INDUSTRIAL HEALTH AND SAFETY REVIEW - APRIL 2022

INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY CASE
REVIEW STUDY

















Hikvision technology helps steel


maker to improve employee safety


and efficiency








By Hikvision India

“In the past, blast furnace inspections were completely manual. Workers needed to use a temperature gun
to detect the surface temperature of the furnace, spending a lot of time. Moreover, there were many safety
hazards such as gas poisoning and fall injuries. So we have to figure out effective solutions to protect employee
health and safety in this dangerous process,” said Yin Fengwei, a native of Anshan and the general manager of
the Anshan branch of Yutai Security.



“Dedicated doctor” for blast furnaces
Located in the heavy industry base in Northeast China,
The steelmaking process is very complicated. Putting Angang Steel has a long history and a key role in the industry.
the ore into the furnace to make into iron, and then into a In recent years, Angang Steel has actively tried innovative
piece of steel, requires dozens of processes. During these solutions for intelligent manufacturing and to solve problems
processes, regular inspection and maintenance of furnaces of health and safety.
is the top priority. In the past, inspectors had to climb tens of Take the inspection and maintenance of blast furnaces as
meters up each furnace, hourly, and measure its temperature an example. Since 2019, Hikvision and the local partner, Yutai
with an infrared thermometer gun to prevent accidents Security, have helped Angang Steel to apply thermal imaging
caused by overheating. High temperature, poisonous gas, and to ironmaking blast furnaces. By evaluating the intensity of
splashing iron flowers made this working environment totally infrared radiation emitted from objects, thermal cameras have
unfriendly to them. Once the equipment fails, it will not only been used in detecting temperature anomalies before a fire
cause financial loss, but may also cause casualties. starts. They find hot spots and invisible defects on machinery
Some leading enterprises in the steel industry are striving or electrical systems that could indicate a potential problem.
to overcome the challenges and boost a new mode of They also perform non-contact measurements at the areas
production. For example, Angang Steel adopted Hikvision’s that are hard to reach manually.
automatic temperature measurement solution to help the Through the real-time connection between front-end
workers get further away from accidents and dangers, but thermal imaging instruments and a back-end system,
closer to efficient and safe working conditions. inspectors could use video streams from different positions
in a furnace and monitor the temperature changes in specific



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46

INDUSTRIAL
INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY
CASE HEALTH & SAFETY
HEALTH & SAFETY
REVIEW
STUDY REVIEW
evaluate the production status
in time and ensure the product
quality.
“Manual detection is definitely
incomparable with intelligent
monitoring, as it is difficult to
reflect the real-time situation
and not possible to give an
effective early warning. With
the Hikvision system installed,
we can now obtain key data
from the blast furnaces, which
can be accurately recorded
and easily searched on the
computer. For example, we can
clearly see and check whether
the insulation material is
thinning or even falling off. This
ensures the seamless progress
of production and the safety of
the workers,” said Yin Fengwei.
areas of the furnace shell, generate reports, and receive
timely warnings of temperature irregularities. Apart from the More technologies for an intelligent steel plant
improved working environment, productivity has been raised In terms of production logistics, Hikvision uses AI, Optical
too. Character Recognition (OCR), and other technologies to
The system is like a “dedicated doctor” for blast furnaces, strengthen Angang Steel’s ability to recognize key information
which automatically measures temperature, generates in related processes. For example, the one-button counting
reports, and also allows workers to search and compare function can trigger the video data analysis on the weight
historical data and monitor changes in the furnaces by and the quantity of the materials. The analysis results can be
receiving real-time alerts. cross-checked with the existing weight data and the quantity
data recorded manually. Then the system can automatically
Intelligent steelmaking through remote operation print the information labels of the materials.
Besides the automatic temperature measurement of In addition, Hikvision uses multi-dimensional perception
ironmaking blast furnaces, digital and intelligent solutions in technology to monitor and control the vehicles in the factory
the whole process of steelmaking help workers to remotely intelligently. For example, the fusion of video and radar data
perceive complex production sites and schedule the can detect vehicle violations by recognizing abnormal speed
production in real time. or driving trails. It provides safety supervision departments
Hikvision uses thermal imaging technology to conduct real- with feedback on vehicle violations and abnormal conditions
time online monitoring of hot blast stoves. In addition, other in the factory, and discovers the potential risks of vehicle
types of sensors can be used to inspect the operating status transportation in advance.
of the equipment more accurately. Based on that, early alarms Hikvision has been continually developing solutions t0
of potential security risks will be raised in the shortest time. respond to the needs of the enterprise users in the steel
In Angang Steel’s steelmaking workshop, the production industry, with solid R&D and rich scenario-based capabilities.
process can be viewed remotely through Hikvision intelligent Its intelligent technologies are helping more and more steel
video devices and large screens. Through outstanding plants to improve quality and efficiency, as well as alleviating
image brightness processing, high frame rate imaging, and the workers’ workload in harsh working environment and help
other technologies, the image of molten steel dumping them work safer and more efficiently.
and desulfurization process in high-temperature and high-
brightness environments can be generated, and then For more information,
transmitted to the back end, allowing the workers to view and www.hikvisionindia.com



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INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY CASE
REVIEW STUDY

Hochiki life safety devices reduce false


alarms and help make the 75km long


Dubai Metro transport network safe for

passengers.






















With tens of thousands of passengers coaches. This is considered an extremely
using the network daily and the system sensitive area with thousands of people
Famed for its luxury shopping and itself operating in a hot and sandy transiting at a time, thus posing a higher
extraordinary architecture, the city of environment, any false alarm could chance of triggering false alarms. Any
Dubai in the United Arab Emirates is potentially cause mass disruption and fire alarm trigger was programmed to
home to over 3.3 million people, and the cost the operator financially, especially send a command to the central station,
world's longest driverless single metro during peak service times. The company's and this would halt the operations within
line - the Dubai metro. Marketing Director, Vijay Chandran said the entire network until the problem is
Designed to take up to 13,380 about the project: “it was especially rectified.
passengers an hour on its green line, and important as part of the life safety The Hochiki technical team also worked
11,675 passengers an hour on its red line system design process to negate false closely with the Dafoos team to negate
at peak time, the Dubai Metro is almost alarms. Hochiki fire detection devices the challenge of frequent dust build up
75 km long and operated by RTA and were chosen as they have a reputation in the chambers. It was advised that
Serco. Under contract to the Dubai Roads for being the best in the market for their periodic maintenance of the sensors was
& Transport Authority, the network is run quality and their reliability when it comes moved from every 6 months to every two
by a team of 2000 staff with 57 trains to false alarm reduction. Our selection of instead, which is customary practice for
running at peak times. Hochiki was confidently backed by the commercial buildings in the region.
Dafoos Fire and Security were operators RTA and Serco” “Hochiki Smoke Sensors have been
commissioned to run the fire detection The Hochiki sensors were to be installed across the entire Dubai
installation project on the entirety of the installed inside the metro and tram Metro and tram coaches; they have
Dubai Metro. Trusted as a market leader been functioning with minimal issues
in the Fire Protection Industry in the for the last three years. Periodic
United Arab Emirates, Dafoos specialises maintenance has been conducted in
in providing end-to-end design, erection conjunction with Hochiki’s technical
and commissioning and maintenance of team recommendation. Our team would
both active and passive Fire Protection not hesitate to recommend Hochiki life
Systems, and partners with some of safety systems and products to be used
the best OEMs in the world, including in other projects within the transport
Hochiki. industry”.



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INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY CASE
REVIEW STUDY

VEHICLE ENTRANCE CONTROL


SOLUTION TO NATIONAL THERMAL


POWER CORPORATION (NTPC) - LARA








































OVERVIEW: REQUIREMENTS:
PROJECT HIGHLIGHTS:
NTPC is India’s largest power utility • Access to the manufacturing unit
SECTOR with an installed capacity of 62,110 needs to be restricted and only the
Electric Utility (GOVT) MW (including JVs). The company is authorized vehicles should be allowed
committed to generating reliable power to enter and exit.
PROJECT NAME at competitive prices in a sustainable • To ensure that access to specified
NTPC manner by optimising the use of areas is limited to permitted personnel
multiple energy sources with innovative and their vehicles only.
LOCATION eco-friendly technologies thereby • Automatic opening of barrier gate
Lara, Chhattisgarh NTPC is contributing to the economic upon recognition of registered
development of the nation and upliftment personnel through face verification.
USERS of the society. • Enhance the perimeter security of the
1000+
manufacturing premises.
CHALLENGE:
DEVICE
Boom Barriers As NTPC is based on industrial setup and SOLUTION:
the landscape of the manufacturing unit With the help of NTPC’s architecture and
APPLICATION is vast, control and monitor of numerous landscape analysis as well as based on
Entrance Control Solution for vehicles that enter and exit the premises the discussion with the NTPC officials,
Vehicles on a daily basis had become difficult. ZKTeco offered ProBG3000 Series
for effective vehicle entrance control



52
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INDUSTRIAL
CASE HEALTH & SAFETY
HEALTH & SAFETY
STUDY REVIEW


















management. The ProBG3000 has been For more information
integrated with MiniAC Plus facial recognition ZKTeco Biometrics India Pvt. Ltd. -
device for automatic opening upon successful Business Centre
user verification. B-1, Khata No. 31,
Devasandra Industrial Estate,
RESULTS: BBMP K R Puram, Whitefield MainRoad,
Security of NTPC premises has been improved Mahadevapura, Bengaluru,
with effective control and monitoring of Karnataka - 560048.
personnel as well as vehicles entering and Phone: 080-68281342/48 |
leaving the manufacturing facility. Email: [email protected] |
Website: www.zkteco.in
PROJECT SITE PHOTOS:
















































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INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY PRODUCT
REVIEW SHOWCASE


LPRC300
Parking Space Barrier license plate

ZYVIP L/R Series recognition

camera






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• Elegant design with a solid chassis • Embedded Deep Learning LPR Algorithm
• Operation speed as fast as 3s • AI Chip with 0.5 TOPS
• Embedded LED lighting • Embedded Allowlist and Blocklist
• Adjustable boom arm angle of rise and fall • ONVIF Protocol, for Video Surveillance
• DC 24V brushless motor • Free SDK and push protocol supporting 3rd-party
• Automatic obstacle detection integration. Card Holders Capacity-30,000
• Anti-smashing function • 3 Mega pixel camera.
• Automatic delay closing.

EFace10 MiniAC Plus

Touchless Multi-Biometric Linux-Based Access control

Identification Terminal and Time & Attendance
Terminal with Visible Light


Features Facial recognition
• Visible Light facial
recognition
• Anti-spoofing algorithm Features
against print attack (laser, • Visible Light Facial
color and B/W photos), Recognition
videos attack and 3D mask • Anti-spoofing algorithm
attack against print attack(laser,
• Multiple verification color and B/W photos),
methods: Face / Password / videos attack and 3D
Card (optional) mask attack
• Card modules (optional): • Multiple Verfications: Face
125KHz ID Card (EM) / / Palm / Card / Password
13.56MHz IC Card • Multiple card modules:
• Backup rechargeable battery 125KHz ID card(EM) /
(optional): offers at least 2 hours 13.56MHz IC card (MF)
of power on a full charge, and it • 3,000 face templates
takes 4 hours to recharge capacity
• Support standard wall-mounting
with Backplate or optional wall-
mounting with Cable Box, and
optional desktop installation For more information
with Cable Box Web:www.zkteco.in



54 www.isrmag.com
54 IHSR | APRIL 2022



INDUSTRIAL
HEALTH & SAFETY
HEALTH & SAFETY PRODUCT
REVIEW SHOWCASE


Matrix 2MP Pan-Tilt-Zoom Camera

with 33x Optical Zoom





The scope of surveillance has moved beyond Next, the 360° Pan Range make sure that
its traditional purpose. Surveillance is no you can monitor large areas easily without the
longer just about managing the threat; it need for additional cameras. Again, offering
is about increasing productivity, managing optical zoom up to 33 times you can zoom
connected spaces and deriving insights from into details with a single click. Finally, offering
the business. Simultaneously, the cost of a sturdy built, the cameras can withstand
surveillance is increasing day by day. external impacts (IK10 Certified). Likewise,
Not just organizations but also public they can withstand harsh weather conditions
authorities are in need for surveillance (IP67 - Ingress Protection)
devices to control public spaces that are
heavily crowded. To solve these surveillance KEY FEATURES:
backdrops, Matrix offers its Pan-Tilt- and • 33x Optical Zoom and 16x Digital Zoom
Zoom camera that has been designed for 360° • 1920 x 1080 Resolution
surveillance. • True WDR (140dB)
The cameras are a blend of performance • H.265 Video Compression Technology
and sturdy design. Powered using back- • 256GB Edge Storage
illuminated Sony STARVIS series sensors, • 8 Automatic Scans
the cameras offer superior image quality in • 500 Presets
low-light conditions. Apart from this, image • Intelligent Video Analytics
enhancing technologies make sure the image
clarity is constant in varying light conditions. For more information
Also, the cameras offer infrared sensors that https://www.matrixvideosurveillance.com/
provide night vision up to 200 metres.
Matrix 8MP Project Series Dome

IP Camera




Matrix Project Series Dome Cameras are designed footage.
to meet the needs of large enterprises and project
environments. Designed for both indoor and outdoor KEY FEATURES:
surveillance needs the cameras are suited for modern • Low - light Image Quality - 0.01 Lux
organizations. Powered with Sony STARVIS sensors the • H.265 Compression Technology
cameras offer exceptional low-light performance. Apart • Superlative Image with WDR (120dB)
from this, the cameras are developed with technologies • Adaptive and Smart Streaming
to enhance the image quality. Besides this, image • Higher Signal to Noise Ratio (>70dB)
enhancing technologies such as True WDR help to • Higher Field of View (HFOV: 106.9°)
balance the image lighting. • Intelligent Video Analytics
Further, dome cameras offer a sturdy built which • Ingress Protection - IP67 Certified
allows them to perform exceptionally in harsh weather • Impact Protection - IK10 Certified
conditions as well as external impacts. The cameras
are offered in fixed and motorized varifocal lens which For more information
gives the user the option to zoom in and out of the video https://www.matrixvideosurveillance.com/



56 www.isrmag.com
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INDUSTRIAL
PRODUCT HEALTH & SAFETY
HEALTH & SAFETY
SHOWCASE REVIEW


Matrix COSEC VEGA CAX



With the passing of time, the modern organization regardless of RFID, PIN, FACE
necessity of security to inculcate the operational size. • Massive Storage Capacity -
flexibility in its design and working With multi-credential support 50,000 Users Profiles, 5,00,000
became more important than and multi-connectivities, it easily Events
having rigid standalone networks. integrates into the security • Multiple Connectivity Options
Matrix COSEC VEGA CAX framework of any organization. - Ethernet, PoE, Wi-Fi, Mobile
brings huge flexibility to the time With features such as IP65 Broadband
attendance and access control certified, PoE, WiFi, touchscreen, • Auxiliary Ports for Integration
needs of an organization. it becomes the ultimate product to with Alarms and Panels
Built with precision engineering manage multiple solutions beyond • Built-in APIs to Communicate
methods to combine aesthetics, access control and time attendance with Third-party Software.
connectivity, and reliability, Matrix for modern organizations.
COSEC VEGA CAX is the perfect
product for the Access Control and KEY FEATURES: For more information
Time-Attendance needs of any • Multiple User Credential - BLE, www.matrixaccesscontrol.com

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