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Published by design, 2021-12-22 13:56:38

MACHINE TOOLS WORLD - DECEMBER 2021

Volume 07 No. 07 | December 2021 | ` 150 Pages 72 | RNI No. MAHENG/2015/64267













www.mtwmag.com























PROMISING



QUALITY WITH


VALUE DRIVEN



APPROACH







AN INTERFACE WITH:
ZUZER T. LOKAT,
DIRECTOR,
TRUCUT PRECISION TOOLS PVT. LTD.
PG. 20 - 23










TOP STORIES




Automation is replacing manual labour & contactless metrology Robotics is the component of smart manufacturing
without much human intervention is in vogue which is transforming manufacturing
... Pg. 24 ... Pg. 28

The more reliably

my machines perform


The more reliantly

India's future grows















































Increased Optimized Enhanced
oil drain equipment operational
inter val uptime eff iciency













000-800100-8401 (Toll-free)


mobil.in/business [email protected]


© 2021 ExxonMobil. All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation or one of its subsidiaries.

The more reliably

my machines perform


The more reliantly

India's future grows















































Increased Optimized Enhanced
oil drain equipment operational
inter val uptime eff iciency













000-800100-8401 (Toll-free)


mobil.in/business [email protected]


© 2021 ExxonMobil. All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation or one of its subsidiaries.



Volume 07 No. 07 | December 2021 | ` 150 Pages 72 | RNI No. MAHENG/2015/64267



































































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CEO CORNER





Publisher & Printer
Shirish Dongre
CEO
Shekhar D.
Editor
Shilpa Dongre
Editorial Head
P.K. Balasubbramaniian
Marketing Team
Ladoji Pendurkar, Amol Powle, Bhavin Shah,
Bharat Shah, K. Purohit, Sandiip Shetye, Hiren Shah,
Reshma Mandal, Rinki Pundir Automotive industry :
Online Marketing
Kailash P. Driving the digitization force
Print & Online Division
Arun P. Shinde, Nandan S. Moghe, The accelerated digitisation of the world, the automotive industry is gearing up to an
Ganesh B. Mahale, Dinesh S. Gawade
enormous change in 2021. The sector has seen unprecedented twists and turns in the past
Circulation Executive
Jyoti Fegade, Satish Kadam, Amol Ranshur ten years. They’ve turned sleeker, safer and capable of higher speeds. The auto industry
is gradually moving towards the future age, wherein automakers will find themselves
Branch Offices (Zonal)
NORTH generating more revenue and users will find themselves enjoying innovative driving
(Delhi & NCR regions) solutions. But 2020 was a slow year with not many people buying cars during the Covid-19
Kailash P.: 09552537922
pandemic period. However, the industry is starting to rebound and gives an array of hope to
SOUTH everyone. Henceforth, Analytics Insight brings you a list of tech trends that will dominate the
Chennai
Y. V. Raghu : 09566141224 automotive industry in 2021.
Coimbatore & Kochi
Bala : 08451867651 AI-based autonomous vehicles are the frontrunners in the automotive industry. Artificial
Bangalore & Hyderabad intelligence is already enabling smart travel methods through self-driving cars. These cars
Amol P. - 09820488541 do not require drivers and rely on sensors and software for navigation and control. AI-based
EAST autonomous vehicles are the frontrunners in the automotive industry. Artificial intelligence is
(Kolkata & Other regions) already enabling smart travel methods through self-driving cars. These cars do not require
Amol Powale - 09820488541
drivers and rely on sensors and software for navigation and control.
WEST
Pune
Kuldeep Kshirsagar - 09689403523 Blockchain has been likened to the second generation of the internet. It has the ability
Nashik to transform an organisation’s processes. This includes sharing vehicle data over a
Abhijit B. Joshi : 09890002333 secure network for connectivity and shared mobility solutions such as ride-hailing, urban
Ahmedabad (Saurashtra) transportation and deliveries.
Bhavin Shah : 9702099997
The automotive industry is always facing a demand for new vehicles and spare products. The
thirst for newer, better performing vehicles, as well as the need to optimize production and
streamline supply chains and logistics, is also spiking. One technology that is helping to meet
these challenges is 3D printing. 3D printing technology is being explored across all areas of
Head Office : automotive production. Aside from its extensive use for rapid prototyping, the technology is
Divya Media Publications Pvt. Ltd., also being used to produce tooling and end parts. These trends shows strong adoption of
3rd Floor, Harmony Tower, N.S. Road,
Thane-400 602. Maharashtra digitization in automotive sector which will be driving force of the industry.
Tel: +91 22-25380574/75, Telefax: +91-22-25418254
E-mail: [email protected]
Website: www.mtwmag.com
Printed & Published by Shirish Dongre on behalf of DIVYA
MEDIA PUBLICATIONS PVT LTD., Printed at Anitha Art
Printers 29/30, Oasis, Next to Vakola Market, Santacruz(E),
Mumbai-400055, published from 303/304, Harmony Tower,
N.S.Road, Court Naka, Thane West, Thane-400601. Editor :
Shilpa Dongre
CEO



2 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



Contents DECEMBER 2021









COVER STORY BUSINESS NEWS


10 Accusharp launched
an in-house coating plant
with the new advanced
TruCut : HiPIMS PVD Coating
Technology
Promising quality 12 Happy Birthday –


with value driven five years of tec.nicum

approach 14 ANCA launches its

own television show -
the ANCA Academy Show

20 16 AMADA WELD

TECH announces high-
resolution MM-L300A
Laser Weld Monitor
INTERVIEW




“Automation
is replacing manual
labour & contactless
metrology without much Robotics is the component
human intervention is in of smart manufacturing
vogue”
which is transforming
manufacturing

24 28



CASE STUDY












FACCIN delivers a 3DPN Manufacturing provides Heavy Equipment
Tailored Rolling System to quick replacement of end used Manufacturing Gains Traction
CS WIND MALAYSIA 36 parts with Markforged 3D Printers 38 in INDIA 42




4 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

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Contents DECEMBER 2021










TECH INNOVATION




















Superior lubrication for smooth hydraulic Comparison of different toolholding systems &
system performance 48 selection of right toolholder? 50




















52 Safety solutions 56
to prevent unexpected start-up




PRODUCT SHOWCASE

















62 62
Extra Heavy Duty Lathe Cotton Knitted Seamless





6 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

Get Tough on Grime



with TASK2™ Grime Fighter










































Blast away the toughest grease Master Fluid Solutions

and grime with Master STAGES™
Task2™ Grime Fighter is offering a valuable yet

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> prevents maintenance problems, reduces downtime
> eliminates dirt-related electrical and hydraulic failures
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©2021 Master Fluid Solutions. Master Fluid Solutions™, Task2™, and Master STAGES™
are trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions.

Editorial Index
Editorial A 10



Accusharp
32
Board AIFI 14, 52
16
AMADA WELD TECH
ANCA
Mr. Arun Mahajan Automated Precision, Inc (API) 24
General Manager
AMT- The Association For B
Manufacturing Technology
Bhavya Machine Tools 62
D
Delta Electronics India 28
E
Exxon Mobil 48
F
Faccin Group 36
H
Hexagon 18
Mr. Mukund Pant Mr. K. Sreeramachan- Mr. GK Pillai I
Director dra Murthy Director & Advisor,
Metal Power Analytica President – Operations, Walchandnagar Industries Ltd ISCAR 60
Private Ltd. Lakshmi Machine Works K
Ltd., Coimbatore
Kennametal 16
KTA Spindle Toolings 50
M
Marvel Gloves Industries 62
Master Fluid Solutions 42
P
Phillips 40

S
Mr. Yogin Chhaniara Mr. Sagar Belsare Mr. Rupesh Paparaju Schmersal 12, 56
Qwner Marketing & Internal Managing Director,
Chhaniara Engineers Pvt. Ltd. Sales Executive Bettinelli Automation Seco Tools 14
Renishaw Metrology Components Pvt. Ltd. T
Systems Ltd.
TruCut Precision Tools 20


Contact :
For editorial contributions
E-mail: [email protected]

For advertising materials
E-mail: [email protected]

For accounts
Mr. P.K. Balasubbra- Mr. B.P. Poddar Mr. Suhas Belapurkar E-mail: [email protected]
maniian Vice President - Sales & Director - Sales &
President Marketing FEMCO Marketing ( Industrial
VBS Corporate Support Fatty Tuna India Pvt. Ltd. Products) For online advertising
Sanjay Tools & Adhesives E-mail: [email protected]



8 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



BUSINESS NEWS




Accusharp launched an in-house coating plant with the

new advanced HiPIMS PVD Coating Technology


The global machine tools market is worth
$115 billion in 2020. A number that is
expected to rise to $157.5 billion in the
next five years, a compound growth rate
of 5.5%. There is no denying the fact
that precision tools are in high demand,
but hard machining is a demanding
application, and reliable tool life is only
possible with a coating adapted to the
tool.
To meet this demand, Accusharp
Cutting Tools Pvt. Ltd., has launched
an in-house coating plant with the
new advanced HiPIMS PVD Coating a sharp cutting edge face a hurdle. Due of the few machine tool manufacturers in
Technologies - InoxaCon Coating and to the thick nature of CVD coating, round India to bring this high-end technology
Ferrocon Coating. While Ferrocon coated solid-carbide cutting tools cannot be to the country. “Accusharp has for long
tools can be used for machining unalloyed coated. Moreover, the unidirectionally been one of the important drivers in
steel, alloyed steel and high-speed steel, arranged crystals create a barrier in the machine tooling industry in India.
Inoxacon coated tools can be used for the direction of the cutting zone, thus We are widely recognised as an Indian
machining stainless steel, high-alloy affecting tool performance. PVD coating company with a global business culture,
steel and titanium. Both the coating methods eliminate these shortcomings. which makes us the first choice for
technologies use the TiAlSiN (titanium HiPIMS technology combines the special cutting tools for a number of
aluminium silicon nitride)-based hybrid advantages of all PVD coating local companies and MNCs. By investing
PVD coating technology to coat tools. technologies without the need to use in HiPIMS technology and bringing
While Chemical Vapour Deposition any toxic or environmentally hazardous InoxaCon and Ferrocon, we are looking
(CVD) has been the industry standard chemicals. to further consolidate our
for years now, but applications requiring Accusharp Cutting Tools Pvt. Ltd. is one market position. Our
customers expect
us to provide them
with world-class
solutions. This is
another step in
that direction”, says
Ilyas Shaikh, Managing
Director of Accusharp Cutting
Tools Pvt. Ltd.
“We have tested InoxaCon and
FerroCon materials for different
machining applications and materials,
and have found that tool life increased
substantially in all cases.” Further
elaborating how this technology will
benefit the industry, Ilyas Shaikh says,
“For difficult to machine hard materials,
precision provides a decisive advantage.




10 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

C.O.R.E.
CUSTOMER ORIENTED


REVOLUTION

























































Join us on our Customer Oriented REvolution.
Find out more about C.O.R.E. and what role it
plays in the digital future of your production.
grinding.ch/digitalization






United Grinding India · # 487, D1 & D2A, 4 Phase, KIADB Main Road,
th
Peenya Industrial Area, Bangalore – 560058
Tel: +91 80 3025 7600 · Fax: +91 80 3025 7603 · Email: [email protected] ·
URL: www.grinding.ch



A member of the UNITED GRINDING Group
The Art of Grinding.MÄGERLE BLOHM JUNG STUDER SCHAUDT MIKROSA WALTER EWAG

BUSINESS NEWS





HiPIMS technology provides ultra-thin receiving some enquiries about HiPIMS
coating, approximately up to 1.5 μm, coating materials for a little while now,
thus minimizing friction. Additionally, so it was imperative that we bring them
common coating errors such as droplets and ensuring more efficient automated to our customers. The high quality of
don’t occur at all.” Accusharp is offering production. “Accusharp has always InoxaCon coatings, combined with
two customizations of coating thickness been at the forefront when it comes to Accusharp’s personalized service will be
1.5 μm and 3 μm. While the InoxaCon making machine tooling solutions more a sureshot success formula for us”.
coating is available in Copper, FerroCon economical and efficient. By bringing Accusharp Cutting Tools Pvt. Ltd.
coating is available in Anthracite. HiPIMS coating technologies, we are not is a leading company, in the design,
InoxaCon and FerroCon’s smooth just offering a better product, but also manufacture, supply of special cutting
coating allows tools to be used under a better solution. As tool geometries tools in HSS and Tungsten carbide
heavy duress, keeping the cutting edges change and evolve, and micro cutting for Automobiles, Engineering, Textile,
sharp. It gives your tools high heat takes becomes prominent, fully Energy Sector, Machine, Tools Industries,
resistance which reduces rewelding engineered premium coating will become etc. Equipped with a large number of
needs in the long run. imperative in the industry.” modern multi-facility CNC machines
Ilyas Shaikh also informed us that Admitting that as soon as HiPIMS and modern inspection equipment of
InoxaCon and Ferrocon coating eliminates technology was introduced, it had Zoller make, Accusharp has worked with
several notable OEMs over the past two
become the buzz in the industry,
5 Happy Birthday –
the need for a separate polishing
Ilyas Shaikh continues, “We had been
process, thus shortening process times
decades.


five years of tec.nicum



Services for machine and plant safety

tec.nicum, the service division for machine and plant safety belonging to the Schmersal
Group, is celebrating its fifth anniversary. A lot has happened since tec.nicum was founded in
2016. Reason enough for a brief review.
In these five years we have: ments, follow-up time measurements, We have been able to convince machine
• Made countless phone calls and modifications and retrofitting, manufactu-rers and operators around the
successfully ad- vised our customers on • Held numerous practical seminars world of the services of tec.nicum with
the optimal implementation of on functional ma-chine safety and transparent and timely project processes
the complex requirements of the EC continuously expanded the range of when carrying out complex, exciting tasks.
Machinery Directive 2006/42 / EC as topics, A develop-ment we are proud of.
part of the tec.nicum sup-port ticket, • Hired numerous highly qualified Prospects are good, our focus is clearly
• Covered thousands of kilometres and employees and expanded our global on growth. Our heart continues to beat for
prepared tailor-made standard research, network of TÜV-certified security attention to detail and efficien-cy, always
risk assessments, SISTEMA calculations, experts many times over. with the aim of finding the best solution for
validations, CE conformi-ty assessments each customer.
and technical documentation for In 2010 a small training centre was In accordance with our own
renowned machine manufacturers in all founded, followed by the new service commitment: tec.nicum – excellence in
industries, division in 2016. Today, five years later, safety – we care!
• Reliably supported dozens of machine tec.nicum has established itself as an We look forward to the next few years
operators in documenting the safety internationally reco-gnized provider of and thank our customers for their trust and
status of their machinery, risk assess- security services. constructive cooperation.




12 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



BUSINESS NEWS




ANCA launches its own television show -

the ANCA Academy Show


Learn how to set up a collet adaptor, a fundamental skill that all operators need to grind accurate tools and
maintain stability of batch grinding

Each month, the ANCA After watching this episode,
Academy show will cover a you will be able to confidently
different technical topic - from set up your ANCA PCA for
set up through to grinding. reduced radial and axial runout
The educational videos will and enjoy the benefits of long
help ANCA machine users and stable batches.”
understand new applications “If you have a brand new or
and features. an older ANCA machine and
Hugh Ingham, ANCA want to get right into accurate
Mechanical Engineer hosts and repeatable grinding, then
the new show and said: “I love you definitely don’t want to
working at ANCA because miss this.”
we design and apply really you can set your machine up suggestions because this show
interesting and effective for long & stable batch runs.” is entirely dedicated to help our Topics covered will
technology. It is important “ANCA already has our customers get even more out include:
that we make sure we are Tool Tip Tuesdays, monthly of their investment in ANCA. • Learn about clamping force
helping our customers and newsletter, The ANCA Club, That way we both succeed.” • PCA adaptors
those interested in getting into face to face training, social “The first episode covers off • Mounting the collet
cutting tool grinding produce media and YouTube channel on the fundamentals of these • Adjusting radial runout
the best possible product but we think there is so much types of collet adaptors, what
faster, more accurately and at to learn about our technology makes them unique and how Sign up to our customer dedicated
the lowest possible cost. The that we would start our own with some simple tricks, you newsletter and don’t miss an
first episode will explain a PCA dedicated TV show. Make sure can reduce your setup time episode: https://machines.anca.
adaptor, how they work & how you send in any ideas or topic and increase your productivity. com/E-Sharp-News/Sign-up


Fanar Becomes A Part Of the Seco Family


The Polish company Fabryka Narzędzi Seco Family will enhance our presence
FANAR S.A. (Fanar), a manufacturer of in the important Polish market and
solid round tools, will become part of the will create a platform to further grow
offering from Seco. Fanar will enhance business in the region,” he continues.
the Seco product offering in solid The product offering from Fanar covers
threading. an extensive range of high-performance
Fanar will initially operate as an taps and other threading products as
independent company and continue to well as solid carbide drills and end mills.
sell its products under the Fanar brand. “It feels great to extend the Seco
Fanar will strengthen the position of Family with the coworkers of Fanar,”
Seco, and growth ambitions, on the experience within threading products says Stefan Steenstrup, President Seco.
expansive Polish market. and solutions,” says Oskar Edqvist, VP “I would like to take this opportunity to
“I am very pleased that we now Strategy & Product Management. “The welcome them all to the Seco Family,” he
can strengthen our competence and fact that Fanar will become a part of the continues.




14 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

www.ogpnet.com








Advanced Multisensor




Vision Measuring



Systems




















mail us:[email protected]

BUSINESS NEWS




AMADA WELD TECH announces high-resolution

MM-L300A Laser Weld Monitor


AMADA WELD TECH, Inc., a leading MM-L300A determines weld success
manufacturer of resistance welding, by detecting and recording a thermal
laser welding, marking, cutting, and signal from the area of laser interaction
micromachining equipment and systems, and provides an output waveform around
announces the new MM-L300A Laser which limits (max/min or envelope) can
Weld Monitor. The high-resolution, be set. Once the limits are set, the unit
compact MM-L300A is designed to compares a new weld waveform in
detect production errors such as gaps real time to identify good or bad weld.
between parts, missing parts, over- Providing high temporal resolution—
penetration, incorrect focus, and cover down to 1 microsecond—the MM-L300A
gas absence, providing operators with the SU-N300A dedicated thermal selectable setup schedules, the unit can
feedback on laser weld quality. The sensor enables precision monitoring of monitor different welding conditions.
compact, lightweight unit supports laser both CW and pulsed lasers. For process design flexibility, this
welding technologies for spot or seam The MM-L300A features easy-to-use approximately 7 lb (3 kg) system reduces
welds. software for simple sensor configuration, set-up space when integrated into a
This high-accuracy monitor is ideal waveform envelope limit set-up, and production line, and the sensor mounts
for process development and quality real-time or saved waveform analysis either on the optical axis of the laser or in
control applications of laser welding. The on Windows PCs. Plus, with machine- an off-axis position.
®

Kennametal Introduces FIX8™ for Heavy-Duty Turning

with Eight Cutting Edges per Inser


Kennametal has released the seat, offering superior stability that
FIX8™ heavy-duty turning system, enables the insert to withstand
delivering maximum metal removal large cutting forces and vibrations
rates in steel, stainless steel and for optimal performance. The insert
cast iron. With eight cutting edges is also supported by a replaceable
per insert, the FIX8 turning system carbide shim, protecting the pocket
increases productivity of any heavy- against deformation and damage.
duty turning operation, providing The FIX8 tool holder features
the lowest cost per edge while precision 3D coolant technology,
reducing cutting forces up to 15 supplying sufficient coolant
percent. IX8 tool holder styles featuring precision 3D coolant precisely where needed. Three
“FIX8 is designed to cover a wide technology. Delivers coolant sufficiently and precisely to coolant nozzles are directed to the
range of applications, including where it is needed. rake face, controlling temperature,
turning and facing, smooth surfaces, interrupted, and heavily chip evacuation, and supporting chip formation. Coolant exit holes
interrupted cuts. From medium depth-of-cut to roughing in steels, in two different locations are directed toward the flank of the
cast iron, and challenging materials like stainless steel, FIX8 insert, controlling the heat in the cutting zone and prolonging tool
handles it all. Even extreme feed rates of up to 1.4mm (0.055”) life.
and depths of cut up to 12mm (0.472”) are possible with FIX8,” FIX8 provides excellent chip control for any heavy-duty turning
says Matthew Fuerst, Product Manager, Kennametal. application while increasing tool life. The insert design reduces
The tangential design of the FIX8 insert features a rigid cutting forces and power consumption, making it ideal for any low
clamping system that pulls the insert securely into the pocket horsepower lathe.




16 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



BUSINESS NEWS



Hexagon implements additive build preparation in

ESPRIT CAM software to streamline hybrid manufacturing

and scale up production


Computer-aided-manufacturing (CAM) paradigm from the preparation of the majority of models for 3D-printed
software introduced today by Hexagon’s rapid prototypes to industrialisa- parts are STL-based, ESPRIT CAM
Manufacturing Intelligence division tion with a true CAM experience also provides an STL (mesh) slicer that
provides the digital tools needed to that includes build-preparation leverages a built-in software kernel.
prepare 3D-printed components for steps and the programming tools Once a part is sliced, it can be imported
manufacturing using powder bed fusion for post-processing printed to the software’s Job preparation en-
(PBF) technologies. Because hybrid parts with wire Electrical vironment and re-used whenever
manufacturing entails performing both discharge machining needed. Here, exposure strate-
additive and subtractive processes, (EDM) and milling gies are automatically assigned
integrating build-preparation tools within machine tools. In according to the chosen
CAM software streamlines workflows series production, machine set-up. As the part is
per part and offers significant efficiency a given part will be already sliced, the program-
improvements when scaling up additive produced hundreds of mer need only nest them and
manufacturing volumes. times with the same the corresponding machine
Today, PBF is the most mature additive build plates, orienta- file is generated based on the
manufacturing technology for industrial tion, support structure target machine set-up. Hexagon
production and represents 86 percent generation, exposure Hip replacement cup showing enjoys close collaboration
of the worldwide machine install base*. strategy assignment. support structure generated by with machine manufacturers,
PBF is used to build 3D parts by heating The Part-to-Build ESPRIT CAM from parametric providing factory-certified
successive layers of powder, typically workflow addresses CAD (yellow) and lattice from machine files for optimal
at the micron-level, and generally Part preparation and STL format performance and confidence,
produces parts that require finishing with Job preparation with and partners with world-
conventional CNC machine tools to achieve dedicated functionality within one piece of leading additive research institutions to
a high-quality surface finish. software, making manufacturing smarter continuously apply the latest cutting-edge
Hexagon’s ESPRIT CAM software now by enabling volume efficiencies and auto- technologies.
offers a build preparation workflow within mating repetitive tasks such as slicing. “Combining build preparation in the
the CAM environment to provide a single, Designed for CAM programmers, CAM environment is the first step on
streamlined platform for both the additive ESPRIT CAM’s build preparation employs the journey to true computer-aided
build and finishing operations. Its patented a workflow based on parametric data that manufacturing using additive methods,
Part-to-Build™ workflow was developed ensures high accuracy and adherence enabling higher levels of automation and
to change the prevailing 3D-printing to the geometry of the original CAD productivity,” says Clement Girard, product
model until it is sliced in preparation for manager for additive manufacturing and
3D printing. The software reads and artificial intelligence at Hexagon. “Our
manipulates all popular parametric CAD goal is to make the programmer’s life
formats and automatically identifies easier, thereby making the shop floor more
those surfaces that require support. The productive and future-ready to apply the
software also assists with the creation of best available machinery and processes to
support structures, generating parametric the part in hand.”
surfaces with teeth, fragmentation, and By using ESPRIT Additive PBF in
perforation. Support generation can be conjunction with other Hexagon products,
automated for future builds by assigning such as MSC Apex Generative Design,
ESPRIT CAM reads parametric CAD pre-set to a region in the surface, Simufact Additive, customers can further
formats to automatically identify capturing valuable production know-how optimise their part designs for additive
surfaces that require support (red) and improving future productivity. Because manufacturing.




18 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07




N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
Work with confidence.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
Choose Mastercam.
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
N38 X1.0106 Y.5876 Z-4.5461 A-55.5607 B17.7803 F879.41 N39 X1.1572 Y.5857 Z-4.508 A-55.9513 B16.4387 F893.1 N40 X1.3037 Y.5839 Z-4.4698 A-56.3279 B15.0668 F904.19 N41 X1.4503 Y.5821 Z-4.4316 A-56.6898 B13.6653 F912.54 N42 X1.597 Y.5805 Z-4.3933 A-57.0362 B12.2349 F918.07
























SCAN QR CODE TO KNOW MORE











MILL MULTIAXIS LATHE SWISS MILL-TURN WIRE ROUTER DESIGN



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M Mastercam India
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303 - Tower 1, World Trade Centre, Kharadi, Pune - 411014
[email protected]

COVER STORY











































































Zuzer T. Lokat
Director,
TruCut Precision Tools Pvt. Ltd.









20 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

COVER STORY




TruCut : Promising





QUALITY with value




driven approach











Q. Please brief us about for metalworking industries. Every
company’s Indian & global tool is produced in the company’s
reach? own facility located in Chennai, India
TruCut is a family-owned company Having Production facility of 15,000
Established in 2008. The promoter has Sq.ft, with trained skilled workforce,
more than two decades of experience in advanced CNC grinding machines &
the Metal Cutting Industries.This brand tool inspection machines ensure all the
was conceptualized with the sole motto tools leave the facility with high quality
of giving customers a One Stop-Shop & consistency Since the Beginning,
for All their Metal Cutting Tool Needs. TruCut has focused on Export Market &
TruCut serves customers through invested in all Machines & Equipment
dealer network all over India to produce High-Quality tools & also
with the best quality developed & designed products to meet
carbide cutting International Standard For Export which
tools has enable us to have a good market
share in International & domestic
market.






























www.mtwmag.com DECEMBER 2021 MACHINE TOOLS WORLD 21

COVER STORY




Q. What are the market & delivering high Precision Products in Market will have an Increase sign, New
opportunities for your company’s a short lead-time Our Brand & Product Process & Increase in Usage of Super
products in India? are Acceptance are at high pace. The Alloys & Difficult to cut Material which
TruCut Has Been Working in the Field ISO 9001 : 2015 Certified Company Have Less Contact Time and Consumes
of Tool Manufacturing, Becoming works on the philosophy that end-users More Cutting Tools Compare to General
Renowned in Domestic market, deserves the highest possible value for Alloys.
The Company has Been Always their money. “In this fiercely competitive
Committed to Continous Technological world, top-notch quality is our ultimate Q. Is there any plans for
Development, Quality & Expansion of goal. At TruCut Tool, we take great pride expansion & new investment in
its Product range in order to Meet the to Offer a comprehensive range of Solid terms of product development or
Machiining Demands, Extremely Flexible, Carbide Rotating Tools. new technology adoption to cater
the company is Involved not only in the demand of the industry?
Standard Tool Production but also in Q. What is future prospect for Since the foundation, the production
Design & Develope Tools According to cutting tools industry? capacity & sales turnover growth has
Customer Requirement. The Company Cutting Tools Demand in India & Global been recorded at 15 percent to 20
satisfies major expectations of client percent. increase, TruCut has a Plan
such as Application based Tooling in for major expansion in new technology
Reduction in Process and Machining machines & equipment to cater to a
time. The company started working to future market including Aerospace
position itself for upcoming demand and Industry. In the next 5 years (2021-
is Now well-positioned to accept & cater 2025), it plans to double its production
to the Domestic market for Developing capacity & sales numbers. The company
















































22 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

COVER STORY















































also envisions having pan-India sales & Grinding Operation process by Advance of raw material, assessed according
application engineers to support all the CNC 5 Axis Tool Grinding Machines to application, Quality Creteria
existing User. for consistent tool performance and ,performance and long tool life, the
inspected on Zoller-Tool Inspection company reliability is confirmed by
Q. What is the top line product Machine for Geometry and Dimension the use of advanced machinery and
range & Is there any plans to Control. new Generation CNC Production and
launch new products? Inspection Equipment that can guarantee
TruCut stands ahead of the curve in Q. What is your vision for your excellent results as far precision and
terms of Innovative Tool Geometry & company? Consistency is concerned the perfection
consistent Quality. Its product portfolio To Innovate, Develop & Deliver Import of tool manufacturing is ensured with
includes solutions for Die & Mould, Subsitute Tooling Solution for Future strict process control by Well Trained
Aerospace, Medical, Energy Sector and Demand in Metal Working Industry Rich Experienced TruCut Team.
Precision Engineering Industries. We are which should be. Well Recognised and
Coming up with a Complete New range Accepted in Market. Q. Why Customer Should Prefer
of Hole Making Tooling. TruCut ?
Q. Action Taken to Achieve the • Innovative Tool Geometries
Q. What is the Core Strenght of Company Goal? • In House R & D Department
TruCut Product & its Facility? Greatest Attention paid to Consulting, • Optimized Carbide Quality
TruCut Product reaches the end- Desigining and Processing as well • Superior Grinding Quality
users with consistent quality and ensuring prompt deliveries and • Advanced Tool Coating
tight tolerance. with Their In-house assistance by our qualified technical • Prompt After Sales Support
forming Blank Preperation section from team, A disctinctive features of trucut • Delivery On-Time
un-ground carbide raw rods, Final precision tools is the carefull selection • Competative Priced.




www.mtwmag.com DECEMBER 2021 MACHINE TOOLS WORLD 23

INTERVIEW





“AUTOMATION




is replacing manual labour


& contactless metrology



without much human


intervention is in vogue”







Vaibhav Shah
Managing Director- India, SEA, UAE
Automated Precision, Inc (API)


Q. You being the industry leader in series and all new API portable arms. In Q. What are the exclusive
measurement technology for many 2018, API moved its calibration lab from products which your company
industries, please brief us about Noida to Pune. This is the first state-of- offers to various industries? How
company’s global reach & latest the-art calibration lab for portable CMMs do you plan to position these
initiatives? and laser tracker calibration in India. services?
API is the inventor of laser tracker and The highest accuracy vProbe (wireless Currently, our product and solution basket
laser interferometer. API, founded in 1987 6 DOF accessory for laser tracker) was include:
and headquartered in the USA, has been launched. API’s product line ranges from • 6 DOF Laser Trackers and accessories
the pioneer in metrology innovation. We layout marking machines, fix-bed CMMs for probing and scanning
have presence across North America, to design studio milling machines in India. • High accuracy Portable Arms ranging
South America, Germany, France, China In 2019, API launched RMS and SFIS from 2 meters to 7 meters
and India with direct and indirect reseller product lines. Also, it expanded its service • Machine Tool Calibration solution and
network. network by offering contract measurement software
Talking about India, in 2008, API service and equipment calibration service • Robot Measurement Solution (RMS)
started Indian operation with introducing for all brands and designs. During 2020, including robot calibration software
laser tracker in the market. During the while the entire global market succumbed • Turnkey projects for complete
initial years, the need and awareness for to a pandemic, API continued to innovate automation for part inspection
laser tracker was limited to aerospace and utilized the time in developing • Metrology assisted manufacturing
and defence. As a result, API supplied upgrades for the current products. API • Contract Measurement services
equipment to PSUs like HAL, DRDL and launched new vProbe 2 with RFID system
DRDO divisions with more than 50+ in 2020 which was a huge success. 2021 Our solutions cater to aerospace,
installations in less than three years and marks one of the most remarkable year as automotive, energy, heavy machinery,
later on it opened up to the private sector. we launched long awaited iScan3 for large global manufacturing, military and
In 2015, API launched its Machine Tool volume high accuracy blue light scanning. defense, transportation, machine tools
Calibration (MTC) product line in the Today, globally API has almost 400+ and robotics industry. We are the
Indian market. In 2017, API launched its employees and an active reseller network only OEM that is providing exclusive
new generation laser tracker RADIAN across the world. customized services including Inspection




24 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



INTERVIEW





& Alignment, Reverse Engineering, For inspecting and monitoring the quality
Prototype Inspection, First Article of the components, assembled parts,
Inspection, Production Measurement, and finished products, laser trackers are
Machine Tool Calibration, Robotic used for rapid, accurate, and precise
Calibration, Laser Tracker Calibration. measurement. Laser tracker plays a vital
role in coordinate metrology solutions. It
Q. What are the new products helps to accurately measure large objects
launched recently? with the laser beam onto an optical
API introduces the next generation of target. API’s Radian Laser Trackers are
iScan3DTM Laser Scanner featuring known for their fastest measurement with
improved optics and blue crossed laser the highest accuracy. API is the inventor
lines for fast and accurate metrology of laser trackers, and our laser trackers and contactless metrology without much
grade point cloud generation. iScan3D, include unique features like least warm- human intervention is in vogue.
with integral process controller, up time, integrated controller, Ivison
connects with API’s Radian Six Degrees capability, 0.5micron resolution, mounting Q. What are your future plans
of Freedom (6DoF) Laser Tracker to ability at various angles, tracker size and to maintain substantial market
accurately monitor scanner position and weight, compatibility with all essential positioning in measurement
deliver high accuracy measuring and accessories, etc. business?
scanning. iScan3D completely negates Laser calibration provides accurate In India, we plan to expand our regional
user inconveniences associated with measurement and compensates as operation by opening offices/ sales and
Articulating Arm scanners: operator compared to conventional manual error service representation in different cities
fatigue, arm gymnastics, part access compensation. This helps to assure along with strengthening the base with
issues, and limited measuring ranges. the quality of the manufactured parts its reseller and agent network. API is also
iScan3D combines tactile and scanning meets the demands of your customers, looking for pan India resellers as well as
measurements, giving users the freedom particularly those from the aerospace agents for UAE and SEA region for our
to measure wherever and whenever, or automotive industries, and enables existing and new product lines and for our
regardless of part size and feature you to predict when maintenance work fixed CMMs.
locations, in a single setup. will be required for specific machines
and establish contingency plans. Our six Q. What are your plans for your
Q. How does these products will degrees of freedom (6DOF) solutions company to maintain trailblazer
cater the demand in the industry? provide straightness, flatness, linear and position in measurement business?
Quality Control is the most important angular errors (pitch, yaw, roll). We believe automation is the key. Post
parameter in automotive, aerospace & COVID 19, we have seen a substantial
defense, energy, and power industries. change in the approach and adaptation
Q. As per your opinion, what are of automated technologies in Indian
the technology transformations shopfloor. However, more awareness is
in industries took place the answer.
that leads to dire need of At API, we not only sell products, but
measurement products among the we also ensure the customer is aware
manufacturers? about its end use and the benefit in
More automation, industry 4.0, big terms of ROI. Our values ‘automation,
data analytics, cloud computing etc. precision and innovation’ centers around
are widely in implementation across the key philosophy ‘Customer first’! We
industries. Moreover, the demand for consistently create awareness of the
quality products in lesser duration recent trends, technologies and innovation
and indigenous manufacturing taking related to dimensional metrology solutions.
shape across aerospace demand higher At Pune, we have our calibration lab
precision and accuracy in production. to induct customers about the recent
Automation is replacing manual labour innovations LIVE.




26 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

Automation for a Changing world

Automation for a Changing world
One Brand for All Automation Needs
Automation for a Changing world
Digitized Automation for a Changing World
Automation for a Changing world
One Brand for All Automation Needs
One Brand for All Automation Needs
One Brand for All Automation Needs
Delta Industrial Automation
Delta Industrial Automation
We provide energy-efficient and integrated Industrial Automation solutions
Delta Industrial Automation
We provide energy-efficient and integrated Industrial Automation solutions
Delta Industrial Automation
enabling smart manufacturing, meeting dynamic market and customer needs.
We provide energy-efficient and integrated Industrial Automation solutions
enabling smart manufacturing, meeting dynamic market and customer needs.
Delta aims to elevate the living environment, through advanced automation
We provide energy-efficient and integrated Industrial Automation solutions
enabling smart manufacturing, meeting dynamic market and customer needs.
Delta aims to elevate the living environment, through advanced automation
technology, with value added innovation and has pursued it's mission "To
enabling smart manufacturing, meeting dynamic market and customer needs.
Delta aims to elevate the living environment, through advanced automation
technology, with value added innovation and has pursued it's mission "To
provide innovative, clean and energy-efficient solutions for a better
Delta aims to elevate the living environment, through advanced automation
provide innovative, clean and energy-efficient solutions for a better
technology, with value added innovation and has pursued it's mission "To
tomorrow.".
technology, with value added innovation and has pursued it's mission "To
tomorrow.".
provide innovative, clean and energy-efficient solutions for a better
provide innovative, clean and energy-efficient solutions for a better
tomorrow.".
tomorrow.".
www.deltaelectronicsindia.com
www.deltaelectronicsindia.com
[email protected]
[email protected]
www.deltaelectronicsindia.com
#DeltaPoweringGreenAutomation
#DeltaPoweringGreenAutomation
www.deltaelectronicsindia.com
[email protected]
[email protected]
#DeltaPoweringGreenAutomation
#DeltaPoweringGreenAutomation

INTERVIEW


ROBOTICS







is the component of



smart manufacturing which



is TRANSFORMING




MANUFACTURING
































LAVANYA MANCHANDA
Product Manager - Sales in Robots
Delta Electronics India









Delta Electronics India a subsidiary of Delta Electronics Thailand, uses superior technology from their parent
company in Taiwan to create complete international standard automation solutions. At Delta Electronics India,
Robots hold pride of place in the automation product line. Robots have been seen from Industry to the home in
recent times and are essential to Smart manufacturing. Lavanya Manchanda Product Manager - Sales in Robots
explains how Delta Robots are helping Industry soar higher.




28 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

G-SERIES












Precision at the highest level



GROB 5-axis universal machining centers stand out due to their absolute precision and reliability in the automotive,
medical and mechanical engineering industries, in tool and mold making as well as in the aviation industry.
The proven 5-axis simultaneous technology with horizontal spindle position enables you to machine parts of various sizes
and materials in a fl exible and failure-free way while offering maximum stability of the machine.
Fast chip-to-chip times and the innovative further development of our spindle technology guarantee a high economic
effi ciency and productivity.















































NEW






www.grobgroup.com





22.09.2021 15:58:17
FullPage_India_CEO_Manager_magazine_210x297mm.indd 1
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INTERVIEW




Q. How has Robotics transformed the Q. What is the current state of Indian manufacturing
manufacturing sector? in terms of adopting Robotics?
Robotics is also a component of Smart manufacturing which Till about 2019, the density of Robots deployed in India was
is transforming manufacturing. Robots provide major support extremely low in comparison to their international counterparts.
in easing the processes, streamline applications and make But the pandemic is seeing these numbers grow locally. This
them safer. Applications like those in the Foundry or Forging huge potential is attracting brands in Robotics from across
industry with high temperatures or toxic environments pose the world and many more established names are setting up
risks to manual operators and require longer working hours. their presence here. This trend has been further impacted by
Many of these jobs have now been taken over by Robots and the government’s ‘Make in India’ initiative. As there is more
the workforce operates or programs the Robots while staying emphasis on using machines and material manufactured locally,
at a safe distance from the risks. Robots are also especially production for the same has increased. With a rise in demand,
handy in areas where consistency is key to production, they these industries are upgrading to automation and Robots.
can handle higher workloads without the risk of human errors
due to fatigue. As output grows day by day, this turns out to Q. Elaborate on Delta’s portfolio in Industrial
be a more reliable way for consistent production. Also, with Robots.
the rise in the cost of labour, having robots is a cost-effective Delta has Selective Compliance Assembly Robot Arm or SCARA
solution. Robots and Articulated Robots spread across industry. They
are manufactured and tested according to all important Global
Q. What benefits do OEM manufacturers receive standards and quality checks. We have been early entrants in
using robotics? the SCARA Robots market and also one of the leading players.
Robots provide a host of benefits. They offer customization Delta SCARA Robots are generally 4 axis Robots with 2D
through system engineering according to the need of the planner applications but we also offer 3 and 5 axis Robots
application. A programmed Robot will be consistent in meeting for applications where some wrist motion is required. Our
requirements. They also store data for manufacturing like SCARA Robots range comprises of 300mm to 800mm reach
process time, production rate and preventive with 3 to 12 kg of payload. The electrical
maintenance information all of which leads and electronics industries employ our
to a more productive cycle. Normally Robots SCARA Robots in huge numbers. Some of
require very little maintenance and work for the applications they are used in are gluing,
8-10 years comfortably. screwing, soldering, handling, pick and place,
They may require battery change, greasing/ etc. We are soon coming up with SCARA
lubrication or rusting protection and this is enough to let Robots which can handle 22 kgs of payload for the end of the
them work 50-60 thousand hours. The only major cause can line automation for the Food & Beverages Industry and the
be accidental breakdowns through collisions or some sort of growing needs of the automotive industry.
electrical fault in the production line. Delta’s 6 axis Articulated Robots come in two variants:
small and medium. The small Articulated Robots range has a
Q. How has the pandemic impacted the Robotics payload of 7 kgs with 710, 900, 1100 and 1400 mm reach.
sector ? The medium range of Articulated Robots launched this year,
The pandemic has really opened up the market for Robots. have up to 20 kg payload and 2 meters reach and are used in
With health concerns and a need for social distancing, industry applications like machine tending, pick and place, handling, Arc
is looking to automation and robots to fill the void left by the welding, etc.
workforce. The Automotive, Food & Beverages, Electrical,
Electronic and Pharmaceuticals Industries have seen an Q. What are the new launches and innovations in
enormous rise in demand which a manual production line Robotics that Delta is most excited about?
cannot cope with. They are now opting for Robots for even We are looking at launching SCARA and Articulated Robots
smaller applications like pick and place and assembly. The with higher payloads / Reach and greater complexity which
pharmaceutical industry has probably been through the biggest will increase the applications they can be used for. We will
change and now demands Robots for applications for vials also introduce new features regarding safety. Delta is also
handling, testing, assembly of kits and Pick Pack Palletizing set to launch own line of collaborate Robots or Cobots in the
(PPP) at various stages while looking to deploy Robots. near future.




30 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



INDUSTRY FOCUS




This festive season, the forging and


auto component industry is yet to


witness healthy growth



ndia’s auto sector, which grew at a
rate of more than 10% in the early
I2010s, is now struggling to stay in
the green. Due to various factors such
as semiconductor chip shortages, rising
input costs, rising commodity prices, and
rising fuel costs, total automotive sales in
India have declined in double digits in the
last two fiscal years (FY20 and FY21).
Thus, the overall auto- components
and forging industry have not seen an
improvement in their order books.
The industry anticipated a rebound
for the overall passenger vehicle market
following the second wave of the
COVID-19 pandemic. However, it is the
supply, not the demand, that is likely
to lead to longer wait times, which will
have a long-term impact on consumer 124% year on year in September. the Forging Industry in India. This year
sentiment. Maruti Suzuki, Toyota, Hyundai maintains its second-place AIFI had raised its concern over high
Hyundai, and Mahindra & Mahindra position in terms of cumulative sales steel prices to the Honorable Prime
have already indicated that their vehicles in the country. In September 2021, the Minister, Shri Narendra Modi. The
will be more expensive in the coming company had a 34% decrease in sales. association also wrote to Ministry of
months. As a result, the forging and auto Tata Motors is the only one of the top Micro, Small and Medium Enterprises,
component industries are anticipating a five automakers to report positive sales Ministry of heavy industries, Ministry
bleak festive season this year. growth in September. In terms of total of Steel, and Ministry of Commerce
According to SIAM, total production sales, Mahindra is ranked fifth. The and Industry. With the ripple down
of Passenger Vehicles, Three Wheelers, company’s sales fell by 12%. Apart from effect of declining automobile sales, the
Two Wheelers, and Quadricycle that, total two-wheeler sales dropped forging industry is facing the heat with
was 2,125,304 units in September 17.3 % to 1,528,472 units in September a sharp decline in demand which has
2021, a decrease of (-) 18.89 % 2021, compared to 1,849,546 units resulted in substantial production cuts.
from September 2020. Passenger in September 2020. However, three- The Indian Forging Industry primarily
vehicles fell into negative territory, wheeler sales increased 53.7 % to caters to the Indian Automotive Industry,
with domestic sales falling 41.1 % to 29,185 units in the review period, which accounts for 60-70% of the
160,070 units in September 2021, compared to 18,976 units in September forging production, with the auto sector
compared to 272,027 units sold in the 2020. witnessing the slowdown the forging
same month last year. Maruti Suzuki The apex body of the forging industry industry has witnessed an average
India Ltd took a significant hit due to in India, the Association of Indian Forging slowdown of 50% of the total capacity.
the chip shortage, and its domestic Industry (AIFI) expressed concerns Mr. Vikas Bajaj, President, AIFI
sales declined last month. However, with regards to High Steel Prices, the (Association of Indian Forging Industry)
the company’s exports increased by increase in steel prices has hammered said, “The industry is still going through




32 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

An ISO 9001:2015
































































Visit us:
Hall No. 5 - Stall No. A 127
January 20 - 26, 2022, BIEC, Bangalore








An ISO 9001:2015

INDUSTRY FOCUS





challenge and high fuel prices continue
to have an impact on customers and
purchase decisions. If manufacturing
production and demand do not improve
in the coming months, the forging and
auto-component sectors will continue to
struggle”.
The forging industry in India comprises
85% of the MSME sector. Over 3
lakh people are employed directly in
the industry, with an equal number
employed indirectly. Indian forging
Mr. Vikas Bajaj, President, AIFI Mr. Yash Jinendra Munot,
industry is the second largest in the Vice President, AIFI
challenging times after the second world, next only to China. The forging
wave. The sector faces new obstacles sector has been identified by EEPC as hoping that the government will take a
on a regular basis. The industry is one of the key sectors for export growth. few immediate steps. The revival will
currently concerned due to the lack The Indian Forging Industry has always be critical in strengthening the Forging
of semi-conductor chips. It has an been a growth driver of the Indian Industry and providing collaborative
indirect impact on India’s forging manufacturing sector, and it is one of platforms to address the industry’s
sector. Additionally, customers are the important industries enabling and challenges. The introduction of “Electric
experiencing extended wait times, and sustaining the success of the country’s Vehicles,” will be a direct impact on the
the demand-supply imbalance may have automotive, power, and general forging industry, reducing demand for
an impact on automakers throughout engineering sectors. The industry has moveable parts used in vehicles which
the festive season. Furthermore, the been meeting the requirements of OFM’s will result in major unutilized forging
rise in steel prices has harmed India’s under the Ministry of Defence, by being capacities. However, the industry
forging industry. The basic requirement a significant contributor to the ‘Make in continues to support our government
in forging industry is “STEEL” and the India’ initiative. in their green mission. As a result, it is
current price hike has disturbed the Mr. Yash Jinendra Munot, Vice time for the forging industry to expand
supply chain. If this continues to exist, President, AIFI said, “We believe that the into non-automotive domains such as
the high steel prices will reach inflation government must take a comprehensive infrastructure, defense, healthcare, and
levels more than what the country is approach to reviving the reeling Indian railways where the current government
currently witnessing. Additionally high forging sector and providing the is also investing heavily”.
raw material prices continue to be a necessary impetus. The industry is With an annual output of about 20
Lakh Metric Ton (FY 20-21 Approx.),
the Indian forging industry has about
close to 400 forging units, of which 80
to 82 % can broadly be categorized as
Tiny and Small Enterprises. While 10 %
are Medium Sized, the remaining being
Large Scale.
While SMEs contribute 30 % of
forging production, the Medium and
Large-Scale units contribute 70 %.
With a total production worth INR
45000-50000 crore the forging industry
provides direct employment to more
than 300,000 people in the country
along with an additional 60000 contract
labourers.




34 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



CASE STUDY



FACCIN delivers a



TAILORED ROLLING SYSTEM


to CS WIND MALAYSIA



“Our strategic decision to invest in the new Faccin plate rolling system, is in line with our growing plan that
guarantees the realization of our current and future production objectives. Its rolling automation system, so easy
to use, allows us to reach our desired rolling capacity in a very short time thus obtaining a fast production cycle
and a very high-quality product”, CS WIND Malaysia


“The installation of this new specifically dedicated plate rolling line guarantees the desired capacity”


efore starting with the project, CS Wind Malaysia looked for a reliable to proceed quickly with the subsequent
CS Wind Malaysia performed partner who could address their needs production operations, without forgetting
Bseveral capacity calculations to and deliver innovative quality and easy the fundamental requirements related to
evaluate new production methods and to use solutions. “It is always vital that safety regulations. This rolling line was
setups to achieve the desired capacity in a operators are well trained by the supplier designed and built entirely in the Faccin
production area dedicated to the rolling of and have confidence in the equipment factory in Visano (BS), Italy”.
cans for wind tower composition. CS Wind so that they can focus on the quality and Thanks to the high level of
Malaysia then chose Faccin Group as its integrity of the end product” added CS professionalism and commitment of the
supplier because of its powerful automatic Wind Malaysia Management Team entire CS Wind Malaysia team, we were
rolling system which solved the challenges An automatic rolling line was requested able to design and deliver a tailored
posed by the company, with the addition based on the technical specifications of the product for this significant project.
of reduced production times. company’s onshore and offshore transition “Regular meetings and progress reports
“We were confident Faccin was up to piece manufacturing requirements and ensured that all interfaces, specifications,
the challenge considering their engineers Faccin provided dedicated solutions and requirements were guaranteed and
had a clear understanding and thorough capable of adapting to all phases of fulfilled. This exclusive collaboration
knowledge of wind tower manufacturing,” the rolling cycle, starting from the plate has been rich in content and above all
explains CS Wind Malaysia Management feeding phase into the machine up to fully satisfying as we have solved all the
Team the precise alignment of the edges so as challenges with the implementation of





























36 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

CASE STUDY





























dedicated solutions to ensure maximum Italian headquarters, therefore it all worked Management Team of the company
productivity of CS Wind Malaysia”, says out really well, “ confirmed CS WIND
Diego Morbini, Technical Sales Manager Malaysia Management Team THE COMPANY
and part of Faccin WT division. Faccin, a brand of the Faccin Group,
Cooperation with the Italian is proud of producing machines that
The installation process was easier supplier contribute to the green energy production
than expected It is the first time that CS Wind and believes in the future of the industry.
The installation at CS Wind Malaysia collaborates with the Faccin Group for the Throughout its Wind Division, experienced
facilities was very efficient. “The supply of a plate rolling line. engineers ensure a smooth interface
commissioning, start-up and training “We had an excellent collaboration. with the different areas of the company
process was simpler than expected, Faccin delivered the equipment on time with the aim of creating technologically
considering the difficult situation due even when we had a very tight schedule advanced solutions for manufacturers
to the global pandemic.” During the and provided a team that had the right of wind towers, wind foundations, wind
installation, Faccin’s technical team level of experience for the installation, tower flanges and wind tower door
made sure the operators and CS Wind training, and commissioning, thus frames.
maintenance technicians were all involved, guaranteeing all the requirements of this
to train them on how to thoroughly service project. Based on these positive results, Join us in STEELFAB – UAE
and maintain the equipment to ensure we would like to continue the collaboration Jan 10-13, 2022. We’ll be at stand
optimal performance. “The Faccin team with Faccin for the development of 6-4216, plan to stop by or email us
at [email protected] to schedule
showed prompt and professional support production plants for towers of greater an appointment.
on site and effective support from the diameters and weights”, concludes the


























www.mtwmag.com DECEMBER 2021 MACHINE TOOLS WORLD 37

CASE STUDY

3DPN Manufacturing






provides quick replacement


of end used parts with



Markforged 3D Printers




































Our aim is to become the
benchmark 3D Printing

The Customer consumer goods. Company, providing world-
3DPN Manufacturing Pvt. Ltd. is an class products in terms
Indian 3D Printing startup based in The Motivation of Continuous Innovation,
Delhi NCR founded by Navneet Arya Having worked in various roles, the co-
(PGDM- IIM Indore) and Manu Sharma founders wanted to make wider impact Quality, Delivery & Cost to the
(B.Tech-IIT BHU), envisaged to support in their core engineering domain with a satisfied customers through
manufacturing companies to reduce their focus on supporting the manufacturing
overall design cycles and enable faster sector in India. 3D Printing became continuous improvement
manufacturing. The Founding partners an immediate choice for them, as driven by trust & creativity”
of the company bring with them rich this technology, enables traditional
combined corporate experience in diverse manufactures to re-think manufacturing
roles of 30+ Years with a good exposure and demonstrate creative ideas in an Navneet Arya, 3DPN
in industries like power, manufacturing, efficient manner, reducing the turnaround Manufacturing Pvt. Ltd.
Oil & Gas, aerospace, defence and time and go-to-market cycle time.




38 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com



CASE STUDY
















“We thank 3DPN

Manufacturing Pvt. Ltd
for considering Phillips
Additive & Markforged as
their Technology Partner.

We appreciate their
vision in considering 3D
Mark Two- Industrial & Desktop Composite 3D Printer printing Technology as a

They found their motivation to improve
manufacturing efficiency by supplying way forward for modern
end used parts, tools, fixtures, jigs & other manufacturing. Glad to
functional components to manufacturers in see technology start-
quick time.
ups adopting Additive
The Technology manufacturing to achieve
Markforged has been fostering
innovation with their production ready competitive advantage,
“I am really glad to see systems globally and has also helped business growth
3DPN Manufacturing Pvt. many corporations to improve their and to set up digital
manufacturing processes overall.
Ltd. driving the adoption Navneet Arya adds, “We see lots of manufacturing”
of Markforged composite diversified applications possible with
solutions. The use of Markforged 3D Printers in our target Sumeet Bengeri -
industries and it also a truly digital
additive manufacturing manufacturing solution provider.Phillips Business Head, Phillips
to fabricate tooling will AdditiveTM and Markforged together Additive
bring the required experience and proven
help reduce lead times technological expertise which helped us in
and costs plus improves finalizing on this technology”.
The Markforged 3D printers can print
functionality and enhance composite materials reinforced with
the ability to customize” continuous carbon fiber, fiber-glass, and
Kevlar. The technology allows modern
manufacturers to print small-batch and
Anuj Budhiraja, Country end-use production parts. This possibility
Manager - India, opens a new business segment for

Markforged manufacturers to cater to target industries For more information,
such as Aerospace, Automotive, Tooling
and Industrial Equipment manufacturers. www.phillipscorp.com/india/markforged/




40 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

20 to 26 January 2022
Hall 3A | Stall No A103





























AIR GAUGES


Material: Steel & Carbide


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Calipers with Setting disc in a wide range from 6mm to 150 mm diameter and special applications based Air gauges to
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[email protected] www.professionalengg.co.in

CASE STUDY



















Heavy Equipment




Manufacturing




Gains Traction in


INDIA










THE ECONOMIC UPTURN opens opportunity for construction performance and protecting investment
India’s economy is on the upturn and on and agricultural equipment exports to is essential. Downtime kills profits. Dirt
target for 10.5% growth through 2021. developed markets in the EU, UK, North and grime put more strain on fixed and
The International Monetary Fund projects America, and the Middle East. moving parts adding to machine wear
India will be the world’s fastest growing and parts failure – all of which add to
major economy in 2022. INNOVATIONS PUSHING MARKET expensive downtime and unnecessary
GROWTH stress on costly equipment. Clean
DRIVING THE HEAVY EQUIPMENT Innovations in the heavy equipment machines run cooler, are less likely to
BOOM industry itself have stimulated increased overheat, and are easier to inspect
India’s heavy equipment manufacturing demand. Technological improvements, making potential problems more evident.
sector is gaining traction and poised to digitalization, and electrification trends Dirt and debris can mask problems,
achieve record levels in 2022. Besides the have increased demand for the next cause electrical system failure, blow-out
overall global economic recovery, India’s generation of heavy equipment, which is hydraulic systems, and in general shorten
boom is lead by the government’s recent designed to be more productive, cost- equipment life.
enormous investment in infrastructure. effective, fuel efficient, and meet higher The solution is simple: heavy equipment
Plans are underway for roads, highways, emission standards. It’s an investment maintenance should include cleaning after
railways, and irrigation projects that span that pays for itself, providing it is well each use. Power washing is the standard
the country and with it invigorate domestic maintained. method, yet water alone won’t do the job.
demand for more “Made in India” dozers, An industrial strength degreaser is needed
excavators, and the like. THE IMPORTANCE OF to remove soil and grease, and keep
Another driving force in the heavy PROPER HEAVY EQUIPMENT equipment in top form.
equipment sector is India’s adoption MAINTENANCE Master Fluid Solutions India makes
of higher emission standards which Keeping equipment running at peak metalworking fluids for manufacturers to




42 MACHINE TOOLS WORLD DECEMBER 2021 www.mtwmag.com

CASE STUDY





optimize their production and cleaners numerous awards for its initiatives on NOTE TO MANUFACTURERS
for end-users to keep their bulldozers, carbon reduction, microfinance, and AND HEAVY EQUIPMENT USERS
excavators, dump trucks, haulers, and community development. Master Fluid Solutions India offers free, on-
tractors running at optimal performance. Surface mining is a gritty operation. The site visits from highly-trained field experts
Whether construction, mining, or company’s 80-ton dump trucks haul up to to your operation. They’ll troubleshoot
agriculture, success is always about the 150 metric tons of soil and rock. Keeping production issues and offer insight on how
details. The following is an example of them clean is no easy job. They had been to run your operation more smoothly by
how one heavy equipment user found an using reputable Brand H cleaner, but that reducing maintenance, downtime, and
economical solution for running a better wasn’t cutting though the baked-on dirt. costs. They’ll even show you first-hand the
operation. They switched to Master STAGES Task2™ difference a really clean machine can make
Grime Fighter for high pressure spraying to your operation. For a no obligation visit,
A CLEANER OPERATION AND of their trucks because it readily gets rid contact Master Fluid Solutions directly at
BETTER ENVIRONMENTAL of heavy grime. More significantly, they [email protected].
PROFILE chose Task2 because it is biodegradable
A leading producer of copper and gold with no need to recycle waste water
in Laos/Cambodia mines 90,000 metric and is better for the environment. One of
tons of copper and 255,000 oz of gold their operation managers attests, “We’ve
between its two mineral-rich operations. relied on Task2 for more than seven years
Notwithstanding a focus on profit and because it cleans our heavy equipment
strict governmental code compliance, and cost effectively and it’s biodegradable.
worker safety, the company is committed Every detail matters and Task2 helps our For more information,
to stewardship and has received operation and our environmental profile.” Website: www.masterfluidsolutions.com.







Master Fluid Solutions
has high-performance

metalworking fluids, cleaners,
and rust preventatives
for heavy equipment
manufacturers, and hard-
working cleaners for keeping

the end-users’ equipment
performing day in and day
out.”



Mandar Samant,
Managing Director,
Master Fluid Solutions India

www.masterfluids.com/in/en-in/







www.mtwmag.com DECEMBER 2021 MACHINE TOOLS WORLD 43


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