TECH INNOVATION
3. Enable uniform metal flow to fill the die cavity: Especially in
the case of critical forgings with low degrees of draft radius, die
lubricants play an important role in enabling uniform metal flow
such that it correctly fills the die cavity.
4. Function as a parting compound:
Forging dies with low degree of draft
radius usually face problems of job-
sticking in the die. Special additives in
the forging lubricant must ensure a mild
gas generation to aid the ejection of the
forging from the die after the part has been forged. However,
the lubricant must neither cause an explosive effect nor
generate smoke.
onto the hot dies. Adjacent image shows lubricant being
5. Serve as a barrier to heat transfer: Thereby maintaining the sprayed manually with a double-action spraygun on the forging
correct die temperature. The die should not gain excess heat die.
due to continuous contact with hot billets as this will lead to Many installations use automatic sprays that are timed with the
faster die wear and cracking. At the same time, the die should stroke of the forging press. Deeper cavity dies may require the
not be subjected to rapid cooling due to excess lubrication as use of a supplemental spray to ensure coverage throughout the
this will lead to die chilling effect. Forging lubricant must help in die surface and cavity.
maintaining the correct die temperature by acting as a barrier to The correct amount of lubricant provides an optimum film in
heat transfer from hot billet to forging die. the die cavity to aid metal flow and to curtail heat transfer from
the workpiece to the die. Excess lubricant is wasteful, dirties the
6. Prevent build up in the die cavity due to deposit of lubricant area and the workpiece and pollutes the atmosphere. Excess
residue in the die and cause problems such as forging underfill. forging lubricant may also leave residue into the dies to cause
problems like forging ‘underfill’ and ‘lap’.
7. Lubricant must be readily removable Lubricant cost is less than 2% of the forging cost. Yet, use
from the workpiece. of improper lubricant can upset the forging production by way
of low die life, rejections, rework, reduced productivity and
8. Avoid ‘explosion’ during forging due customer dissatisfaction due to delayed deliveries.
to rapid phase change. Sawdust, when
used as a lubricant in hot forging, is TYPES OF HOT FORGING DIE LUBRICANTS:
known to cause a loud explosion with sparks and thus release Table-II gives various types of lubricants used in hot forging.
the forging from the die. Modern lubricants can achieve the
same effect without the explosion and hazard. No. Lubricant Advantages Disadvantages
1. Furnace Oil • The cheapest. • Carcinogenic.
9. The forging die lubricant must be eco-friendly. Preferably, (Costliest?) • Low die life.
bio-degradable lubricants must be used. Use of polluting oils • No purchase • Dirties the die &
and additions like graphite in lubricants cause much damage to hassles. surrounding.
the environment due to smoke and dirtying the forge shop floor • Highly polluting.
and surroundings. 2. Special oil + • Improves die • Some amount of
graphite life gentle smoke is
10. The hot forging lubricant must be economical & justify its emitted.
use. 3. Only oil, • Suitable for • Not suitable for
without brass. steel.
METHOD OF APPLICATION OF HOT FORGING DIE graphite.
LUBRICANT 4. Water + • Apparently • Corrosive
Lubricant is either sprayed automatically, manually or swabbed Common Salt economical
46 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
TECH INNOVATION
5. Water + Saw • Economical • Explosion due
Dust. to rapid phase
change.
• Unsafe.
6. Water + • Improves die • Graphite particles
Graphite life. fly off and damage
• No smoke. the electrical
• Eco-friendly. systems.
• Graphite
particles accumulate
on shop floor.
• Risk of slipping.
7. Water + • Easy to use. • Not adequate
Soluble • No particulate for very large
Lubricant
settling. forgings. These special additives also possess superior lubrication
• Improved die characteristics compared to graphite. Hence, in the case
life. of small to medium sized forgings weighing up to 12 kgs.,
• Improved graphite-free, water soluble die lubricants have proven
productivity to perform either at par or better than graphite based die
• Non-polluting. lubricants. Cost of die lubrication is proven to considerably
• Most eco- reduce by switching over to graphiteless, water soluble
friendly. die lubricants in such forgings. This is due to benefits like
increased die life, reduced need for constant die grinding due
Owing to development of a range of water based lubricants, to reduced die wear by the use of graphiteless die lubricants.
polluting oils and sawdust have been largely replaced by It may be added that maintenance downtime of die lubrication
graphite lubricants. systems by clogging of spray nozzles, deposition of graphite
In the case of graphite containing lubricants, purity, particle inside tanks, inside spray pumps and inside automated
size and special additives in the lubricant are important factors. lubricant delivery pipes is eliminated by the use of graphite-
Graphite based lubricant is popular throughout the world due free die lubricants.
to low cost. Although smoke pollution is absent during its use,
certain problems are being faced by modern forging press INDUSTRIAL CASE STUDIES OF COST REDUCTION
operators. First, the graphite particles fly off and damage the AND PRODUCTIVITY INCREASE DUE TO THE USE
electrical system. Secondly, graphite particles accumulate on OF GRAPHITELESS, ENVIRONMENT FRIENDLY
shop floor and pose the risk of slipping to the people moving WATER SOLUBLE DIE LUBRICANTS
around. Hygiene factors such as release of particulate matter Graphiteless, water soluble forging die lubricants have played
in air, release of carbon monoxide and sulfur in air are hazards a crucial role in increasing die life and increasing productivity,
that prevail during use of graphite based die lubricants. especially in the case of small to medium sized forgings.
Owing to these factors, environment friendly graphite- Productivity improvement, die life improvement and cost
free, water soluble lubricants are gaining due importance benefits analysis of graphiteless, water soluble die lubricant as
compared to graphite based lubricants. Due to complete compared to graphite based and other popular lubricants are
solubility in water, problem of settling of graphite is absent in given in following Comparison Case Studies.
the case of graphite-free die lubricants. Mild to nil agitation
during use is adequate. Continuous stirring may not be Comparison Case Study I: Productivity Improvement due to
necessary. Thickness of film formation on forging die is reduced die grinding time by switching over to graphiteless,
controlled by varying the dilution ratio of forging lubricant water soluble lubricant.
with water. In the case of graphite-free forging lubricants,
hazards like suspended particulate matter in air, release of Sr.No. Particulars Graphite Graphiteless
Based
carbon monoxide and sulfur are substantially reduced. Bio- Lubricant Lubricant
degradable phosphate esters, soaps and organic substances
contribute towards the development of eco-friendly lubricants. 1. Forging Equipment 1000 Ton Press
48 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
WE TAKE CARE OF
YOUR COMPLETE BUSINESS TRAVEL
SERVICES
• Corporate tours • Group tours • Cruise liners • Air Tickets • Meetings • Incentive
• Conferences & Exhibitions (MICE) • Customize -Domestic • Customize -International
• Foreign Exchange • Visa • Travel Insurance
Lesiure Tours
Starting From: 27716/- Starting From: 22450/- Starting From: 15999/- Starting From: 31999/-
LEH TOUR KASHMIR TOUR BALI TOUR PHUKET + KRABI
5 Nights / 6 Days 5 Nights / 6 Days 3 Nights / 4 Days 3 Nights / 4 Days
B O OK NO W : 8898987794 / 8898007794
Shop No. 80, Bldg. No. 11, Vastu Anand Complex, Parsik Nagar, Kalwa (W), 400605
Live Like You Want. Website: www.ahanaholidays.com, Email: [email protected]
That’s Our Anthem
TECH INNOVATION
2. Product Forging Sleeve 4. Price Rs. 24/- per Rs.12/- per litre of
litre solution prepared by
mixing paste with
water (1:10)
3. Dilution Ratio 1 : 10 1 : 10 5. Method of Manual Manual spraying
application swabbing
4. Time Loss Due to 1.5 hours NIL
Die Grinding at 6. Pollution Obnoxious, Zero pollution.
Each Shift carcinogenic Clean environment.
smoke.
5. Production in 3 7000 9000
shifts
6. Productivity -- 22% Comparison Case Study IV : Cost Saving due to graphiteless,
Improvement water soluble forging lubricant.
Comparison Case Study II: Die life increase by switching over Sr. Particulars Graphite Based Graphiteless
to graphiteless, water soluble die lubricant from conventional oil. No. Imported Indian Lubricant
Lubricant ESPON
Sr.No. Particulars Conventional Graphiteless 1. Forging 1000 T Press
Oil Lubricant Equipment
1. Forging 1000 Ton Press 2. Product Two Wheeler Crank Shaft
Equipment
2. Product Companion Flange
3. Die Life 4500 6000
(33% Improvement)
3. Total Production 100 Tons
4. Method of Manual Manual spraying
application swabbing 4. Consumption 400 kgs.
of lubricant per
5. Pollution Obnoxious, Zero pollution. 100 tons
carcinogenic Clean environment.
smoke. 5. Lubricant cost 180/- 117/-
per kg.
Comparison Case Study III: Die Life and Cost benefit analysis 6. Total cost of Rs. 72,000/- Rs. 46,800/-
of graphiteless water soluble die lubricant compared to lubricant per
100 tons
conventional oil.
7. Saving per 100 -- Rs. 25,200/-
Sr.No. Particulars Conventional Graphiteless tons
Oil Lubricant ESPON
1. Forging 1600 Ton Press Note: Consumption per ton of graphite-free die lubricant
Equipment has remained same as that of graphite based lubricant. Cost
2. Product Input Shaft (Indica motor car) reduction is achieved due to lower cost per unit of graphiteless
die lubricant.
Figure-2 explains how solving a problem (pollution control)
simultaneously gives other benefits like cost reduction and
improved customer satisfaction.
3. Die Life 5000 7000 Figure 2: Benefits of a water soluble, graphiteless hot forging
(40% improvement) lubricant:
50 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
second edition
of India's leading
exhibition on
Foundry & Forging
Machine Tools
150+ Industry 26000+
Expected Exhibitors Expected Visitors
EXPAND YOUR BUSINESS AT KOLHAPUR, MAHARASHTRA
NOVEMBER 2022
19 20 21
GHATGE PATIL EXHIBITION CENTRE
Our Awesome sponsor & supporter
TITLE SPONSOR PLATINUM SPONSOR SILVER SPONSOR REGISTRATION SPONSOR ORGANISED BY
SUPPORTED BY MEDIA SUPPORT
CALL FOR STALL BOOKING: FOR MORE DETAILS:
+91 75730 29319 [email protected] | [email protected]
TECH INNOVATION
lubricant. These factors lead to hygienic working condition in
forge shops as opposed to highly polluted surroundings and
slippery black forge shop floor. Utilization of carbon would be
eliminated in the case of graphite-free, water soluble hot forging
die lubricants. This fact may be harnessed to possibly claim
carbon credits by Organizations that are switching over from oil
based or graphite based lubricants to graphiteless forging die
lubricants. However, this is yet to be explored by the forging
industry at large.
SEEING IS BELEIVING
Comparison Video Links: Polluting oils against graphiteless,
water soluble, environment friendly die lubricants.
S.No. Forging Operation details Video links
(To view videos, please
click on links or copy
and paste them in your
web browser.)
1. A. Use of polluting oils as die http://bit.ly/oildielube
lubricant in Press Forging
EXACTLY HOW ENVIRONMENT FRIENDLY ARE operation:
GRAPHITE-FREE DIE LUBRICANTS? 1. B. Use of environment http://bit.ly/ESPON-
An independent government approved laboratory has friendly, water based die DEL3
conducted tests to monitor ‘Work-Zone Air Quality’ in a forge lubricant in same Press
Forging operation:
shop using graphite based lubricant on one press and graphite-
free die lubricant on a similar press located away from the first 2. A. Heavy pollution (smoke http://bit.ly/hammeroil
press. Air sample in the work-zone of each press was monitored and flames) due to oil
over period of time. The analysis of average of air quality lubricant in Hammer
Forging:
readings when using graphite based lubricant compared to that
of graphiteless, water soluble lubricant is given in the following 2. B. Zero pollution by switching http://bit.ly/
Comparison Case Study V. over to environment hammerdielube
It is evident that benefits like reduced ‘Suspended Particulate friendly hot forging die
lubricant in same Hammer
Matter’ and substantially reduced ‘Carbon Monoxide Emission’ Forging operation:
are enabled by the use of graphiteless, water soluble die
Comparison Case Study V: Forge Shop (Work Zone) Air Quality Monitoring Readings Report;
Graphite based lubricant compared to graphiteless, water soluble forging die lubricant.
(63% Less) Parameters Factories Act 1948 Units With Graphite Without
Standards Graphite
1. Suspended Particulate N/S µ g/m3 509 362
Matter (29% Less)
2. Sulfur Dioxide ≤ 5000 µ g/m3 33.60 32
3. Oxides of Nitrogen ≤ 6000 µ g/m3 42.50 41.00
4. Carbon Monoxide ≤ 50 ppm 8 3
(63% Less)
Tested by: MITCON Consultancy Services Ltd., Pune, Maharashtra, India.
52 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
6 - 8 September 2022
Messe Essen, Germany
Register For Your FREE Pass to JOIN THE INDUSTRY:
Europe’s Largest
Lubricants &
Bearings Event
Register for free IN-PERSON
EVENT
4,500+ 250+ 60+
ATTENDEES EXHIBITORS SPEAKERS
TWO CONNECTED INDUSTRIES:
Lubricant Expo & The Bearing Show combine together to provide attendees with the largest exhibition and
conference from these industries. The free-to-attend event features the full range of lubrication and bearing
solutions, spanning each value-chain, from raw chemicals and additives, instrumentation, equipment,
manufacturing and testing solutions, to cutting edge finished lubricants and the latest bearings for
high-performance applications.
CONFIRMED SPEAKERS:
Conference Themes will
Tanja Illic Juergen Ulmer Include:
Managing Director Country Manager • Lubricants sustainability
Nanol Technologies Chevron Deutschland • Meeting the Evolving Needs
GmbH
of Lubricant Customers
• The Lubricants Supply Chain
– Challenges and Management
Annie Jarquin Apu Gosalia
Director of Global Business Sustainability Expert • Solutions for e-mobility and
Development Adviser, Senator at advanced ICE applications
Kline’s Energy Senate of Economy • Lubricant R&D innovations
Management Consulting Partner at Fokus Zukunft
Business • Gaining energy efficiency in
demanding environments
• Plant lubrication strategies
• Digitalisation
Maurizio Abbondanza Prof. Thomas Norrby
Sustainability Director Technical Manager – • Increasing performance for
Infineum Lubricants OEM's
International Ltd Nynas AB
#LEX22 #TBS22
Register for your free pass at www.lubricantexpo.com JOIN THE INDUSTRY:
Register for your free pass at www.lubricantexpo.com
#LEX22 #TBS22
Nynas AB
International Ltd
Infineum
Lubricants
OEM's
Sustainability Director
Technical Manager –
• Increasing performance for
Maurizio Abbondanza
Prof. Thomas Norrby
• Digitalisation
• Plant lubrication strategies
demanding environments
Business
• Gaining energy efficiency in
Partner at Fokus Zukunft
Management Consulting
Senate of Economy
• Lubricant R&D innovations
Kline’s Energy
Adviser, Senator at
Development
advanced ICE applications
Sustainability Expert
Director of Global Business
• Solutions for e-mobility and
Apu Gosalia
Annie Jarquin
– Challenges and Management
• The Lubricants Supply Chain
of Lubricant Customers
GmbH
• Meeting the Evolving Needs
Nanol Technologies
Chevron Deutschland
Managing Director
• Lubricants sustainability
Country Manager
Tanja Illic
Juergen Ulmer
Include:
Conference Themes will
CONFIRMED SPEAKERS:
high-performance applications.
manufacturing and testing solutions, to cutting edge finished lubricants and the latest bearings for
solutions, spanning each value-chain, from raw chemicals and additives, instrumentation, equipment,
conference from these industries. The free-to-attend event features the full range of lubrication and bearing
Lubricant Expo & The Bearing Show combine together to provide attendees with the largest exhibition and
TWO CONNECTED INDUSTRIES:
EXHIBITORS
SPEAKERS
ATTENDEES
60+
250+
4,500+
EVENT
Register for free
IN-PERSON
Bearings Event
Lubricants &
Europe’s Largest
Register For Your FREE Pass to
Messe Essen, Germany
6 - 8 September 2022
TECH INNOVATION
HOW TO SELECT THE RIGHT TYPE OF HOT towards hot forging cost reduction and progress towards
FORGING DIE LUBRICANT? environment friendly forging operation. Such lubricants are
Selection of right type of hot forging die lubricant is carried proven to be effective in forgings weighing up to 12 kgs. For
out based on parameters like depth of die cavity, size and heavy and complex forgings, graphite-free, water soluble
complexity of the forging, method of dispensing the lubricant lubricants may be used by calibrating the dilution ratio of die
onto the die, time required to complete one forging part, lubricant to water and lubricant application technique to suit
commitment to cost reduction and pollution control. Though the the forging process.
best method of determining an appropriate lubricant and the
dilution ratio of die lubricant to water is by field trials, general For more information,
guidelines for selecting die lubricants for a range of forgings are E-mail : [email protected]
provided in the ‘Table of Guidelines for Selecting Correct Hot Website : www. steelplantspecialities.com
Forging Die Lubricant’.
SUMMARY : The author is a metallurgist from the Indian Institute of Technology,
1. Use of right type of die lubricant and correct method of Mumbai and CEO of M/s. Steel Plant Specialities (SPS), Mumbai, India,
dispensing the lubricant is a decisive factor in the success of established in 1985, engaged in the manufacture of environment
closed-die forging. friendly hot forging die lubricants and a range of protective coatings
2. Specially developed graphiteless, water soluble hot forging that enable cost reduction in hot forging, heat treatment and hot roll-
die lubricants hold promises of significant contribution ing operations.
54 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
TECH INNOVATION
Neck grinding on long reach necked endmills
using ANCA’s CPX Linear blank grinder
he primary function of the CPX Linear blank preparation
grinder is high material removal rate without compromising
Ton dimensional accuracy and Surface finish of <0.2Ra.
The four axes grinder utilises the peel or the pinch-peel grinding
method and is designed to adapt to a variety of blank grinding
applications, including blank requirements within the cutting
tool industry used in automotive, medical, woodworking, smart
devices, aerospace and in the power-generation sectors of
manufacturing.
Some of these applications include long series cutting tools,
that are mostly used in machining deep sections, pockets,
channels, and spot faces in castings and large components.There • A steady is engaged on the shank diameter to provide support
are two categories within the long series endmills segment: while grinding the cutting tool features
Long Reach Long Fluted Endmill Step 2: Grinding the Neck Diameter
These are endmills that are ground with a long flute to its full OD • The ground cutting tool is now loaded
cutting length. During machining, these tools are subjected to on to the CPX Linear blank grinder
excessive deflection as the tool rigidity comes only from the core • The neck diameter is peel ground
diameter, thus limiting the use only to finish milling applications by resting the shank on the V block
and where a seamless machined surface is required. support system
• The cutting length of the tool is
skipped in the BlankX software while grinding the neck
diameter
• Where required, the neck can also be ground using the pinch-
Long Reach Necked Endmill peel grinding method
These are endmills that are ground with partial OD cutting
length and the reach section of the endmill is ground with a
neck diameter. The neck diameter is cylindrically ground and is
0.5 – 1mm smaller than the cutting diameter. As the neck is solid
without any flutes or features, the endmill is significantly rigid
while machining. Key Benefits
• The shank diameter is generally a standard blank with a h6
tolerance, therefore supporting the shank while grinding the
cutting tool features ensures that the steady support height is
consistent.
Best Practice in Manufacturing Long Reach Necked • Auto loading and unloading is easier while gripping the shank
Endmills diameter.
The process used in manufacturing these endmills vary depending • Supporting the shank diameter in the CPX Linear ensures that
on the cutting length, neck length, cutting diameter, cutting tool the neck diameter is concentric to the cutting diameter – this is
material and the material that needs to be machined. Below is one critical for the balancing of the tool.
of the best practices in grinding long reach necked endmills. • The CPX Linear software enables skipping of the cutting tool
section, & only grinding the neck section.
Step 1: Grinding the Cutting Tool Features
• First. the cutting tool features are ground on a tool & cutter For more information,
grinder Website: www.anca.com
www.mtwmag.com JULY 2022 MACHINE TOOLS WORLD 55
TECH INNOVATION
Now more compact and stronger:
Mehta’s galaxy hand held fiber laser
welding machine
hange is a continuous process, is designed to make which will then be shared
and Mehta Cad Cam Systems life easier for welders with the customer along
Cbelieves that positive change working in these fields. with video of the welded
is always needed to grow. Mehta’s It’s adjustable wobbling samples and the welding
three-in-one Galaxy series fiber laser technology, which is process.
welding machine has now become more adjustable up to 4 mm The need for trained
compact and powerful. (width); flexible power welders is lessened by
This compact model is now a four- ranging from 10 percent Mehta’s galaxy fiber laser
in-one fiber laser welding machine to 100 percent; and a wire welding machine. This
that is not only capable of doing laser, feeding system range of machine does not require
spot, and seam welding, just like its 0.8mm to 1.6mm, makes it special skills to operate.
previous model, but an add on of feature perfect for every industry. Still, to ensure the best
of Cleaning Pass making it even more A cleaning pass of up to working experience and
powerful. 4 mm will provide clean results, they provide
Welding is an essential part of many welds without the need onsite training until
industries. Automobiles, elevators, and for any post-welding customer satisfaction.
the equipment manufacturing industry grinding or chemical Mehta’s commitment
are just a few to name. Clean and robust procedures to remove burn marks. to quality, technology, and customer
welding is a prerequisite for every Mehta previously provided 1 kW and 1.5 satisfaction
industry that deals in rapid and accurate kW power capacity welding machines, is evident by its 22 branch offices
solutions. but they have recently launched a 2 kW spread throughout Indian cities; 4 state-
The automotive, elevator, and power capacity welding option to meet of-the-art production units; research &
equipment industries depend on rapid the demand for welding thicker metal. development department; and staff of
and accurate solutions, and they need They installed their own specially 700+ expert professionals.
quick and clean welding to developed chiller in this new compact Visit their website, www.mehtaindia.
satisfy their demands for fiber laser welding machine as a step com, for more information, or call
an aesthetically pleasing forward towards its vision of being Mr. Axay on +91 72290 93988 for
appearance and a stronger completely indigenous. domestic inquiries and Ms. Dreams on
joint at a quicker speed. They are For companies that are +91 70435 05091 for export inquiries.
always seeking ways to satisfy this need moving towards complete They invite samples for testing and
and assure the security of their users. automation, Mehta’s robotic customers to visit their manufacturing
The best solution to this demand for fiber laser welding solutions plant in Ahmedabad, Gujarat, or one can
rapid, robust, and precise welding are the answer. even bring their samples at exhibitions
needs of the automotive, elevator, Mehta Cad Cam makes every they are presenting to have a live
and equipment manufacturing effort to give customers the finest product demonstration.
sectors is Mehta’s new, compact, experience possible. They claim that One may also stop by their stall
and improved galaxy fiber laser they invite all their customers to send number D-20 in hall 12, at the “Amtex
hand held welding machine. welding samples. Mehta’s team will Exhibition” at Pragati Maidan, New
The new Galaxy fiber laser test the samples and record video Delhi, happening from July 22nd to July
welding system from Mehta of the whole welding process, 25th, 2022.
56 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
TECH INNOVATION
Automatic Accurate Proportioner
Reducing cost of coolants, lubricants and quenchants by automatic proportioning with water
uge losses due to improper quenchants with water, consistently and from coolant drum. It emulsifies (mixes)
mixing of coolants / quenchants automatically. Mixing in correct dilution the coolant with water and delivers the
H/ lubricants with water are ratios with water enables a number of diluted solution through the outlet.
experienced throughout industries. benefits in important operations like: The Accurate Proportioner operates
These include coolant spillage losses CNC / VMC operations: Correct mix of only on water connection. No electricity
of up to 5%, high evaporation losses CNC coolant with water enables reduced connection and no complex softwares
of coolants from sump, failure of heat evaporation losses, increased sump life or settings are required. As it works
treated parts due to improper quenchant of coolant, preventing bad odour from on water pressure, the proportion will
mixing, low die life or excessive lubricant sump and increased tool life due to better always be accurate, as per the inlet of
consumption in die casting, hot forging lubricity water quantity. Difference in water inlet
operations and low tool life in CNC/ Polymer quenching: Correct mix of water pressure will not affect accuracy
VMC operations due to improper coolant polymer quenchant with water enables of proportioner. Capacity of Accurate
mixing with water. uniform heat treatment of parts at Proportioner is up to 350 litres per hour
Manual mixing methods followed in the all locations of quenching tank and (concentrate + water)Successful case
industry are always subjected to human desired heat treatment characteristics of studies and certificates of appreciation
error. Maintaining consistent, correct induction hardened parts from reputed Organisations are available
dilution ratio of concentrates with water Die casting and hot forging lubrication: on request. Complete support in
is a challenge faced by metal-forming Correct mix of die lubricants with water installation of equipment and training is
industry. enable optimal die life and ease of offered by Steel Plant Specialities LLP.
Steel Plant Specialities LLP, Mumbai, operations, without job sticking
offers Accurate Proportioner for Accurate Proportioner automatically For more information,
correct mixing of coolants / lubricants / sucks pre-set quantity of coolant directly www.steelplantspecialities.com
www.mtwmag.com JULY 2022 MACHINE TOOLS WORLD 57
PRODUCTS
SHOWCASE Scan for more Products
DME mold bases and plates by
Aaroh Marketing Company
DME mold bases and plates Mold & Die Makers
are manufactured with the Benefit from DME standard products and
highest quality materials on gain Speed, Quality and Value as you focus
the most advanced, precision on your higher value core and cavity work.
equipment in the industry. Pre-
engineered assemblies, plates Molders
and components provide the Increases the number of quality parts
economic and technical benefits by specifying DME products for each of your
of interchangeability. Greater tooling packages.
metallurgical consistency and
more cleanliness in cavity steels Aaroh Marketing Company is a authorized
mean more reliability for customers. distributor for DME.
Benefits For
Designer
For Product Enquiry Contact
AAROH MARKETING COMPANY Optimize your design taking advantage of
Naadbrahma Society,2A Sitar DME standard and engineering products to
Wing,13, Warje, Pune 411058 meet your customer’s requirements for the
E: [email protected] vest cost/performance molding solution.
Phone -98600 88939
Flat Bed CNC Lathe
Main Features : reduce deformation during heavy cutting.
• Flat Bed Structure and high rigid sQuare • Overall guide way protection
guide way suit perfectly wen for heavy design and cooling tarnk, chip
cutting and ensure the long term host are separated to avoid
accuracy. accuracy changing during
• Bed and base are made of high strength overheat cutting.
cost Iron to ensure the high rigidity
and high accuracy. Toe feature of this Features :
machine is waterproof and easy to • Integral Bed ,
maintain. • Square Guide Way
• Servo motors drive X & Z Axis by flexible • Hydraulic Chuck
couplings and high accurate ball screw. • Automatic Lubrication Pump
Both side of screw are immobilized to • Electric Tool Post
ensure the stiffness for the bearing seat. • Hydraulic System For Product Enquiry Contact
Bhavya Machine Tools
www.bhavyamachinetools.com
58 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
PRODUCTS SHOWCASE
O-CLEAN3: Effortless cleaning
of oily machinery, factory floors and
plastic bins
Cleaning of factories is carried out applied on the oily machinery,
meticulously during the festival season of allowed to react for approximately 30
Dussera and Diwali in India. Oil and dirt minutes, and then washed off with
accumulated on machinery and factory water or with wet cloth to achieve
floors since many months is very difficult to oil-free, clean surface.
clean. To reduce cleaning efforts, hazardous The residue, that is water and
chemicals, acids, kerosene, thinner, sawdust small portion of carbon, can be
and such items are used. Besides being easily separated and disposed off,as
harmful or flammable, these products often required. If disposed off in effluent
damage or stain machinery and remove the treatment plant, the treatment time
lustre of paint finish. will be substantially reduced as
O-CLEAN3 is an eco-friendly, economical compared with effluents of harmful
water-based alternative to harmful acids, chemicals. For Product Enquiry Contact
kerosene or sawdust. It works by breaking O-CLEAN3 is a safe, multipurpose cleaning STEEL PLANT SPECIALITIES LLP
the bonds of hydrogen and carbon molecules liquid that can be used for effectively cleaning 211, Raikar Chambers, Govandi
that form hydrocarbons or oils. As a result, oils oily machinery, CNC/VMC, chequered plates, East, Mumbai - 400 088, India
and dirt that have accumulated since many plastic bins, epoxy floors and concrete floors. Tel.: 022-67978060 /
months can be cleaned effortlessly and in less It is also used for degreasing machine parts 022-25552459
Cell: +91-9820493373
time. and as a handwash for cleaning workmens’ E: [email protected]
Using O-CLEAN3 is easy: it must be oily hands. www.steelplantspecialities.com
Nylon / Polyamide Knitted Seamless
Features & Benefits • Cleaning
Made Synthetic Nylon or Polyamide • Paint Shop
texturised/ stretch yarn for more wearing • Packing
comfort & soft feel. The Nylon offers more • Precision Handling- Assembly
sensitivity & ease at finger tips & less lint • Automotive Assembly
reduces the chance of contamination of • Pharmaceutical.
material handled. The gloves in 13 & 15
gauge offer more lighter & sensitivity of
finger tips recommended for precision work.
These gloves are available in different colours
options like White, Blue, Black, Grey etc.. &
sizes options from M to XL. The Nylon/Cotton
Plated Gloves made to increase protection &
also to provide wearing comfort to absorbe
For Product Enquiry Contact perspiration.
Marvel Gloves Industries
[email protected] Application:
www.marvelgloves.com • Mechanical Protection
60 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
AD INDEX
COMPANY NAME PG. NO. COMPANY NAME PG. NO. COMPANY NAME PG. NO.
A INSIDE P
ISCAR INDIA LIMITED FALSE
COVER
AAROH MARKETING 45 PROSTARM INFO 21
COMPANY SYSTEMS LTD
J
ACCUSHARP CUTTING 43 INSIDE Q
TOOLS PVT. LTD. JYOTI CNC BACK
AUTOMATION LTD.
COVER QVI INDIA PVT. LTD. 25
ACE MANUFACTURING BACK
SYSTEMS LTD. PAGE L
R
ADDLIFE COATING 3 LASER TECHNOLOGIES 35
SYSTEMS LTD. PVT. LTD. RAJKOT MACHINE 61
TOOLS SHOW - 2022
AHANA HOLIDAYS 49 LUBRICANT EXPO - 2022 53
S
M
ANCA MACHINE 1
TOOLS PRIVATE LTD SEW-EURODRIVE INDIA 47
PRIVATE LIMITED
MASTERCAM INDIA 11
ATQ METRO 5
STEEL PLANT 29, 33,
MATRIX MACHINE TOOL 9 SPECIALITIES LLP 37, 41
B (COVENTRY) LIMITED
T
BHAVYA MACHINE TOOLS 27 MEHTA CAD CAM
SYSTEMS PVT. LTD. 31
TRUCUT PRECISION FALSE
E
TOOLS PVT. LTD. COVER
MGM-VARVEL POWER
EXXONMOBIL FRONT TRANSMISSION PVT LTD 39
LUBRICANTS GATE
PRIVATE LIMITED FOLD
INSIDE
MMC HARDMETAL FRONT
F INDIA PVT. LTD. COVER from AUGUST 2022
Brings to you...
FACCIN S. P. A. 23
MMMM EXPO - 2022 59
G
N
GROB MACHINE TOOLS 13
INDIA PVT. LTD. NICOLAS CORREA, S. A. 13
Reach: 30,000 copies pan India
I O
For cost effective advertising
opportunities contact:
IFFE EXPO - 2022 51 OKUMA INDIA PVT LTD 7 Email: [email protected]
Web: www.bearingreview.com
62 MACHINE TOOLS WORLD JULY 2022 www.mtwmag.com
PUMPS & VALVES
DX Series
Turning & Turn-Mill Center
AX Series
High Precision Turn-Mill Center
VMC Performance Series
Vertical Machining Center
HX Series
Horizontal Machining Center
VTL Series
Vertical Turning Center
DIE MOULD