its relentless pursuit of excellence. The company believes in building long-term relationships based on trust, transparency, & technical support.Key attributes that define the Lexis brand include:• High Accuracy and Versatility• Superior Quality and Longevity• Cost-Effective and Reliable Solutions• Wide Clamping Range• Standard and Customized Offerings• Enhanced Productivity and Operational EfficiencyBy aligning itself closely with customer requirements, Lexis ensures that its products not only meet but exceed performance expectations—helping industries enhance their machining accuracy and reduce downtime.Global Outlook and Future VisionWith a strong foundation in India and growing international presence, Lexis is expanding its footprint in key global markets. The company’s Indo–US technological collaboration enables it to stay ahead in design and innovation, positioning Lexis as a global player in the precision tooling domain. As it celebrates over 25 years of excellence, Lexis Tooling Systems continues its journey of innovation and excellence with renewed vigor. The company remains committed to delivering products “from concept to customer,” transforming precision into performance, and empowering industries with reliable and efficient tooling solutions.For more information,www.lexistooling.comCOMPANY PROFILE
22 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comTOP STORYCARBIDE CUTTING TOOLS & Their Myriad ApplicationsIn the ever-evolving world of metal cutting, the quest for productivity, precision, and durability has led to the emergence of advanced tooling materials and designs. Among them, carbide cutting tools have carved an indispensable place across industries. Known for their exceptional hardness, wear resistance, and ability to perform under extreme conditions, carbide tools have revolutionized the way metals are machined, milled, drilled, and turned. From automotive and aerospace components to die and mould manufacturing, these tools have become synonymous with efficiency and performance.Understanding Carbide Cutting ToolsCarbide cutting tools are primarily made from tungsten carbide (WC), a compound of tungsten and carbon, often bonded with cobalt (Co) as a binder. The material’s hardness ranks next only to diamond and cubic boron nitride (CBN), making it ideal for cutting tough materials at high speeds. Carbide tools can retain their cutting edge at elevated temperatures where conventional high-speed steel (HSS) tools would soften and fail.The exceptional properties of carbide come from its microstructure — fine, hard tungsten carbide grains cemented together by a metallic binder. By adjusting the grain size and binder composition, manufacturers can tailor the tool’s hardness, toughness, and wear resistance to suit specific machining operations.Carbide tools are available in a wide variety of forms: solid carbide tools such as drills, end mills, and reamers; and indexable carbide inserts that are clamped onto tool holders for turning, milling, or boring operations. The versatility of carbide and the continuous advancement in coatings, geometries, and manufacturing methods have significantly expanded their application horizon.The Rise of Carbide in Modern MachiningThe widespread adoption of carbide tools coincided with the rise of high-speed and high-precision machining. As industries demanded higher throughput and tighter tolerances, carbide offered the ideal balance of speed and endurance. Unlike
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 23 TOP STORYtraditional tools that required frequent replacements, carbide tools could sustain longer cutting cycles with minimal wear, thereby reducing downtime and increasing productivity.In today’s CNC machining environment, where accuracy, repeatability, and efficiency are paramount, carbide tools have become the material of choice. Their ability to operate at higher cutting speeds not only improves productivity but also results in better surface finishes and reduced machining costs per component.Additionally, the advent of coated carbides — tools coated with materials such as titanium nitride (TiN), titanium carbonitride (TiCN), titanium aluminum nitride (TiAlN), or aluminum titanium nitride (AlTiN) — has further elevated performance. These coatings enhance wear resistance, minimize friction, and protect the tool from oxidation at high temperatures, making carbide tools more durable and reliable.Myriad Applications Across IndustriesThe applications of carbide cutting tools span almost every segment of manufacturing. Their adaptability and performance make them indispensable for machining a wide spectrum of materials — from soft aluminum and copper to hardened steels, superalloys, and composites.1. Automotive IndustryThe automotive sector is one of the largest consumers of carbide cutting tools. From engine blocks, crankshafts, and transmission housings to brake systems and suspension parts, almost every critical component involves some form of metal cutting operation. Carbide drills, reamers, and milling cutters are extensively used for high-speed machining of aluminum alloys in engine components, while carbide inserts and turning tools handle hard steels used in shafts and gears.In high-volume automotive production, where cycle time reduction is key, carbide tools enable faster feed rates and longer tool life, ensuring consistent quality and cost-effectiveness. The precision of carbide tooling is also crucial in achieving tight tolerances required for emission control and fuel efficiency improvements.2. Aerospace and DefenseThe aerospace industry presents one of the toughest challenges for cutting tools — machining exotic alloys such as Inconel, titanium, and stainless steel, which are notoriously difficult to cut. Carbide tools, particularly those with advanced coatings and geometries, have proven their mettle here.High-performance solid carbide end mills and carbide inserts are used to machine turbine blades, airframe components, and landing gear parts, where dimensional accuracy and surface integrity are critical. Their ability to withstand extreme heat and maintain sharpness ensures reliable performance even in prolonged machining cycles.3. Die and Mould IndustryDie and mould making demands precision, fine surface finish, and the ability to machine hardened materials. Carbide tools, with their exceptional hardness and rigidity, are ideally suited for this domain. Carbide ball-nose end mills, corner radius cutters, and micro-grain carbide tools are used to sculpt intricate cavity and core geometries in mould steels up to 60 HRC.In EDM electrode manufacturing and finishing operations, carbide tools ensure repeatable performance and high surface integrity, which are essential for producing high-quality moulded parts in plastics, rubber, and die-casting applications.4. Oil & Gas and Heavy EngineeringThe oil and gas industry relies on robust tooling for drilling, threading, and facing large and hard-to-machine components such as valves, pumps, and pipes made from heat-resistant alloys. Carbide inserts and drilling tools excel in these heavyduty environments, delivering stability and longevity even under demanding conditions.Similarly, in heavy engineering sectors like power generation, shipbuilding, and railways, carbide tools are used for machining large forgings and castings, ensuring reliability in critical operations.5. Medical and Precision EngineeringIn the medical device manufacturing sector, carbide tools are preferred for their ability to produce precise, burrfree components with excellent surface finish. Surgical instruments, orthopedic implants, and dental components require micro-machining and exact tolerances — areas where solid micro-carbide tools outperform others. The wear resistance and dimensional stability of carbide ensure repeatable results in both stainless steels and titanium used in medical applications.Technological Advancements in Carbide ToolingThe world of carbide tooling has witnessed remarkable innovation in recent years. Manufacturers have focused not only on improving carbide grades but also on refining tool design, coatings, and manufacturing processes.The development of nanograin carbides and ultrafine-grain structures has enhanced toughness without compromising hardness, enabling tools to withstand high cutting forces and impacts. Coatings, too, have evolved to multi-layer and nano-structured varieties that provide superior thermal stability and oxidation resistance.The advent of hybrid and PVD coatings, such as AlCrN and TiAlSiN, has significantly boosted tool life in dry and high-speed machining environments. In addition, advanced grinding and laser edge preparation techniques have allowed manufacturers to produce tools
24 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comTOP STORYwith superior cutting-edge integrity and reduced micro-chipping.Digital technologies are also transforming carbide tooling. The integration of tool inspection systems, RFID tracking, and smart tool management enables manufacturers to monitor tool wear, optimize regrinding intervals, and predict tool performance in real time. This digitalization aligns carbide tooling with the broader Industry 4.0 framework, promoting data-driven decision-making in machining operations.Sustainability and RegrindingAn important but often overlooked advantage of carbide tools is their recyclability and reusability. Worn carbide tools can be reconditioned through precision regrinding, restoring them to near-original performance levels. This significantly reduces tooling costs and supports sustainable manufacturing practices by conserving raw materials such as tungsten, which is a finite resource.Moreover, carbide waste is reclaimable — manufacturers often recover tungsten carbide from used tools and recycle it into new products. With increasing environmental regulations and resource awareness, the circular economy aspect of carbide tooling adds another layer of value for manufacturers.The Road AheadThe future of carbide cutting tools looks promising, driven by the dual imperatives of precision and productivity. As industries continue to adopt harder materials and pursue lighter, more efficient designs, carbide tools will evolve to meet these challenges. Innovations such as multi-functional tools, smart coatings, and additive manufacturing of tool substrates are already redefining the landscape.The growing trend of hybrid machining, where conventional and non-traditional processes like laser or ultrasonic machining are combined, will demand even more resilient and intelligent carbide tools. The integration of AI-powered tool condition monitoring systems will further ensure that carbide tooling operates at peak efficiency throughout its lifecycle.ConclusionCarbide cutting tools represent the perfect blend of science, engineering, and performance. Their unique combination of hardness, toughness, and thermal stability makes them indispensable across industries, driving productivity and precision to new heights. Whether in high-speed milling, deep-hole drilling, or fine contouring, carbide tools consistently deliver results that define the quality and competitiveness of modern manufacturing.From automotive to aerospace, from heavy engineering to medical devices, the myriad applications of carbide cutting tools underscore their universal importance. As technology continues to evolve, carbide will remain at the heart of metal cutting innovation — shaping the future of manufacturing, one precise cut at a time.
Organiserwww.imtex.inConcurrent ShowsTMCo-located shows21 - 25 JANUARY, 2026 BIEC, BENGALURUAsia's Largest ExhibitionOn Metal Forming &Manufacturing TechnologiesREGISTER TODAYVISITKey HighlightsExhibition Space45000 SqmParticipatingCountries: 20+International Seminar onForming TechnologyIndustry TradeDelegationi2 AcademiaPavilion‘LIVE’ technologieson DisplayVenue
26 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comBACK-TO-BASICSREAMERS -The Unsung Heroes of Precision MachiningIn the world of metal cutting, tools like drills, end mills, and inserts often take center stage. Yet, behind every precision-fit component or perfect hole diameter lies a lesser-known but equally essential tool — the reamer. Though modest in appearance and function, reamers play a vital role in achieving high-accuracy holes, superior surface finish, and tight dimensional tolerances that other tools simply cannot deliver.The Purpose of a ReamerA reamer is a multi-edged cutting tool designed primarily for finishing and sizing holes. While drilling creates the initial hole, it rarely provides the precision required for high-performance assemblies. A reamer follows the drill, removing a minimal amount of material — usually between 0.1 mm and 0.3 mm — to bring the hole to an exact diameter with superior surface quality. This makes the reamer indispensable wherever fit, alignment, and smoothness are critical, such as in the manufacture of engine components, hydraulic systems, aircraft parts, and precision molds.Precision Beyond DrillingDrilling, while fast, often results in slight deviations due to tool wear, deflection, or vibration. A reamer corrects these inaccuracies by cutting a small, uniform layer from the inner surface of the drilled hole, achieving tolerances as fine as IT6 or better and surface finishes up to Ra 0.2 µm. This is especially important for press-fit, dowel, and bearing holes, where even a few microns of error can affect performance or assembly. In short, the reamer brings the drilled hole “to perfection,” transforming rough accuracy into engineering-grade precision.Types and MaterialsReamers come in various forms depending on the application — hand reamers, machine reamers, chucking reamers, adjustable reamers, and taper reamers. While hand reamers are used for manual finishing or maintenance work, machine reamers are designed for high-speed, automated production.Material-wise, High-Speed Steel (HSS) reamers are popular for general use, offering a good balance of toughness and wear resistance. Carbide reamers, on the other hand, are preferred for high-volume production or harder materials due to their superior hardness and heat resistance. For specialized tasks, coated reamers (with TiN, TiCN, or AlTiN coatings) enhance lubricity and extend tool life.Applications From the automotive sector to aerospace, energy, and medical device manufacturing, reamers are essential wherever dimensional precision is nonnegotiable. For instance:• In automotive engines, reamers ensure perfect alignment in connecting rods and crankcases.• In aerospace, they guarantee tighttolerance bores in structural and turbine components.• In medical instruments, they achieve mirror-like surface finishes for smooth assembly and hygiene compliance.The Advantages of Using Reamers• Tight Tolerances: Achieves high dimensional accuracy beyond what drilling can offer.• Improved Surface Finish: Produces smooth and round holes, reducing friction and wear in assemblies.• Consistent Quality: Ensures repeatable performance in mass production.• Cost Efficiency: Extends component life and reduces rework, making them economical in the long run.ConclusionWhile reamers may not boast the glamour of high-speed milling tools or coated carbide inserts, their contribution to precision machining is unmatched. They are the finishing touch — the quiet perfectionists that transform drilled holes into dimensionally exact, smooth, and functional bores. In essence, reamers are not just hole-finishing tools; they are precision assurance instruments — indispensable wherever excellence in fit, form, and function truly matters.
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 27 BACK-TO-BASICSTAPS & THREADING TOOLS — Precision in Every TurnIn the world of metal cutting, threading tools hold a place of unique importance. Threads are integral to almost every assembly — from tiny components in electronics to massive machinery in aerospace or automotive sectors. The accuracy, strength, and reliability of these threads depend on the precision of the tools that cut them. Among these, taps and threading tools are the unsung heroes that ensure perfect mating of parts, functional integrity, and long service life of components.Tapping ProcessTapping is the process of creating internal threads in a pre-drilled hole, and the tool that performs this operation is called a tap. Depending on the application, materials, and type of hole (through or blind), taps come in various designs such as hand taps, spiral point taps, spiral flute taps, and forming taps. Each is engineered to perform optimally under specific cutting conditions. For example, spiral point taps are best for through holes as they push chips ahead, while spiral flute taps are suited for blind holes, efficiently lifting chips out of the cutting zone.Threading ToolsModern threading tools, on the other hand, include thread mills and dies, which are equally essential for precision thread generation. Thread milling, a CNCbased process, offers greater flexibility and control over pitch diameter and thread length. It allows the machining of both internal and external threads using the same tool and is particularly advantageous in producing largediameter or non-standard threads. Unlike tapping, thread milling minimizes the risk of tool breakage and is ideal for difficultto-machine materials like titanium or Inconel.The advent of carbide taps and coated threading tools has significantly enhanced productivity and tool life. Coatings such as TiN (Titanium Nitride), TiCN (Titanium Carbonitride), and AlTiN (Aluminum Titanium Nitride) improve wear resistance, reduce friction, and allow higher cutting speeds. Forming taps, which create threads through plastic deformation rather than cutting, eliminate chip formation entirely — a major benefit in automated production environments.Precision in threading translates directly to dimensional accuracy, surface finish, and mechanical strength of the joint. In industries such as automotive, aerospace, medical devices, and heavy engineering, where components are subject to stress, vibration, and temperature variations, thread integrity is critical. Even minor inaccuracies can lead to leakage, fatigue failure, or assembly mismatch. Hence, the quality of taps and threading tools is inseparable from the quality of the end product.Innovations in Threading ToolsContinuous innovations in design, materials, and coatings are enabling threading tools to meet evolving industrial demands. High-performance geometries, advanced micro-grain carbide substrates, and coolant-through designs are making tapping faster, cleaner, and more reliable. Manufacturers are also leveraging CNC automation and adaptive feed control to achieve consistent thread quality across large batch production.In essence, taps and threading tools represent the fine balance between cutting science and craftsmanship. They exemplify how precision at the microlevel defines performance at the macrolevel — ensuring that every turn, every thread, fits flawlessly where it matters most.
28 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comINSPIRING INNOVATIONSDriving the Future of Metal Machining – The Motherson Deltacarb StoryEvery shop floor has its own rhythm — the hum of machines, the demand for precision, and the constant pressure to do more with less. At Motherson Deltacarb Advanced Metal Solutions SA, this everyday challenge becomes the spark for innovation. And every innovation becomes a story of success for our customers.Where Problems Met PossibilityOne manufacturer was struggling with long cycle times while rough milling SG Iron housings. Frequent insert changes slowed production and raised costs.That’s when the Double Hexa Milling Solution stepped in the True 12-edges HNMX insert, with twelve cutting edges, paired with the MFHN cutter body, transformed the operation:• 38% higher productivity• 50% longer tool life• 1.5X higher feed ratesSuddenly, what felt difficult became effortless. Productivity wasn’t a target anymore — it became the new normal.A Turning Revolution on a Small ComponentIn the turning shop, a customer machining small ⌀28 mm cast-iron camshafts faced rapid tool wear and unstable performance.Enter the New DTC3015K turning grade made for cast iron machining. With its superior wear resistance and layer bonding, it delivered: • 70% longer tool life• Stable, consistent machining• ₹3 lakh annual savingsA small component created a big success story.Mastering Stainless Steel Under PressureStainless steel machining, especially under interrupted cuts, often pushes tools to the limit.The DTP5035M turning grade was engineered exactly for this kind of machining.Its edge toughness and coating stability delivered:• 23% higher tool life in SS304 face turning• Predictable performance where competitors’ tools failedReliability became the new benchmark.Conquering Exotic AlloysFor exotic materials like EN-52, machining demands both strength and finesse. The High performance DTP4015S grade for toughest conditions, with its low-friction coating and superior adhesion, proved unstoppable.The result?• 198% more tool life• Superior surface finish• Confidence in continuous cuts on the toughest alloysThis wasn’t just an improvement, it was a leap forward.Building the Future, One Innovation at a TimeEach success strengthened the next, shaping a shared narrative of reliability, innovation, and measurable value. Motherson Deltacarb continues to drive the future of machining in India.And the journey continues…With upcoming solutions such as:• MGSM – New indexable shouldermill giving higher metal removal rates and longer life; ideal for productive machining.• DTC2025P & DTC2015P – New steel-turning grade designed for consistent machining and significantly longer tool life.• SDM drills – high-efficiency solutions for stainless steel drilling.For more information,[email protected]
30 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comTOP STORYIn the fast-paced world of modern manufacturing, where precision, productivity, and flexibility define competitiveness, automation has become the central pillar of advancement. Among the many technologies that have transformed machine tool performance, the Automatic Tool Changer (ATC) stands out as a key enabler of unmanned and efficient machining operations. Once a convenience, the ATC is now a necessity — an intelligent system that enhances the agility, speed, and reliability of CNC machining centers. Over the years, innovations in ATC design, control, and integration have redefined how tools are managed, exchanged, and optimized in production environments across industries.The Role of Automatic Tool Changers in Modern MachiningAn automatic tool changer is a mechanical system designed to automatically replace cutting tools in a CNC machine without manual intervention. It allows the machine to perform multiple operations — drilling, milling, tapping, boring, and reaming — in one continuous cycle. This not only saves time but also improves precision by eliminating human error in tool handling.In a conventional setup, changing tools manually between operations would cause significant downtime, reducing the efficiency of production. ATCs overcome this by enabling rapid tool changes — often in a matter of seconds — ensuring continuous machining and higher spindle utilization. In modern high-speed machining centers, the ATC is not merely a support component but an integral part of the machine’s productivity strategy.Innovations in AUTOMATIC TOOL CHANGERS
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 31 TOP STORYEvolution of Automatic Tool ChangersThe concept of automatic tool changing emerged in the 1950s alongside the development of numerical control (NC) machines. Early systems were simple mechanical devices capable of handling a limited number of tools. However, as CNC technology evolved, machining became more complex, and the need for multi-operation flexibility grew, driving the development of more advanced and intelligent ATC systems.Today’s ATCs are capable of handling dozens or even hundreds of tools, with sophisticated control systems coordinating their movement and positioning. Depending on machine configuration, they can be categorized as drum-type, chaintype, or carousel-type changers. Each design offers a different balance of speed, capacity, and footprint — making them suitable for various applications ranging from compact machining centers to large double-column machines and horizontal machining centers (HMCs).The latest generation of ATCs integrates servo-driven systems, robotic arms, and smart sensors for real-time feedback, allowing faster, smoother, and safer tool changes. These innovations have made tool changers more reliable and adaptable to the demands of Industry 4.0 manufacturing environments.Key Innovations Driving ATC Technology1. High-Speed and Servo-Driven MechanismsOne of the most notable innovations in recent years has been the development of high-speed servo-driven tool changers. Traditional pneumatic or hydraulic systems, though effective, had limitations in precision and responsiveness. Servodriven systems offer precise motion control, smoother acceleration and deceleration, and shorter tool change times. Advanced CNC machines now feature tool-to-tool change times as low as 1 to 2 seconds, significantly reducing non-cutting time. The use of directdrive servos also eliminates the need for mechanical linkages, reducing wear and maintenance while improving reliability.2. Lightweight and Compact DesignsTo meet the increasing demand for space optimization and faster motion, ATCs are being designed with lightweight materials and compact architectures. Aluminum alloys, composite components, and optimized structural geometries reduce inertia and energy consumption during tool changes. Innovative carousel and chain configurations allow greater tool density within the same footprint. This is especially beneficial for multi-tasking machines and compact vertical machining centers where space is a premium but flexibility cannot be compromised.3. Intelligent Tool Management SystemsThe digital revolution has brought about a new level of intelligence in ATC operation. Modern systems are equipped with integrated tool management software that tracks tool identity, wear, usage history, and life expectancy. Using RFID tags, barcodes, or embedded chips, each tool is digitally linked to the ATC and the CNC controller. The system automatically recognizes the tool, verifies its condition, and selects it according to the machining program. This eliminates manual input errors and ensures that the right tool is used at the right time. When integrated with a Manufacturing Execution System (MES) or Tool Management System (TMS), these smart ATCs enable predictive maintenance, automated tool replenishment, and data-driven decisionmaking — essential for smart factories.4. Robotic and Collaborative ATCsThe integration of robotics into tool changing systems has opened new horizons in flexibility and precision. Robotic ATCs can handle a wider variety of tool shapes and sizes, perform complex changeovers, and even manage tool assemblies for multi-axis machines.In some advanced setups, collaborative robots (cobots) are used to support the ATC, assisting in tool loading and unloading during machine idle time or maintenance. This hybrid approach reduces human intervention, enhances safety, and increases uptime.For large machining centers, particularly in aerospace and energy sectors, robotic ATCs can handle heavy and oversized tools with remarkable accuracy — something that was previously difficult with traditional changers.
32 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.com5. Modular and Scalable ConfigurationsAs manufacturers strive for greater flexibility, modular ATC systems have become a major trend. These systems are designed for scalability, allowing users to expand tool capacity or reconfigure layouts as production demands change.For instance, a 30-tool changer can be upgraded to 60 or 120 tools by simply adding additional magazine modules without altering the base machine structure. This modularity ensures longterm adaptability, supporting product diversification and new machining applications.6. Predictive Maintenance and DiagnosticsReliability is vital in automated production lines. Modern ATCs are equipped with sensors and diagnostic software that continuously monitor parameters such as motor load, vibration, and cycle count. The system can detect anomalies — such as wear, misalignment, or abnormal torque — and alert operators before a failure occurs.This predictive maintenance capability reduces unplanned downtime and enhances the lifespan of the ATC. Integration with CNC diagnostics allows real-time visibility of tool changer health, facilitating proactive service scheduling and minimizing production disruptions.7. Integration with Industry 4.0 and Digital TwinsIn the age of smart manufacturing, ATCs are becoming key components of the digital ecosystem. Through the Internet of Things (IoT), ATCs communicate with other systems in the production chain, sharing real-time data on tool usage, performance, and inventory.The use of digital twin technology enables manufacturers to simulate ATC operations in a virtual environment. Engineers can analyze tool change sequences, predict wear, and optimize movements before actual deployment. This ensures smooth operation, prevents collisions, and enhances process efficiency.Benefits of Modern ATC InnovationsThe innovations in automatic tool changers are not just technological achievements—they translate into tangible benefits on the shop floor.• Reduced Non-Cutting Time: Faster tool changes directly translate into higher spindle uptime and better machine utilization.• Increased Productivity: Automated tool management allows continuous and unmanned operation, ideal for highvolume or lights-out manufacturing.• Enhanced Accuracy: Automated and servo-controlled movements ensure consistent tool positioning and repeatability, reducing dimensional errors.• Improved Safety: Automation minimizes human intervention in tool handling, reducing the risk of injury and mishandling.• Flexibility and Customization: Modular and intelligent systems adapt easily to different machining setups and production requirements.• Lower Maintenance Costs: Predictive monitoring and diagnostics reduce unplanned breakdowns, optimizing lifecycle costs.Applications Across IndustriesAutomatic tool changers have become standard equipment in almost all CNC machining centers — from small vertical mills to massive gantry and doublecolumn machines.• In automotive manufacturing, ATCs enable multi-tool operations for machining engine blocks, cylinder heads, and gear components with minimal downtime.• In aerospace and defense, where precision and repeatability are critical, ATCs support complex machining sequences involving multiple tool types.• In die and mould industries, fast tool changes ensure smoother transitions between roughing and finishing operations.• In heavy engineering and energy sectors, robust ATCs are used in large machining centers to handle heavy, specialized tools safely and efficiently.The Future of ATCsLooking ahead, the evolution of ATCs is moving toward greater intelligence, connectivity, and autonomy. The fusion of AI, machine vision, and real-time analytics will make tool changers smarter and more adaptive.We can expect ATCs that self-optimize tool sequences, learn from previous operations, and adjust their movements for maximum efficiency. Integration with automated tool storage and retrieval systems will further streamline tool logistics within smart factories.With additive manufacturing and hybrid machining gaining ground, future ATCs will also handle non-traditional tools — including laser heads, grinding attachments, and inspection probes — transforming the CNC machine into a true multi-process system.ConclusionThe automatic tool changer, once a simple mechanical convenience, has evolved into a sophisticated mechatronic marvel — an indispensable link between productivity and precision. Its innovations mirror the larger trends of manufacturing: automation, digitalization, and intelligence.By enabling faster tool changes, smarter management, and predictive reliability, modern ATCs are helping manufacturers achieve unprecedented levels of efficiency and flexibility. As machining continues to advance, the ATC will remain at the heart of innovation — seamlessly connecting machines, tools, and data in the pursuit of smarter, faster, and more sustainable manufacturing. TOP STORY
2026st21 EditionOrganised byIntec Technology CentreINTEC2026 An Event of CODISSIA Intec Technology CentreAdvanced Machinery for Enhanced Efficiencyst 21 Edition of InternationalMachine Tools & IndustrialTrade Fair!th th 4 to 8 June 2026CODISSIA Trade Fair Complex,Coimbatore, Tamil Nadu, INDIA+91 99655 15182 +91 85080 22000+91 83449 22000For More DetailsTamil Nadu Coimbatore [email protected] B CD E Hall GFully Booked Rush Your BookingsFew Stalls Available in20262026Gold Category Exhibitor Silver Category Exhibitor Official Banker Conference Partner E-magazine Partner HALLS
34 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comDESIGNSustainability & Circular Design Approach in Product DevelopmentBy Shubham ThakareSustainability has changed from a checkbox compliance to a strategic axis for resilience, margin, and brand value. Circular design changes the question that teams are asking during product development. When asking how cheap something can be manufactured the question changes to how value will be preserved through multiple use lifecycles, affecting architecture, materials, business models, and operations. The article translates circular theory into useful methodologies and measurable outcomes, for product leaders to engage with now.The strategic case for circular designThe strategic case for circular design Circular design reduces exposure to commodity volatility and regulatory risk, while unlocking new revenue streams through leasing, refurbishment, and certified resale. For capital intensive products, lifetime extension improves model total cost of ownership for customers and converts waste liabilities into feedstock. For consumer categories, resale and repair programs extend brand loyalty and reduce churn. The strategic outcome is stronger unit economics, more predictable supply chains, and measured reductions in embodied carbon.Methodologies& Strategies product teams should implementDesign for longevity and repairabilityMake serviceability a requirement from the start. Utilize modular designs and standardized connections; critical failure modes must be addressable with modular replacements and sufficient availability of spare parts. Record repair manuals and parts lists in a central knowledge base, using the knowledge to support internal, partner and third-party repair ecosystems.Design for disassembly and material recoveryIf it cannot be kept in use indefinitely, it must be easily disassembled into high value fractions. Use single polymer families or separable material families when possible; avoid permanent bonds that inhibit separation. Include disassembly time and yield estimates as part of design reviews and validate in disassembly testing during prototyping.Material selection and traceabilityUse recycled and renewable feedstocks where it meets functional and safety requirements; require suppliers to provide material composition meta data. Implement a product material passport system to capture composition, processing history, and end of life guidance to improve downstream sorting and recycling yields.Service oriented business modelsTransition away from ownership and offer outcome-based models whenever possible. Leasing, subscription, and pay-per-use models allow for the retrieval and refurbishment of goods on a scale. Incorporate clauses in contracts that clarify rights of retrieval as well
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 35 DESIGNas refurbishment standards. Treat the returned goods like inventory that can either be refurbished for resale or converted into feedstock. Data-enabled operationsMake use of telemetry and digital twins to predict failures and optimize maintenance schedules. Predictive maintenance extends usable life and prevents unnecessary replacement of components in operation. The operational data can also be utilized to make lifecycle assessments more accurate and improve design trade-offs based on patterns of real usage. Innovative approaches reshaping the fieldRegenerative materials such as biobased polymers and engineered natural fibers provide lower carbon input alternatives to selected product groups. Innovative recycling processes such as depolymerization enable the reclamation of high-quality feedstock from mixed plastics. Increased efficiency and reuse in complex supply chains can be achieved via advanced technologies, such as blockchain-based provenance and digital material passports. Circular marketplaces and parts networks can ease the transition to resale and rescaling of products for reuse.Key Performance Indicators (KPIs) for Product Development and OperationsIt is critical to measure circular impact in product development and operations. The following are actionable KPIs for product teams to monitor, along with some suggestions for employing KPIs in decision making.a. The product return rate measured as a percentage of the units sold returned as part of a take-back or trade-in program. This will be useful for estimating the capacity needed for reverse logistics. The appropriate target range will vary depending upon the sector and product being monitored, but a potential starting target goal for a pilot program can be 3 to 10 percent for take-back or PaaS in high-volume end-use consumer products.b. The yield of refurbishment measured as a percentage of the returned units refurbished to resale quality. This will provide useful information for establishing inspection and sortation balances. A reasonable target would be a yield above 60 percent during the first two years of implementation for a refurbished program once mature.c. The refurbishment cost measured as cost per unit in a specific currency, and an internal target for product costing. This will be useful for assessing the price for PaaS programs. The aim is to have refurbishment costs less than 40 percent of the cost of manufacturing a new product to enable pricing that provides a reasonable profit return.d. Percent recycled content measured by weight in the finished good. Set phased minimum levels based on the amount of recycling content available in the supply ecosystem. An example of a phased target would be 25 percent within 2 years and 50 percent by year five for recycled content that was applicable to components.e. Embodied carbon per functional unit expressed in kilograms of CO₂e. Use this to prioritize design trade-offs. Expect to see the largest benefit from material substitutions and savings from extending life cycles.f. Material Circularity Indicator for products and key components. Use MCI as a benchmarking tool against peers as well as measuring progress over time.g. Repairability/disassembly time in minutes to complete a standard repair or disassembly for recycling. A shorter repair/disassembly time lowers labor cost and increases throughput in refurbishment centers. Pilot targets should look to reduce disassembly time 30 percent from legacy designs.h. Throughput time for reverse logistics from customer return to refurbishment completed. A shorter reverse logistics time distributes returned product to resale quicker while lowering working capital requirements.i. Customer retention/lifetime value for service-based contracts. Use as justification for upfront investments in durable design and parts inventory.j. Percentage of parts that are mono material or easily separable. A higher percentage in this category means the recycling yield will be better and will be less polluted.Embed these KPI’s in product development briefs, design reviews and procurement score cards so circularity performance is tangible and actionable throughout the lifecycle.A practical approach for product teams1. Understand your current state. Implement a targeted life cycle assessment and calculate the material circularity of your product and the three largest components by weight or emissions.2. Articulate design criteria. Publish non-negotiable expectations such
36 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comas minimum repairability scores, minimum amount of recycled content and disassembly time targets.3. Prototype from a recovery perspective. Test the disassembly and refurbishment yields with physical prototypes. Go through iterations until the yield goals are achieved or a cost tradeoff is determined valid.4. Pilot business models. Conduct a higher-level take-back or PaaS pilot project with a select customer cohort to test logistics, economic performance, and acceptance.5. Build partnering networks. Where in-house capability is not efficient, partner with specialized recyclers and refurbishment providers. Lock in long-term offtake or service agreements to help stabilize feedstock and price.6. Scale and track. Scale the program while monitoring KPIs. Use actual data to adjust design criteria and vendor requirements.Real world-centric examples and methods• Use of modular expansion joints is high movement and vehicular traffic demand durable solutions. In many jurisdictions, these modular units use bolted steel beams with replaceable elastomer sealing blocks. Design the beams and fasteners for remanufacturing and reconfiguration. Use sacrificial wear plates that can be easily removed and recycled but not implemented within the primary structural element.• For sealant material, specify elastomers that have documented recycling resources or thermoplastic alternatives capable of mechanical recovery. Whenever chemical recycling exists for the polymers, document and capture information in material passports and outline off-takers as part of procurement.• Practice reverse logistics work with regional highway depots. Refurbishing at a depot reduces transit time and concentrates skilled labor. Standardize the size of modules as much as practical, to match the capability of quality testing components at depot and achieve additional economies of scale in refurbished modules.• ‘POJHB KOPUse simple telemetry such as displacements transducers, hourly or moisture sensors in joint cavities, movements and accelerometers. These low-cost sensors feed condition-based maintenance triggers and eliminate unnecessary manual inspections and failure events.Challenges and paths towards mitigation 1. Upfront cost is a significant barrier. Provide whole-of-life cost case and included avoided deck repairs, traffic disruption and lower frequency of replacements. Leverage service contracts to create a monetized residual value and support supplier incentives for durable designs. 2. Material variability and recycling markets may still be in infancy. Foster supplier partnerships and longterm agreements with recyclers to establish stable feedstock and pricing. Engage regional labs and universities to develop validation and demonstrate and verify recycling routes of common elastomeric compounds. 3. Operational complexity increases with recovery and staging. Try small programs in a single district, capture data collection on transit and refurbishment, and after establishing stacks and yield/cost objectivities, scale processes.ConclusionCircular design cannot be viewed in isolation as an initiative. It is a design discipline that should be integrated into engineering, procurement and after sales activities. The practical levels are well understood. Design for service and repair when not practical, design for disassembly and recovery of materials. Create service models that retain ownership and recapture residual value. Use data to optimize performance and validate design decisions. Measure key performance indicators that allow circular performance to be seen and used as a factor for action. Companies that incorporate these practices will lower the ecological impact, create resilience, and uncover new more profitable business models. About the Author:Shubham B. Thakare is a Product Manager based in the USA, holding a degree in Mechanical Engineering and 6+ years of experience in engineering and product development. Passionate about merging technical rigor with market-driven strategy, he excels at transforming complex concepts into scalable, user-focused products. His expertise spans cross-functional collaboration, prototyping, and steering products from ideation to successful launch. DESIGN
Application-Specific Coatings for Improved Tool Life:Engineering Surfaces for Performance & ProductivityIn modern manufacturing, where high-speed machining, hard-to-cut materials, and stringent accuracy demands are the norm, cutting tools are expected to deliver exceptional performance under severe conditions. Tool wear, heat generation, and friction remain persistent challenges that limit productivity and precision. One of the most transformative responses to these challenges has been the development of application-specific tool coatings — thin, engineered surface layers that significantly improve tool life, performance, and process reliability. Far beyond mere protective films, these coatings are functional surface technologies, precisely tailored to the demands of specific materials and machining operations. From titanium nitride (TiN) to advanced nanocomposites like AlTiN and TiAlSiN, coating science has evolved into a cornerstone of modern tool engineering.The Science Behind CoatingsA cutting tool in operation faces extreme conditions — high temperatures (often exceeding 1000°C), mechanical loads, and chemical interactions with the workpiece and environment. Coatings serve as a barrier and enhancer, providing resistance to wear, oxidation, and diffusion, while improving lubricity and thermal stability.The core objectives of tool coatings include:• Reducing friction and adhesion between tool and workpiece.• Minimizing thermal damage by reflecting or dissipating heat.• Enhancing hardness and toughness for improved wear resistance.• Preventing chemical diffusion between tool and work material.• Allowing higher cutting speeds and feeds, leading to higher productivity.By optimizing these factors, coatings extend tool life dramatically — sometimes by up to three to five times — and ensure consistent part quality across long production runs.Types of Coatings & Their PropertiesTool coatings are primarily classified based on their composition and deposition method. The most widely used processes are Physical Vapour Deposition (PVD) and Chemical Vapour Deposition (CVD).1. Titanium Nitride (TiN): The Classic PerformerTiN is among the earliest and most popular coatings used on cutting tools. It provides a hard, wear-resistant layer with a characteristic golden finish. It reduces friction, increases surface hardness (up to 2300 HV), and is suitable for general-purpose machining — especially for low to medium cutting speeds and softer materials like aluminum and mild steels.Applications: Drills, taps, milling cutters, and forming tools for general machining.2. Titanium Carbonitride (TiCN): Enhanced Toughness and LubricityTiCN offers higher hardness and lower friction compared to TiN. The addition of carbon enhances lubricity, making it suitable for applications involving adhesive-prone materials.Applications: Machining stainless steels, cast irons, and low-carbon steels; forming and punching tools.3. Titanium Aluminum Nitride (TiAlN) / Aluminum Titanium Nitride (AlTiN): Heat-Resistant All-RoundersThese are among the most widely used coatings in high-speed machining. AlTiN and TiAlN form a stable aluminum oxide layer at elevated temperatures, providing excellent oxidation and thermal 38 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comSPOTLIGHT
resistance. This makes them ideal for dry and high-speed cutting applications where coolant use is limited.Applications: Aerospace alloys, hardened steels, die & mold applications, and dry milling of tool steels.4. Chromium Nitride (CrN): Superior Corrosion ResistanceCrN coatings offer excellent resistance to oxidation and corrosion, coupled with good toughness. Though not as hard as TiAlN, they perform exceptionally well in applications involving lubricants or moisture.Applications: Molds for plastic injection, forming tools, and high-lubricity machining operations.5. Diamond-Like Carbon (DLC): UltraLow Friction CoatingDLC coatings mimic the hardness and smoothness of diamond while maintaining flexibility. They significantly reduce adhesive wear and provide exceptional surface finish quality. However, they are limited to non-ferrous materials, as high temperatures can cause degradation on ferrous metals.Applications: Aluminum, copper, graphite, composites, and plastics machining.6. Cubic Boron Nitride (CBN) and Diamond Coatings: For Extreme ConditionsCBN and diamond coatings are at the top end of performance, with unparalleled hardness and wear resistance. They are primarily used for abrasive and hard-to-cut materials like ceramics, glass, composites, and hardened steels.Applications: Precision grinding, aerospace components, glass fiber reinforced plastics (GFRP), and silicon alloys.7. Multilayer and Nanocomposite Coatings: The New FrontierModern coatings are often multilayered, combining the strengths of several materials. For instance, TiAlN/TiN multilayers offer both toughness and thermal resistance. Nanocomposite coatings like TiAlSiN consist of nanocrystalline grains in an amorphous matrix, delivering extreme hardness (up to 40 GPa) and superior thermal stability.Applications: Heavy-duty machining, dry cutting, die and mold making, and highspeed milling.Application-Specific Coating SolutionsToday, coating selection is no longer generic — it is www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 39 SPOTLIGHT
SPOTLIGHTengineered to match the material, process, and environment. The right coating can turn an ordinary tool into a high-performance asset.i. For Steel & Stainless Steel MachiningCoatings like TiCN, AlTiN, and TiAlN provide excellent oxidation resistance and wear protection. These coatings allow cutting at high speeds and prevent built-up edge formation in stainless steel machining.ii. For Aluminum & Non-Ferrous AlloysMaterials like aluminum tend to adhere to tool surfaces. DLC, TiB₂, and CrN coatings prevent galling and maintain sharp cutting edges. TiB₂, in particular, offers excellent anti-sticking properties and is ideal for aerospace-grade aluminum.iii. For Cast Iron and Hardened SteelsTiAlN and AlTiN coatings excel here, as they maintain hardness even at elevated temperatures. These coatings are suitable for dry machining, reducing the need for coolant.iv. For Titanium & Nickel-Based AlloysMachining superalloys used in aerospace is extremely demanding. Coatings like AlCrN and AlTiSiN withstand high cutting temperatures and resist oxidation and diffusion wear, ensuring stable performance.v. For Tool and Die ApplicationsMultilayer TiAlN/TiN or TiAlSiN coatings enhance wear resistance and toughness, extending tool life during hard milling or finishing of die steels up to 60 HRC.Benefits of Application-Specific CoatingsThe advantages of tailoring coatings to specific machining conditions are manifold:• Extended Tool Life: Up to 5x longer than uncoated tools due to reduced wear.• Higher Productivity: Enables higher cutting speeds and feeds without compromising surface finish.• Improved Surface Quality: Lower friction ensures smoother finishes and dimensional accuracy.• Reduced Downtime: Fewer tool changes enhance operational efficiency.• Dry Machining Capability: Heat-resistant coatings support ecofriendly, coolant-free operations.• Process Stability:Consistent cutting forces and reduced temperature fluctuations improve reliability.Recent Innovations in Coating TechnologyThe evolution of coating technology has kept pace with the growing sophistication of machining operations.• Nanostructured Coatings:By controlling crystal size at the nanoscale, coatings achieve superior hardness and toughness simultaneously.• Adaptive Coatings:Research is underway on coatings that can dynamically respond to temperature changes by forming protective oxide films in-situ.• HiPIMS (High Power Impulse Magnetron Sputtering):A recent PVD method that produces dense, defect-free coatings with enhanced adhesion.• Functional Gradient Coatings:Gradual changes in composition from substrate to surface improve bonding and stress resistance.• AI-Optimized Coating Design:Predictive modeling using AI helps match coating chemistry and microstructure to specific cutting environments.Challenges in Coating SelectionDespite the advancements, coating selection remains a complex task influenced by multiple factors — material type, tool geometry, coolant use, cutting speed, and work environment. A coating that excels in dry machining may underperform in wet conditions, or vice versa. Hence, collaboration between tool manufacturers, coating specialists, and end-users is crucial to optimize coating performance.ConclusionApplication-specific coatings represent one of the most impactful advancements in cutting tool technology. They have transformed tools from passive wear components into intelligent, engineered surfaces designed to withstand extreme conditions and deliver consistent precision.As industries move toward highspeed, automated, and sustainable manufacturing, the importance of coating technology will only grow. The future lies in smart, adaptive, and environmentally benign coatings that not only extend tool life but also optimize performance across diverse materials and applications.In essence, the right coating — designed for the right job — is no longer just an advantage. It’s a necessity for staying competitive in the world of advanced machining. 40 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.com
42 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comINSIGHTThe Resurgence of Bandsaws : Why a Century-Old Technology Meets Modern Demands in MetalworkingBy: Allie Klipp, Business ManagerIn an era dominated by laser precision and robotic automation, one might assume that a tool invented in the 19th century would be on its way out. Yet bandsaws are making a notable comeback in modern manufacturing as people realize their indispensability for case-specific usage.From cutting high-performance alloys to reducing material waste, bandsaws are proving themselves more relevant than ever. Their evolution from simple manual machines to precision-engineered, digitally optimized systems reflects the changing needs of today’s metalworking industry and the enduring value of a cutting solution well-matched to its application.A Return Rooted in ApplicationWhile technological advancements in modern metalworking, such as waterjets and lasers, often receive significant attention, their practicality can be limited depending on their application. Factors such as cost, material compatibility, and operational constraints all play a crucial role in selecting the appropriate tool for the job.The resurgence of bandsaws is primarily driven by their versatile applications. Bandsaws are exceptionally well-suited for cutting large-dimension, high-hardness materials that are often too thick for alternative cutting methods. As manufacturers increasingly utilize specialized steels with microstructures and properties sensitive to high temperatures, bandsaws provide a cost-effective and practical solution, delivering superior performance where other cutting technologies are less effective.Bandsaws also produce less waste. Compared to waterjet or laser cutting, bandsaws remove less material per cut and allow for chip recovery, which reduces scrap and supports recycling measures. By capturing and reusing metal chips, manufacturers can reintroduce scrap into the production cycle, reducing raw material demand and supporting more sustainable manufacturing practices. In production environments where regulatory pressures are mounting and gases for plasma cutting are expensive, the bandsaw offers a practical, environmentally conscious solution.Precision, Sustainability, and the Pursuit of EfficiencyToday’s manufacturers are chasing tighter tolerances, faster throughput, and
www.cuttingtoolsworld.com OCT - DEC 2025 CUTTING TOOLS WORLD 43 INSIGHTgreener operations. Bandsaw technology has evolved accordingly. Modern models offer a high level of cutting precision that minimizes the need for secondary operations. Additionally, advanced variable frequency drives (VFDs), servo motors, and control systems now enable accurate positioning, programmable feed rates, and optimized blade pressure; all of which reduce material loss and make for a more consistent, high-quality output.Greater cutting precision directly reduces the need for downstream processes, allowing manufacturers to streamline production. This level of accuracy translates into meaningful savings, not just in time, but also in energy consumption and material usage. Precision also supports better sustainability practices. By tightening tolerances and improving chip collection, manufacturers can recycle materials and cut down on waste, hitting both economic and environmental goals.Dispelling the “Just a Saw” MythA persistent misconception in the industry is that a saw is “just a saw.” This mindset often leads companies to invest in lower-quality bandsaws, which can become significant sources of inefficiency and unnecessary expense. A low-performance saw introduces a variety of inefficiencies; it increases material waste, shortens blade life, and introduces inconsistencies and inaccuracies that have a ripple effect throughout the production line.Material handling plays a critical role in the overall efficiency of a sawing operation, yet it’s often overlooked. For instance, high-speed miter saws can cut quickly, but if the surrounding workflow, like part loading and unloading, can’t keep up, that speed advantage is lost. To fully benefit from fast cutting technologies, machines must be integrated into a well-coordinated material flow that prevents bottlenecks and maintains consistent throughput.Technological Milestones in Bandsaw EvolutionThe evolution of bandsaw technology has been shaped by both tool and machine development. Early machines were unable to keep up with emerging blade capabilities, but that gap has closed dramatically in recent years.Key milestones in this space include the introduction of bimetal and carbidetipped blades, which extended blade life and allowed cutting of harder materials. Additionally, the development of SC (speed cutting) technology paired with high-pressure coolant systems enabled consistent, cooler cuts across a wider range of materials. Meanwhile, advancements like servo technology and vibration-dampening cast iron frames have improved the overall cut quality and machine durability.On the production floor, these advancements translate to faster cut times, longer blade life, and fewer interruptions due to maintenance or tool changes. Operators spend less time adjusting settings or compensating for inaccuracies, and more time running efficient, repeatable cuts. The improved durability and stability of modern machines also reduce the risk of rework, scrap, and downtime, helping manufacturers meet tighter deadlines, improve part quality, and lower overall cost per cut.
44 CUTTING TOOLS WORLD OCT - DEC 2025 www.cuttingtoolsworld.comWhere early bandsaws were manual or semi-automatic, today’s models feature intelligent control systems and automated feed regulation, transforming them into sophisticated, highly adaptable production tools. These advancements have repositioned the bandsaw from a basic cutting tool to an integral part of modern machining workflows capable of delivering the precision, consistency, and adaptability required in today’s high-demand manufacturing environments.Automation Meets SawingThough robotics are increasingly used in manufacturing, their role in bandsawing is application-specific. While robotics are valuable for multi-step processes like stacking or deburring, they’re not always the most efficient choice for straightforward cutting operations. In many cases, a well-automated bandsaw can outperform a robotic cell in both speed and efficiency when the task is limited to precise, repetitive cuts.This shift toward smart automation is reflected in systems like the Automatic Feed Control Pro (AFC Pro), developed by BEHRINGER Saws, a family-owned company with more than a century of experience in precision sawing technology. Known for combining robust mechanical design with intelligent controls, BEHRINGER engineered AFC Pro to streamline cutting without overcomplicating the process. The system adapts cutting parameters in real time, reducing operator input while improving consistency. The result is fewer errors, longer blade life, and higher-quality cuts across a range of materials.With over 100 years of experience, BEHRINGER has maintained its industry leadership by continually advancing its sawing technology. The company offers a portfolio of more than 100 sawing models, representing the broadest sawing machine range available from any machine manufacturer. This selection includes horizontal and vertical saws as well as specialized plate saws, and circular cold saws.BEHRINGER was among the first to implement servo-driven technology in bandsaws and developed the AFC Pro system, which remains unrivaled in the industry. Looking ahead, one of the company’s most notable innovations is BehrConnect, a digital platform that enables remote machine monitoring and diagnostics. This advancement further bridges the gap between traditional machinery and the requirements of Industry 4.0.Today’s bandsaws are more than just cutting tools, they are intelligent systems designed to adapt to the evolving needs of modern manufacturing. With features that support digital integration and address challenges like skilled labor shortages, these machines are built to communicate, connect, and optimize performance in increasingly complex production environments.A Technology Built for What’s NextAs the metalworking industry evolves, bandsaws are proving not only resilient but essential. Their adaptability, low cost of operation, and material efficiency make them ideal for a manufacturing landscape shaped by complex materials and high-performance demands.Future innovations will likely focus on digital connectivity, smarter controls, and improved integration into automated production environments. BEHRINGER Saws is already preparing for that future, with Industrial Internet of Things (IIoT)-ready platforms and continued development of advanced technologies.In an era defined by high-tech alternatives, the resurgence of the bandsaw is not a matter of nostalgia but a response to necessity. This timetested tool is now redefining its role, establishing itself as an indispensable asset in modern manufacturing and shaping the industry’s next chapter. INSIGHTExplore 750+ solutions inMetal Forming | Metal Cutting | Machine Tools | Laser Cutting | Precision Engineering | Automation | Robotics &much more! www.engineeringtechexpo.comFASTENERSHOWINDIAExplore 5000+ solutions inIndustrial Fasteners | Specialty Fasteners Automotive Fasteners | Fixing &Fastening Solutions | Fastener Machinerywww.indiafastenershow.comBlock your dates!Organised ByMETALFORMING EXPOMETALFORMING EXPOINDIAPRODUCTIONWEEKTECHNOLOGYA Part ofContact our team:Pune International Exhibition & Convention Centre, Moshi09 10 11 April 2026 | PUNEMACHINE TOOLS& CUTTING FAIRLubricant Technology Show AI, AUTOMATION& DIGITAL EXPO+91-77220 39955Anisha Majumdar+91-88601 31026Pankaj VermaCo-located Shows Join the leading Sheet Metal Working ExhibitionMetal Forming | Sheet Metal Forming Technologies | Cold Forming & Precision Forming | Tooling, Dies & Moulds | Materials & ConsumablesFASTENERSHOWINDIADisplay Fastener & Fixing solutions inIndustrial Fasteners | Specialty Fasteners Automotive Fasteners | Fixing &Fastening Solutions | Fastener MachineryBook your space!Organised ByMETALFORMING EXPOMETALFORMING EXPOINDIAPRODUCTIONWEEKTECHNOLOGYA Part of09 10 11 April 2026 | PIECC, PUNEMACHINE TOOLS& CUTTING FAIRLubricant Technology Show AI, AUTOMATION& DIGITAL EXPOCo-located Shows Visit our websites: Metal Forming Expo India Fastener Showwww.metalformingexpo.com www.indiafastenershow.comGhanshyam Sharma: +91-7697804395Anisha Majumdar: +91-77220 39955
Explore 750+ solutions inMetal Forming | Metal Cutting | Machine Tools | Laser Cutting | Precision Engineering | Automation | Robotics &much more! www.engineeringtechexpo.comFASTENERSHOWINDIAExplore 5000+ solutions inIndustrial Fasteners | Specialty Fasteners Automotive Fasteners | Fixing &Fastening Solutions | Fastener Machinerywww.indiafastenershow.comBlock your dates!Organised ByMETALFORMING EXPOMETALFORMING EXPOINDIAPRODUCTIONWEEKTECHNOLOGYA Part ofContact our team:Pune International Exhibition & Convention Centre, Moshi09 10 11 April 2026 | PUNEMACHINE TOOLS& CUTTING FAIRLubricant Technology Show AI, AUTOMATION& DIGITAL EXPO+91-77220 39955Anisha Majumdar+91-88601 31026Pankaj VermaCo-located Shows Join the leading Sheet Metal Working ExhibitionMetal Forming | Sheet Metal Forming Technologies | Cold Forming & Precision Forming | Tooling, Dies & Moulds | Materials & ConsumablesFASTENERSHOWINDIADisplay Fastener & Fixing solutions inIndustrial Fasteners | Specialty Fasteners Automotive Fasteners | Fixing &Fastening Solutions | Fastener MachineryBook your space!Organised ByMETALFORMING EXPOMETALFORMING EXPOINDIAPRODUCTIONWEEKTECHNOLOGYA Part of09 10 11 April 2026 | PIECC, PUNEMACHINE TOOLS& CUTTING FAIRLubricant Technology Show AI, AUTOMATION& DIGITAL EXPOCo-located Shows Visit our websites: Metal Forming Expo India Fastener Showwww.metalformingexpo.com www.indiafastenershow.comGhanshyam Sharma: +91-7697804395Anisha Majumdar: +91-77220 39955
PRODUCT UPDATE46 CUTTING TOOLS WORLD www.cuttingtoolsworld.comThe .38 Finishing Face MillSeco is proud to announce the launch of the .38 Finishing Face Mill system, a selection of cutters engineered for high-precision surface finishing. With ready-to-use simplicity, hybrid flexibility, and ultimate adjustability, this system is designed to meet the full spectrum of finishing needs—efficiently and flawlessly.Precision, simplifiedThe .38 Finishing Face Mill / SNFX1204 system offers three cutter variants—fixed pocket, hybrid, and adjustable—each tailored to different levels of control and performance. Whether your priority is achieving consistent surface finishes or minimizing setup effort, this system offers a practical and flexible solution. Offering two insert types to meet different demands—one with an 88° lead angle for near-wall machining and another with a 27° lead angle for high-feed, open-surface work—you can cover a wide range of finishing challenges while keeping operations simple and costeffective.• The Fixed Pocket Cutter (R220.38-….-SN-..SA) is ideal for users seeking effortless handling and setup-free operations. Its tilted screw design ensures perfect insert self-centering and excellent run-out accuracy (4–15 µm), making it a cost-efficient solution that reduces operator error and training needs.• The Hybrid Cutter (R220.38-….-SN-..CSA) combines fixed and adjustable cassette- pockets, allowing it to function as a fixed pocket tool by default. The cassette inserts act like dedicated wiper inserts for enhanced surface finish and, while adjustment is possible, it’s not required—offering flexibility without added complexity.• The Adjustable Cutter (R220.38-….-SN-..HSA) offers ultimate control, with fine-tuning capabilities that achieve run-out as low as 0–2 µm—perfect for demanding applications where surface perfection is non-negotiable.“With the .38 Finishing Face Mill system, we’ve focused on making high-performance finishing both easy and dependable,” says Tobias Jakobi, Product Manager Face Milling at Seco. “Ease of handling is essential in finishing operations, and this solution gives users the flexibility to meet varying demands—often with just one system where two might have been needed before.”The .38 Finishing Face Mill system will be available globally starting in September 2025.For more details contact:Seco Tools India (P) Ltd.www.secotools.com.OCT - DEC 2025Features ofDijet PNS REBORNHIGH-PERFORMANCE MILLING WITH DOUBLE-SIDED 10-EDGE INSERT. • In case of ap ≦ 2mm, High feed machining is possible by using 27 degree cutting edge. • 1.6 times higher feed per tooth compered with 45°face mill cutter• In case of ap > 2mmHigh efficient machining is possible by Large depth of cut 45 degree cutting edge achieve max. ap 5mm• Smooth cutting by large rake angle• φ50～φ125 with coolant hole• φ160～φ250 without coolant hole• New coating grade DS2 AND DP1 available. For Product Enquiry Contact Dijet Industrial Co., Ltd.Email: [email protected]
48 CUTTING TOOLS WORLD OCT-DEC 2025 www.cuttingtoolsworld.comAD INDEXCOMPANY NAME PG. NO.AACCUSHARP CUTTING TOOLS PVT. LTD. 29ADDISON & CO. LTD. BACK PAGEDDIJET INDUSTRIAL CO. LTD. 5IIMTEX 2026 25INTEC 2026 33IONBOND COATINGS PVT. LTD. 13COMPANY NAME PG. NO.KKOLKATA MACHINE TOOLS SHOW 2026 47LLEXIS TOOLING SYSTEMS PVT. LTD. 21LOGIMAT INDIA - 2026 37MMETAL FORMING EXPO 45MOLDEX INDIA 2026 41MOTHERSON TECHNO TOOLS LTD. 7COMPANY NAME PG. NO.OOTTO BILZ INDIA PVT. LTD.INSIDE FRONT COVERSSKB MACHINE TOOLSINSIDE BACK COVERSURFACE MODIFICATION TECHNOLOGIES PVT. LTD. (SMT)19TTRUCUT PRECISION TOOLS PVT. LTD. 1Volume 02 No. 02 | April-May-June 2024 | ` 500 | Pages 36www.cuttingtoolsworld.comZECHA:A trailblazer in tools MICRO CUTTING TOOLSVIDHU NEVATIADirectorZecha Precision Tools Ltd.TOP STORIESCUTTING TOOLS for Manufacturing Implants: An OverviewHigh-Performance TOOL COATINGS: Enhancing Efficiency and LongevityA Premium Publication FromVolume 02 No. 03 | July-Aug-Sept 2024 | ` 500 | Pages 36www.cuttingtoolsworld.comTOP STORIESThe Crucial Role of Tool Inspection in Ensuring QUALITY AND PRECISION in METALWORKINGINNOVATIONS IN METAL CUTTING: The Role of Inserts in Enhancing Speeds and FeedsA Premium Publication From AT KENNAMETAL, WE TURN IDEAS INTO SOLUTIONSVIJAYKRISHNAN VENKATESAN MANAGING DIRECTOR, KENNAMETAL INDIA LIMITED.Volume 02 No. 04 | Oct-Nov-Dec 2024 | ` 500 | Pages 52 www.cuttingtoolsworld.comTOP STORIESInnovations in Cutting Tool PackagingEndmills for Cutting Hard Metals – Setting new benchmarks in machining excellenceA Premium Publication FromPreetham ArayanveetilManaging Director & General Managerrose plastic India Pvt. Ltd.Pioneering PROTECTIVE PACKAGING, Globallywww.cuttingtoolsword.comDedicated magazine onCUTTING TOOLS TECHNOLOGYPRINT + DIGITALADVERTISE NOW !!!For advertisingopportunity contact:[email protected]