GSS-M

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.62-1) High-Place Work Platform -Complementary Protective
Measures Do work platforms (at a height of 1.5 m or more) and attached inter-level

access means comply with machinery Safety Standards specifications? (See attached table 17)

High-place work platform Inter-level access to work platform

S-Standard：S-08-002 Other-2

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.62-2) Safe Access -Complementary Protective Measures

Is inter-level access means used on/around machines for work and moving appropriately

selected according to conditions of use? (See attached table 18)

Walkway allowing access to other side of conveyor Ladder Classification by angle

Safer Ladder Stepladder
Stairs 90°
Stairs
75° 45°

20°

0°

Select inter-level access
means based on frequency of
use/ work content

S-Standard：S-08-002 Other-3

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.63) Traveling Rail Stopper -Safeguarding Measures

Are stoppers installed on end of equipment along which cranes or AGV etc. travel?

Automated warehouse movable carriage stopper Trolley stopper

Other-4

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.64) Preventing Environmental Accidents -Safeguarding Measures

Is protection in place to prevent leaks/discharge of substances that can have an impact on the
environment?

Dike for alkali waste liquid tank Oil dike for outside heavy oil tank

Supply pump oil pan

Other-5

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.65) Over temperature thermostat -Safeguarding Measures

For machines using a heater, can power be cut off to heater through operation excessive Over
temperature thermostat?

Machine using heater Excessive temp. rise Liquid surface detection ELB with external
prevention device to prevent boiling with shut-off function

no liquid

Hydraulic pressure thermostat Electrode

Example of dual system excessive Hazardous substance heating machine,
temp. rise detection device automated operation machine

・Can heater main power be shut off?
・Are excessive temp. rise prevention

devices independent and dual system?

S-Standard：S-11-007, Setsu/Syou1-000-008 Other-6

Machine Safety Inspection Guidebook Sumitomo Riko Group

(Inspection No.66) High-Pressure Gas, etc. -Inherently Safe Design Measures

Are gas containers (cylinders) being handled safely?

Prevent different types of gas Prevent containers from Prevent residual gas from
(containers) from being mixed being damaged
causing an accident
・Can the gas be wrongly used? ・Can vibration, etc. cause the
・Is gas that can create a containers to fall over? ・Designate a separate storage
dangerous gas by being mixed area for empty containers
with another gas properly Leak ・Separate empty containers
managed so as not to be mixed using a tag indicating “Empty”
with other gases? out Containers
may fall over
with a single FULL Empty
chain.

Distinction

It is recommended to Indicate using tag
fasten the containers
Acetylene gas Liquid carbon dioxide with two chains while
fixing the chains
Others gas Oxygen gas Liquefied ammonia around each container
at upper and lower
sections.

S-Standard：S-01-016 Other-7

Machine Safety Inspection Guidebook Sumitomo Riko Group

Summary: Inherently safe design measures are measures to make machinery safe, by

reducing risks relating to machinery and operators, through elimination of hazard sources and
reduction of risk (for details, see ISO 12100 2010/JIS B 9700 2013 6.2 Inherently Safe Design Measures)

List of inherently safe design measures

Consideration of geometrical factors Measures through shape and layout Mecha.-2

Consideration of physical aspects Measures to limit radiation from materials by reducing energy etc. Mecha.-4

T aking into account general technical knowledge of machine design Measures by applying technical specifications, such as material properties, processing, assembly method etc. -

Select appropriate technology Measures by using safe (inc. new) technology that does not incur hazards -

Applying principles of positive mechanical actions between components Measures to cause operations carried out by combination of machines to act on safety side -
Measures for installation stability taking account of weight distribution of machine itself, load fluctuations and Mecha.-1
Provisions for stability installation location etc. -
Provisions for maintainability Measures to secure necessary workspace for maintenance and to simplify handling Work3-8
Observing ergonomic principles
Measures to prevent mental or physical stress for user

Preventing electrical hazards Measures to prevent electric shock through protector on live parts/circuit breakers Ope.-4
Preventing pneumatic and hydraulic hazards
Applying inherently safe design measures to control systems Measures to prevent hazard when stability of pressure, restriction function on the maximum rating pressure or pressure -

is lost

Measures to prevent injury due to control malfunction or parts failure -

Minimizing probability of failure of safety functions Measures by selecting/using reliable and proven equipment -

Limiting exposure to hazards through reliability of equipment Measures to prevent failure by selecting/using highly reliable machine components -
Measures so that machine operation-related work need not be carried out in danger zones Basic-3
Limiting exposure to hazards through mechanization/automation of Measures so that work other than machine operation-related work need not be carried out in danger zones Basic-4
loading/removing
Limiting exposure to hazards by setting work and maintenance points outside
danger zones

annex

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 1. Terminology

・ISO 12100/JIS B 9700 ・Risk assessment
Establishes concepts, such as basic principles, that can be Risk analysis and evaluation
applied to safety (design) of all machinery
・Residual risk
・Machine (“Machine” in ISO/JIS) Risk(s) remaining after safeguarding measures
Composed of components and instruments, and driven to
operate ・Acceptable risk
Allowable risk (where degree of injury is low etc.)
・Harm
Bodily harm (injury) and health damage (illness) ・Protective measures
Measures implemented to reduce risks
・Hazard
Something which causes harm ・Inherently safe design measures
Measures eliminate danger itself through design and
・Hazardous situation operation
Situation in which person is exposed to hazard
・Safeguarding measures
・Hazardous event Risk reduction measures through guards and protective
Event in which harm can occur (careless mistakes etc.) equipment

・Danger zone ・Guard
Location in which person is exposed to hazard, such as Physical barrier (safety cover etc.)
inside machine etc.
・Protective equipment
・Risk (level of danger) Safeguards apart from guards (interlock etc.)
Combination of likelihood of occurrence of harm and
degree of harm ・Machinery and Equipment Standard
Global safety standards of machinery and equipment

Reference- 1

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 1. Display of boundaries on floor surface Safety Standard S-10-002

Display methods to classify walkways, places for storing parts etc.

Classification Display Walkway width Indication of area Corner
Color Line width (inner dimensions) processing
･Walking area inside Indicate using yellow Not needed
Yellow 50 mm 500 mm or more lines Not needed
Work zone Indicate using yellow See FIG. 1
･Pedestrian and Yellow 50 mm 800 mm or more lines See FIG. 1
Indicate using white
handcart White 50 - 70 mm 1400 mm or more lines Not needed
･Electric lift Not needed
（reach） White 50 - 70 mm 1800 mm or more Indicate using white Not needed
･Main walkway lines
･Electric lift Not needed
（Counter） Blue 45 - 50 mm So that parts can be Indicate using frame in Not needed
･Parts storage area Yellow enclosed blue lines Not needed
Indicate using yellow
(in work zone) 100 mm Walking area in work lines
zone, and
Pedestrian/handcart
･Temp. stop Yellow/blac 45 - 50 mm So that relevant vehicle Indicate using frame in
【Cargo Carrier】
･Parking lot/holding k stripes can be stored yellow/black stripes
･Battery charging
【Cargo Carrier】 Yellow/blac 150 mm Walkway of 1400 or more Indicate using
･Temp. stop k stripes 50 mm
･Entry prohibited Red 100 mm and building entrance/exit yellow/black stripes
･No placing of parts
White Individual indications Use red lines to mark
･Vehicle X inside frame

2500 mm or more Indicate using white
lines

Reference- 2

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 3. Examples of Collision Energy

Reference weight and collision speed (natural fall Weight
height) *Shape and hardness not taken into account Height

Speed at Weight (g) 200 Collision energy that does not cause
Height injury is 4J (Joules) or less
100 150
collision 75 Reference- 3

Can of
Egg
ｍ ｍ/ｓ (large) Hamburg Baseball coffee

er (small)

0.5 3.1 0.3 0.5 0.7 1.0

1.0 4.4 0.7 1.0 1.5 2.0

1.5 5.4 1.1 1.5 2.2 2.9

2.0 6.3 1.5 2.0 2.9 3.9

2.5 7.0 1.8 2.5 3.7 4.9

3.0 7.7 2.2 2.9 4.4 5.9

3.5 8.3 2.6 3.4 5.2 6.9

4.0 8.9 2.9 3.9 5.9 7.9

4.5 9.4 3.4 4.4 6.6 8.8

5.0 9.9 3.7 4.9 7.4 9.8

5.5 10.4 4.1 5.4 8.1 10.8

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 4. Noise control values

Classification/measures table. 2003/10/EC（Europe）
Japan: Industrial Safety and Health Law

Determination of control class based on measurement reults of equivalent noise level Evaluation time 8 houres or 1week

Less than 85dB 85dB or more and 90dB or more Measurement method (A)Average Impact value
less than 90dB Training implemented
80dB 112dB

A Average Measurement val 80bB or more and less First cotrol class Second control Third control class Protective gear provid 80dB 112dB
than 85dB clas s 85dB 140dB
Second control Wearing of protective 87dB 200dB
85dB or moe and less clas s Second control Third control class gear
than 90bB clas s 85dB 140dB
Reducation plans draft
90dB or more Third control class Third control class Third control class
Boundaries set,
displayed, restricted
entry

Safety and health regulations and the Noise Damage Prevention Guideline shall be
applied to the measurement methods and standards.

Action based on control class

Machinery improvement measure etc Other measures etc.

First control Maintain current control status Nothing particular

Second Take measures to move to first Thoroughly ensure

control class control class wearing of

Third control Can be dangerous to health so take protective gear until

class immediate moved

There are currently no effective measures for rubber kneading plosive noise

or burner flame noise, so take action by wearing protective gear

Reference- 4

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 5. Examples of Vibration Sources and Measures

Vibration source Occurrence situation Example of measures

Shake due to being unbalanced Optimize balance

Rotating Shake etc. at high speed rotation, Optimize rotation speed
mechanism resonance Adjust meshing (gaps, contact angle etc.)

Transmitted by gear teeth

Motor start-up and rotation speed Vibration control by anti-vibration damper,

changes sheet

Excessive intertia at reverse Reduce movement speed (acceleration)
Reciprocating rotation Counterbalance mechanism

mechanism

Stopping at stopper Use absorber

Other Shaking of foundation itself Strengthen foundation

Reference- 5

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 6. Explosion-proof Areas/Electrical Instruments to be Used

Safety Standard S-02-002

Types of machine explosion-proof structures for various danger zones (standard)

Structure type/symbol Zone 0 Zone 2 Zone 3 Explosion-proof structure

Inherently safe explosion-proof Structure tested/verified by official body by which flammable gas does not
structure Symbol 1, 1a, ib *1
○*1 ○ ○ ignite due to spark or high temp. parts during normal operation or time of

accident

Pressure resistant explosion-proof × ○ ○ Structure in which, when a gas inside a fully closed container explodes, the
structure Symbol d container resists the pressure and there is no risk of igniting external gas

Internal pressure explosion-proof × ○ Dual approach to explosion-proof structure, by maintaining gas inside
structure Symbol f ○ container higher than external pressure, and keeping gas density inside

container at lower level than explosion limit

Increased safety explosion-proof × △ ○ Structure using insulation function with no risk of ignition in normal
structure Symbol e situation, and also protects against rise in temp. and damage from outside

Oil immersion explosion-proof Explosion-proof structure in which electrical parts that could cause ignition
structure Symbol ｏ × △ ○ are immersed in oil, external explosive atmosphere is blocked to prevent

ignition; can be used regardless of explosion class

Special explosion-proof structure - - - Structure other than those above, tested/verified by official body as being
Symbol s able to prevent ignition of flammable gas

*1 Of inherently explosion-proof structures, ia can be used in Zone 0 and ib cannot

For overseas, refer to: (NEC505: US; IEC 60079-10: Europe; GB3836: China)

Reference- 6

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 7. List of Hazardous Substances – 1

Safety Standard S-02-002

Explosion Ignition Ignition Flash Substance name Explosion Ignition Ig nition Flash Explosion Ignition Ignition Flash
point ［℃］
Substance name point ［℃］ point ［℃］ class temp. point ［℃］ Substance name point ［℃］ point ［℃］

class temp. 372 472 class temp. 235 43
468 240 220 15.6
Ethyl acrylate 1 G2 481 10 Vinyl chloride 1 G1 206 Gas Ethoxyethanol - G3 558 86
Methyl acrylate 1 G1 90 463 420 63
Acrylonitrile 1 G1 340 -3 Butyl chloride 1 G3 527 -9 Octane 1 G3 445 57.8
Ethyl nitrate 1 G5 305 528 200 71
Acetylacetone 1 G2 175 0 Octane 1 G3 593 13 m-cresol (cresylic acid) - G1
Acetylene 3 G2 524 463 470 250
Acetaldehyde 1 G4 465 -35 o-Xylene 1 G1 300 32 Dimethylacetamide - G2
540 360 511 -20
651 34 m-Xylene 1 G1 426 27 Dimethylformamide - G2 443 -28
415 402 288 12
415 Gas p-Xylene 1 G1 425 27 Normal paraffin - G4 440 13
220 450 570 -10
420 -39 Chlorobenzene 1 G1 360 29 Liquefied bisphenol A No epoxy - G1 460 6
609 454 39 resin data 194 25
Acetonitrile 1 G1 363 6 Acetate 1 G1 538 350 Gas
472 420 85 10
Acetone 1 G1 160 -20 Amyl acetate 1 G2 245 25 Ethyl bromide 1 G1 500 Gas
450 490 32
Acenin 1 G1 429 ― Isopentyl acetate 1 G2 455 25 Diisopropyl ether 1 G2 395 -1
411 321 -14
Am m onia 1 G1 593 Gas Ethyl acetate 1 G2 432 -4 1, 4-dioxane 1 G3 210 46
398 515 44
Is ooctane 1 G2 -12 Vinyl acetate 1 G2 -8 1,2‐dichloroethane 1 G2

Is obutanol 1 G2 28 Butyl acetate 1 G2 22 1,1‐dichloroethylene 1 G1

Is oprene 2 G3 -54 Propyl acetate 1 G2 13 1,2‐dichloroethylene 1 G1

Is opentane 1 G2 -51 Pentyl acetate 1 G2 16 Dibutyl ether 1 G4

Carbon monoxide 1 G1 Gas Methyl acetate 1 G1 -10 Dimethyl ether 1 G2
Hydrogen 1 G1
Ethanol 1 G2 13 cyanide 1 G2 -18 Ethyl nitrate 3 G5

Ethane 1 G1 Gas Cyclohexznone 44 Hydrogen 3 G1

)Ethyl ether 1 G4 -45 Cyclohexane 1 G3 -20 Styrene 1 G1

Ethylene 2 G2 Gas Isopropyl alcohol - G1 Thiophene 1 G2
Gas 1 G2
Ethylene oxide 2 G2 15
Tetrahydrofuran

Epichlorohydrin 1 G2 32 Ethyl benzene - G2 24.5 Decane 1 G3

Isopropyl chloride 1 G1 -32 Ethylene glycol - G3 111 1,2,4-trimethylbenzene 1 G1

Reference- 7

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 7. List of Hazardous Substances - 2

Safety Standard S-02-002

Substance name Explosion Ignition Ignition Flash Substance name Explosion Ignition Ignition Flash Substance name Explosion Ignition Ig nition Flash
point ［℃］
Toluene class temp. point ［℃］ point ［℃］ class temp. point ［℃］ class temp. point ［℃］ point ［℃］
Carbon bisulfide
1,3-butadiene 1 G1 480 4 Heptane 1 G3 204 -4 Hydrogen sulfide 2 G3 260 Gas
Furan 90 498 -11 Gasoline ～260 -20
1-butanol 3 G5 420 -30 Benzene 1 G1 620 12 Water gas 1 G3 ～600 Gas
Butane 390 300 33 Coal gas ～560 Gas
Butylaldehyde 2 G2 343 Gas Benzotrifluoride 1 G1 260 -40 Hydrazine - non-hydrate 3 G1 38
2‐propanol 365 316 49 Hydrazine hydrate 270 74
Propane 1 G2 218 -20 1-Pentanol 1 G3 421 10 Butadiene 2 G1 - Gas
Propylene 399 -8
Propylene oxide 1 G2 432 29 Pentane 1 G3 385 Butylamine - G3 414 60
1-hexanol 455 11 310 99
Hexane 1 G2 449 Gas Acetic anhydride 1 G2 537 -- 238 -1
290 404 Butyl cellosolve 421 43
1 G3 223 -7 Methyl methacrylate 1 G2 475 2 G2 222.8
280 285
1 G2 12 Methanol 1 G2 - G2
Gas （methyl alcolhol)
1 G2 - G3

1 G1 Gas Methane 1 G1 Gas Propylene glycol - G2
-9 Heptane
2 G2 -37 Methyl ethyl ketone 1 G2 23 Methyl cellosolve 1 G3
-3
1 G3 63 Methyl isobutyl keton 1 G1 - G3

1 G3 -22 2-methylhexane 1 G3

3-3 Explosion-proof construction standard – machine structure/flammable gas ignition temp./explosion class etc.

　 Type of explosion-proof const 　　Flammable gas ignition temp. unit: ℃

　Symbol: Explosion-proof cons 　　Symbol: ignition temp. Allowable temp. for mach

i,ia,ib： Inherently safe explos G1： 450 or more 360 ・Check ignition temp/explosion class
etc. of hazardous substance, then
d： Pressure resistant ex G2： more than 300, 450 or 240 Ignition lower l select instrument suited to relevant
construction standard
f： Internal pressure expl G3： more than 200, 300 or 160 80% or less

e： Increased safety explo G4： more than 135, 200 or 110 of temp.

o： Oil immersion explos G5：more than 100, 135 or l 　 80

s： Special explosion pro G6： more than 85, 100 or le　 68

Reference- 8

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 8. Local Exhaust Ventilation

Requirements under Industrial Safety and Health Law (Japan)

Harmful substances Local exhaust Capture speed Target
ventilation (m /s ) m achine

Organic solvent Surrounding type 0.4 Coating machine
(Ordinance on Prevention of Organic Solvent Upward suction 1.0 Cleaning machine
0.5 Adhesive machine
Poisoning, Article 16) Sideway s/downward suction 0.7 Polishing machine
1.2 Buffing machine
Dust Surrounding type 1.0
23 July 1979 Upward suction （some 1.3）
Ministry of Labor Notice No. 67
Sideways /downward
s uction

Specified chemical substances Surrounding, upward 0.5
Sept. 1975 Gas sideways, downward
Particles Surrounding, upward 1.0
Ministry of Labor Notice No. 75
Revised March 1976 sideways, downward

Ministry of Labor Notice No. 26

For overseas, refer to related standards in each country (ANSI: US, EN: Europe, GB: China)

Reference- 9

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 9. Laser Machine Class and

Measures Outline of health problem prevention measures, Ministry of Health, Labour and Welfare

Item of measure Content of measure Laser machine class
4 3B 3R 2M 2 1M 1

Control area Distinguish from other zones and clarify w ith signs, ○○－－－－－

etc., entry prohibited apart from those authorized

Laser Pos ition Avoid operator eye height ○○○○○○○
light path Block Block w ith solid, nonflammable material ○○○－－－－

End Reflecting diffuser or absorber w ith appropriate ○○○○○○○
reflectance and heat resistant properties

Key control Emergency stop Structure to be operated using key etc ○○－－－－－
Em ergency Warning device Can rapidly stop radiation of laser light ○○－－－－－
Shutter ○○○－－－－
Automatic display light etc. that can be easily verified ○○－－－－－
Interlock system
Avoid unintended radiation ○○－－－－－

Automatic stop of laser radiation w hen control area
is open, light path blocking is released

Display of laser injection hole Sign on laser radiation opening ○○○－－－－
Display of laser classification ○○○○○○○
Warning label for class 2 or over (※) Display needed

For overseas, refer to FDA 21CFR1040.10; US EN60825-1: Europe, GB 10320-88: China etc.

Reference-10

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 10. Lighting Criteria Table

JIS Z 9110：2010 (ISO 8895:2002)

Work name, space Work classification Maintained luminance (lx) Color rendering index (Ra)
Precision machine, electrical component structure,
extremely fine work at printing plant Assembly a、Inspection a 1500 80
Testing a、Sorting a
Sorting, inspection at fabric plant 750 80
typesetting, layout at printing plant Assembly b、Inspection b
Inspection b、Sorting b 500 60
Normal visual work at general manufacturing plant
Assembly c, Inspection c 200 60
Work Rough visual work Testing c、Sorting c
100 60
Very rough visual work Packaging b、Packing a
750 80
Design, drawing Packaging b、Packing b 500 80
Guage monitoring in control room Packing c 300 80
Duties in warehouse 150 40
Handling work 750 80 Explanation of “Work
Design room, drawing room 200 60 classification”
Guage monitoring in control room 200 60
Warehouse involving work 100 60 a) Detailed, dark color,
Warehouse 200 60 poor contrast, high
Electrical room, air conditioning unit room 200 80 price, high precision,
150 40 sanitation related,
Space 50 40 long time
100 40
Toilet, washroom 100 60 b) Between a) and c)
Stairs
Indoors emergency stairs c) Rough, bright color,
Corridor, walkway strongly built, not that
Entrance/exit high price

Reference-11

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 11. Type of Guard JIS Z 9716：2006 (ISO 14120：2002)

Fixed guard Guard type Example Explanation
Surrounding guard
Distance guard ・Belt cover Guard that protects whole danger zone
Power operated guard ・Gear cover Needs tools for removal or to
be destroyed
・Safety rail
・Hopper guard Guard the protects so that danger zone
cannot be reached
・Shutter cover for molding
machine Guard that operates by force of
electricity or air

Self-closing guard ・Reversing table set/supply part Guard that operates due to passing of
workpiece etc.
Movable guard Can be opened without tools

Control guard ・Processing part of automatic Interlocking guard where machine
（Interlocking guard with machine operates when guard is closed (NG in
start function） principle)

Adjustable guard ・Extending/contracting boot Guard that can be adjusted to shape of
and spiral type machine to be protected

Control system ensure that machine
stops when guard is opened, cannot be Fixed/movable guard with
Interlocking guard ・Safety door functions added
Interlocking guard with lock
started until guard is closed

・ Safety door Guard cannot be opened without key if

（for machines that do not stop not stopped, cannot be started until

immediately at stop signal) locked

Reference-12

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 12. Safety distances (Gap)

JIS B 9707 table 4 (ISO 13852)

Safe distance (sr) (ａ)
(ｂ)
Body part Opening
Fingertip (a) (ｃ)
Rectangle Square Circle
From knuckles to hand Start of
(b) e≦4 ≧2 ≧2 ≧2 shoulder
≧5 ≧5 (joint)）
From fingertip to shoulder 4＜e≦6 ≧10 ≧15 ≧5
joint (c) ≧25 ≧20
6＜e≦8 ≧20 ≧80 ≧80
≧120 ≧120
8＜e≦10 ≧80 ≧120 ≧120
≧200 ≧120
10＜e≦12 ≧100 ≧850 ≧850

12＜e≦20 ≧120

20＜e≦30 ≧850

30＜e≦40 ≧850

40＜e≦120 ≧850

※ Dimensions of e are sides of square, diameter of circle and short sides of rectangle.
　Openings of 120 mm or more are separately dealt with

Reference-13

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 13. Safety distances (Upper Limbs)

JIS B 9707 table 1 (ISO 13852)

Height of 1,200 Height of safety rail (b) 2,400
100 1,400 1,600 1,800 2,000 2,200
danger 1,000 Horizontal distance to danger zone（c）

zone （a） 100 100 100 100 100

2,400 100 100
-
2,200 600 600 500 500 400 350 250 -
-
2,000 1100 900 700 600 500 350 - - Dangerous part
-
1,800 1100 1000 900 900 600 - - - ｃ
-
1,600 1300 1000 900 900 500 - - - ａ
-
1,400 1300 1000 900 800 100 - - - Safety rail
-
1,200 1400 1000 900 500 - - - -

1,000 1400 1000 900 300 - - - Unit: mm

800 1300 900 300 - - - -

600 1200 500 - - - - -

400 1200 300 - - - - -

200 1100 200 - - - - - b

0 1100 200 - - - - -

Sumitomo Riko safety rails are 1,400 mm or more, reference height is

1,800 mm or more in Japan, 2,100 mm or more in Europe/US

(So that human body cannot reach danger zone)

Reference-14

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 14. Safety distances (Lower Limbs)

JIS B 9708 table A.1 (ISO 13853)

Height to protective structure Case 1 Safe distance (s) Case 3
(h) ≧340 ≧290
≧550 Case 2 ≧615
h≦200 ≧850 ≧665 ≧800
200＜h≦400 ≧950 ≧765 ≧900
400＜h≦600 ≧1,125 ≧950 ≧1,015
600＜h≦800 ≧950
800＜h≦1,000 ≧1,195

Protective structure

At Sumitomo Riko, reference height is Protective structure Protective structure
200 mm. However, when entry of upper
limbs can be anticipated, “reach distances F ｓｓ FF
at opening (gap)” should be taken into l ll
Case 2 oo
account. oｈ oo
rr
o ｓ
r
Case 3
Case 1

Reference-15

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 15. Selection Table for Overcurrent Protection Device
(Thermal Relay, CP)

Circuit protector Circuit for use Sequence Heater Solenoid circuit Motor circuit Transformer circuit Electronic circuit
selection circuit circuit

・At start-up, 5-7

・Durable capacity ・Current several 10 times current flows ・Several 10 times ・Amount of
relatively large with times of rated load ・Burnout due to 120
oad characteristicrespect to overload current flows at start- magnetizing inrush durable capacity
・Large current does not up – 130% overload of
flow except in accident current flows at relative to overload
rating
・Time to establish start-up is small

Circuit Medium speed rating changes Instantaneous type
Medium to low speed

Motor General motor Thermal relay selection and capacity
overload rated current
Thermal relay selection capacity 50-200/60-200 Mitsubishi Electric Fuji electric Kasuga Electric ・Circuit protector is selected so as to have
characteristics according to usage circuit based
(KW) (A) 1.7-2.5 1.7-2.6 2.2 on 120-150% of rated current of the circuit.
2.8-4.4 2.8-4.2 3.6
0.4 2.1/1.8 5.2-8 6.7 ・Thermal relay is selected according to load
5-8 9 capacity of motor and is set at 100-120% of
0.75 3.8/3.5 7-11 7-11 15 rated current.
12-18 12-18 22
1.5 6.6/6.2 18-26 18-26 30
24-34 24-34
2.2 9.0/8.5

3.7 14.8/14.0

5.5 21.7/20.7

7.5 28.6/27.5

Reference-16

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 16. Rubber Roll mill Stop Distance

Safety Standard S-10-0036

Stop function of emergency stop device

Legal standard (Ministry of Labor Notice No. 79 30.9.72 Notice:Japan) Sumitomo Riko Standard

Surface speed of front roll (m/min) Stop distance Stop distance

30 or less Within 1/3 of front roll circumference
When more than 30 Within 1/4 of front roll circumference

Within 1/2.5 of front roll circumference

※ Emergency stop distance measured during idling

Structure requirements of operating parts of emergency stop device

Legal Standard （Ministry of Labor Notice No. 79 30.9 .72 Notice:Japan） Sumitomo Riko Standard

Installed above roll machine From floor to 1.8 m or less

Height is 1.8 m or less and to outside of roll axial line

From floor to 0.8 m or more 0.8 m or more and 1.1 m or less from floor
Stomach height operation 1.1m 0.4 m or more and 0.6 m or less from floor
Refer to Safety Standards for equipment and machiner
Installed on main From floor to 0.4 m or more Refer to Safety Standards for equipment and machiner
body of roll Knee height operation 0.6m
machine
Distance betw een
center of roll and No standard

safety bar

Height of roll No standard

Reference-17

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 17. Work Platform Guard Rail Specification

Safety Standard S-08-002

Work platform guard rail specifications

Pillar Handrail Interval between ・Interval between guard rails 120
b)500㎜ or less guard rails mm or less
・Interval between pillars 1,500 mm

a)1,100㎜ or more or less

d)100㎜ 1,500㎜ or less 1 20mm or less Ha ndr a i l
or more b)500㎜ or less
c)10㎜ or less
Toe-plate
cross
Landing (= work platform) piece

・Height of handrail: 1,100 mm or more Pillar
・Interval between handrail and cross piece: 500
mm or more Toe-plate
・Gap between work platform and toe-plate: 10 Work platform
mm or less
・Width of toe-plate: 100 mm or more

Reference-18

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 18. Inter-level Access Means Selection Criteria

Safety Standard S-08-002

Inter-level access means selection criteria based on usage conditions

nter-level acces Inclination angle Usage conditions

Stairs 25-45° When there are no restrictions on layout etc., stairs should be selected

① When lifting/lowering tools/materials/goods etc. when they can

When ①～③ apply, ALWAYS only be held with both hands
select st airs ② When usage frequency is high, and burden on operator is large

③ When operators pass each other often

Stepladder 45-75° When there are restrictions on layout etc.
① When lifting/lowering tools/materials/goods when carrying them in one hand
When ①② apply, stepladder may ② When usage frequency is not that high
also be chosen

Ladder 75-90° When there are restrictions on layout etc.
① when lifting/lowering tools/materials/goods when not carrying them
Ladder may be selected only ② When usage frequency is low
when ①② apply

・Take slip resistance into account at inclinations of 20°or less (particularly 10°to 20°)
JIS B 9713-1:2004 (ISO 14122-1:2001)

Reference-19

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 19. Coating Color Standard Machines

Safety Standard S-10-004

Class Machine Previous standard Standard

Name Color system JPMA color Munsell value JPMA color Munsell value Notes

chart No. (ref.) chart No. (ref.)

Machine (device) itself Light green colors P12-501 2.5G8/3 42-80D 2.5G8/2 Building structure (other than concrete)

Heating machine/furnace Silver 　Includes fixtures/fittings
Tank (for fuels) Exposed heat plate
Tank (other than fuels)
Safety surround (cover) Silver

Handrail/ladder Light green colors P12-501 2.5G8/3 42-80D 2.5G8/2
Pressure container P12-501 2.5G8/2
Outer surface Light green colors P33-205 2.5G8/3 42-80D 10R5/14
Crane P31-308 2.5Y8/14
Inner surface Y ellowish red colors P2-1037 2.5YR6/13 09-50X N1
P31-308 2.5Y8/14
Frame Yellow colors P12-501 2.5Y8/12 22-80X 2.5G8/2

Net Black P31-308 N-1.0 N-10 Includes expand metal

Yellow colors 2.5Y8/12 22-80X

Positive Light green colors 2.5G8/3 42-80D
pressure

Negative pressure

Yellow colors 2.5Y8/12 22-80X 2.5Y8/14

Reference-20

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 20. Coating Color Standard Pipes

Safety Standard S-10-004

Class Pipes Color system Previous standard Standard Notes

JPMA color Munsell JPMA color Munsell

chart No. value (ref) chart No. value (ref)

Hydraulic Light brow n colors P26-214 7.5Y5/6 17-50L 7.5YR5/6 Whole surface coating not needed.
Heat transfer oil Light brow n colors P26-214 7.5Y5/6 17-50L 7.5YR5/6 Put identification mark on outer
painted sufface of heat-retaining
Fuel oil silver-colored steel plate.
Compressed air
Vacuum Brow n colors P26-217 5YR4/5 15-40H 5YR4/4
Acid-alkali 6.25PB2/6
LPG Indigo colors P31-808 2.5PB2.5/7 76-20L 7.5YR5/6
Utility gas 2.5P5/4
Inert gas Light brow n colors P14-208 7.5YR7.5/5. 17-70L 10YR8/6
Service w ater
Industrial w ater Purple colors P17-937 2.5P5/5 82-50H
Drainage
Mold release agent Beige colors P10-335 2.5Y9/5 19-80L
Vapor
Fire hydrant pipes Coating not needed (SGPW used)

Yellow colors P34-351 7.5Y9/12 25-80W 5Y8/13
5GY7/4
Pale green colors P12-412 7.5GY7/4.5 35-70H 10B7/6
7.5GY6/2
Whitish blue colors P13-707 10B7/6 69-70L 5YR8/3

Dull green colors く すP16-513 2.5G6/3 37-60D

Pink colors P6-239 2.5YR8.5/2. 15-80F

Coating not needed Cover the exterior with silver-colored steel plate.

Red colors P33-145 7.5R4/14 05-40X 5R4/14 Fire prevention

Reference-21

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 21. Coating color standard Electrical

Safety Standard S-10-004

Class Previous standard Standard

Name Color system JPMA color Munsell JPMA color Munsell Notes

High pressure equipment chart No. value (ref) chart No. value (ref)
Pow er board
Lighting panel Light green colors P11-410 10GY8/4 39-80H 10GY8/4
Fire alarm panel 10B5/10
Electrical Control panel Dark sky blue colors P31-743 7.5B5/10 69-50T 7.5YR7/14
2.5Y9/1
Operation panel Yellow colors P34-257 7.5YR7.5/1617-70X 5PB3/8
10R5/14
Relay box Light yellow colors Approved colors 22-90B 5PB3/8
10R5/14
Terminal board Outer surface Blue colors P35-837 2.5PB3.5/10 75-30P 5PB3/8
Inner surface 10R5/14
Electric piping Outer surface Yellow red colors P33-205 2.5YR6/13 09-50X 5PB3/8
Inner surface 10R5/14
Piping Outer surface Blue colors P35-837 2.5PB3.5/10 75-30P 10YR8.5/3 Coating needed on plated pipes
Wiring duct Inner surface 10YR8.5/3 Coating not needed when plated pipes used
Cable rack Outer surface Yellow red colors P33-205 2.5YR6/13 09-50X 10GY4/4 Anti-vibration only
Inner surface 5PB3/8
Outside Blue colors P35-837 2.5PB3.5/10 75-30P 5GY8.5/0.5 Coating not needed on commercial products of close
Inside
Yellow red colors P33-205 2.5YR6/13 09-50X color

Blue colors P35-837 2.5PB3.5/10 75-30P

Yellow red colors P33-205 2.5YR6/13 09-50X

Beige colors P10-210 10YR9/3.5 19-85F

Beige colors P10-210 10YR9/3.5 19-85F

Bright green colors H7-442 10GY4/7 39-40H

Blue colors P35-837 2.5PB3.5/10 75-30P

Light grey colors M5-440 5GY8.5/0.5 35-85A

Lighting w iring piping Outside Yellow colors P34-257 2.5YR7.5/1617-70X 7.5YR7.5/16Coating also needed on plated pipes
Inside Yellow colors P34-257 2.5YR7.5/1617-70X 7.5YR7.5/16
　
Optical cable piping Dull sky blue colors P21-632 7.5BG7/2 55-70D Coating not needed when plated pipes used

5BG7/2

Reference-22

Machine Safety Inspection Guidebook Sumitomo Riko Group

Related Documents 22. Regional display standards

Area of use Standard Content
North America
ANSI Z535 Safety Standards/Warning label standards
Europe
EN 50419 Marking of electrical and electronic equipment
Japan
China IEC 60825 Safety of laser products

IEC 61310-1 Safety of machinery - Indication, marking and actuation
ISO 7010 Safety colors and Safety Standards

JIS Z 9101 afety colours and safety signs - Design principles for safety signs in w orkplaces and public areas

JIS Z 9103 Safety colours - general specification

JIS Z 9104 Safety signs -- General specification.
JIS Z 9107 Safety signs
GB 2893 Safety colours

GB 2894 Safety signs and guideline for their use.

Reference-23