TECH INNOVATION
An ISO 9001:2015
Modular Workholding & Automation
Minimise your set-up time to maximise your production.
engthy set-up times can have a
crippling effect on your production
Lefficiency. In this fast-changing
world the ability to be able to adapt
fast is the key to success. With
manufacturing, you have to be able to
adapt fast but also be accurate, cost
effective and dependable.
Kitagawa India’s modular workholding
systems from LANG Technik (Germany)
make this possible. To explain the
system clearly we break the product
into three main categories - Zero-point
clamping, Workholding & Automation
as Quick.Point and is the heart of their your workpiece in a matter of seconds.
Mechanical Zero-Point Clamping modular eco-system. To less than Quick.Point is only 27mm high and
- Easy to understand, easy to use, 5 microns of repeatability, you can with up to 12 tonnes of holding force
easy to order! switch-out via four clamping studs either from a few turns of a hex key Quick.Point
LANG’s Zero-point system is known LANG’s own workholding products or revolutionises your production possibilities
EL15/2 , EL BLOCK, MIDC, BHOSARI, PUNE- 411026,
An ISO 9001:2015
MAHARASHTRA, INDIA
46 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
An ISO 9001:2015
EL15/2 , EL BLOCK, MIDC, BHOSARI, PUNE- 411026,
An ISO 9001:2015
MAHARASHTRA, INDIA
TECH INNOVATION
and set up times. A cost-effective simple LANG Workholding Point adding to the modularity of the
manual actuation has no air or hydraulic We provide suitable clamping solutions for entire product range allows to grip many
lines to mess with. Other systems rely on any machining task be it for raw, round, different workpieces on one or many zero-
spring-loaded balls to retain the clamping pre-machined, semi-finished or large point stations.
stud. Over time, springs weaken, reducing parts. Using our stamping technology
the force they can apply to the balls. This allows our workholding vices, Makro.Grip, Automation
can result in vibration and an increased to have high holding forces and process KITAGAWA India and LANG bring their
risk of disengagement under heavy reliability. 3 mm of gripping height on raw technologies together to provide you
machining loads. material provides the ideal accessibility with the quick switch automation (QSA)
One of the best features of Quick. for 5 sided machining. The form-closure systems which allows you to automate
Point is the expanding modularity of the system from the stamping ensures that the manufacture of a single part or for
system so if one four stud connection is the Makro.Grip vices are free from wear large scale production. QSA systems are
not enough then you can simply mount and have distortion free clamping. retrofittable to any machining centre.
another Quick.Point plate next to the first The standard Makro.Grip vices can The re-equipping of the system for new
allowing you to expand precisely at any clamp raw workpieces up to 355mm long workpieces can be achieved in a matter of
time or according to your budget. Also meanwhile Makro.Grip ULTRA allows raw seconds. The operation of the QSA system
available in riser, tombstone or pyramid workpieces that are 810mm in length is simple with a quick installation and
configurations to enable you to present or more to be gripped still with 3mm of minimal training expenses. The system
your workpiece to the machine spindle gripping height!! allows you to have a high storage capacity
as you desire. Then to cover conventional clamping on a small foot print.
Designed to overcome the limitations Makro.Grip has a range of quick-change,
and high-cost of other zero-point steel or aluminium top-jaws to suit
systems, Quick.Point is a low-profile, irregular workpieces. Vasto.Clamp and
simple, precise and affordable quick- Makro.4Grip technology enable raw or
change workholding system that offers machined round workpiece to be gripped. For more information,
unmatched clamping strength. All these vices pair seamlessly with Quick. Website: www.kitagawa.global/in
48 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
Accelerating
Growth of Electric
Vehicles
The Role of CNC Machining in Production Processes
he push for electric vehicles (EVs) The most obvious concerns when used for many of an EV’s parts, but
is nothing new, but few expected producing EVs rather than ICE vehicles often these are difficult to machine with
Tthe arms race Tesla would spark are reducing weight, achieving the traditional processes. Without CAM
in the automotive world with their precision necessary for making software that offers detailed simulations
aggressive development. Now, IHS Markit battery packs, and producing internal and continuously monitors the machining
predicts that 25 percent of all passenger components with longer lifespans process, the risk of gouging or warping
vehicles sold worldwide will be electric by than their ICE counterparts. The right is high.
2030. Others predict that even more will software and machining centers will
be sold by then. Currently, the inventory help manufacturers move quickly from Machining Batteries
of automobiles, in general, is less than prototyping to mass production, in time to The battery pack of an EV is essentially
demand because of the supply chain meet regulatory deadlines and even just a Russian nesting doll of components:
issues of 2020 and 2021, leaving the to stay competitive. battery cells within battery modules
market wide open for accelerated growth. within the battery pack attached to the
The automotive manufacturers that Reducing Weight vehicle frame. Parts like rotary shafts,
learned from the pandemic reassessed Any part of a modern EV has been linear ball bushings, and configurable
their production processes to maximize designed, modified, and redesigned to plates can only be made with extremely
cost containment. Often that meant eliminate weight, drag, and friction as precise machining.
optimizing their CNC machining much as possible. Batteries need to be protected from
approach. Luckily, that exact choice Body panels are made from innovative vibration and environmental factors
will make it easy to switch from dies, which are machined by powerful (extreme temperatures, moisture, etc.).
manufacturing mainly internal combustion 5-axis machining centers. Their seals must perform even better
engine (ICE) vehicles to EVs. That switch Internal components are pocketed to than those in an ICE, because electric
will be more difficult for shops that reduce overall mass. Reaching these motors operate at greater speeds and
have overly specialized equipment, but compartments without multiple setups temperatures.
investing in the right software in the would be impossible without multiaxis
coming years could put them back on the machining. Meeting Tight Tolerances
right path. Lightweight aerospace materials are Even though they perform at high speeds
50 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
and temperatures, consumers expect less
maintenance on EVS. There are fewer
overall components in an electric motor,
so each must be flawlessly manufactured
for OEMs to meet this expectation.
Parts must have perfect surface
finishes that require little deburring.
Any pocketing that is done must not
alter the strength of the machined part,
so each stepover and stepdown must be
accurate to thousandths of an inch.
The Right Tools
Automotive manufacturers should complex parts with deep pockets. mistakes, gouges, and collisions.
seriously consider reorganizing their Dynamic Motion Technology monitors Extremely accurate toolpaths can meet
shops and processes to make way for the stock material during the entire even the tightest tolerances.
EVs. The best way to do that is to invest cutting process, automatically adjusting
in the right equipment, and the right CAD/ feeds, speeds, and tool angle to keep
CAM software for the job is Mastercam. machining safe and efficient.
Mastercam Multi-axis automatically Verify and Backplot functions
generates optimized toolpaths for making accurately simulate every stage of For more information,
automotive dies and for producing machining and highlight possible Website: www.mastercamindia.com
52 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
From true all-arounders to proven
specialists: We’ve got the right packaging
tube for every purpose
ackaging tubes are typically two- Meet our all-arounder: BlockPack
piece plastic products consisting packaging tube
Pof an inner and an outer part. Our Many of our packaging tubes, such
standard range includes an enormous as BlockPack, are highly flexible and
number of plastic tubes in various versatile due to their wide range of
shapes, sizes, and designs: round, square, diameters and useful lengths. As
rectangular, transparent or translucent, genuine all-rounders, they are ideal
colored, tubes with twist, tubes with for packaging a variety of different
telescopic or locking length adjustment, products: from machine tool holder to
etc., – in other words, we have the perfect any engineering shaft component that
tube for almost every packaging task. But are prone to rust, from office equipment,
what happens in the unlikely event that such as pens, to trendy branded glasses
our standard range doesn’t offer what – there is hardly a single product that
you need? Then we’ll create a customized can’t be individually packaged, optimally
packaging tube, especially for you! Tailored protected, and attractively presented at
perfectly to your products – get in touch the point of sale in one of our packaging For more information,
and we’ll talk you through the process. tubes. Website: www.rose-plastic.in
54 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
Excellence in high-precision machining
with the 508MT2
ith the 508MT2 machining center apart is not only all of the directly vice, and sometimes even the tailstock,
center, the Swiss company driven linear and rotary axes but also its which only a 508MT2 is able to offer.
WWillemin-Macodel offers the 3-position back working turret, which is Another major advantage is that
most technologically advanced multi- unique in the market. Willemin-Macodel develops its own
process bar-fed machine. This machine, The advantages of the turret are high-performance motorized spindles. In
available for bar diameters from 42mm to numerous. The flexibility of the turret addition, it offers high performances in
65mm, is equipped with linear motors on enables quick changeovers. Complex terms of speed (42,000 rpm) and quality.
all its axes. parts are automatically processed in the The components that compose the
What sets the 508MT2 machining same machining cycle, which in some machines are 100% controlled by
center apart is not only all the direct- cases avoids machine parts on two or Willemin-Macodel, the same approach
drive linear and rotary axes but also its three different machines. This prevents goes for its automation and robotization
3-position workpiece turret, which is the risk of losing references, the parts services. Willemin-Macodel has its own
unique on the market. This turret is also are more precise, and the production robotization department with experienced
directly driven and thermally stabilized, process is more robust. From a logistical engineers and technicians. From simple
which offers impressive flexibility. It point of view, costly intermediate stocks loading and unloading systems to
simultaneously houses a vice, a tailstock, between several machines are avoided complex, fully automated cells, there is
and a compact and powerful counter- and production flows are accelerated. This only one contact: Willemin-Macodel.
spindle, capable of moving parts at 8’000 improves the whole process’s profitability,
rpm for secondary operations. In milling sometimes in an impressive way.
mode, the high resolution of the counter- Our experience has shown that some
spindle and its intrinsic qualities guarantee parts cannot be machined on all 6 sides
a high degree of homogeneity between in one single machining cycle, only thanks
operations carried out in both the A-axis to the 3-position machining turret. In fact,
and secondary operations. certain ranges require successive back- For more information,
“What sets the 508MT2 machining working operations of the counter-spindle, Website: www.willemin-macodel.com
56 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
Increasing Efficiency in Turning Operations -
Introducing Speroni’s Smart Tool Holding Adaptor
Introduction minimize tooling costs. Manufacturers can achieve optimal
Turning operations hold a prominent place in the manufacturing results from the initial cut, saving valuable time and resources.
industry, known for their versatility and cost- effectiveness in 3. Improved Efficiency - The introduction of automation through
India. While Indian machine manufacturers offer state- of- the- Speroni’s Smart Tool Holding Adaptors streamlines turning
art turning machines, there are still challenges to overcome. One operations, reducing operator dependency, and allowing
major obstacle is the low hourly machine cost, which frequently smoother and more effective machining processes.
leads to the neglect of turning operations in terms of investment 4. Compatibility and Adaptability -
and development. Manual setting and operator dependency Smart Tool Holding Adaptors are designed to be compatible
further hamper progress. However, Speroni has introduced Smart with existing turning machines, eliminating the need for
Tool Holding Adaptors, a solution to address these challenges expensive turret or tool holder replacements. This cost-
and optimize turning operations. This article explores the benefits effective solution enhances the accessibility and adoption of
of Speroni’s Smart Tool Holding Adaptors and their capability to advanced tooling technologies.
revolutionize the turning industry in India.
Embracing Innovation for the Future
The Challenge of Manual Setting and Tooling Speroni’s Smart Tool Holding Adaptors represent a significant
Turning operations in India frequently face the challenge of step towards overcoming the challenges faced in turning
manual setting, which is time-consuming and operator centric. operations. By integrating automation and precision into tool
Tool setting requires trial and error methods, leading to rejected setup processes, manufacturers can increase their productivity
components and additional setup time. Manufacturers resort and competitiveness. The adoption of Smart Tool Holding
to low- cost tooling and operators to mitigate losses. However, Adaptors empowers turning operations in
high- speed machining and hard part machining remain areas of India to explore new frontiers in high- speed
struggle, demanding a more effective solution to tool setup. machining and hard part machining, bringing
greater efficiency and improved quality to the
Introducing Speroni’s Smart Tool Holding Adaptors manufacturing sector.
Speroni has introduced Smart Tool Holding Adaptors to
revolutionize turning operations. These adaptors feature a Conclusion
replaceable head and offer a precise reference system. The tool Turning operations are the vital element of
holder inside the machine and the Speroni machine itself maintain manufacturing in India, known for their cost-
a consistent reference, simplifying the transfer of zero reference effectiveness. However, challenges similar as
and ensuring accurate initial cuts. With Speroni’s Smart Tool manual setting and tooling limitations have
Holding Adaptors, the first cut is always impeded farther development. Speroni’s Smart
correct, eliminating the need for time- Tool Holding Adaptors offer an advance solution,
consuming trial and error methods. revolutionizing turning operations by providing a precise reference
system and eliminating trial and error methods. Embracing this
The Advantages of Speroni’s innovation enables manufacturers to enhance efficiency, reduce
Smart Tool Holding Adaptors setup time, and achieve superior precision. With Speroni’s Smart
1. Enhanced Precision - The precise Tool Holding Adaptors, turning operations in India can take a
reference system of Smart Tool significant stride towards automation, optimizing productivity, and
Holding Adaptors ensures accurate setting new benchmarks in the industry.
tool positioning, leading to improved
precision and reduced component For further information on Speroni’s Smart
rejection rates. Tool Holding Adaptors, please contact
2. Time and Cost Savings - By ([email protected]).
eliminating trial and error methods,
Smart Tool Holding Adaptors Note: This article is for illustrative purposes only and doesn’t endorse or
significantly reduce setup time and intend to promote any specific brand or product.
58 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
Getting the most out of your boring tools
Tips, Tricks and Tooling Solutions
ine boring, rough machining, large because chip control is often a function
diameter boring—no matter the of the insert’s chip breaker and, therefore,
Ftype of application, it is key to get can determine success or failure.
the most from boring tools. Hole finishing It is not just the tool itself that can
applications whether in a job shop or high determine success, but it is also a
production environment require precision. machine’s capabilities. For example,
Knowing what challenges might be faced large diameters can present issues when
and what boring tools are most suitable considering boring tool weight and tool-
for the job can aid in achieving success in moment. Weight and tool-moment will
an application and producing components affect the ability of the gripper system
that meet specific finishing requirements. to hold the tool in the spindle, which can
When it comes to getting the most out result in various issues, and will affect the
of boring tools, it is important to remember tool changer system to either perform
that boring tools should be selected selected for a job and then attempt to the tool change or store the tool in its
according to the unique requirements of remove any unnecessary length. Because magazine. Another issue may be power
each job. As a boring tool is adjusted to when it comes to boring tool solutions, the available battling against the diameter of
bore a specific diameter, the balance of shorter and more robust, the better. the tool and the amount of stock being
the tool is affected, which in turn affects In large diameter boring applications, it removed. So it is clearly important to be
hole size, finish and the penetration rate is important to determine if the machine mindful of machine limitations.
of the boring tool. While low-volume planned for use has a quill. A quill is a ram Nevertheless, evaluating boring
jobs typically deem versatile boring tools system that extends the spindle beyond tool solutions based on the needs of
more beneficial, high-volume jobs and its standard position. Also called a boring the application is still key. Modular
those with tighter tolerances or fine finish spindle, quills come in various diameters, connections, for example, are largely
requirements dictate dedicated tools to be typically between five and ten inches, beneficial in boring applications. Not
used in each application. and can have several feet of travel. When only do these connections reduce the
Another important tip is to keep the tool boring large diameters that have some need for special extensions, but they also
as short as possible to reduce deflection, depth, quills allow the boring tool to be provide easy adaption to machines. With
which can cause poor finish. Length-to- made as short as possible, which can be a modular connection, shanks can be
diameter ratio is extremely important the difference between the tool working quickly changed out for different spindle
to boring tools. Ideally, the length-to- or not. It is important to keep a few other types; additionally, it provides maximum
diameter ratio for non-dampened boring factors in mind as well. Too large of a nose flexibility of a system, allowing for multiple
systems is 5xD or less while heavy radius and too light of a depth of cut will setups. When using a modular connection,
metal, carbide and vibration dampening cause push-off (radial deflection) and a tool can be made as short and robust
technologies can allow boring of up to chatter, which results in poor finish and as possible. By optimizing the modular
10xD. Natalie Wise, product manager tool life. components used to give a boring tool
of Allied Machine’s boring product lines, One should also look at the inserts being its length like extensions, reducers and
shared that “Our NOVITECH modules used with boring tools because they play extended length master shanks, the LxD
utilize viscoelastic fluid to minimize an important role too. Proper geometries ratio can be reduced considerably. For
vibration allowing bore depths up to 10xD. and grades should be selected based on instance, for a 75 millimeter hole that is
Not only does this vibration damping the material being machined, the amount 300 millimeters deep, one boring setup
technology improve the life of your boring of stock being removed and the tool life may result in a 7xD ratio while another
tools, it also extends the life of the spindle needed. Additionally, coatings and insert of the same length may only be 5xD. The
while producing an outstanding surface nose radius, which should match the 5xD setup will ultimately perform better
quality.” With modular boring systems, it depth of cut, impact the tool performance. than the 7xD, especially when cycle time is
is important to consider the components Chip breakers affect performance as well considered.
60 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
In addition to modular connections, boring tools provide many benefits but are
one must also consider whether a single often developed based on the particular
boring tool or a boring kit is the best needs of an application.
option for a specific application. While No matter the boring tool, there are
kits provide flexibility, single boring tools often challenges to be dealt with in order
offer consistency when it is needed to get the most benefit from your tooling.
most. For job shops, it is often beneficial Take surface finish for example; boring
to utilize boring kits to allow for multiple tools can achieve a very fine surface finish
diameter ranges based on a shop’s especially when using a wiper geometry material being bored and amount of stock
individual requirements. Some of the insert; however, feed rate, nose radius and being removed. Another aspect that one
best kit environments include prototype depth of cut play a critical role in meeting should pay attention to is the diameter
departments, short batch runs, low the necessary finish requirements as of the boring tool body and additional
production one-off components and well. Although it is not typically an issue, modular components such as extensions
repair departments. Basically, boring coolant can help achieve desired surface and reducers versus the amount of stock
kits are ideal for machinists looking for finish and can improve tool life as long as being removed. If the stock being removed
a boring tool to do a variety of different the coolant is maintained. Nevertheless, exceeds the difference between the hole
things. Conversely, individual boring tools careful consideration needs to be taken size and body diameter, chip evacuation
are more often used in a high production regarding coolant in several conditions: may be impeded and could result in
environment. If a shop runs production • Integrated digital tools – Some digital damage to the boring tool and potentially
day in and day out, single tool setups boring heads have coolant pressure the work piece. All in all, the shorter the
provide lower tool costs and maintain the limitations. Exceeding those limitations chip, the better the chip evacuation, so
consistency needed for a more narrow can result in damage to the internal being mindful of tool selection and the
diameter range. components of the boring head. Many application itself results in better chip
Custom boring tools are another option shops run 1000 psi pumps, which formation.
to be considered when selecting tooling. unfortunately can cause seals to fail. Just like new insert coatings being
From reducing cycle time and improving Particularly in finish boring, this coolant introduced, boring tools as a whole will
a component’s quality to providing cost pressure is not necessary. The chips likely see continued improvements and
savings by combining multiple bores are often so small that it is overkill for some innovation. As with any other
into one operation, special boring tools chip evacuation, so if the chip control is industry, technology that was previously
provide a variety of benefits. At the same proper, 300 psi is very acceptable. used only in one-off or low-volume special
time, while many boring applications • Heavy roughing applications – If the applications will transfer to more common
can run off-the-shelf tooling, there are amount of stock being removed is everyday applications, becoming more
always unique applications that require greater than the difference between accessible while being lower in cost.
special solutions. Complex hole profiles the hole size and body diameter, chip Eventually, most if not all adjustable boring
and machine tool magazine limitations evacuation may be impeded, so coolant tools will be digital. It may also become
demand one tool with multiple diameters will play a large part in those situations. commonplace for adjustable boring tools
and steps. Another example would be • CBN inserts – CBN does not handle to be adjusted by a separate module or
the development of line boring tools, thermal shock well, which can occur even your phone. While it may not be
which were created due to the inherent when coolant is used. In most cases, common knowledge, similar technology
limitations of boring tools when it comes CBN is run dry to prevent issues. exists now in the marketplace. However,
to length and the need to achieve Ultimately, soluble coolants tend to be best as the machining industry awaits these
concentricity between separate holes for internal components in boring tools as advancements, getting the greatest
as well as the roundness and diameter synthetics can cause internal damage and benefit from one’s boring tools requires
tolerances of each. Ultimately, custom reduce accuracy. examining what tooling solutions will work
Chip evacuation, although more of an best in the job environment and how these
issue when roughing rather than finishing, tools can overcome potential challenges.
is a key area where insert selection can
make a significant difference. Geometries For more information,
should be carefully selected based on Website: www.alliedmachine.com
62 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
TECH INNOVATION
PM900 PRO
1000 VA - 3000 VA
PF 0.9
Features: model UPS) • Modem/Tel/Fax
• Auto sensing frequency • Cold start • DC Input
• 50 / 60 Hz frequency conversion • Advances battery manage ment • Outlets
• Rear Ventilation design and variable (ABM) • Rs232
speech fan • DSP (Digital Signals Processors) • USB ( Optional)
• Linear derating in low voltage input Control Technology • EPO ( Optional)
reducing battery discharging times • Active power factor correction (APFC), • SNMP/AS400 (Optional)
• Wide input voltage range (110 V - input power factor up to 0.99
300 Vac) and frequency range (40 • Multi-platform communications: Available Options
- 70 Hz) Rs232 (standard), USB / Rs485, • Optional USB, Rs485 card, As400 dry
• Multiple functions settable via SNMP / dry contacts (optional) contacts, SNMP card, SMS alarms,
• LCD: output voltage, EOD, auto- EPO function and 12 A charger (2/3
start, bypass mode, ECO mode and Rear Panel kVA only)
frequency conversion mode • Overcurrent Protection
• Output power factor 0.9 • AAC input
• Settable delayed start when power is
restored
• Effective software and hardware
protection
• High frequency on-line double
conversion technology
• Quick and stable charging, 90% For more information,
capacity restored in 3 h (standard Website: www.prostarm.com
64 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
A
V
TECH INNO
TECH INNOVATIONTION
Rotary Ball Spline
is designed lightweight. Therefore, the highly accurate and
compact design is achieved.
3. Easy Installation: The spline nut and the support bearing are
integrated, thus the rotary ball spline can easily be mounted
simply by securing it to the housing with bolts.
4. Support Bearing: The support bearing of the Ball Spline has
Design Principle a contact angle of 45°, thus it has the average force of axial
The ball spline has load groove of three row on the outside and radial direction.
diameter of shaft. Due to the gothic arch groove design, it
could be make sure three grooves withstand clockwise or Say Application
counterclockwise of torque, and then increase the service life Robots, Transporting equipment, Wire winder, ACT(Auto Tools
and rigidity. The spline nut has a special designed support Change)…etc.
bearing directly set up on the outer ring of the nuts. The spline
is capable of performing two modes of motions (rotational and
linear) with a single shaft by rotating or stopping the spline nut.
The rows of balls are held in a special resin retainer incorporated
in the spline nut so that they smoothly roll and circulate. The
balls recirculation in ball holder, prevent balls falling from the
spline nut while assembling.
Features
1. High Positioning Accuracy: The ball spline groove profile
is designed gothic arch.
By applied preload, the
backlash in the rotational
direction is eliminated
therefore having higher
positioning accuracy.
2. Compact Design: Spline
nut and the support
bearing is integration
structure. The spline nut
66 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
8 Edition
th
TM
25 26 27 28 May 2023
Venue: Auto Cluster Exhibition Center
PUNE
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MACHINE TOOLS
AUTOMATION & ROBOTICS
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PRODUCTS
SHOWCASE Scan for more Products
Dijet SKS-GII type series
Features: which are suitable for machining
• SKS-GII type, innovative high feed cutter of the wide applications like High
achieves extremely excellent chip removal Hardened Mold/Die steel, Heat
rate. resistant alloys, Titanium alloys,
• Variety of Inserts available in 09,10,14 size Hardened stainless steels.
for multiple applications.
• 4 corner cutting edges, positive geometry. G- BODY by Dijet
• Possible to Machine deep Molds with high Adopted GN surface hardening
feed and higher cutting parameters. treatment on thermal resistant high
• Due to low cutting Force geometry of the strength steel gives high hardness
inserts, it is possible to achieve stable over 65 HRC. It secures insert pocket and
machining even at High feed rates with all 4 holder against thermal deformation. Improves For Product Enquiry Contact
cutting edges. body durability and Tool life by 30%. Make Dijet Industrial Co. Ltd.
• Chip Breaker and Non-chip breaker it difficult to be damaged even under severe Contact: +91 22 40121231
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• 3 PVD coated inserts grade available welding effect is much improved. Website: www.dijetindia.com
Flat Bed CNC Lathe
Main Features : couplings and high accurate ball screw.
• Flat Bed Both side of screw are immobilized to
Structure and high ensure the stiffness for the bearing seat.
rigid sQuare guide reduce deformation during heavy cutting.
way suit perfectly wen • Overall guide way protection design and
for heavy cutting and cooling tarnk, chip host are separated to
ensure the long term avoid accuracy changing during overheat
accuracy. cutting.
• Bed and base
are made of high Features :
strength cost Iron to • Integral Bed ,
ensure the high rigidity • Square Guide Way
and high accuracy. Toe • Hydraulic Chuck
feature of this machine is waterproof and • Automatic Lubrication Pump
For Product Enquiry Contact
Bhavya Machine Tools easy to maintain. • Electric Tool Post
www.bhavyamachinetools.com • Servo motors drive X & Z Axis by flexible • Hydraulic System
68 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
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Head Office: Branch Office:
250 Virgo House, 7th Main, 412, Atlanta Estate, Near Virwani Ind. Estate
Amarjyoti Layout, Domlur Extn. Itt Bhatti, Goregaon East
Bangalore 560 071, India Mumbai- 400 063, India
T: +91 80 25357028/29 M: +91 99877 53824
+91 77385 86871 [email protected] www.ckdindia.org E: [email protected] E: [email protected]
Inviting Machinery, Equipment Suppliers
& Fabricators to visit India’s Exclusive Expo
on Stainless Steel Industry
2nd Edition
GLOBAL stainless steel EXPO 2023
14 15 16 SEPTEMBER
BOMBAY EXHIBITION CENTRE MUMBAI LAST FEW
STALLS
AVAILABLE.
BOOK NOW
FOCUS 2023
Flat & Long Products | Duplex | Bars | Rebards | Ingots | Pipes | Tubes | Sheets | Coils | Wires | Finished Goods
| Flanges | Fittings | Fasteners | Heat Exchangers | Instrumentation | Machinery | Technology and much more
HIGHLIGHTS
150+ Exhibitors | 10,000+ Trade Visitors | 100000+ Sq. Ft Expo Hall | International Pavilions
| CEO Round Table | Industry & Technical Seminars | B2G Meetings
Timings: 10 am to 6 pm | Entry Fr
Timings: 10 am to 6 pm | Entry Free
ee
TITANIUM PARTNER PLATINUM PARTNERS DIAMOND PARTNERS
www.virgo-comm.com | www.gssexpo.com
GOLD PARTNERS SILVER PARTNERS
ORGANISED BY MEDIA SUPPORT SCAN TO REGISTER FOLLOW US
Head Office: Branch Office:
250 Virgo House, 7th Main, 412, Atlanta Estate, Near Virwani Ind. Estate
Amarjyoti Layout, Domlur Extn. Itt Bhatti, Goregaon East
Bangalore 560 071, India Mumbai- 400 063, India
T: +91 80 25357028/29 M: +91 99877 53824
E: [email protected] E: [email protected]
AD INDEX
COMPANY NAME PG. NO. COMPANY NAME PG. NO. COMPANY NAME PG. NO.
99MNHANCE 45 GSSE - 2023 71 O
INDUSTRIAL SERVICES
H OKUMA INDIA PVT LTD 23
A
HIMTEX - 2023 65 ORIENT TOOLS 21
ACCUSHARP CUTTING
TOOLS PVT. LTD. 47
I P
ACE MANUFACTURING BACK
SYSTEMS LTD. PAGE INSIDE PMT MACHINES LIMITED 35
ISCAR INDIA LIMITED FALSE
COVER
AMRUTA THERMAL PRECISION MOTION 57
EQUIPMENTS 53 INDUSTRIES, INC. ( PMI )
J
ANCA MACHINE 1 PRECITECH - 2023 70
TOOLS PRIVATE LTD JYOTI CNC INSIDE
AUTOMATION LTD. BACK PREMIER UNITED
COVER
ATQ METRO 5 PVT. LTD. 29
K
B
PROSTARM INFO 55
KITAGAWA INDIA PVT LTD 17 SYSTEMS LTD
BHAVYA MACHINE TOOLS 49
L R
BRY-AIR (ASIA) PVT. LTD. 39
ROSE PLASTIC
LAKSHMI MACHINE 13
D 3 INDIA PVT. LTD.
WORKS LIMITED
DOWEL ENGINEERING 51 RR KABEL LIMITED 59
WORKS LASER TECHNOLOGIES 33
PVT. LTD.
S
F
LMT TOOLS INDIA 11 SPERONI SPA 37
FACCIN S. P. A. 25 PVT. LTD.
SURYA MANUFACTURING
FUEL INSTRUMENTS & 31 M COMPANY 53
ENGINEERS PVT. LTD.
INSIDE T
G MASTERCAM INDIA FRONT
COVER
TRUCUT PRECISION FALSE
GEDEE WEILER TOOLS PVT. LTD. COVER
PRIVATE LIMITED 7 MGM-VARVEL POWER
TRANSMISSION PVT LTD 63 W
GLOBBUZZ MEDIA
PVT. LTD. 69 MMC HARDMETAL WILLEMIN-MACODEL 15
INDIA PVT. LTD. 8, 9
GLOBE-TECH 67 Y
ENGINEERING EXPO - 2023 N
FRONT
YAMAZAKI MAZAK
GROB MACHINE TOOLS 27 NOAHS ARK PRECISION INDIA PVT. LTD. GATE
INDIA PVT. LTD. INDIA PVT LTD 61 FOLD
72 MACHINE TOOLS WORLD MAY 2023 www.mtwmag.com
Best in class machines offering high quality and productivity,
well suited to meet the requirements of job shop, tool rooms,
auto component dies, rubber dies, injection moulds and
Sheet metal dies
� Rigid structure with compact footprint
� Direct drive spindle
� Available in three different Control System options
(Fanuc, Seimens, Mitsubishi)
Roller guide ways on all axis Close surface profile and good accuracy
High metal removal rate High Rapid rates for Better cycle time
Handling intricate geometry Direct drive high speed spindle in 6000/8000/10000 rpm
*- The values mentioned are optional features.
https://www.acemicromatic.net [email protected]